Bending processing device and method
Through the automatic operation of hydraulic cylinders and the rotary part to drive the rotation of the bending mold assembly, the existing equipment is solved inefficient when replacing the bending template, and the bending mold is quickly adjusted and replaced, which improves the efficiency and diversity of bending processing.
Patent Information
- Application Number
- CN202510053914.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing bending processing equipment needs to be disassembled when replacing the bending formwork, which is inefficient and inconvenient to improve the bending function of the equipment.
The automatic operation of multiple hydraulic cylinders is adopted, and the turning parts drive the bending mold assembly to quickly adjust and replace the bending mold, ensuring the stability of the bending mold.
It realizes rapid replacement of bending molds, improves the efficiency and diversity of bending processing, and reduces production costs.
Smart Images

Figure CN119702785A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bending processing, and in particular to a bending processing device and method. Background Art
[0002] In the traditional folding process, the staff is required to manually feed the stainless steel plate into the folding machine. Since the stainless steel plate needs to be folded three times to form the hemming, it is equivalent to having three folds on each side of the stainless steel plate. However, since the traditional folding machine can only bend the stainless steel plate once each time, after completing the first bend, the staff needs to feed the stainless steel plate again so that the second fold of the stainless steel plate is located under the bending knife; after completing the second bend, the staff needs to feed the stainless steel plate again so that the third fold of the stainless steel plate is located under the bending knife; after completing the third bend, the staff needs to rotate the stainless steel plate 90 degrees and fold the hemming on the other side again. However, the above operation process is particularly cumbersome, not only with low production efficiency, but also high production cost.
[0003] The publication number is CN115502250B. The automatic bending device and method for stainless steel cabinet plates include a frame, a feeding device, an edge processing device, a discharging device and a conveying device. The edge processing device includes a first bending mechanism, a second bending mechanism and a third bending mechanism. When the side of the stainless steel plate enters the edge processing station, the first bending mechanism, the second bending mechanism and the third bending mechanism bend the stainless steel plate three times in sequence to form an edge. The conveying device includes a conveying assembly, a lifting conveying mechanism, a self-rotating conveying mechanism, a longitudinal conveying mechanism and a transverse conveying mechanism. The automatic bending device of the present invention can not only automatically realize multiple folding of the stainless steel plate to form an edge, but also automatically realize edge processing of multiple sides of the stainless steel plate, which makes the automatic bending device of the present invention more automated, effectively improves production efficiency, and further reduces production costs.
[0004] The above-mentioned technical components can effectively realize multiple folding of stainless steel plates, but the bending processing templates they can cope with are relatively single. When the template needs to be replaced, the equipment needs to be shut down and the template needs to be disassembled and replaced. The work efficiency is slow and it is not convenient to improve the bending function of the equipment, so it needs to be improved. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a bending processing device and method.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] The bending processing device comprises an equipment base assembly, a power mechanism is installed on the equipment base assembly, a pressure plate is installed on the power mechanism, two column members are slidably sleeved on the pressure plate member, the lower ends of the two column members are respectively fixed to the upper ends of the equipment base assembly on both sides, a U-shaped fixing frame is fixed on the equipment base assembly, the U-shaped fixing frame is located between the two column members, one of the column members is provided with a regulating mechanism, the regulating mechanism is provided with a turntable member, the turntable member is rotatably sleeved in the U-shaped fixing frame, and the regulating mechanism is connected to the lower end of the pressure plate member;
[0008] A bending die assembly is installed on the turntable component, the bending die assembly is connected to a side wall at one end of the U-shaped fixing frame, and a bending pressing plate is detachably connected to the lower end of the pressing plate component, and the bending pressing plate is located at the upper end of the bending die assembly;
[0009] One side of the bending pressing plate is connected with a clamping mechanism;
[0010] The rear end of the U-shaped fixing frame is connected to a pushing mechanism, and a pushing plate and a notch are provided on the pushing mechanism. The notch is provided through the U-shaped fixing frame, and the pushing plate abuts against the upper end of the U-shaped fixing frame. A plurality of block assemblies are fixed at equal intervals on one end of the pushing plate extending into the U-shaped fixing frame, and the notch is located on one side of the bending mold assembly.
