Pastry fermentation device and pastry fermentation process
By designing a pasta fermentation device, using a conveyor belt and a driving mechanism to achieve automatic transmission and processing of dough, the problem of difficulty in controlling the fermentation time according to the type of pasta in the prior art is solved, and the rapid production of pasta and the stability of the internal environment of the fermentation chamber is achieved.
Patent Information
- Application Number
- CN202411897299.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to control the fermentation time of the dough according to the type of pasta, resulting in the rapid production of pasta being limited, and the external environment is likely to affect the humidity and temperature of the fermentation chamber.
A pastry fermentation device is designed, including a fermentation chamber main body, a driving mechanism, a removal component, a detection component and a fermentation auxiliary mechanism. Automatic transmission and processing of dough is achieved through conveyor belts and drive mechanisms, and the timed fermentation can be carried out according to the needs of different dough points, and the impact of the external environment is reduced through sealing design.
It realizes that the designated dough can be removed without opening the box door, which is convenient and quick to ferment, reduces the impact of the external environment on the internal humidity and temperature of the fermentation chamber, and improves the rapid production ability of the pastry.
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Figure CN119699383A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of fermentation equipment, and more specifically, to a pastry fermentation device and process. Background Art
[0002] In the process of making bread, steamed buns, dumplings and other pasta, the quality of the fermentation process will directly affect the taste and quality of the final product. However, the traditional pastry fermentation method usually relies on the natural environment, which not only takes a long time to ferment, but also requires a high level of technical skills from the operator, making it difficult to ensure the fermentation effect. In order to overcome the shortcomings of the traditional fermentation method, more and more people are beginning to use pastry fermentation devices to ferment the dough.
[0003] The document with prior art publication number CN218551128U provides a fermentation auxiliary device for pastries. The device can collide with baking powder and flour by setting a fixed cylinder, a first stirring rod and a second stirring rod, intensify the stirring degree, and thus greatly improve the mixing degree of baking powder and flour.
[0004] Although the above-mentioned existing technical solutions can improve the uniformity of mixing baking powder and flour, they still have the following defects: different pastries require different fermentation times, and when using the above-mentioned technical solutions and many such devices on the market for fermentation, only a single dough can be fermented for a fixed time. When multiple pastries need to be made at the same time, it is difficult to control the fermentation time of the dough according to the type of pastries, which is not conducive to the rapid production of pastries. In view of this, we propose a pastry fermentation device and process. Summary of the invention
[0005] 1. Technical issues to be solved
[0006] The purpose of the present application is to provide a pastry fermentation device and process, which solves the technical problem that the prior art is difficult to control the fermentation time of dough according to the type of pastry, which is not conducive to the rapid production of pastries. The device allows staff to take out the specified dough without opening the box door, thereby making it possible to ferment dough with different fermentation times conveniently and quickly, and can greatly reduce the impact of the external environment on the humidity and temperature inside the fermentation box body.
[0007] 2. Technical solution
[0008] The present application embodiment provides a pastry fermentation device, comprising:
[0009] A fermentation box body, one end of which is hinged with a box door, and the fermentation box body is used to control the fermentation temperature and humidity;
[0010] A driving mechanism, the driving mechanism is installed in the inner cavity of the fermentation box body, the driving mechanism includes a conveyor belt and a driving mechanism, a plurality of carriers are detachably installed on the conveyor belt, a noodle barrel is slidably inserted in the carrier, and the driving mechanism is used to drive the conveyor belt to rotate;
[0011] A take-out assembly, the take-out assembly includes a mounting shell embedded and fixed on one side of the fermentation box body, the mounting shell is provided with a take-out hole, a connecting sleeve is fixedly provided on the outer side of the take-out hole, a sealing cover is inserted on one side of the connecting sleeve, and the take-out assembly also includes a pushing mechanism, the pushing mechanism is used to push the noodle bucket into the take-out hole;
[0012] A detection component, wherein the detection component is used to check the dough fermentation condition;
[0013] The fermentation auxiliary mechanism includes a turning mechanism and a dough kneading and exhausting component. The turning mechanism is used to drive the dough barrel to rotate to improve the fermentation uniformity of each position of the dough. The dough kneading and exhausting component is used to knead and exhaust the dough.
[0014] After adopting the above technical solution, the staff can take out the specified dough without opening the box door, so that the dough with different fermentation times can be fermented conveniently and quickly, and the impact of the external environment on the humidity and temperature inside the fermentation box body can be greatly reduced.
[0015] As an optional solution to the technical solution of the present application document, the noodle placing bucket includes a placing bucket, a top cover is threadedly connected to one side of the placing bucket, the top cover is densely covered with air holes, a plurality of connecting tubes are rotatably connected to the carrier frame, a plurality of studs are fixedly installed on the conveyor belt, the connecting tubes are threadedly connected to the studs, the driving mechanism includes a first motor and two driving rollers, the output end of the first motor is fixedly connected to one of the driving rollers, and the conveyor belt and the driving roller are frictionally driven.
[0016] After adopting the above technical solution, it is convenient for users to disassemble and assemble the supporting frame.
[0017] As an optional solution of the technical solution of this application document, the flipping mechanism includes:
[0018] A first spline sleeve, wherein the first spline sleeve is rotatably disposed on one side of the bearing frame;
[0019] A driving gear, the driving gear is sleeved and fixed on one side of the first spline sleeve;
[0020] A first spline rod, one end of which is connected and fixed to the placement barrel; the first spline rod is plug-fitted with the first spline sleeve;
[0021] A fixed gear ring is fixedly installed in the fermentation box body, and the driving gear is meshed and connected with the fixed gear ring.
[0022] After adopting the above technical solution, the dough placed in the barrel can be turned over to improve the fermentation uniformity.
