Ceramic processing gas purification device
By designing a ceramic processing gas purification device, using the combination of an exhaust box, a filtering mechanism and a temperature regulating box, the problem of difficult filtration of harmful substances in the ceramic production waste gas and low gas circulation efficiency is solved, and efficient gas purification and ceramic cooling are achieved.
Patent Information
- Application Number
- CN202510138124.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The waste gas generated during the ceramic production process contains harmful substances such as sulfur dioxide, nitrogen oxides, dust, particulate matter, etc., which are difficult to effectively filter the existing technology, and the high-temperature gas is not properly controlled during gas circulation, which reduces the gas circulation effect.
A ceramic processing gas purification device is designed, including a kiln, a blower box, a filter mechanism and a thermostat. The exhaust air box is initially cooled down, and the filtering mechanism adopts multi-layer filter components and rotating mechanism to prevent the accumulation of filters. The temperature control box reduces the gas temperature through rapid ventilation. The exhaust fan transports the temperature-controlled gas to the inlet air box for rapid cooling of the kiln.
It effectively improves the gas filtration efficiency and ceramic cooling speed, extends the service life of the filter block, reduces the emission of harmful substances, and improves the environmental protection and efficiency of the ceramic processing process.
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Figure CN119701512A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic production and processing, and in particular to a ceramic processing gas purification device. Background Art
[0002] In the ceramic production process, the gas emissions from kiln exhaust, raw material preparation dust, and molding, sintering and other links have always been a problem that has plagued the green development of the ceramic industry. These exhaust gases not only contain harmful substances such as sulfur dioxide, nitrogen oxides, and particulate matter, but may also contain volatile organic compounds (VOCs), which pose a potential threat to the environment and human health. Therefore, the research and development and application of gas purification and treatment equipment in the ceramic industry have become the key to promoting the green transformation of the industry and achieving sustainable development. In the existing technology, the filter material cannot be fully utilized when filtering the gas, and it is easy to accumulate at the air outlet of the filter, thus affecting the gas circulation speed and gas filtration efficiency.
[0003] A Chinese invention patent with announcement number CN 118286802 A discloses a ceramic gas purification device for green ceramic production and processing, which relates to the field of ceramic gas purification technology, including a kiln and a gas circulation mechanism, wherein the gas circulation mechanism is installed on the kiln; the present invention is used in conjunction with a kiln, and during the door opening and cooling stage, the gas in the kiln is subjected to low-impact replacement and filtration, so that harmful substances in the kiln are discharged, thereby avoiding the continuous emission of harmful gases during the cooling stage and causing serious impact on the staff, and the present application avoids the adverse effects of excessive cooling on ceramics by circulating gas, thereby ensuring the forming rate of ceramics, and the present application automatically replaces the filter block material, removes the filter blocks with severe filtration, and adds a new filter block at the end, so that each filter block is used evenly, fully utilizing the material, and ensuring the filtering effect and gas circulation speed. With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: the exhaust gas contains harmful substances such as sulfur dioxide, nitrogen oxides, dust, particulate matter, etc. It is difficult to filter a variety of harmful substances in a targeted manner by filtering only through filter blocks, and the filtering effect is poor, so multi-layer filtration is required. In addition, when the gas is recycled, the temperature in the kiln is relatively high, so the circulating gas also has a high temperature. The circulating gas is not properly temperature-controlled, and the high-temperature gas continues to be input into the kiln, which greatly reduces the gas circulation effect. Summary of the invention
[0004] The object of the present invention is to provide a ceramic processing gas purification device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a ceramic processing gas purification device, comprising a kiln, an exhaust box is provided on one side of the kiln, the exhaust box is connected to a filter mechanism through a pipeline, the filter mechanism is connected to a temperature regulating box through a pipeline, and the temperature regulating box is equipped with a temperature regulating mechanism, an exhaust fan is connected to one side of the temperature regulating box, the exhaust fan is connected to an air inlet box through a pipeline, and the air inlet box is located on the other side of the kiln;
[0006] The filtering mechanism comprises a particle filter cartridge and a gas filter cartridge, wherein a particle filter assembly is arranged inside the particle filter cartridge, and a gas filter assembly is arranged inside the gas filter cartridge, wherein the particle filter cartridge and the gas filter cartridge are connected via a connecting bridge, and the height of the connecting bridge is the same as that of the particle filter cartridge and the gas filter cartridge, and the connecting bridge is opened or closed by a back-blowing mechanism;
[0007] The particle filter assembly and the gas filter assembly are both controlled to rotate by a rotating mechanism.
