Automatic stone discharging device for seed melon machine and stone discharging method for seed melon machine
By designing an automatic stone discharge device in the seed melon machine, and using movable plates and detection parts to detect and discharge stones, the problem of component damage to the seed melon machine in the stone environment is solved, and the operation efficiency and safety are improved.
Patent Information
- Application Number
- CN202510010905.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-03-28
AI Technical Summary
In the working environment of seed melon machine, there is a risk of stone damaging the machine parts, resulting in inefficient operation and high labor costs.
An automatic stone discharge device for seed melon machine is designed, including a shell, a stone discharge mechanism and a discharge port, and the material pressure is detected by movable plates and detection parts to automatically discharge stones.
It effectively protects the parts of the seed melon machine, improves operating efficiency, reduces manual intervention and costs, and realizes a production process that does not stop operations.
Smart Images

Figure CN119699034A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of seed melon machine devices, and in particular to an automatic stone removal device for a seed melon machine and a stone removal method for a seed melon machine. Background Art
[0002] In the planting operations in various places, seed watermelon has won the favor of many growers due to its strong adaptability. In areas with uneven terrain and other poor land, as the planting area of seed watermelon increases, more and more growers choose self-propelled harvesters to harvest seed watermelon.
[0003] In the northwest and other places, some land is improved Gobi desert, which is covered with stones of different sizes. Therefore, during the harvesting operation, there is a risk of damage to the parts of the melon seed machine, so in many cases, it can only be collected manually, which greatly reduces the efficiency of the operation, and the labor cost is expensive, time-consuming and labor-intensive.
[0004] Therefore, a kind of automatic stone removal device for seed melon machine is needed to solve the above-mentioned problem. Summary of the invention
[0005] In view of this, in order to overcome the defects of the prior art, the present invention provides an automatic stone removal device and a stone removal method for a seed melon machine, which effectively solves the problem that when the existing seed melon machine is working, there are stones in the working environment that may damage the components of the seed melon machine.
[0006] According to a first aspect of the present invention, there is provided an automatic stone-discharging device for a seed melon machine, wherein the automatic stone-discharging device for a seed melon machine comprises a shell and a stone-discharging mechanism, a seed melon channel is arranged inside the shell, a discharge port connected to the seed melon channel is opened at the lower part of the shell, the stone-discharging mechanism comprises a movable plate and an adjustment component, the movable plate is rotatably arranged at the discharge port, the adjustment component comprises a first detection component and a control component electrically connected to each other, the first detection component is arranged on the movable plate to detect the pressure in the seed melon channel, and the control component is connected to the movable plate to drive the movable plate to rotate.
[0007] Preferably, there are multiple stone discharge mechanisms, and the multiple stone discharge mechanisms are all arranged at the lower part of the shell, and the discharge port corresponds to the movable plates of the multiple stone discharge mechanisms.
[0008] Preferably, the movable plate can be switched between an open state and a closed state by being driven by the control member, and when the movable plate is in the open state, a discharge opening is formed between the discharge port and the movable plate; the shell also includes a discharge channel arranged at the lower part of the shell, and the discharge channel can be connected to the discharge opening.
[0009] Preferably, the seed melon channel comprises a melon cutting mechanism, a melon pressing mechanism and a material conveying cylinder, the melon cutting mechanism, the melon pressing mechanism and the material conveying cylinder are arranged in sequence along the material conveying direction, and the discharge port is arranged below the melon pressing mechanism.
[0010] Preferably, a connecting bracket is provided at the lower portion of the shell, and the control member is connected to the movable plate via the connecting bracket.
[0011] Preferably, the control member includes a cylinder, a first connecting rod, a second connecting rod and a third connecting rod, the cylinder is connected to the first connecting rod, the second connecting rod and the third connecting rod are both hinged to the first connecting rod, the second connecting rod is hinged to the movable plate, and the third connecting rod is hinged to the connecting bracket.