[0023] As an optional solution of the technical solution of this application document, the dough kneading and exhausting component includes:
[0024] A driving frame, the driving frame is rotatably arranged on one side of the placement barrel;
[0025] A dough kneading roller, the dough kneading roller is limitedly installed on one side of the driving frame;
[0026] The rotating mechanism is used to drive the driving frame to rotate.
[0027] After adopting the above technical solution, the driving frame can drive the driving frame to rotate.
[0028] As an optional solution of the technical solution of this application document, the rotating mechanism includes:
[0029] A receiving rod, the receiving rod is rotatably inserted into the first spline rod, and the end of the receiving rod is connected and fixed to the driving frame;
[0030] A second spline rod, wherein the second spline rod is fixedly mounted on one end of the receiving rod;
[0031] A fixing frame, the fixing frame is connected and fixed to the bearing frame, a second spline sleeve is rotatably inserted in the fixing frame, the second spline rod is plug-fitted with the second spline sleeve, and a second crown gear is rotatably connected to one side of the fixing frame;
[0032] a first crown gear, wherein a connecting gear is meshedly connected with the second crown gear;
[0033] A one-way mechanism, which is used to ensure that the driving frame rotates only when the conveyor belt runs to one side;
[0034] The one-way mechanism comprises:
[0035] A ratchet wheel, the ratchet wheel is sleeved and fixed on one side of the second spline sleeve;
[0036] A plurality of latch teeth are hinged on the second crown gear, a coil spring is fixedly connected between the latch teeth and the second crown gear, and the latch teeth are engaged with the ratchet.
[0037] After adopting the above technical solution, the dough placed in the barrel can be quickly kneaded and exhausted, thereby fully ensuring the fermentation effect of the dough.
[0038] As an optional solution of the technical solution of this application document, the dough kneading and exhausting component also includes:
[0039] A partition, the partition is fixedly mounted on one side of the inner part of the storage barrel;
[0040] A rotating ring is rotatably installed on the partition, the kneading roller is rotatably connected to the rotating ring, the end of the kneading roller is limited by the driving frame and is rotatably connected to it, a receiving gear ring is fixedly installed on one side of the partition, and a driven gear is sleeved and fixed on one side of the kneading roller, and the driven gear is meshingly connected to the receiving gear ring.
[0041] After adopting the above technical solution, under the connection effect of the receiving gear ring, the kneading roller will also rotate, further ensuring the effect of venting the dough.
[0042] As an optional solution of the technical solution of this application document, the driving mechanism includes
[0043] A push rod, the push rod is slidably arranged on one side of the fermentation box body, and the end of the push rod is in active contact with the end of the spline rod;
[0044] A first spring, wherein the first spring is fixedly connected between the push rod and the fermentation box body;
[0045] A sealing rubber ring is attached to the inner wall of the access hole, and a sealing mechanism is also installed in the installation shell, and the sealing mechanism includes:
[0046] A receiving groove is provided in the mounting shell, and the receiving groove passes through the access hole and extends to one side thereof;
[0047] An isolation plate, the isolation plate being slidably connected to the receiving groove;
[0048] A lifting mechanism is used to drive the isolation plate to move up and down.
[0049] After adopting the above technical solution, after the staff takes out the barrel, the isolation plate can be quickly reset to close the access hole, fully avoiding the external environment from affecting the internal conditions of the fermentation box body.
[0050] As an optional solution of the technical solution of this application document, the lifting mechanism includes:
[0051] An active rack, the active rack is connected and fixed to the push rod;
[0052] A first fixed gear, the first fixed gear is meshed with the active rack, a second fixed gear is fixedly mounted on one side of the first fixed gear, and the diameter of the first fixed gear is larger than the diameter of the first fixed gear;
[0053] A driving rack, the driving rack is connected and fixed to the isolation plate, and the driving rack is meshed and connected to the second fixed gear;
[0054] A rotating frame is fixedly installed at the end of the isolation plate, a connecting column is rotatably connected to the rotating frame, and the placement barrel is slidably matched with the connecting column.
[0055] After adopting the above technical solution, the setting of the connecting column can reduce the friction between the connecting column and the placement bucket, making it easier for the user to take out the placement bucket.
[0056] As an optional solution of the technical solution of this application document, the detection component includes:
[0057] A pressing test mechanism, which is used to test the elasticity and extensibility of the dough;
[0058] The press test mechanism comprises:
[0059] A mounting frame, the mounting frame is limited by the top cover and is slidably connected thereto, a plurality of second springs are fixedly connected between the mounting frame and the top cover, and a plurality of poking rods are fixedly installed on one side of the mounting frame;
[0060] An observation window, wherein the observation window and the top cover are both made of transparent material, the observation window is embedded and fixed on one side of the fermentation box body, a sliding rod is slidably penetrated through the observation window, and the sliding rod is in active contact with the mounting frame;
[0061] An odor testing mechanism, the odor testing mechanism is used to detect the odor of dough fermentation;
[0062] The odor testing mechanism comprises:
[0063] Air inlet holes, the slide bar is arranged in a hollow structure, and a plurality of the air inlet holes are provided on one side of the slide bar;
[0064] A receiving tube is fixedly connected to the other side of the slide rod, an air induced device is fixedly installed in the receiving tube, and the air induced device includes a second motor fixedly installed in the receiving tube, and a fan blade is fixedly connected to the output end of the second motor.
[0065] After adopting the above technical solution, it is convenient for users to judge the fermentation degree of dough.
[0066] The present application also discloses the above-mentioned pastry fermentation process, which comprises the following steps:
[0067] S1. The staff places the dough to be fermented in different placement barrels, and then installs the support frame and the placement barrels on the conveyor belt;
[0068] S2, the fermentation box body is running to control the fermentation temperature and humidity of the dough. The conveyor belt drives the corresponding carrier frame and the placement barrel to move. At the same time, the first spline sleeve drives the placement barrel to rotate to turn the dough in the placement barrel.