[0011] Compared with the prior art, the present application can provide power for the operation of the pressure plate, bending pressure plate, bending mold assembly and supporting plate through the automated operation of multiple hydraulic cylinders, thereby ensuring the stability of the plate to be bent during bending. At the same time, any bending mold in the bending mold assembly can be selected as needed to achieve the purpose of rapid adjustment and use, thereby ensuring the stability of the bending mold and facilitating the bending of the plate to be bent.
[0012] Preferably, the power mechanism comprises a first hydraulic cylinder assembly installed at the upper end of the equipment base assembly, the piston rod end of the first hydraulic cylinder assembly is fixed to the lower end of the pressure plate member, and the upper ends of the two column members are jointly fixed with a limiting plate.
[0013] Furthermore, the first hydraulic cylinder assembly can quickly drive the pressure plate to rise and fall, and the column assembly can ensure the stability of the pressure plate rising and falling, and the stable rising and falling of the pressure plate can make the bending plate rise and fall, making it easier for the bending plate and the bending mold in the bending mold assembly to correspond and quickly perform the bending operation.
[0014] Preferably, the regulating mechanism includes a mounting plate slidably mounted on one of the upright members, a stretching mechanism is provided at one end of the mounting plate away from the U-shaped fixing frame, the stretching mechanism is connected to the pressure plate member, a first spur rack is fixed to the side of the mounting plate close to the U-shaped fixing frame, a second spur rack is slidably mounted on the side of the U-shaped fixing frame close to the first spur rack, a second hydraulic cylinder assembly is rotatably connected to the lower end of the second spur rack and the lower end of one side of the U-shaped fixing frame, a gear member is rotatably sleeved on the U-shaped fixing frame, the gear member is located between the first spur rack and the second spur rack, the gear member and the second spur rack are meshed, and the gear member and the turntable member are fixedly connected.
[0015] Furthermore, the second hydraulic cylinder assembly can push the second spur rack to move back and forth, and the reciprocating movement of the second spur rack can cause the gear part to rotate. The rotation of the gear part can drive the turntable part to rotate, and the rotation of the turntable part can drive multiple bending molds in the bending mold assembly to move to the top in sequence, so that the bending mold at the top and the bending pressure plate correspond to each other, and the bending pressure plate and the bending mold at the top can perform bending operations on the plate to be bent.
[0016] Preferably, the stretching mechanism includes a partition member that is arranged through the mounting plate, the upper end of the partition member is fixed to the lower end of the pressure plate member, the lower end of the partition member is fixed with a first spring assembly, and the two ends of the first spring assembly are respectively fixed to the lower end of the mounting plate and the lower end of the partition member.
[0017] Furthermore, by lowering the pressure plate, the partition member can be lowered, and the lower end of the partition member drives the lower end of the mounting plate through the first spring assembly, so that the mounting plate drives the first straight rack to descend, and the first straight rack and the gear member can be meshed accordingly. When the second hydraulic cylinder assembly stops extending and retracting, and the first spring assembly and the gear member are meshed accordingly, the stability of the gear member can be guaranteed, and the turntable member can be driven to be stable through the gear member, thereby ensuring that the bending mold located at the uppermost end is fixed.
[0018] Preferably, the fixing mechanism includes a connecting piece detachably connected to one side of the bending pressure plate, lifting rods are fixed on both sides of the lower end of the connecting piece, and a pressure block is slidably installed on the lower ends of the two lifting rods. A third spring member is sleeved on the lifting rod, and the two ends of the third spring member are respectively fixed on the opposite sides of the connecting piece and the pressure block, and the lower end of the bending pressure plate is located in the middle of one side of the pressure block.
[0019] Furthermore, as the pressure plate drives the bending pressure plate to descend, the pressure block can descend quickly, and can be made to contact the upper end of the plate to be bent. At the same time, the lower end of the plate to be bent contacts the bending mold and the supporting plate, which can effectively fix the plate to be bent, so as to effectively perform the bending operation on the plate to be bent.