[0012] According to a second aspect of the present invention, a stone removal method for a melon seed machine is provided, wherein the stone removal method for a melon seed machine utilizes the automatic stone removal device for a melon seed machine as described above, the melon seed machine includes a melon pressing mechanism and a threshing drum, the stone removal method for a melon seed machine includes determining that the melon seed machine is in a working mode, at which time the material passes through the melon seed channel; when the melon seed machine is in the working mode, it has a normal feeding state and a stone entry state, the material passes through the melon seed channel, the melon pressing mechanism can press the material with the movable plate, the first detection member can detect the pressing pressure, when the pressure is 0-1000N, the melon seed machine is in a normal feeding state, the movable plate closes the discharge port, the melon pressing mechanism and the movable plate can crush the material, and the crushed material passes through the melon seed channel into the threshing drum; when the pressure is greater than 1000N, the melon seed machine is in a stone entry state, the control member drives the movable plate to rotate, so that the movable plate is separated from the discharge port, and the material is discharged through the discharge port.
[0013] Preferably, the melon seed machine also includes a melon cutting mechanism, a pulping mechanism and a power mechanism, the melon pressing mechanism includes a melon pressing roller and a second detection member, the second detection member is arranged on the melon pressing roller to detect the rotation speed of the melon pressing roller, the melon cutting mechanism includes a melon cutting knife and a third detection member, the third detection member is arranged on the melon cutting knife to detect the rotation speed of the melon cutting knife, the pulping mechanism includes a pulping barrel and a fourth detection member, the fourth detection member is arranged on the pulping barrel to detect the rotation speed of the pulping barrel, the power mechanism includes an engine and a fifth detection member, the fifth detection member is arranged on the engine to detect the rotation speed of the engine, and when the rotation speed of the melon cutting knife is greater than one hundred revolutions per minute, the rotation speed of the melon pressing roller is greater than one hundred revolutions per minute, the rotation speed of the pulping barrel is greater than one hundred revolutions per minute, and the rotation speed of the engine is greater than four hundred revolutions per minute, it is determined that the melon seed machine is in working mode.
[0014] Preferably, the seed melon machine also includes a discharge trough and a sixth sensor, the sixth sensor is arranged in the discharge trough and can detect the material position in the discharge trough; when the movable plate is separated from the discharge port, after the material is discharged through the discharge port, the movable plate is reset, and the seed melon machine switches from the stone entry state to the normal feeding state, and the stone enters the discharge trough. When the material in the discharge trough is full, the sixth sensor sends an alarm signal.
[0015] Preferably, the seed melon machine includes a plurality of the stone discharge mechanisms, one discharge port is for a plurality of movable plates of the stone discharge mechanisms, and the first detection member of each of the stone discharge mechanisms can detect the pressing pressure individually; when one of the stone discharge mechanisms detects an abnormality, the stone discharge mechanism with the abnormal detection drives the movable plate to separate from the discharge port, and when a plurality of the stone discharge mechanisms detect an abnormality, the plurality of the stone discharge mechanisms with the abnormal detection drives the movable plate to separate from the discharge port; and / or the seed melon machine also includes a central controller, which is electrically connected to the first detection member, and which receives the signal of the first detection member with an operating cycle of 20ms to perform stone discharge detection.
[0016] According to the automatic stone discharge device for a seed melon machine of the present invention, a stone discharge mechanism is provided on the shell, a seed melon channel is provided inside the shell, and a discharge port connected to the seed melon channel is opened at the lower part of the shell, so that the seed melon feeding process can be smooth, and the first detection part of the stone discharge mechanism can detect whether there are stones when the seed melon is fed, and if there are no stones, the seed melon is cut and crushed normally, and if there are stones, the stones can be discharged from the discharge port. The automatic stone discharge device for a seed melon machine has a simple overall structure and is easy to operate. It can determine whether there are stones during the feeding process in a simple and direct way, thereby protecting the various parts of the seed melon machine; if there are stones, the stones and other foreign objects can be quickly discharged, saving time and effort without manual intervention; and the entire production process can meet non-stop operations, ensuring production efficiency.
[0017] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1A side view of an automatic stone removal device for a seed melon machine according to an embodiment of the present invention is shown;
[0020] Figure 2 A schematic diagram showing the internal structure of an automatic stone removal device for a seed melon machine according to an embodiment of the present invention;
[0021] Figure 3 A schematic diagram showing the bottom structure of the automatic stone removal device for a seed melon machine according to an embodiment of the present invention;
[0022] Figure 4 The embodiment according to the present invention is shown Figure 3 Schematic diagram of part of the structure.