[0069] S3. When the dough needs to be kneaded and exhausted, the conveyor belt drives the carrier frame and the placement barrel to move to the other side, and the kneading roller rotates in the opposite direction of the placement barrel to quickly knead and exhaust the dough.
[0070] S4. When the elasticity and extensibility of the dough need to be tested, the user pushes the slide bar so that the prodding rod contacts the dough for a certain period of time, then quickly resets the slide bar and observes the condition of the dough;
[0071] S5. When the fermentation smell of the dough needs to be checked, one end of the slide rod is sent into the corresponding placement barrel, the second motor is operated, the fan blades rotate, and the gas in the placement barrel is emitted outward through the receiving tube;
[0072] S6. If the staff needs to take out an appropriate amount of dough in advance, the conveyor belt aligns the placement bucket with the placement hole, and then the user pushes the push rod to one side until the placement bucket moves into the connecting sleeve, and then the sealing cover can be opened to take out the placement bucket in the connecting sleeve.
[0073] 3. Beneficial effects
[0074] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0075] 1. The technical solution of the present application provides a conveyor belt, a connecting sleeve and a pushing mechanism, so that the staff can take out the specified dough without opening the box door, so that the dough with different fermentation times can be fermented conveniently and quickly, and the influence of the external environment on the internal humidity and temperature of the fermentation box body can be greatly reduced.
[0076] 2. The technical solution of the present application is to set up an isolation plate, a storage slot and a lifting mechanism. After the staff takes out the barrel, the isolation plate is quickly reset under the action of gravity and the first spring, and the taking and placing hole can be closed, thereby fully preventing the external environment from affecting the internal conditions of the fermentation box body.
[0077] 3. The technical solution of the present application provides a dough poking rod, an observation window and a sliding rod, so that the staff can observe the elasticity and extensibility of the dough, which is convenient for the user to judge the fermentation degree of the dough; at the same time, by providing air inlets and air induced equipment, the staff can further perceive the fermentation status of the dough by smell, thereby facilitating the staff to accurately judge the time to take out the dough.
[0078] 4. The technical solution of the present application is to set a first spline sleeve, a driving gear and a fixed gear ring. During the fermentation process, the first spline sleeve will drive the placement barrel to rotate around its axis position, thereby turning the dough in the placement barrel and improving the fermentation uniformity.
[0079] 5. The technical solution of the present application, by providing a driving frame, a kneading roller and a rotating mechanism, can quickly knead and exhaust the dough placed in the barrel when necessary, thereby fully ensuring the fermentation effect of the dough. BRIEF DESCRIPTION OF THE DRAWINGS
[0080] Figure 1 This is a schematic diagram of the overall structure of a pastry fermentation device disclosed in a preferred embodiment of the present application;
[0081] Figure 2 It is a schematic diagram of a part of the structure of the inner cavity of the fermentation box body in a pastry fermentation device disclosed in a preferred embodiment of the present application;
[0082] Figure 3 It is a schematic diagram of a part of the structure on one side of the conveyor belt in a pastry fermentation device disclosed in a preferred embodiment of the present application;
[0083] Figure 4 This is a schematic diagram of the structural disassembly of a carrier frame and a conveyor belt in a pastry fermentation device disclosed in a preferred embodiment of the present application;
[0084] Figure 5 This is a schematic diagram of the structural disassembly of a support frame and a placement barrel in a pastry fermentation device disclosed in a preferred embodiment of the present application;
[0085] Figure 6 This is a schematic diagram of the structural disassembly of a one-way mechanism in a pastry fermentation device disclosed in a preferred embodiment of the present application;
[0086] Figure 7 It is a structural schematic diagram of a detection component in a pastry fermentation device disclosed in a preferred embodiment of the present application;
[0087] Figure 8 It is a structural schematic diagram of a removal component in a pastry fermentation device disclosed in a preferred embodiment of the present application;
[0088] Fig. 9 It is a schematic cross-sectional view of the structure of the shell installed in the pastry fermentation device disclosed in a preferred embodiment of the present application;
[0089] Description of the numbers in the figure:
[0090] 1. Fermentation box body;
[0091] 2. Conveyor belt;
[0092] 3. Connecting tube;
[0093] 4. Box door;
[0094] 5. Carrying frame;
[0095] 6. Take out the assembly; 601. Install the housing; 602. Connecting sleeve; 603. Take-in and put-out hole; 604. Sealing cover; 605. Sealing rubber ring; 606. Isolation plate; 607. Drive rack; 608. Second fixed gear; 609. First fixed gear; 610. Active rack; 611. Push rod; 612. First spring; 613. Storage slot; 614. Rotating frame; 615. Connecting column;
[0096] 7. Detection assembly; 701. Sliding rod; 702. Mounting frame; 703. Second spring; 704. Receiving tube; 705. Stamping rod; 706. Fan blade; 707. Second motor; 708. Observation window; 709. Air inlet;
[0097] 8. dough kneading and exhaust assembly; 801. receiving rod; 802. driving frame; 803. rotating ring; 804. partition; 805. receiving gear ring; 806. dough kneading roller; 807. driven gear; 808. second spline rod; 809. second crown gear; 810. first crown gear; 811. second spline sleeve; 812. ratchet; 813. connecting gear; 814. fixing frame; 815. latching gear; 816. coil spring;
[0098] 9. Place the barrel; 10. Stud; 11. First motor; 12. First spline rod; 13. Drive gear; 14. Drive roller; 15. First spline sleeve; 16. Fixed gear ring; 17. Top cover; 1701. Air vent. DETAILED DESCRIPTION
[0099] In order to make the technical solutions and advantages in the embodiments of the present application more clearly understood, the exemplary embodiments of the present application are further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than an exhaustive list of all the embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0100] Reference Figure 1-Figure 9 The pastry fermentation device provided in the embodiment of the present application comprises: a fermentation box body 1, a driving mechanism, a taking-out component 6, a detection component 7 and a fermentation auxiliary mechanism.