[0008] Preferably, the particle filter assembly comprises a support frame 1, and a particle filter 1 is sleeved on the outside of the support frame 1;
[0009] The gas filter assembly comprises a support frame 2, and the support frame 2 has the same structure as the support frame 1, and a gas filter 1 is sleeved on the outside of the support frame 2;
[0010] The upper ends of the particle filter cartridge and the gas filter cartridge are both provided with a detachable upper cover, the upper end of the upper cover of the particle filter cartridge is connected to the exhaust box through a pipe, the upper end of the upper cover of the gas filter cartridge is connected to the temperature control box through a pipe, and the lower end of the upper cover is provided with a guide pipe, and the output end of the guide pipe is located inside the support frame one and the support frame two.
[0011] Preferably, the rotating mechanism comprises a rotating tube rotatably mounted at the bottom of the particle filter cartridge and a rotating shaft rotatably mounted at the bottom of the gas filter cartridge, a rotating disk is provided near the upper end of the rotating tube and the rotating shaft, a first pulley is fixedly mounted near the lower end of the rotating tube, and a second pulley is provided at the bottom of the rotating shaft;
[0012] The rotating mechanism also includes a motor 1 for providing power. The output end of the motor 1 is provided with two driving pulleys. The pulley 1 and the pulley 2 are connected to the two driving pulleys through belt transmission respectively.
[0013] Preferably, the support frame comprises an annular plate, a plurality of support columns are evenly arrayed at the lower end of the annular plate, a set of particulate filter is arranged outside the support columns, a connecting ring with an internal thread is provided at the lower end of the support column, and the connecting ring is connected to the turntable by threads.
[0014] Preferably, the back-blowing mechanism includes a cylindrical cavity located inside the connecting bridge, a rotating column is rotatably installed inside the cylindrical cavity, the rotation of the rotating column is controlled by a back-blowing motor, a through groove is opened in the middle of the rotating column, and when the through groove is in the same direction as the connecting bridge, the particulate filter cartridge and the gas filter cartridge are connected through the through groove.
[0015] Preferably, an exhaust pipe is provided on one side of the gas filter cartridge, a gas valve 1 is provided between the exhaust pipe and the gas filter cartridge, an exhaust hood is connected to the output end of the exhaust pipe by a thread, and a plurality of air holes are evenly distributed at the output port of the exhaust hood, and a gas filter 2 is provided inside the exhaust hood;
[0016] A second air valve is arranged between the rotating tube and the particle filter cartridge, and an exhaust hood is also connected to the bottom of the rotating tube through threads, and a second particle filter is arranged inside the exhaust hood.
[0017] Preferably, the exhaust box is provided with an exhaust port near the lower end, the exhaust port is connected to or closed with the inside of the kiln through an exhaust valve, and the air inside the exhaust box is output through a pipe at the upper end;
[0018] Radiators are installed on both sides of the exhaust box, and a heat conducting member is provided inside the exhaust box. Both ends of the heat conducting member penetrate through both sides of the exhaust box and are respectively connected to two radiators;
[0019] A temperature sensor 1 is arranged inside the exhaust box near the air outlet of the pipeline.
[0020] Preferably, the temperature regulating mechanism comprises an air inlet pipe and an air exhaust pipe arranged at the bottom of the temperature regulating box, the air inlet pipe and the air exhaust pipe are opened or closed simultaneously by a switch valve, the switch valve is controlled to rotate by a motor 3, an air inlet fan is installed inside the air inlet pipe, an air exhaust fan is installed inside the air exhaust pipe, and the air inlet fan and the air exhaust fan are located outside the switch valve;
[0021] A flow stabilizing baffle is arranged inside the temperature regulating box, and a through hole 1 is arranged in the middle of the flow stabilizing baffle.