[0023] Figure markings: 1-shell; 2-melon seed channel; 3-stone discharge mechanism; 301-movable plate; 302-first detection member; 303-cylinder; 304-first connecting rod; 305-second connecting rod; 306-third connecting rod; 4-discharge port; 5-melon cutting mechanism; 501-melon cutting knife; 6-melon pressing mechanism; 601-melon pressing roller; 7-material conveying cylinder; 8-connecting bracket; 901-discharge port; 902-discharge channel; 903-discharge trough. DETAILED DESCRIPTION
[0024] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0025] In the description of the embodiments of the present application, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0026] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0027] In the description of the embodiments of the present application, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting", "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0028] According to a first aspect of the present invention, there is provided an automatic stone removal device for a seed melon machine, such as Figures 1 to 4 As shown, the automatic stone removal device for the seed melon machine is used for the seed melon machine, and the automatic stone removal device for the seed melon machine includes a shell 1 and a stone removal mechanism 3.
[0029] In the following description, reference will be made to Figures 1 to 4 The detailed structures of the housing 1 and the stone-removing mechanism 3 of the automatic stone-removing device for the seed melon machine are described in detail.
[0030] like Figures 1 to 4 As shown, in the embodiment, the shell 1 is used as the overall shell of the automatic stone discharge device for the seed melon machine, and can be used for the installation of the stone discharge mechanism 3. At the same time, the shell 1 is provided with a seed melon channel 2 inside. The seed melon channel 2 can be understood as a process channel through which the seed melon enters from the entrance of the seed melon machine, passes through the seed melon channel 2, and is finally discharged. In the seed melon channel 2, the seed melon needs to pass through the following melon cutting mechanism 5, melon pressing mechanism 6, discharge port 4 and material conveying cylinder 7 in sequence, so that the seed melon completes the operation of cutting and pressing melon. The lower part of the shell 1 is provided with a discharge port 4 connected to the seed melon channel 2, and this discharge port 4 can discharge stones from the seed melon channel 2.
[0031] The stone discharge mechanism 3 may include a movable plate 301 and an adjustment assembly, wherein the movable plate 301 is rotatably disposed at the discharge port 4, and the movable plate 301 can close or open the discharge port 4. When the automatic stone discharge device for the seed melon machine does not detect stones, the movable plate 301 closes the discharge port 4, and when the automatic stone discharge device for the seed melon machine detects stones, the movable plate 301 is separated from the discharge port 4, so that the stones are discharged from the discharge port 4. The movable plate 301 may be rotatable in a manner such that, for example, one end of the movable plate 301 is disposed at one end of the discharge port 4 via a rotating shaft, and the movable plate 301 can be rotated with the rotating shaft as the rotation center.
[0032] The adjustment assembly of the stone discharge mechanism 3 may include a first detection member 302 and a control member electrically connected to each other, the first detection member 302 being arranged on the movable plate 301 to detect the pressure in the seed melon channel 2, and the control member being connected to the movable plate 301 to drive the movable plate 301 to rotate. The first detection member 302 may be, for example, a pressure sensor, and the control member may be, for example, a telescopic member. In the embodiment, a cylinder 303 is adopted, and the telescopic rod of the cylinder 303 can be connected to the movable plate 301, and the movable plate 301 is driven to rotate with the rotating shaft as the rotation center through the telescopic rod. The detection process of the first detection member 302 is as follows: when the seed melon passes through the discharge port 4, the seed melon here will be simultaneously subjected to the pressure of the melon pressing mechanism 6, so that the seed melon will be crushed, and the crushing pressure can be transmitted to the movable plate 301 which closes the discharge port 4 at this time. Under normal circumstances, the pressure to crush the seed melon is within the range of 0-1000N, and when the stone passes between the melon pressing mechanism 6 and the discharge port 4, a pressure far greater than that required to crush the seed melon will be generated, and the maximum value can reach 15000N. Therefore, if the pressure detected by the first detection member 302 exceeds the set threshold, it is determined that a stone has entered, and an electrical signal is transmitted to the cylinder 303. The cylinder 303 is actuated to drive the movable plate 301 to rotate, opening the discharge port 4, and the stone will be discharged directly from the discharge port 4.