[0101] Among them, a box door 4 is hinged at one end of the fermentation box body 1, and the fermentation box body 1 is used to control the fermentation temperature and humidity; the driving mechanism is installed in the inner cavity of the fermentation box body 1, and the driving mechanism includes a conveyor belt 2 and a driving mechanism. A plurality of bearing frames 5 are detachably installed on the conveyor belt 2, and a noodle barrel is slidably inserted in the bearing frame 5, and the driving mechanism is used to drive the conveyor belt 2 to rotate; the taking-out component 6 includes a mounting shell 601 embedded and fixed on one side of the fermentation box body 1, and a taking-in and putting hole 603 is opened on the mounting shell 601. A connecting sleeve 602 is fixed on the outer side of the taking-in and putting hole 603, and a sealing cover 604 is inserted on one side of the connecting sleeve 602. The taking-out component 6 also includes a pushing mechanism, which is used to push the noodle barrel into the taking-in and putting hole 603; the detection component 7 is used to check the fermentation status of the dough; the fermentation auxiliary mechanism includes a turning mechanism and a kneading and exhausting component 8, and the turning mechanism is used to drive the noodle barrel to rotate to improve the fermentation uniformity of each position of the dough, and the kneading and exhausting component 8 is used to knead and exhaust the dough.
[0102] The staff will place the dough to be fermented in different noodle barrels, install the noodle barrels on one side of the support frame 5, and then install the support frame 5 on the conveyor belt 2. Then, under the control of the external control mechanism, the fermentation box body 1 will operate to control the fermentation temperature and humidity of the dough. At the same time, the driving mechanism will operate, and the conveyor belt 2 will drive the support frame 5 and the removal component 6 to rotate to improve the uniformity of fermentation. When the staff needs to take out an appropriate amount of dough in advance, under the control of the external control mechanism, the conveyor belt 2 will drive the noodle barrel to move to the side of the access hole 603, and then under the action of the pushing mechanism, one side of the noodle barrel passes through the access hole 603 and extends into the connecting sleeve 602. The staff can then open the sealing cover 604 and take out the noodle barrel in the connecting sleeve 602. This method allows the staff to take out the specified dough without opening the box door 4, so that the dough with different fermentation times can be fermented conveniently and quickly, and the influence of the external environment on the humidity and temperature inside the fermentation box body 1 can be greatly reduced.
[0103] Reference Figure 4 and Figure 5 The noodle fermentation device provided in the embodiment of the present application, the noodle placing barrel includes a placing barrel 9, a top cover 17 is threadedly connected to one side of the placing barrel 9, and the top cover 17 is densely covered with air holes 1701. The arrangement of the air holes 1701 allows the temperature and humidity in the placing barrel 9 to be consistent with the inside of the fermentation box body 1, and at the same time can ensure that the gas generated by the fermentation vehicle is smoothly discharged. A plurality of connecting tubes 3 are rotatably connected to the supporting frame 5, and a plurality of studs 10 are fixedly installed on the conveyor belt 2. The connecting tubes 3 are threadedly connected to the studs 10, which is convenient for users to disassemble and assemble the supporting frame 5.
[0104] Reference Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 In the pastry fermentation device provided in the embodiment of the present application, the turning mechanism includes a first spline sleeve 15, a driving gear 13, a first spline rod 12 and a fixed gear ring 16.
[0105] The first spline sleeve 15 is rotatably inserted into one side of the supporting frame 5; the driving gear 13 is sleeved and fixed on one side of the first spline sleeve 15; one end of the first spline rod 12 is connected and fixed to the placement barrel 9; the first spline rod 12 is plugged into the first spline sleeve 15; the fixed gear ring 16 is fixedly installed in the fermentation box body 1, and the driving gear 13 is meshed and connected with the fixed gear ring 16.
[0106] When the conveyor belt 2 drives the carrier frame 5 and the placement barrel 9 to rotate, since the driving gear 13 is meshed and connected with the fixed gear ring 16, the first spline sleeve 15 will drive the placement barrel 9 to rotate around its axis position, thereby turning the dough in the placement barrel 9 and improving the fermentation uniformity.
[0107] On the basis of the above scheme, the dough fermentation device provided in the present application, the dough kneading and exhaust assembly 8 includes a driving frame 802, a dough kneading roller 806 and a rotating mechanism.
[0108] The driving frame 802 is rotatably installed on one side of the placement barrel 9; the kneading roller 806 is limitedly installed on one side of the driving frame 802; and the rotating mechanism is used to drive the driving frame 802 to rotate.
[0109] On the basis of the above scheme, the pastry fermentation device provided in the present application has a rotating mechanism including a receiving rod 801, a second spline rod 808, a fixing frame 814, a first crown gear 810 and a one-way mechanism.
[0110] The receiving rod 801 is rotatably inserted into the first spline rod 12, and the end of the receiving rod 801 is connected and fixed to the driving frame 802; the second spline rod 808 is fixedly installed at one end of the receiving rod 801; the fixing frame 814 is connected and fixed to the supporting frame 5, and a second spline sleeve 811 is rotatably inserted into the fixing frame 814, the second spline rod 808 is plugged into the second spline sleeve 811, and one side of the fixing frame 814 is rotatably connected to the second crown gear 809; the first crown gear 810 and the second crown gear 809 are meshed and connected with a connecting gear 813; the one-way mechanism is used to ensure that the driving frame 802 rotates only when the conveyor belt 2 runs to one side.