[0022] Preferably, the switch valve includes a valve shaft, two valve balls are provided on the valve shaft, ball cavities are provided inside the air inlet pipe and the exhaust pipe, the valve balls are located inside the ball cavities and are rotatably connected to the ball cavities, and two through holes in the same direction are provided on the two valve balls. When the two through holes are coaxial with the air inlet pipe and the exhaust pipe respectively, the switch valve is opened.
[0023] Preferably, the air inlet box is connected to or closed with the interior of the kiln through an air inlet valve, and a second temperature sensor is provided inside the air inlet box.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] The present invention can initially cool the gas through the heat exchanger and the radiator inside the exhaust box, which is convenient for further processing of the gas.
[0026] When filtering the gas, the particle filter assembly and the gas filter assembly are driven to rotate by the rotating mechanism, so that the gas can enter or be discharged from the surroundings of the particle filter 1 and the gas filter 1, and the filtered material will not be accumulated in the local area of the particle filter 1 and the gas filter 1, so the particle filter 1 and the gas filter 1 can be fully utilized, thereby improving the filtering efficiency of the gas. The particle filter assembly and the gas filter assembly are both threadedly connected to the turntable through the connecting ring, and the particle filter assembly and the gas filter assembly can be disassembled by opening the upper cover. After the particle filter assembly and the gas filter assembly are disassembled, the particle filter 1 and the gas filter 1 can be removed from the supporting column, which can facilitate subsequent maintenance or replacement;
[0027] The temperature regulating mechanism can quickly ventilate the gas in the temperature regulating box, so that the temperature of the gas in the temperature regulating box can be quickly reduced, and then the temperature-regulated gas is transported to the air inlet box through the exhaust fan, which can be used for the rapid cooling stage inside the kiln;
[0028] After the ceramic cooling and gas purification are completed, the particulate filter will absorb more dust, particulate matter and other harmful substances, and the gas filter will absorb more sulfur dioxide, nitrogen oxides and other harmful substances. These harmful substances can be cleaned through the back-flushing mechanism, thereby increasing the service life of the filtering mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;
[0030] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ;
[0031] Figure 3 It is a front cross-sectional view of the present invention;
[0032] Figure 4 It is a cross-sectional view of the exhaust box of the present invention;
[0033] Figure 5 It is a schematic diagram of the structure of the heat sink and the heat conducting member of the present invention;
[0034] Figure 6 It is a schematic diagram of the overall structure of the filtering mechanism of the present invention;
[0035] Figure 7 It is an exploded schematic diagram of the filtering mechanism of the present invention;
[0036] Figure 8It is a front cross-sectional view of the filtering mechanism of the present invention;
[0037] Fig. 9 It is a top cross-sectional view of the filtering mechanism of the present invention;
[0038] Fig.10 It is a schematic diagram of the structure of the rotating column of the present invention;
[0039] Fig.11 It is a schematic diagram of the temperature regulating box and the temperature regulating mechanism of the present invention;
[0040] Fig.12 It is a front cross-sectional view of the temperature regulating box and the temperature regulating mechanism of the present invention;
[0041] Fig.13 It is a schematic diagram of the switch valve structure of the present invention.