[0033] The automatic stone discharge device for the seed melon machine is provided with a stone discharge mechanism 3 on the shell 1, a seed melon channel 2 is provided inside the shell 1, and a discharge port 4 connected to the seed melon channel 2 is opened at the lower part of the shell 1, so that the seed melon feeding process can be smooth, and the first detection member 302 of the stone discharge mechanism 3 can be used to detect whether there are stones when the seed melon is fed, and if there are no stones, the seed melon is cut and crushed normally, and if there are stones, the stones can be discharged from the discharge port 4. The automatic stone discharge device for the seed melon machine has a simple overall structure and is easy to operate. It can determine whether there are stones during the feeding process in a simple and direct way, protecting the various parts of the seed melon machine; if there are stones, the stones and other foreign objects can be quickly discharged, saving time and effort without manual intervention; and the entire production process can meet non-stop operation, ensuring production efficiency.
[0034] Preferably, if Figure 3 and Figure 4As shown, in the embodiment, there are multiple stone discharge mechanisms 3, and multiple stone discharge mechanisms 3 are all arranged at the lower part of the housing 1, and the discharge port 4 corresponds to the multiple movable plates 301 of the stone discharge mechanisms 3. In order to ensure accurate detection, the discharge port 4 can correspond to multiple movable plates 301 that act separately. If a pressure detection abnormality occurs on one movable plate 301, only the movable plate 301 with the abnormality is separated from the discharge port 4. If a pressure detection abnormality occurs on multiple movable plates 301, then the multiple movable plates 301 with the abnormality are separated from the discharge port 4, thereby improving the accuracy of detection; at the same time, since only the movable plate 301 with the abnormality is moved, the opening degree of the discharge port 4 can be correspondingly reduced, thereby reducing the discharge of normal seed melon materials and avoiding waste.
[0035] Preferably, if Figures 1 to 4 As shown, in the embodiment, the movable plate 301 can be switched between the open state and the closed state by the control member, and when the movable plate 301 is in the open state, a discharge port 901 is formed between the discharge port 4 and the movable plate 301. Stones are discharged through the discharge port 901. Further, the housing 1 may also include a discharge channel 902 disposed at the lower part of the housing 1, and the discharge channel 902 can be connected to the discharge port 901. The discharge channel 902 can be formed as a channel with a bell mouth, for example, and can receive foreign matter such as stones discharged through the discharge port 901.
[0036] Preferably, if Figure 2 As shown, in the embodiment, the melon seed channel 2 may include a melon cutting mechanism 5, a melon pressing mechanism 6 and a material conveying cylinder 7, which are sequentially arranged along the conveying direction of the material, and the discharge port 4 is arranged below the melon pressing mechanism 6. The melon pressing mechanism 6 can cooperate with the movable plate 301 that closes the discharge port 4 to crush the melon seed. The material conveying cylinder 7 can receive the crushed melon seed material and transmit the crushed melon seed material to the next process.
[0037] Preferably, if Figures 1 to 4 As shown, in the embodiment, a connecting bracket 8 is provided at the lower part of the housing 1, and the control member is connected to the movable plate 301 through the connecting bracket 8. The connecting bracket 8 can be formed into a structure similar to a triangular frame, and the triangular frame has stability.
[0038] Furthermore, if Figure 4As shown, the control member may include a cylinder 303, a first connecting rod 304, a second connecting rod 305 and a third connecting rod 306. The cylinder 303 is connected to the middle of the first connecting rod 304. The second connecting rod 305 and the third connecting rod 306 are both hinged to the first connecting rod 304. A group of second connecting rods 305 and third connecting rods 306 are respectively provided at both ends of the first connecting rod 304. The second connecting rod 305 is hinged to the movable plate 301, and the third connecting rod 306 is hinged to the connecting bracket 8. In this way, the cylinder 303 drives the first connecting rod 304, and the first connecting rod 304 drives the second connecting rod 305 to pull the movable plate 301, and the third connecting rod 306 can play a role of limiting.