[0111] On the basis of the above scheme, the pastry fermentation device provided in the present application has a one-way mechanism including a ratchet 812 and a plurality of latch teeth 815 .
[0112] The ratchet 812 is sleeved and fixed on one side of the second spline sleeve 811 ; the latching tooth 815 is hinged on the second crown gear 809 , a coil spring 816 is fixedly connected between the latching tooth 815 and the second crown gear 809 , and the latching tooth 815 is engaged with the ratchet 812 .
[0113] During normal fermentation, when the conveyor belt 2 drives the supporting frame 5 and the placement barrel 9 to move to one side, the latch tooth 815 and the ratchet 812 keep sliding. At this time, the driving frame 802 and the kneading roller 806 remain stationary and rarely squeeze the fermented dough; when the dough needs to be kneaded and exhausted, the conveyor belt 2 drives the supporting frame 5 and the placement barrel 9 to move to the other side, the latch tooth 815 will be engaged with the outer side of the ratchet 812, and the ratchet 812 drives the second spline sleeve 811 to rotate, and the second spline rod 808 then drives the receiving rod 801, the driving frame 802 and the kneading roller 806 to rotate around the axis of the receiving rod 801 in the opposite direction of the placement barrel 9, so as to quickly knead and exhaust the dough in the placement barrel 9, thereby fully ensuring the fermentation effect of the dough.
[0114] On the basis of the above scheme, the dough fermentation device provided in the present application, the dough kneading and exhaust assembly 8 also includes a partition 804 and a rotating ring 803.
[0115] The partition 804 is fixedly installed on one side of the inner part of the placement barrel 9; the rotating ring 803 is rotatably installed on the partition 804, the kneading roller 806 is rotatably connected to the rotating ring 803, the end of the kneading roller 806 is limited by the driving frame 802 and is rotatably connected thereto, a receiving gear ring 805 is fixedly installed on one side of the partition 804, and a driven gear 807 is sleeved and fixed on one side of the kneading roller 806, and the driven gear 807 is meshingly connected to the receiving gear ring 805.
[0116] When the driving frame 802 drives the dough kneading roller 806 to rotate around the axis of the receiving rod 801, the driven gear 807 rotates accordingly. Under the connection of the receiving gear ring 805, the dough kneading roller 806 also rotates on its own, further ensuring the effect of venting the dough.
[0117] Reference Figure 2 , Figure 5 and Figure 8 The pastry fermentation device provided in the present application has a pushing mechanism including a pushing rod 611 and a first spring 612 .
[0118] The push rod 611 is slidably disposed on one side of the fermentation box body 1 , and the end of the push rod 611 is in active contact with the end of the spline rod 808 ; the first spring 612 is fixedly connected between the push rod 611 and the fermentation box body 1 .
[0119] On the basis of the above scheme, the pastry fermentation device provided by the present application has a sealing rubber ring 605 attached to the inner wall of the taking and placing hole 603, and a closing mechanism is also installed in the installation shell 601, and the closing mechanism includes a storage groove 613, an isolation plate 606 and a lifting mechanism.
[0120] The receiving groove 613 is provided in the mounting shell 601 , and passes through the taking-and-releasing hole 603 and extends to one side thereof; the isolation plate 606 is slidably connected to the receiving groove 613 ; and the lifting mechanism is used to drive the isolation plate 606 to move up and down.
[0121] On the basis of the above scheme, the pastry fermentation device provided in the present application has a lifting mechanism including an active rack 610 , a first fixed gear 609 and a driving rack 607 .
[0122] The active rack 610 is connected and fixed to the push rod 611; the first fixed gear 609 is meshed with the active rack 610, and a second fixed gear 608 is fixedly installed on one side of the first fixed gear 609, and the diameter of the first fixed gear 609 is larger than the diameter of the first fixed gear 609; the driving rack 607 is connected and fixed to the isolation plate 606, and the driving rack 607 is meshed with the second fixed gear 608.
[0123] On the basis of the above scheme, the pastry fermentation device provided by the present application has a rotating frame 614 fixedly installed at the end of the isolation plate 606, and a connecting column 615 is rotatably connected to the rotating frame 614. The placement barrel 9 is slidably matched with the connecting column 615. The setting of the connecting column 606 can reduce the friction between the placement barrel 9 and the placement barrel 9, making it easier for the user to take out the placement barrel 9.
[0124] When the staff needs to take out the dough in the corresponding placement barrel 9, the conveyor belt 2 drives the corresponding carrier 5 and the placement barrel 9 to move to the side of the access hole 603, and aligns the placement barrel 9 with the access hole 603, and then the user pushes the push rod 611 to one side, so that it drives the spline rod 808 and the corresponding placement barrel 9 to move into the access hole 603. In this process, the active rack 610 slides to one side, and under the connection of the first fixed gear 609 and the second fixed gear 608, the driving rack 607 drives the isolation plate 606 to disengage from the access hole 603 until the placement barrel 9 moves into the connecting sleeve 602, and the staff can release the push rod 611, open the sealing cover 604, and take out the placement barrel 9 in the connecting sleeve 602. During this period, the connecting column 606 will be close to the upper side of the placement barrel 9. After the staff takes out the placement barrel 9, the isolation plate 606 will quickly reset under the action of gravity and the first spring 612, and the access hole 603 is closed, fully preventing the external environment from affecting the internal conditions of the fermentation box body 1.
[0125] Reference Figure 2 and Figure 7In the pastry fermentation device provided in the present application, the detection component 7 includes a pressing test mechanism and an odor test mechanism.