[0042] In the figure: 1, kiln; 2, exhaust box; 21, exhaust port; 22, exhaust valve; 23, radiator; 24, heat conductor; 25, temperature sensor 1; 3, filter mechanism; 31, particle filter cartridge; 32, gas filter cartridge; 33, particle filter assembly; 331, support frame 1; 3311, annular plate; 3312, support column; 3313, connecting ring; 332, particle filter 1; 34, gas filter assembly; 341, support frame 2; 342, gas filter 1; 35, connecting bridge; 36, backflush mechanism; 361, cylindrical cavity; 362, rotating column; 363, backflush motor; 364, through slot; 37, rotating mechanism; 371, rotating tube; 372, rotating shaft; 373, turntable; 3 74. Pulley 1; 375. Pulley 2; 376. Motor 1; 377. Driving pulley; 378. Belt; 38. Upper cover; 381. Flow guide tube; 39. Exhaust pipe; 310. Air valve 1; 311. Exhaust hood; 312. Gas filter 2; 313. Air valve 2; 314. Particulate filter 2; 4. Temperature control box; 5. Exhaust fan; 6. Air inlet box; 61. Air inlet valve; 62. Temperature sensor 2; 7. Temperature control mechanism; 71. Air inlet pipe; 72. Exhaust pipe; 73. Switch valve; 731. Valve shaft; 732. Valve ball; 733. Through hole 2; 74. Motor 3; 75. Air inlet fan; 76. Exhaust fan; 77. Flow stabilizing baffle; 78. Through hole 1; 79. Ball cavity; 8. Pipeline. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] See also Figure 1-13 The present invention provides a technical solution: a ceramic processing gas purification device, including a kiln 1, an exhaust box 2 is provided on one side of the kiln 1, the exhaust box 2 is connected to a filter mechanism 3 through a pipeline 8, a temperature sensor 25 is provided inside the exhaust box 2 near the air outlet of the pipeline 8, the filter mechanism 3 is connected to a temperature regulating box 4 through the pipeline 8, the temperature regulating box 4 is equipped with a temperature regulating mechanism 7, an exhaust fan 5 is connected to one side of the temperature regulating box 4, the exhaust fan 5 is connected to an air inlet box 6 through the pipeline 8, the air inlet box 6 is located on the other side of the kiln 1, the air inlet box 6 is connected to or closed with the inside of the kiln 1 through an air inlet valve 61, and a temperature sensor 62 is provided inside the air inlet box 6.
[0045] Among them, after the ceramics are fired in the kiln 1, the ceramics inside the kiln 1 need to be gradually cooled down. The cooling of ceramics is a complicated process. Depending on the different stages of the ceramic cooling, sometimes rapid cooling is required, and sometimes slow cooling is required. Therefore, the cooling speed is also different. When the device is used, the gas in the kiln 1 first enters the exhaust box 2 for preliminary cooling. The temperature of the cooled gas can be monitored in real time through the temperature sensor 25 inside the exhaust box 2. The cooled gas enters the filter mechanism 3 through the pipeline 8 to perform multiple filtration on harmful substances such as sulfur dioxide, nitrogen oxides, dust, and particulate matter in the gas. The filtered gas then enters the temperature control box 4 through the pipeline 8 for temperature adjustment. The temperature-adjusted gas enters the air inlet box 6 through the exhaust fan 5. The temperature of the gas blown into the kiln 1 can be monitored in real time through the temperature sensor 62 inside the air inlet box 6.
[0046] An exhaust port 21 is provided near the lower end of the exhaust box 2. The exhaust port 21 is connected to or closed with the inside of the kiln 1 through an exhaust valve 22. The air inside the exhaust box 2 is output through the pipe 8 at the upper end. Radiators 23 are installed on both sides of the exhaust box 2. A heat conductor 24 is provided inside the exhaust box 2. Both ends of the heat conductor 24 pass through both sides of the exhaust box 2 and are respectively connected to two radiators 23.
[0047] The gas in the kiln 1 enters the exhaust box 2 through the exhaust port 21, and is opened through the exhaust valve 22 when cooling is required. The gas first enters the bottom of the exhaust box 2, and is moved to the upper pipe 8 through the operation of the exhaust fan 5. The gas just discharged from the kiln 1 has a high temperature. The high-temperature gas exchanges heat with the heat-conducting member 24 inside the exhaust box 2 to reduce the gas temperature. The heat-conducting member 24 absorbs heat and is cooled through the radiators 23 on both sides of the exhaust box 2.