[0020] Preferably, the pushing mechanism includes two third hydraulic cylinder assemblies which are penetrated and arranged on the U-shaped fixing frame, the piston rod of the third hydraulic cylinder assembly is located on the outside of the U-shaped fixing frame, the end of the piston rod of the third hydraulic cylinder assembly is fixed with a connecting plate, and an adaptation mechanism is commonly provided on the two connecting plates, the adaptation mechanism is connected to the bearing plate, and the upper ends of the two connecting plates are commonly fixed on one side of the push plate.
[0021] Furthermore, through the action of the third hydraulic cylinder assembly, the connecting plate can be driven to move the push plate toward the U-shaped fixed frame, and the second spring member can push the baffle member to make the load-bearing plate pass through the U-shaped fixed frame and extend into the U-shaped fixed frame, and the notch can quickly come into contact with the bending mold located at the uppermost end in the bending mold assembly, so as to ensure that the bending position of the bending mold corresponds to the bending pressure plate, and the push plate can be pushed to move through the connecting plate member, and the plate to be bent can be pushed to move through the block assembly, and the push plate is moved with the operation of the third hydraulic cylinder assembly, and the second spring member can quickly push the baffle member to make the notch come into contact with the bending mold located at the uppermost end, and when the push plate moves toward the bending mold assembly, the stability of the load-bearing plate position can be fully guaranteed.
[0022] Preferably, the adaptation mechanism includes a push rod member fixed on the connecting plate member, a baffle member is commonly penetrated by the two push rod members, the baffle member is fixed to one end of the supporting plate located on the outside of the U-shaped fixing frame, the two push rod members are slidably installed in the supporting plate, a second spring member is sleeved on the push rod member, and the two ends of the second spring member are respectively fixed on the opposite sides of the connecting plate member and the baffle member.
[0023] Furthermore, through the action of the second spring member, the pressure of the connecting plate member can be transmitted to the baffle member and the supporting plate can be moved. At the same time, the push rod member can move in the supporting plate and ensure the stability of the position of the baffle member. Only when the connecting plate member moves toward the rear end of the U-shaped fixing frame and the second spring member restores its original length, will it drive the baffle member and the supporting plate to move. Only then will the notch and the bending mold located at the upper end of the bending mold assembly be separated.
[0024] Preferably, a support seat is fixed on the side wall inside the U-shaped fixing frame, and the support seat is located at the lower end of the carrying plate.
[0025] Furthermore, the support seat can fully ensure the support strength of the load-bearing plate, so as to ensure the stability of the plate to be bent during bending.
[0026] Preferably, a plurality of support shafts are rotatably sleeved at equal intervals on the turntable member, a bending mold assembly is commonly fixed on the plurality of support shafts, an elastic telescopic assembly is installed at one end of the support shaft away from the turntable member, a limiting rod is fixed on the upper end of the elastic telescopic assembly, a rotating shaft member is penetrated by the limiting rod, a triangular groove is provided on the side opposite to the turntable member in the U-shaped fixing frame, the rotating shaft member is located in the triangular groove, a limiting groove is provided on the side wall at one end of the triangular groove, and one end of the limiting rod is slidably installed in the limiting groove.
[0027] Furthermore, the turntable member can drive the bending mold assembly to rotate, that is, the turntable member can make the support shaft rotate, and at the same time, an elastic telescopic component is installed on the support shaft, and the elastic telescopic component is composed of a telescopic rod and a spring component sleeved thereon. During preparation, the elastic telescopic component ensures that when it is vertical, it can ensure the stability of the support shaft and the bending mold assembly. The limit rod and the limit groove can ensure that the elastic telescopic component can operate in a vertical state. At the same time, the rotation axis member and the triangular groove can ensure the stability of the movement, and the triangular groove is arranged in a triangular shape, which can make the turntable member drive the circular axis of the support shaft to rotate. Multiple support shafts and the elastic telescopic component will not affect each other. The horizontal end of the triangular groove is located at the upper end. Through the expansion and contraction of the elastic telescopic component, the support shaft can adapt to the movement of the upper semicircle range in the turntable member, and the two sides of the lower end of the triangular groove can respectively correspond to the two sides of the lower semicircle of the turntable member.