[0039] The automatic stone discharge device for the seed melon machine is provided with a stone discharge mechanism on the shell, a seed melon channel is provided inside the shell, and a discharge port connected to the seed melon channel is opened at the lower part of the shell, so that the seed melon feeding process can be smooth, and the first detection part of the stone discharge mechanism can detect whether there are stones when the seed melon is fed, and if there are no stones, the seed melon is cut and crushed normally, and if there are stones, the stones can be discharged from the discharge port. The automatic stone discharge device for the seed melon machine has a simple overall structure and is easy to operate. It can determine whether there are stones during the feeding process in a simple and direct way, protecting the various parts of the seed melon machine; if there are stones, the stones and other foreign objects can be quickly discharged, saving time and effort without manual intervention; and the entire production process can meet non-stop operation, ensuring production efficiency.
[0040] In addition, according to the second aspect of the present invention, a stone removal method for a seed melon machine is provided, and the stone removal method for a seed melon machine includes the automatic stone removal device for a seed melon machine as described above. The seed melon machine may include a melon cutting mechanism 5, a melon pressing mechanism 6, a material removal trough 903, a threshing cylinder (not shown), a pulp throwing mechanism (not shown), a power mechanism (not shown) and a central controller (not shown), and the structures not shown may all be components in the prior art, and will not be described here.
[0041] See also Figures 1 to 4 In an embodiment, the stone removal method for the melon seed machine includes:
[0042] The first step is to determine that the seed melon machine is in working mode, and the material passes through the seed melon channel 2;
[0043] In the second step, when the melon seed machine is in working mode, it has a normal feeding state and a stone entry state. The material passes through the melon seed channel 2, and the melon pressing mechanism 6 can press the material together with the movable plate 301. The material at this time may be melon seed or melon seed mixed with stones. The first detection member 302 can detect the pressing pressure. When the pressure is 0-1000N, the melon seed machine is in a normal feeding state, and the movable plate 301 closes the discharge port 4. The melon pressing mechanism 6 and the movable plate 301 can crush the material, and the crushed material passes through the melon seed channel 2 and enters the threshing drum. When the pressure is greater than 1000N, the melon seed machine is in a stone entry state, and the control member drives the movable plate 301 to rotate, so that the movable plate 301 is separated from the discharge port 4, and the material mixed with stones is discharged through the discharge port 4.
[0044] Preferably, the melon pressing mechanism 6 includes a melon pressing roller 601 and a second detection member (not shown), the second detection member can be, for example, a rotation speed sensor in the prior art, and the second detection member is arranged on the melon pressing roller 601 to detect the rotation speed of the melon pressing roller 601. The melon cutting mechanism 5 can include a melon cutting knife 501 and a third detection member (not shown), the third detection member can be, for example, a rotation speed sensor in the prior art, and the third detection member is arranged on the melon cutting knife 501 to detect the rotation speed of the melon cutting knife 501. The pulping mechanism can include a pulping barrel and a fourth detection member (not shown), the fourth detection member can be, for example, a rotation speed sensor in the prior art, and the fourth detection member is arranged on the pulping barrel to detect the rotation speed of the pulping barrel. The power mechanism may include an engine and a fifth detection member (not shown). The fifth detection member may be, for example, a speed sensor in the prior art. The fifth detection member is arranged on the engine to detect the speed of the engine. When the speed of the melon cutting knife 501 is greater than one hundred revolutions per minute, the speed of the melon pressing roller 601 is greater than one hundred revolutions per minute, the speed of the pulping drum is greater than one hundred revolutions per minute, and the speed of the engine is greater than four hundred revolutions per minute, it is determined that the melon seed machine is in working mode.
[0045] Preferably, if Figures 1 to 3 As shown, in an embodiment, the seed melon machine may further include a sixth sensor (not shown), which is disposed in the material discharge trough 903. The sixth sensor may be, for example, a position sensor, capable of detecting the position of the material in the material discharge trough 903.
[0046] When the movable plate 301 is separated from the discharge port 4, after the material is discharged through the discharge port 4, the movable plate 301 is reset, and the seed melon machine switches from the stone entry state to the normal feeding state, and the stone enters the discharge trough 903. When the material in the discharge trough 903 is full, the sixth sensor sends an alarm signal. The user can receive this alarm signal and then clean the discharge trough 903.