[0048] The filter mechanism 3 includes a particle filter cartridge 31 and a gas filter cartridge 32. The particle filter cartridge 31 is provided with a particle filter assembly 33. The particle filter assembly 33 includes a support frame 331. The support frame 331 is provided with a particle filter 332 on the outside. The support frame 331 includes an annular plate 3311. The lower end of the annular plate 3311 is evenly arrayed with a plurality of support columns 3312. The particle filter 332 is sleeved on the outside of the support column 3312. The lower end of the support column 3312 is provided with a connecting ring 3313 with an internal thread. The connecting ring 3313 is connected to the turntable 373 by a thread. The gas filter cartridge 32 is provided with a gas filter assembly 34. The gas filter assembly 34 includes a support frame 341. , and the support frame 2 341 has the same structure as the support frame 1 331, and the support frame 2 341 is provided with a gas filter 1 342 on the outside, and the particle filter cartridge 31 and the gas filter cartridge 32 are connected through a connecting bridge 35, and the height of the connecting bridge 35 is the same as that of the particle filter cartridge 31 and the gas filter cartridge 32; the particle filter cartridge 31 and the gas filter cartridge 32 are both provided with a detachable upper cover 38 at the upper end, and the upper end of the upper cover 38 of the particle filter cartridge 31 is connected to the exhaust box 2 through a pipe 8, and the upper end of the upper cover 38 of the gas filter cartridge 32 is connected to the temperature regulating box 4 through a pipe 8, and a guide pipe 381 is provided at the lower end of the upper cover 38, and the output end of the guide pipe 381 is located inside the support frame 1 331 and the support frame 2 341;
[0049] The particle filter assembly 33 and the gas filter assembly 34 are both controlled to rotate by a rotating mechanism 37 .
[0050] Among them, the filtering mechanism 3 can purify dust particles and harmful gases. The gas discharged from the kiln 1 is initially cooled through the exhaust box 2 and then input into the particle filter 332 from the upper cover 38 of the particle filter cartridge 31 through the pipe 8. The particle filter 332 is in the shape of a circular tube. The gas passes through the particle filter 332 and enters the particle filter cartridge 31. The dust particles in the gas can be filtered through the particle filter 332. The gas then enters the gas filter cartridge 32 through the connecting bridge 35, and then the gas passes through the gas filter 342 and enters the circular tube-shaped gas filter 342. The harmful gas can be adsorbed through the gas filter 342, and finally output through the upper cover 38 at the upper end of the gas filter cartridge 32. When filtering the gas, the particle is driven by the rotating mechanism 37. The filter assembly 33 and the gas filter assembly 34 rotate, so that the gas can enter or be discharged from the surroundings of the particle filter 332 and the gas filter 342, and the filtered material will not be accumulated in the local area of the particle filter 332 and the gas filter 342. The particle filter 332 and the gas filter 342 can be fully utilized, thereby improving the gas filtering efficiency. The particle filter assembly 33 and the gas filter assembly 34 are both threadedly connected to the turntable 373 through the connecting ring 3313. The particle filter assembly 33 and the gas filter assembly 34 can be disassembled by opening the upper cover 38. After the particle filter assembly 33 and the gas filter assembly 34 are disassembled, the particle filter 332 and the gas filter 34 can be removed from the support column 3312, which can facilitate subsequent maintenance or replacement.
[0051] The rotating mechanism 37 includes a rotating tube 371 rotatably installed at the bottom of the particulate filter cartridge 31 and a rotating shaft 372 rotatably installed at the bottom of the gas filter cartridge 32. A turntable 373 is provided near the upper end of the rotating tube 371 and the rotating shaft 372. A pulley 1 374 is fixedly installed near the lower end of the rotating tube 371. A pulley 2 375 is provided at the bottom of the rotating shaft 372. The rotating mechanism 37 also includes a motor 1 376 for providing power. Two active pulleys 377 are provided at the output end of the motor 1 376. The pulley 1 374 and the pulley 2 375 are connected to the two active pulleys 377 through belts 378 respectively.
[0052] Among them, the motor 1 376 drives two active pulleys 377 to rotate, and drives the pulley 1 374 and the pulley 2 375 to rotate through two belts 378, so that the rotating tube 371 and the rotating shaft 372 rotate, and the turntable 373 rotates, thereby rotating the particulate matter filter component 33 and the gas filter component 34.