[0028] The present invention also provides a method for using the bending processing device, which is applicable to the above-mentioned bending processing device and comprises the following steps:
[0029] S1. Plate placement: The staff places the plate to be bent on the upper end of the load-bearing plate, and connects the rear end of the plate to be bent with the clamping block assembly;
[0030] S2. Selection of bending mold: The staff can push the second spur rack to rotate through the second hydraulic cylinder assembly, which can make the second spur rack drive the gear part to rotate, and the rotation of the gear part can drive the turntable part to rotate. With the rotation of the turntable part, the bending mold assembly can be driven to rotate through the support shaft. The bending mold assembly is composed of a plurality of different bending molds. The support shaft is driven to rotate by the turntable part, and different bending molds can be quickly adjusted to replace the highest end;
[0031] S3, fixation of the bending mold: the first hydraulic cylinder assembly can drive the pressing plate member to descend, and the stability of the pressing plate member is ensured by the column member, and at the same time, the mounting plate and the first straight rack can be driven to descend through the partition member, and can contact the gear member to fix it, and the third hydraulic cylinder assembly can push the push rod member and the push rod member to move through the connecting plate member, so that the notch can contact the rear end of the bending mold located at the highest end in the bending mold assembly, and the stability of the bending mold can be ensured;
[0032] S4. Extrusion bending: As the bending pressure plate descends, the pressing block can collide with the upper end of the plate to be bent. When the pressing block collide with the upper end of the bending plate, the plate body and the supporting plate can collide, and the pressing block is fixed. At the same time, as the pressing plate descends, the bending pressure plate can be lowered, so that the bending pressure plate squeezes the bending plate and the bending die in the bending die assembly, so that the plate to be bent is bent into shape.
[0033] Compared with the prior art, the present application explains how to perform the bending operation of the plate to be bent, which helps the staff in this field to understand that the bending mold assembly on one side of the turntable can realize the setting of multiple bending molds, facilitates quick adjustment, and can select the corresponding bending mold according to needs, avoiding the disadvantages of disassembly and replacement in traditional solutions, thereby improving the diversity and efficiency of bending.
[0034] The beneficial effects of the present invention are:
[0035] 1. The bending mold assembly on one side of the turntable can realize the setting of multiple bending molds, which is convenient for quick adjustment and can select the corresponding bending mold according to needs, avoiding the disadvantages of disassembly and replacement in traditional solutions;
[0036] 2. The third hydraulic cylinder assembly can quickly make the notch on the carrier plate contact the uppermost bending die in the bending die assembly to fix it, and the push plate and the clamping block assembly can push the plate to be bent to move between the bending plate and the uppermost bending die in the bending die assembly;
[0037] 3. The descent of the bending plate can drive the pressing block to descend, so that the pressing block can quickly press the plate to be bent so as to perform the bending operation on it;
[0038] 4. Through the action of the second hydraulic cylinder assembly, the second spur rack can drive the gear member to rotate, so that the turntable member drives the bending mold assembly to rotate, and the stability of the gear member is ensured by the first spur rack and the second spur rack, so as to achieve the purpose of adjusting and fixing the positions of different bending molds in the bending mold assembly;
[0039] 5. The turntable can drive the bending mold assembly to rotate, that is, the turntable can rotate the support shaft. At the same time, an elastic telescopic component is installed on the support shaft. The elastic telescopic component consists of a telescopic rod and a spring component sleeved thereon. During preparation, the elastic telescopic component ensures that the support shaft and the bending mold assembly are stable when it is vertical. The limit rod and the limit groove can ensure that the elastic telescopic component operates in a vertical state. At the same time, the rotating shaft and the triangular groove can ensure the stability of the movement, and the triangular groove is arranged in a triangular shape, which can make the turntable drive the circular axis of the support shaft to rotate. Multiple support shafts and the elastic telescopic component will not affect each other. The horizontal end of the triangular groove is located at the upper end. Through the expansion and contraction of the elastic telescopic component, the support shaft can be adapted to move within the upper semicircle of the turntable. The two sides of the lower end of the triangular groove can correspond to the two sides of the lower semicircle of the turntable respectively, and the limit rod and the limit groove are cooperated to ensure that the elastic telescopic component drives the support shaft to drive the side of the bending mold with the bending groove in the bending mold assembly to always face upward, which is convenient for cooperation with the bending pressure plate to perform bending operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 This is a structural diagram of the bending processing device proposed by the present invention;