[0126] The pressure test mechanism is used to test the elasticity and extensibility of the dough; the smell test mechanism is used to test the smell of dough fermentation.
[0127] Based on the above scheme, the pastry fermentation device provided in the present application, the pressing test mechanism includes a mounting frame 702 and an observation window 708.
[0128] The mounting frame 702 is limited by the top cover 17 and is slidably connected thereto, a plurality of second springs 703 are fixedly connected between the mounting frame 702 and the top cover 17, and a plurality of poking rods 705 are fixedly installed on one side of the mounting frame 702; the observation window 708 and the top cover 17 are both made of transparent material, the observation window 708 is embedded and fixed on one side of the fermentation box body 1, and a sliding rod 701 is slidably penetrated on the observation window 708, and the sliding rod 701 is in active contact with the mounting frame 702.
[0129] When the elasticity and extensibility of the dough need to be tested, the conveyor belt 2 drives the corresponding supporting frame 5 and the placing barrel 9 to move to the side of the observation window 708, and aligns the end of the slide bar 701 with the mounting frame 702. The user then pushes the slide bar 701 to drive the mounting frame 702 and the dough-poking rod 705 to move toward the dough. After contacting the dough for a certain period of time, the slide bar 701 is quickly reset, and the staff can observe the elasticity and extensibility of the dough, which is convenient for the user to judge the degree of fermentation of the dough.
[0130] Based on the above scheme, the pastry fermentation device provided in the present application, the odor testing mechanism includes an air inlet 709 and a receiving tube 704.
[0131] The slide bar 701 is arranged in a hollow structure, and a plurality of air inlet holes 709 are provided on one side of the slide bar 701 ; a receiving tube 704 is fixedly connected to the other side of the slide bar 701 , and an air induction device is fixedly installed in the receiving tube 704 .
[0132] When it is necessary to check the fermentation smell of the dough, after one end of the sliding rod 701 is sent into the corresponding placement barrel 9, under the action of the draft device, the gas in the corresponding placement barrel 9 is drawn into the receiving tube 704 and emitted to the outside, and the staff can further perceive the fermentation status of the dough by smelling.
[0133] Reference Figure 2 , Figure 3 and Figure 7The pastry fermentation device provided in the present application has a driving mechanism including a first motor 11 and two driving rollers 14. The output end of the first motor 11 is fixedly connected to one of the driving rollers 14, and the conveyor belt 2 and the driving rollers 14 are frictionally driven. The air-inducing device includes a second motor 707 fixedly installed in a receiving tube 704, and the output end of the second motor 707 is fixedly connected to a fan blade 706.
[0134] The pastry fermentation process described in this embodiment comprises the following steps:
[0135] S1, the staff places the dough to be fermented in different placement barrels 9 respectively, and then installs the support frame 5 and the placement barrels 9 on the conveyor belt 2;
[0136] S2, the fermentation box body 1 is running to control the fermentation temperature and humidity of the dough, the conveyor belt 2 drives the corresponding carrier frame 5 and the placement barrel 9 to move, and at the same time the first spline sleeve 15 drives the placement barrel 9 to rotate to turn the dough in the placement barrel 9;
[0137] S3. When the dough needs to be kneaded and exhausted, the conveyor belt 2 drives the support frame 5 and the placement barrel 9 to move to the other side, and the kneading roller 806 rotates in the opposite direction of the placement barrel 9 to quickly knead and exhaust the dough.
[0138] S4, when the elasticity and extensibility of the dough need to be tested, the user pushes the slide bar 701 so that the prodding rod 705 is in contact with the dough for a certain period of time, and then quickly resets the slide bar 701 and observes the condition of the dough;
[0139] S5. When the fermentation smell of the dough needs to be checked, one end of the slide bar 701 is sent into the corresponding placement barrel 9, the second motor 707 is operated, the fan blade 706 rotates, and the gas in the placement barrel 9 is emitted to the outside through the receiving tube 704;
[0140] S6. If the staff needs to take out an appropriate amount of dough in advance, the conveyor belt 2 aligns the placement bucket 9 with the placement hole 603, and then the user pushes the push rod 611 to one side until the placement bucket 9 moves into the connecting sleeve 602, and then the sealing cover 604 can be opened to take out the placement bucket 9 in the connecting sleeve 602.
[0141] The implementation principle of the pastry fermentation device in the embodiment of the present application is as follows: when the relevant staff needs to use the present technical solution to ferment pastries, the staff first places the dough to be fermented in different placement barrels 9, and inserts the placement barrels 9 into the supporting frame 5, and then fixes the supporting frame 5 on the conveyor belt 2 by rotating the connecting tube 3.
[0142] Then, under the control of the external control mechanism, the fermentation box body 1 operates to control the fermentation temperature and humidity of the dough, the first motor 11 operates, the driving roller 14 rotates, and the conveyor belt 2 drives the corresponding carrier frame 5 and the placement barrel 9 to move. During this period, the first spline sleeve 15 drives the placement barrel 9 to rotate around its axis position to turn the dough in the placement barrel 9.
[0143] If the dough needs to be kneaded and exhausted during the fermentation process, the conveyor belt 2 drives the supporting frame 5 and the placement barrel 9 to move to the other side, and the latching teeth 815 will be engaged with the outside of the ratchet 812. The ratchet 812 drives the second spline sleeve 811 to rotate, and the second spline rod 808 then drives the receiving rod 801, the driving frame 802 and the kneading roller 806 to rotate around the axis of the receiving rod 801 in the opposite direction to the placement barrel 9, so as to quickly knead and exhaust the dough in the placement barrel 9.