[0053] The temperature regulating mechanism 7 includes an air inlet pipe 71 and an air exhaust pipe 72 arranged at the bottom of the temperature regulating box 4. The air inlet pipe 71 and the air exhaust pipe 72 are opened or closed at the same time by a switch valve 73. The switch valve 73 is controlled to rotate by a motor 3 74. An air inlet fan 75 is installed inside the air inlet pipe 71, and an air exhaust fan 76 is installed inside the air exhaust pipe 72. The air inlet fan 75 and the air exhaust fan 76 are located outside the switch valve 73. A flow stabilizing baffle 77 is provided inside the temperature regulating box 4, and a through hole 1 78 is provided in the middle of the flow stabilizing baffle 77.
[0054] The switch valve 73 includes a valve shaft 731, on which two valve balls 732 are provided. A ball cavity 79 is provided inside the air inlet pipe 71 and the exhaust pipe 72. The valve ball 732 is located inside the ball cavity 79 and is rotatably connected to the ball cavity 79. Two through holes 733 in the same direction are provided on the two valve balls 732. When the two through holes 733 are coaxial with the air inlet pipe 71 and the exhaust pipe 72, respectively, the switch valve 73 is opened.
[0055] The filter mechanism 3 filters the gas and then transmits it to the temperature control box 4 through the upper cover 38 at the upper end of the gas filter cartridge 32 through the pipeline 8. The temperature of the gas entering the temperature control box 4 needs to be adjusted according to the different stages of the ceramic cooling process, so that the gas can be blown into the kiln 1 at a reasonable temperature. After the gas enters the temperature control box 4, the gas still has a relatively high temperature. The motor 3 74 drives the valve shaft 731 to rotate, so that the two valve balls 732 on the valve shaft 731 rotate in the two ball cavities 79, so that The through holes 733 on the two valve balls 732 are respectively coaxial with the air inlet pipe 71 and the exhaust pipe 72, so the switch valve 73 is opened, and the gas in the temperature control box 4 is partially discharged through the exhaust fan 76, and the air inlet fan 75 inputs external air into the temperature control box 4, which can quickly ventilate the gas in the temperature control box 4, so that the gas temperature in the temperature control box 4 is quickly reduced, and then the temperature-controlled gas is transported to the air inlet box 6 through the exhaust fan 5, which can be used for the rapid cooling stage inside the kiln 1.
[0056] The connecting bridge 35 is opened or closed by a back-blowing mechanism 36. The back-blowing mechanism 36 includes a cylindrical cavity 361 located inside the connecting bridge 35. A rotating column 362 is rotatably installed inside the cylindrical cavity 361. The rotating column 362 is controlled to rotate by a back-blowing motor 363. A through groove 364 is opened in the middle of the rotating column 362. When the through groove 364 is in the same direction as the connecting bridge 35, the particle filter cartridge 31 and the gas filter cartridge 32 are connected through the through groove 364. An exhaust pipe 39 is provided on one side of the gas filter cartridge 32. An air valve 1 310 is provided between the exhaust pipe 39 and the gas filter cartridge 32. An exhaust hood 311 is connected to the output end of the exhaust pipe 39 by threads, and a number of air holes are evenly distributed at the output port of the exhaust hood 311. A gas filter 2 312 is provided inside the exhaust hood 311. An air valve 2 313 is provided between the rotating tube 371 and the particle filter cartridge 31. The bottom of the rotating tube 371 is also connected to the exhaust hood 311 by threads, and a particle filter 2 314 is provided inside the exhaust hood 311.