[0041] Figure 2 A connection structure diagram of a first straight rack, a mounting plate, a partition member and a first spring assembly in the bending processing device proposed by the present invention;
[0042] Figure 3 It is a structural diagram of a bending die assembly, a supporting shaft and an elastic telescopic assembly in the bending processing device proposed by the present invention;
[0043] Figure 4 This is a connection structure diagram of the U-shaped fixing frame, the triangular groove and the limiting groove in the bending processing device proposed by the present invention;
[0044] Figure 5 This is a connection structure diagram of a U-shaped fixing frame and a load-bearing plate in the bending processing device proposed by the present invention;
[0045] Figure 6 A diagram showing the position relationship of a bending pressing plate, a connecting member and a pressing block in the bending processing device proposed by the present invention;
[0046] Figure 7 This is a connection structure diagram of the lifting rod, the third spring member and the pressing block in the bending processing device proposed by the present invention;
[0047] In the figure: 1 equipment base assembly, 2 U-shaped fixing frame, 3 turntable member, 4 mounting plate, 5 partition member, 6 pressure plate member, 7 block assembly, 8 bending pressure plate, 9 column member, 10 limit plate, 11 bending mold assembly, 12 first straight rack, 13 second hydraulic cylinder assembly, 14 first spring assembly, 15 gear member, 16 second straight rack, 17 shaft member, 18 limit rod, 19 elastic telescopic assembly, 20 support shaft, 21 triangular groove, 22 limit groove, 23 push plate, 24 bearing plate, 25 notch, 26 connecting plate member, 27 push rod member, 28 second spring member, 29 baffle member, 30 third hydraulic cylinder assembly, 31 connecting member, 32 pressure block, 33 lifting rod, 34 third spring member, 35 support seat, 36 first hydraulic cylinder assembly. DETAILED DESCRIPTION
[0048] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0049] Reference Figure 1-7 The bending processing device includes an equipment base assembly 1, on which a power mechanism is installed, on which a pressure plate member 6 is installed, and the power mechanism includes a first hydraulic cylinder assembly 36 installed at the upper end of the equipment base assembly 1, the piston rod end of the first hydraulic cylinder assembly 36 is fixed to the lower end of the pressure plate member 6, and the upper ends of two column members 9 are jointly fixed with a limiting plate 10; the first hydraulic cylinder assembly 36 can quickly drive the pressure plate member 6 to rise and fall, and the column member 9 can ensure the stability of the lifting of the pressure plate member 6, and the stable lifting of the pressure plate member 6 can make the bending pressure plate 8 rise and fall, so that the bending pressure plate 8 and the bending mold in the bending mold assembly 11 correspond to each other, and the bending operation can be performed quickly.
[0050] Reference Figure 1-2 Two column members 9 are slidably sleeved on the pressure plate member 6, and the lower ends of the two column members 9 are respectively fixed on both sides of the upper end of the equipment base assembly 1. The stability of the lifting and lowering of the pressure plate member 6 can be ensured through the action of the column members 9, and through the stable lifting and lowering of the pressure plate member 6, the bending pressure plate 8 at the lower end and the corresponding bending mold can cooperate to perform the bending operation.
[0051] Reference Figure 1-2A U-shaped fixing frame 2 is fixed on the equipment base assembly 1, and the U-shaped fixing frame 2 is located between two column members 9. One of the column members 9 is provided with a regulating mechanism, and a turntable member 3 is provided on the regulating mechanism. The turntable member 3 can be rotated by the regulating mechanism, and the turntable member 3 is rotatably sleeved in the U-shaped fixing frame 2, and the regulating mechanism is connected to the lower end of the pressure plate member 6; the regulating mechanism includes a mounting plate 4 slidably mounted on one of the column members 9, and a stretching mechanism is provided at one end of the mounting plate 4 away from the U-shaped fixing frame 2, and the stretching mechanism is connected to the pressure plate member 6. A first straight rack 12 is fixed on the side of the mounting plate 4 close to the U-shaped fixing frame 2, and a slidable mounting is provided on the side of the U-shaped fixing frame 2 close to the first straight rack 12 The second spur rack 16 is horizontally arranged, the gear member 15 and the second spur rack 16 are parallelly arranged, the lower end of the second spur rack 16 and the lower end of one side of the U-shaped fixing frame 2 are rotatably connected with the second hydraulic cylinder assembly 13, the U-shaped fixing frame 2 is rotatably sleeved with a gear member 15, the gear member 15 is located between the first spur rack 12 and the second spur rack 16, the gear member 15 and the second spur rack 16 are meshed, the meshing action between the gear and the spur rack can ensure the stability of the adjustment of the gear member 15, and can also ensure the firmness of the gear member 15 when adjusting the meshing and fixing, the gear member 15 and the turntable member 3 are fixedly connected, and it can be ensured that the rotation of the gear member 15 will drive the turntable member 3 to rotate.