[0144] If the staff needs to take out a proper amount of dough in advance, under the control of the external control mechanism, the conveyor belt 2 drives the corresponding carrier 5 and the placement bucket 9 to move to the side of the access hole 603, and aligns the placement bucket 9 with the access hole 603, and then the user pushes the push rod 611 to one side, so that it drives the spline rod 808 and the corresponding placement bucket 9 to move into the access hole 603. In this process, the active rack 610 slides to one side, and under the connection of the first fixed gear 609 and the second fixed gear 608, the driving rack 607 drives the isolation plate 606 to disengage from the access hole 603, until the placement bucket 9 moves into the connecting sleeve 602, and the staff can release the push rod 611, open the sealing cover 604, and take out the placement bucket 9 in the connecting sleeve 602.
[0145] During this period, the connecting column 606 will be tightly attached to the upper side of the placement barrel 9. After the staff takes out the placement barrel 9, the isolation plate 606 will quickly reset under the action of gravity and the first spring 612, close the access hole 603, and then cover the sealing cover 604 to prevent the external environment from affecting the internal conditions of the fermentation box body 1.
[0146] When the staff needs to test the elasticity and extensibility of the dough, the conveyor belt 2 drives the corresponding supporting frame 5 and the placing barrel 9 to move to the side of the observation window 708, and aligns the end of the slide bar 701 with the mounting frame 702. The user then pushes the slide bar 701 to drive the mounting frame 702 and the dough-poking rod 705 to move toward the dough. After contacting the dough for a certain period of time, the slide bar 701 is quickly reset, and the staff can observe the elasticity and extensibility of the dough.
[0147] When the staff needs to check the fermentation smell of the dough, after one end of the slide bar 701 is inserted into the corresponding placement barrel 9, the fan blade 706 rotates under the action of the second motor 707, and the gas in the corresponding placement barrel 9 is sucked into the receiving tube 704 and emitted to the outside, and the staff can further sense the fermentation status of the dough by smelling. In this way, the dough can be fermented smoothly.
[0148] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0149] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0150] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0151] Although the preferred embodiments of the present application have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.
[0152] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.
Claims
1. A dough fermentation device, characterized in that: Include: A fermentation box body (1), one end of which is hingedly connected to a box door (4), and the fermentation box body (1) is used to control fermentation temperature and humidity; A driving mechanism, the driving mechanism being installed in the inner cavity of the fermentation box body (1), the driving mechanism comprising a conveyor belt (2) and a driving mechanism, a plurality of carrier frames (5) being detachably installed on the conveyor belt (2), a noodle placing barrel being slidably inserted in the carrier frame (5), and the driving mechanism being used to drive the conveyor belt (2) to rotate; A take-out assembly (6), the take-out assembly (6) comprising a mounting shell (601) embedded and fixed on one side of the fermentation box body (1), the mounting shell (601) being provided with a take-out hole (603), a connecting sleeve (602) being fixedly mounted on the outer side of the take-out hole (603), a sealing cover (604) being inserted on one side of the connecting sleeve (602), the take-out assembly (6) further comprising a pushing mechanism, the pushing mechanism being used to push the noodle placing bucket into the take-out hole (603); A detection component (7), wherein the detection component (7) is used to check the dough fermentation condition; A fermentation auxiliary mechanism, the fermentation auxiliary mechanism comprising a dough turning mechanism and a dough kneading and exhausting component (8), the dough turning mechanism is used to drive the dough barrel to rotate to improve the fermentation uniformity of each position of the dough, and the dough kneading and exhausting component (8) is used to knead and exhaust the dough.
2. The pastry fermentation device according to claim 1, characterized in that: The noodle placing bucket comprises a placing bucket (9), one side of the placing bucket (9) is threadedly connected to a top cover (17), the top cover (17) is densely covered with air holes (1701), a plurality of connecting cylinders (3) are rotatably connected to the supporting frame (5), a plurality of studs (10) are fixedly mounted on the conveyor belt (2), the studs (3) are threadedly connected to the studs (10), the driving mechanism comprises a first motor (11) and two driving rollers (14), the output end of the first motor (11) is connected and fixed to one of the driving rollers (14), and the conveyor belt (2) and the driving roller (14) are frictionally driven.
3. The pastry fermentation device according to claim 1, characterized in that: The turning mechanism comprises: A first spline sleeve (15), the first spline sleeve (15) being rotatably disposed on one side of the bearing frame (5); A driving gear (13), wherein the driving gear (13) is sleeved and fixed on one side of the first spline sleeve (15); A first spline rod (12), one end of which is connected and fixed to the placement barrel (9); the first spline rod (12) is plug-fitted with a first spline sleeve (15); A fixed toothed ring (16), wherein the fixed toothed ring (16) is fixedly installed in the fermentation box body (1), and the driving gear (13) is meshingly connected with the fixed toothed ring (16).
4. The pastry fermentation device according to claim 3, characterized in that: The dough kneading and exhausting component (8) comprises: A driving frame (802), wherein the driving frame (802) is rotatably arranged on one side of the placement barrel (9); a dough kneading roller (806), the dough kneading roller (806) being position-limitedly mounted on one side of the driving frame (802); A rotating mechanism is used to drive the driving frame (802) to rotate.
5. The pastry fermentation device according to claim 4, characterized in that: The rotating mechanism comprises: A receiving rod (801), the receiving rod (801) is rotatably inserted into the first spline rod (12), and the end of the receiving rod (801) is connected and fixed to the driving frame (802); A second spline rod (808), wherein the second spline rod (808) is fixedly mounted on one end of the receiving rod (801); A fixing frame (814), the fixing frame (814) is connected and fixed to the bearing frame (5), a second spline sleeve (811) is rotatably inserted into the fixing frame (814), the second spline rod (808) is plug-fitted with the second spline sleeve (811), and a second crown gear (809) is rotatably connected to one side of the fixing frame (814); A first crown gear (810), wherein a connecting gear (813) is meshedly connected between the first crown gear (810) and the second crown gear (809); A one-way mechanism, the one-way mechanism is used to ensure that the driving frame (802) rotates only when the conveyor belt (2) runs to one side; The one-way mechanism comprises: A ratchet wheel (812), wherein the ratchet wheel (812) is sleeved and fixed on one side of the second spline sleeve (811); A plurality of latch teeth (815) are hinged on the second crown gear (809), a coil spring (816) is fixedly connected between the latch teeth (815) and the second crown gear (809), and the latch teeth (815) are latched and matched with the ratchet (812).