[0057] Among them, after the ceramic is cooled and the gas is purified, more harmful substances such as dust and particulate matter will be adsorbed on the particle filter 332, and more harmful substances such as sulfur dioxide and nitrogen oxides will be adsorbed on the gas filter 342. These harmful substances can be cleaned by the back-blowing mechanism 36, thereby increasing the service time. When the gas in the kiln 1 is purified, the gas valve 1 310 and the gas valve 2 313 are both in a closed state. After the purification is completed, the gas valve 1 310 is opened, and the back-blowing motor 363 drives the rotating column 362 to rotate, so that the through groove 364 on the rotating column 362 rotates 90 degrees, so that the through groove 364 is closed, and the connecting bridge 35 is closed, so that the gas filter cartridge 32 and the particle filter cartridge 31 are no longer connected, and then the exhaust fan 5 is reversed to transport the gas in the kiln 1 through the upper cover 38 to the inside of the gas filter 1 342, and the harmful gas adsorbed on the gas filter 1 342 is back-blown. At this time, the gas in the kiln 1 still has residual temperature, which can increase the activity of the gas. The harmful gas leaves the gas filter 1 342 and enters the exhaust hood 311 through the exhaust pipe 39, and is adsorbed by the gas filter 2 312. The exhaust hood 311 is connected to the exhaust pipe 39 by a thread, and can be disassembled by rotating the exhaust hood 311, so that the gas filter 2 312 is convenient to replace. After the back-blowing of the gas filter 1 342 is completed, the air valve 1 310 is closed, the air valve 2 313 is opened, and the back-blowing motor 363 drives the rotating column 362 to rotate 90 degrees again, so that the through groove 364 and the connecting bridge 35 are in the same direction, so that the particle filter cartridge 31 and the gas filter cartridge 32 are connected. At this time, the gas enters the gas filter cartridge 32 through the through groove 364 and back-blown the particle filter 1 332. The dust particles adsorbed on the particle filter 1 332 enter the exhaust hood 311 through the rotating tube 371 and are adsorbed by the particle filter 2 314. The exhaust hood 311 can be disassembled by rotating the exhaust hood 311, so that the particle filter 2 314 is convenient to replace.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ceramic processing gas purification device, comprising a kiln (1), characterized in that: An exhaust box (2) is provided on one side of the kiln (1); the exhaust box (2) is connected to a filter mechanism (3) via a pipeline (8); the filter mechanism (3) is connected to a temperature control box (4) via a pipeline (8); the temperature control box (4) is equipped with a temperature control mechanism (7); an exhaust fan (5) is connected to one side of the temperature control box (4); the exhaust fan (5) is connected to an air inlet box (6) via a pipeline (8); the air inlet box (6) is located on the other side of the kiln (1); The filtering mechanism (3) comprises a particle filter cartridge (31) and a gas filter cartridge (32); a particle filter assembly (33) is provided inside the particle filter cartridge (31); a gas filter assembly (34) is provided inside the gas filter cartridge (32); the particle filter cartridge (31) and the gas filter cartridge (32) are connected via a connecting bridge (35); the height of the connecting bridge (35) is the same as that of the particle filter cartridge (31) and the gas filter cartridge (32); and the connecting bridge (35) is opened or closed via a back-blowing mechanism (36); The particle filter assembly (33) and the gas filter assembly (34) are both controlled to rotate by a rotating mechanism (37).
2. A ceramic processing gas purification device according to claim 1, characterized in that: The particle filter assembly (33) comprises a support frame (331), and a particle filter (332) is sleeved on the outside of the support frame (331); The gas filter assembly (34) comprises a second support frame (341), and the second support frame (341) has the same structure as the first support frame (331), and the second support frame (341) is provided with a gas filter (342) on the outside; The upper ends of the particle filter cartridge (31) and the gas filter cartridge (32) are both provided with a detachable upper cover (38); the upper end of the upper cover (38) of the particle filter cartridge (31) is connected to the exhaust box (2) via a pipe (8); the upper end of the upper cover (38) of the gas filter cartridge (32) is connected to the temperature control box (4) via a pipe (8); a flow guide pipe (381) is provided at the lower end of the upper cover (38); the output end of the flow guide pipe (381) is located inside the first support frame (331) and the second support frame (341).
3. A ceramic processing gas purification device according to claim 2, characterized in that: The rotating mechanism (37) comprises a rotating tube (371) rotatably mounted at the bottom of the particle filter cartridge (31) and a rotating shaft (372) rotatably mounted at the bottom of the gas filter cartridge (32); a rotating disk (373) is provided near the upper end of the rotating tube (371) and the rotating shaft (372); a pulley 1 (374) is fixedly mounted near the lower end of the rotating tube (371); and a pulley 2 (375) is provided at the bottom of the rotating shaft (372); The rotating mechanism (37) further comprises a motor 1 (376) for providing power, and the output end of the motor 1 (376) is provided with two driving pulleys (377), and the pulley 1 (374) and the pulley 2 (375) are respectively connected to the two driving pulleys (377) through belts (378).