[0052] Reference Figure 1-2 The second hydraulic cylinder assembly 13 can push the second spur rack 16 to reciprocate, and the reciprocating movement of the second spur rack 16 can cause the gear member 15 to rotate. The rotation of the gear member 15 can drive the turntable member 3 to rotate. The rotation of the turntable member 3 can drive the multiple bending molds in the bending mold assembly 11 to move to the uppermost end in sequence, so that the uppermost bending mold and the bending pressure plate 8 correspond to each other, so that the bending pressure plate 8 and the bending mold at the uppermost end can perform bending operations on the plate to be bent.
[0053] Reference Figure 1-2 The stretching mechanism includes a partition member 5 that is arranged on the mounting plate 4, the upper end of the partition member 5 is fixed to the lower end of the pressure plate member 6, and the lower end of the partition member 5 is fixed with a first spring assembly 14, and the two ends of the first spring assembly 14 are respectively fixed to the lower end of the mounting plate 4 and the lower end of the partition member 5; by the descent of the pressure plate member 6, the partition member 5 can be lowered, and the lower end of the partition member 5 drives the lower end of the mounting plate 4 through the first spring assembly 14, so that the mounting plate 4 drives the first straight rack 12 to descend, and the first straight rack 12 and the gear member 15 can be meshed correspondingly. When the second hydraulic cylinder assembly 13 stops extending and retracting, and the first spring assembly 14 and the gear member 15 are meshed correspondingly, the stability of the gear member 15 can be guaranteed, and the turntable member 3 can be driven to be stable through the gear member 15, so as to ensure that the bending mold located at the uppermost end is fixed
[0054] Reference Figure 1, 3 4. A bending die assembly 11 is installed on the turntable 3. The bending die assembly 11 is connected to a side wall at one end of the U-shaped fixing frame 2.
[0055] Reference Figure 1 The lower end of the pressing plate 6 is detachably connected with a bending pressing plate 8, which is convenient for replacement as needed. The bending pressing plate 8 is located at the upper end of the bending die assembly 11; the bending pressing plate 8 and the bending die at the upper end of the bending die assembly 11 correspond to each other and can effectively perform the bending operation.
[0056] Reference Figure 1-7 The clamping mechanism comprises a connecting piece 31 detachably connected to one side of the bending pressing plate 8, and lifting rods 33 are fixed on both sides of the lower end of the connecting piece 31, and a pressing block 32 is slidably installed at the lower ends of the two lifting rods 33, and a third spring member 34 is sleeved on the lifting rod 33, and the two ends of the third spring member 34 are respectively fixed to the opposite sides of the connecting piece 31 and the pressing block 32, and the lower end of the bending pressing plate 8 is located in the middle of one side of the pressing block 32; as the pressing plate member 6 drives the bending pressing plate 8 to descend, the pressing block 32 can be quickly lowered, and the pressing block 32 can be made to contact the upper end of the plate to be bent, and at the same time, the lower end of the plate to be bent contacts the bending mold and the carrying plate 24, which can effectively fix the plate to be bent, so as to effectively perform the bending operation on the plate to be bent.
[0057] Reference Figure 1-5 The rear end of the U-shaped fixing frame 2 is connected with a pushing mechanism, and a pushing plate 23 and a notch 25 are provided on the pushing mechanism. The notch 25 is provided through the U-shaped fixing frame 2, and the pushing plate 23 is in contact with the upper end of the U-shaped fixing frame 2. The pushing plate 23 extends to one end of the U-shaped fixing frame 2 and is fixed with multiple block assemblies 7 at equal intervals. The notch 25 is located on one side of the bending mold assembly 11, and the pushing mechanism can drive the pushing plate 23 and the notch 25 to move. The notch 25 can ensure the stability of the bending mold located at the upper end of the bending mold assembly 11, and multiple bending molds are arranged in the bending mold assembly 11. The bending grooves on the upper surfaces of these bending molds are different, and they can be effectively selected according to needs, so as to cooperate with the bending pressure plate 8 to perform bending operations in various situations and improve the quality of bending.