[0047] Preferably, if Figure 3 and Figure 4As shown, in an embodiment, the melon seed machine may include multiple stone discharge mechanisms 3, one discharge port 4 corresponds to multiple movable plates 301 of the stone discharge mechanisms 3, and the first detection member 302 of each stone discharge mechanism 3 can detect the compacting pressure individually; when a stone discharge mechanism 3 has a detection abnormality, the stone discharge mechanism 3 with the detection abnormality drives its movable plate 301 to separate from the discharge port 4, and when multiple stone discharge mechanisms 3 have a detection abnormality, the multiple stone discharge mechanisms 3 with the detection abnormality drive the movable plates 301 to separate from the discharge port 4, so that the corresponding movable plates 301 can be moved according to the position of the stone, thereby preventing the melon seed materials on the remaining movable plates 301 from being discharged, thereby avoiding waste.
[0048] Preferably, in the embodiment, the central controller can be, for example, arranged in the cab, as a centralized processing device for various sensor signals, to determine whether stones are fed in the working state, to timely control the discharge of stones, and to timely send information for the operator to judge. The central controller can be electrically connected to the first detection member 302, and the central controller receives the signal of the first detection member 302 with an operating cycle of 20ms to perform stone discharge detection.
[0049] In an embodiment, a specific operation logic of the stone removal method for the seed melon machine is:
[0050] The first step is to detect the engine speed and the speed of the working parts, and determine that the melon seed machine is in working mode. The melon seed machine enters the stone discharge detection and can switch between the normal feeding state and the stone entry state;
[0051] In the second step, the central controller receives the signal of the first detection member 302 of the movable plate 301 with an operation cycle of 20ms;
[0052] In the third step, when the melon seed material enters the position of the melon pressing roller 601, the melon pressing roller 601 squeezes the melon seed. The received pressure signal is within a normal range, for example, within 0-1000N, which is a normal crushing force. If it exceeds this threshold, it is determined that there are stones. In addition, the pressure will change suddenly when squeezing the stones, and the maximum pressure value can reach 10000N.
[0053] Step 4: When the central controller detects that the pressure is greater than the threshold, the melon seed machine switches to the stone entry state, and the central controller issues a command to the cylinder 303 to drive the movable plate 301 to adjust the angle. The adjusted angle allows the stones on the movable plate 301 to enter the discharge trough 903.
[0054] Step 5: After the stone falls into the discharge trough 903, the movable plate 301 is reset under the drive of the cylinder 303, and the melon seed conveying continues;
[0055] Step 6: When the material in the discharge chute 903 is full, the sixth sensor sends out an alarm signal, which can be transmitted to the display screen in the cab to prompt the user to handle the problem.
[0056] The stone discharge method of the melon seed machine detects the pressure change on the movable plate 301 to determine whether there is stone feeding, and controls the movable plate 301 through the control component to achieve rapid discharge of stones, and can also ensure the non-stop operation of the melon seed machine and improve the operation efficiency.
[0057] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present application, which are used to illustrate the technical solutions of the present application, rather than to limit them. The protection scope of the present application is not limited thereto. Although the present application is described in detail with reference to the above-described embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solutions recorded in the above-described embodiments within the technical scope disclosed in the present application, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. An automatic stone removal device for a seed melon machine, characterized in that: The automatic stone discharge device for the seed melon machine includes a shell and a stone discharge mechanism, a seed melon channel is provided inside the shell, a discharge port connected to the seed melon channel is opened at the lower part of the shell, the stone discharge mechanism includes a movable plate and an adjustment component, the movable plate is rotatably arranged at the discharge port, the adjustment component includes a first detection component and a control component electrically connected to each other, the first detection component is arranged on the movable plate to detect the pressure in the seed melon channel, and the control component is connected to the movable plate to drive the movable plate to rotate.
2. The automatic stone removal device for a seed melon machine according to claim 1, characterized in that: There are multiple stone discharge mechanisms, and the multiple stone discharge mechanisms are all arranged at the lower part of the shell, and the discharge port corresponds to the movable plates of the multiple stone discharge mechanisms.
3. The automatic stone removal device for a seed melon machine according to claim 1, characterized in that: The movable plate can be switched between an open state and a closed state by the control member. When the movable plate is in the open state, a discharge opening is formed between the discharge port and the movable plate. The housing further comprises a discharge passage disposed at a lower portion of the housing, and the discharge passage can be communicated with the discharge port.