4. A ceramic processing gas purification device according to claim 2, characterized in that: The support frame (331) includes an annular plate (3311), and a plurality of support columns (3312) are evenly arrayed at the lower end of the annular plate (3311). The particulate filter (332) is sleeved on the outside of the support column (3312), and a connecting ring (3313) with an internal thread is provided at the lower end of the support column (3312), and the connecting ring (3313) is connected to the rotating disk (373) by threads.
5. A ceramic processing gas purification device according to claim 1, characterized in that: The back-blowing mechanism (36) comprises a cylindrical cavity (361) located inside the connecting bridge (35), a rotating column (362) is rotatably mounted inside the cylindrical cavity (361), the rotating column (362) is controlled to rotate by a back-blowing motor (363), a through groove (364) is provided in the middle of the rotating column (362), and when the through groove (364) and the connecting bridge (35) are in the same direction, the particle filter cartridge (31) and the gas filter cartridge (32) are connected via the through groove (364).
6. A ceramic processing gas purification device according to claim 3, characterized in that: An exhaust pipe (39) is provided on one side of the gas filter cartridge (32), a gas valve (310) is provided between the exhaust pipe (39) and the gas filter cartridge (32), an exhaust cover (311) is connected to the output end of the exhaust pipe (39) via a thread, and a plurality of air holes are evenly distributed at the output port of the exhaust cover (311), and a gas filter (312) is provided inside the exhaust cover (311); A second air valve (313) is provided between the rotating tube (371) and the particle filter cartridge (31), and the bottom of the rotating tube (371) is also connected to an exhaust hood (311) via a thread, and a second particle filter (314) is provided inside the exhaust hood (311).
7. A ceramic processing gas purification device according to claim 1, characterized in that: The exhaust box (2) is provided with an exhaust port (21) near the lower end, and the exhaust port (21) is connected to or closed with the inside of the kiln (1) through an exhaust valve (22), and the air inside the exhaust box (2) is discharged through a pipe (8) at the upper end; Radiators (23) are installed on both sides of the exhaust box (2), a heat conducting member (24) is provided inside the exhaust box (2), and two ends of the heat conducting member (24) penetrate through both sides of the exhaust box (2) and are respectively connected to the two radiators (23); A temperature sensor (25) is provided inside the exhaust box (2) near the air outlet of the pipeline (8).
8. The ceramic processing gas purification device according to claim 1, characterized in that: The temperature regulating mechanism (7) comprises an air inlet pipe (71) and an air exhaust pipe (72) arranged at the bottom of the temperature regulating box (4); the air inlet pipe (71) and the air exhaust pipe (72) are opened or closed simultaneously by means of a switch valve (73); the switch valve (73) is controlled to rotate by means of a motor (74); an air inlet fan (75) is installed inside the air inlet pipe (71); an air exhaust fan (76) is installed inside the air exhaust pipe (72); the air inlet fan (75) and the air exhaust fan (76) are located outside the switch valve (73); A flow stabilizing baffle (77) is provided inside the temperature regulating box (4), and a through hole (78) is provided in the middle of the flow stabilizing baffle (77).
9. A ceramic processing gas purification device according to claim 8, characterized in that: The switch valve (73) comprises a valve shaft (731), two valve balls (732) are arranged on the valve shaft (731), a ball cavity (79) is arranged inside the air inlet pipe (71) and the air exhaust pipe (72), the valve ball (732) is located inside the ball cavity (79) and is rotatably connected to the ball cavity (79), and two through holes (733) in the same direction are opened on the two valve balls (732), and when the two through holes (733) are coaxial with the air inlet pipe (71) and the air exhaust pipe (72), respectively, the switch valve (73) is opened.
10. A ceramic processing gas purification device according to claim 1, characterized in that: The air inlet box (6) is connected to or closed to the inside of the kiln (1) through an air inlet valve (61), and a second temperature sensor (62) is provided inside the air inlet box (6).
Citation Information
Patent Citations
Ceramic gas purification device for green ceramic production and processing
CN118286802A