[0058] Reference Figure 1-7The pushing mechanism includes two third hydraulic cylinder assemblies 30 that are arranged on the U-shaped fixing frame 2, and the piston rod of the third hydraulic cylinder assembly 30 is located on the outside of the U-shaped fixing frame 2. The end of the piston rod of the third hydraulic cylinder assembly 30 is fixed with a connecting plate 26. The two connecting plates 26 are jointly provided with an adaptation mechanism, and the adaptation mechanism is connected to the bearing plate 24. The upper ends of the two connecting plates 26 are jointly fixed on one side of the push plate 23; the third hydraulic cylinder assembly 30 can drive the connecting plate 26 to move the push plate 23 toward the inside of the U-shaped fixing frame 2, and at the same time, the second spring member 28 can push the baffle member 29 to make the bearing plate 24 pass through the U-shaped fixing frame 2 and It extends into the U-shaped fixing frame 2, and at the same time, the notch 25 can quickly come into contact with the bending die located at the uppermost end in the bending die assembly 11, so as to ensure that the bending position of the bending die corresponds to the bending pressure plate 8, and can push the push plate 23 to move through the connecting plate 26, and can push the plate to be bent to move through the block assembly 7. At the same time, as the third hydraulic cylinder assembly 30 operates, the push plate 23 moves, and at the same time, the second spring member 28 can quickly push the baffle member 29 to make the notch 25 come into contact with the bending die located at the uppermost end, and can fully ensure the stability of the position of the supporting plate 24 when the push plate 23 moves toward the direction of the bending die assembly 11.
[0059] Reference Figure 1 , 5 The adapting mechanism includes a push rod member 27 fixed on the connecting plate member 26, and a baffle member 29 is commonly penetrated on the two push rod members 27. The baffle member 29 is fixed to one end of the carrying plate 24 located outside the U-shaped fixing frame 2. The two push rod members 27 are slidably mounted in the carrying plate 24, and a second spring member 28 is sleeved on the push rod member 27. The two ends of the second spring member 28 are respectively fixed to the opposite sides of the connecting plate member 26 and the baffle member 29; through the action of the second spring member 28, the pressure of the connecting plate member 26 can be transmitted to the baffle member 29 and the carrying plate 24 can be moved. At the same time, the push rod member 27 can move in the carrying plate 24 and ensure the stability of the position of the baffle member 29. Only when the connecting plate member 26 moves toward the rear end of the U-shaped fixing frame 2 and the second spring member 28 restores its original length, will the baffle member 29 and the carrying plate 24 be driven to move, and only then will the notch 25 and the bending mold at the uppermost end in the bending mold assembly 11 be separated.
[0060] Reference Figure 5 A support seat 35 is fixed on the side wall of the U-shaped fixing frame 2, and the support seat 35 is located at the lower end of the bearing plate 24; the support seat 35 can fully ensure the support strength of the bearing plate 24, so as to ensure the stability of the plate to be bent during bending.