4. The automatic stone removal device for a seed melon machine according to claim 1, characterized in that: The seed melon channel includes a melon cutting mechanism, a melon pressing mechanism and a material conveying cylinder. The melon cutting mechanism, the melon pressing mechanism and the material conveying cylinder are arranged in sequence along the material conveying direction, and the discharge port is arranged below the melon pressing mechanism.
5. The automatic stone removal device for a seed melon machine according to claim 1, characterized in that: A connecting bracket is provided at the lower part of the shell, and the control component is connected to the movable plate through the connecting bracket.
6. The automatic stone removal device for a seed melon machine according to claim 5, characterized in that: The control component includes a cylinder, a first connecting rod, a second connecting rod and a third connecting rod, the cylinder is connected to the first connecting rod, the second connecting rod and the third connecting rod are both hinged to the first connecting rod, the second connecting rod is hinged to the movable plate, and the third connecting rod is hinged to the connecting bracket.
7. A method for removing stones from a seed melon by machine, characterized in that: The stone-removing method for a seed melon machine utilizes the automatic stone-removing device for a seed melon machine according to any one of claims 1 to 6, the seed melon machine comprises a melon pressing mechanism and a threshing drum, and the stone-removing method for a seed melon machine comprises: Determining that the seed melon machine is in working mode, when the material passes through the seed melon channel; When the seed melon machine is in working mode, it has a normal feeding state and a stone entry state. The material passes through the seed melon channel, and the melon pressing mechanism can press the material together with the movable plate. The first detection component can detect the pressing pressure. When the pressure is 0-1000N, the seed melon machine is in a normal feeding state, and the movable plate closes the discharge port. The melon pressing mechanism and the movable plate can crush the material, and the crushed material passes through the seed melon channel and enters the threshing drum; when the pressure is greater than 1000N, the seed melon machine is in a stone entry state, and the control component drives the movable plate to rotate, so that the movable plate is separated from the discharge port, and the material is discharged through the discharge port.
8. The method for removing stones from melon seeds by machine according to claim 7, characterized in that: The melon seed machine also includes a melon cutting mechanism, a pulp throwing mechanism and a power mechanism, the melon pressing mechanism includes a melon pressing roller and a second detection member, the second detection member is arranged on the melon pressing roller to detect the rotation speed of the melon pressing roller, the melon cutting mechanism includes a melon cutting knife and a third detection member, the third detection member is arranged on the melon cutting knife to detect the rotation speed of the melon cutting knife, the pulp throwing mechanism includes a pulp throwing cylinder and a fourth detection member, the fourth detection member is arranged on the pulp throwing cylinder to detect the rotation speed of the pulp throwing cylinder, the power mechanism includes an engine and a fifth detection member, the fifth detection member is arranged on the engine to detect the rotation speed of the engine, When the rotation speed of the melon cutting knife is greater than one hundred revolutions per minute, the rotation speed of the melon pressing roller is greater than one hundred revolutions per minute, the rotation speed of the pulping drum is greater than one hundred revolutions per minute, and the rotation speed of the engine is greater than four hundred revolutions per minute, it is determined that the melon seed machine is in working mode.
9. The method for removing stones from melon seeds by machine according to claim 7, characterized in that: The seed melon machine also includes a discharge trough and a sixth sensor, wherein the sixth sensor is arranged in the discharge trough and can detect the material position of the discharge trough; When the movable plate is separated from the discharge port, after the material is discharged through the discharge port, the movable plate is reset, and the seed melon machine switches from the stone entry state to the normal feeding state, and the stone enters the discharge trough. When the material in the discharge trough is full, the sixth sensor sends an alarm signal.
10. The method for removing stones from melon seeds by machine according to claim 7, characterized in that: The seed melon machine comprises a plurality of stone discharge mechanisms, one discharge port corresponds to a movable plate of a plurality of stone discharge mechanisms, and the first detection member of each stone discharge mechanism can detect the compaction pressure individually; When one of the stone ejection mechanisms detects an abnormality, the stone ejection mechanism with the abnormal detection drives the movable plate to separate from the discharge port; when multiple stone ejection mechanisms detect an abnormality, multiple stone ejection mechanisms with the abnormal detection drive the movable plate to separate from the discharge port; and / or The seed melon machine also includes a central controller, which is electrically connected to the first detection component. The central controller receives the signal of the first detection component in an operating cycle of 20 ms to perform stone removal detection.
Citation Information
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