6. The pastry fermentation device according to claim 5, characterized in that: The dough kneading and exhausting component (8) further comprises: A partition (804), wherein the partition (804) is fixedly mounted on one side of the interior of the placement barrel (9); A rotating ring (803) is rotatably mounted on a partition (804); the kneading roller (806) is rotatably connected to the rotating ring (803); an end of the kneading roller (806) is limited by a driving frame (802) and is rotatably connected thereto; a receiving gear ring (805) is fixedly mounted on one side of the partition (804); a driven gear (807) is sleeved and fixed on one side of the kneading roller (806); and the driven gear (807) is meshingly connected to the receiving gear ring (805).
7. The pastry fermentation device according to claim 5, characterized in that: The driving mechanism includes A push rod (611), the push rod (611) is slidably disposed on one side of the fermentation box body (1), and the end of the push rod (611) is in active contact with the end of the spline rod (808); A first spring (612), wherein the first spring (612) is fixedly connected between the push rod (611) and the fermentation box body (1); A sealing rubber ring (605) is attached to the inner wall of the access hole (603), and a sealing mechanism is also installed in the installation shell (601), and the sealing mechanism includes: A receiving groove (613), the receiving groove (613) is provided in the mounting shell (601), the receiving groove (613) passes through the access hole (603) and extends to one side thereof; An isolation plate (606), wherein the isolation plate (606) is slidably connected to the receiving groove (613); A lifting mechanism is used to drive the isolation plate (606) to move up and down.
8. The pastry fermentation device according to claim 7, characterized in that: The lifting mechanism comprises: An active rack (610), wherein the active rack (610) is connected and fixed to a push rod (611); A first fixed gear (609), the first fixed gear (609) is meshedly connected with the active rack (610), a second fixed gear (608) is fixedly mounted on one side of the first fixed gear (609), and the diameter of the first fixed gear (609) is larger than the diameter of the first fixed gear (609); A driving rack (607), wherein the driving rack (607) is connected and fixed to the isolation plate (606), and the driving rack (607) is meshedly connected to a second fixed gear (608); A rotating frame (614) is fixedly mounted on the end of the isolation plate (606), a connecting column (615) is rotatably connected to the rotating frame (614), and the placement barrel (9) is slidably matched with the connecting column (615).
9. The pastry fermentation device according to claim 1, characterized in that: The detection component (7) comprises: A pressing test mechanism, which is used to test the elasticity and extensibility of the dough; The press test mechanism comprises: A mounting frame (702), the mounting frame (702) being restricted by the top cover (17) and slidably connected thereto, a plurality of second springs (703) being fixedly connected between the mounting frame (702) and the top cover (17), and a plurality of poking rods (705) being fixedly mounted on one side of the mounting frame (702); An observation window (708), wherein the observation window (708) and the top cover (17) are both made of transparent material, the observation window (708) is embedded and fixed on one side of the fermentation box body (1), and a sliding rod (701) is slidably penetrated through the observation window (708), and the sliding rod (701) is in active contact with the mounting frame (702); An odor testing mechanism, the odor testing mechanism is used to detect the odor of dough fermentation; The odor testing mechanism comprises: An air inlet hole (709), the slide bar (701) is arranged in a hollow structure, and a plurality of the air inlet holes (709) are arranged on one side of the slide bar (701); A receiving tube (704) is fixedly connected to the other side of the sliding rod (701), and an air-inducing device is fixedly installed in the receiving tube (704). The air-inducing device includes a second motor (707) fixedly installed in the receiving tube (704), and a fan blade (706) is fixedly connected to the output end of the second motor (707).
10. The pastry fermentation process according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. The staff places the dough to be fermented in different placement barrels (9), and then installs the support frame (5) and the placement barrels (9) on the conveyor belt (2); S2, the fermentation box body (1) is running to control the fermentation temperature and humidity of the dough, the conveyor belt (2) drives the corresponding support frame (5) and the placement barrel (9) to move, and at the same time the first spline sleeve (15) drives the placement barrel (9) to rotate to turn the dough in the placement barrel (9); S3. When the dough needs to be kneaded and exhausted, the conveyor belt (2) drives the support frame (5) and the placement barrel (9) to move to the other side, and the kneading roller (806) rotates in the opposite direction to the placement barrel (9) to quickly knead and exhaust the dough. S4, when the elasticity and extensibility of the dough need to be tested, the user pushes the slide bar (701) so that the dough-poking rod (705) is in contact with the dough for a certain period of time, and then quickly resets the slide bar (701) to observe the condition of the dough; S5. When the fermentation smell of the dough needs to be checked, one end of the slide bar (701) is inserted into the corresponding placement barrel (9), the second motor (707) is operated, the fan blade (706) rotates, and the gas in the placement barrel (9) is emitted to the outside through the receiving tube (704); S6. If the staff needs to take out an appropriate amount of dough in advance, the conveyor belt (2) aligns the placement bucket (9) with the placement hole (603), and then the user pushes the push rod (611) to one side until the placement bucket (9) moves into the connecting sleeve (602), and then the sealing cover (604) can be opened to take out the placement bucket (9) in the connecting sleeve (602).
Citation Information
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