[0061] Reference Figure 1 , 34. A plurality of support shafts 20 are rotatably sleeved at equal intervals on the turntable member 3, and a bending mold assembly 11 is fixed on the plurality of support shafts 20 together. An elastic telescopic assembly 19 is installed on one end of the support shaft 20 away from the turntable member 3, and a limiting rod 18 is fixed on the upper end of the elastic telescopic assembly 19, and a rotating shaft member 17 is penetrated through the limiting rod 18. A triangular groove 21 is provided on the side opposite to the turntable member 3 in the U-shaped fixing frame 2, and the rotating shaft member 17 is located in the triangular groove 21, and a limiting groove 22 is provided on the side wall at one end of the triangular groove 21, and one end of the limiting rod 18 is slidably installed in the limiting groove 22; the turntable member 3 can drive the bending mold assembly 11 to rotate, that is, the turntable member 3 can make the support shaft 20 rotate, and at the same time, an elastic telescopic assembly 19 is installed on the support shaft 20, and the elastic telescopic assembly 19 is composed of a telescopic rod and a spring component sleeved thereon. During preparation, the elastic telescopic assembly 19 ensures that the support is vertical. The stability of the shaft 20 and the bending mold assembly 11 can be ensured by the action of the limit rod 18 and the limit groove 22, which can ensure that the elastic telescopic assembly 19 can operate in a vertical state. At the same time, the stability of the movement can be ensured by the rotating shaft 17 and the triangular groove 21, and the triangular groove 21 is arranged in a triangular shape, which can enable the turntable member 3 to drive the circular axis of the support shaft 20 to rotate. There will be no mutual influence between the multiple support shafts 20 and the elastic telescopic assembly 19. The horizontal end of the triangular groove 21 is located at the upper end. Through the expansion and contraction of the elastic telescopic assembly 19, the support shaft 20 can be adapted to move within the upper semicircle of the turntable member 3, and the lower end sides of the triangular groove 21 can correspond to the two sides of the lower semicircle of the turntable member 3 respectively; and through the cooperation of the limit rod 18 and the limit groove 22, it is ensured that the elastic telescopic assembly 19 enables the support shaft 20 to drive the side with the bending groove on the bending mold in the bending mold assembly 11 to always face upward, which is convenient for cooperation with the bending pressure plate 8 to perform bending operations.
[0062] The present invention also provides a method for using the bending processing device, which is applicable to the above-mentioned bending processing device and comprises the following steps:
[0063] S1. Plate placement: The staff places the plate to be bent on the upper end of the carrier plate 24, and connects the rear end of the plate to be bent to the clamping block assembly 7;
[0064] S2. Selection of bending mold: The staff can push the second spur rack 16 to rotate through the second hydraulic cylinder assembly 13, so that the second spur rack 16 can drive the gear member 15 to rotate, and the rotation of the gear member 15 can drive the turntable member 3 to rotate. With the rotation of the turntable member 3, the bending mold assembly 11 can be driven to rotate through the support shaft 20. The bending mold assembly 11 is composed of a plurality of different bending molds. The support shaft 20 is driven to rotate by the turntable member 3, and different bending molds can be quickly adjusted to replace the highest end;
[0065] S3, fixation of the bending mold: the first hydraulic cylinder assembly 36 can drive the pressing plate 6 to descend, and the stability of the pressing plate 6 is ensured by the column 9, and at the same time, the mounting plate 4 and the first straight rack 12 can be driven to descend by the partition 5, and can contact the gear 15 to fix it, and the third hydraulic cylinder assembly 30 can push the push rod 27 and the push rod 27 to move through the connecting plate 26, so that the notch 25 can contact the rear end of the bending mold at the highest end in the bending mold assembly 11, and the stability of the bending mold can be ensured;
[0066] S4. Extrusion bending: As the bending pressure plate 8 descends, the pressing block 32 can collide with the upper end of the plate to be bent. When the pressing block 32 collide with the upper end of the bending plate, the plate body and the supporting plate 24 can collide, and the pressing block 32 is fixed. At the same time, as the pressing plate member 6 descends, the bending pressure plate 8 can be lowered, so that the bending pressure plate 8 squeezes the bending plate and the bending mold in the bending mold assembly 11, so that the plate to be bent is bent into shape.
[0067] In the present invention, the staff places the plate to be bent on the upper end of the carrier plate 24, and connects the rear end of the plate to be bent to the clamping block assembly 7; the second hydraulic cylinder assembly 13 can push the second spur rack 16 to rotate, so that the second spur rack 16 can drive the gear member 15 to rotate, and the rotation of the gear member 15 can drive the turntable member 3 to rotate. With the rotation of the turntable member 3, the bending mold assembly 11 can be driven to rotate through the support shaft 20. The bending mold assembly 11 is composed of a plurality of different bending molds. The support shaft 20 is driven to rotate by the turntable member 3, and different bending molds can be quickly adjusted to replace the ones at the highest end;
[0068] The first hydraulic cylinder assembly 36 can drive the pressure plate part 6 to descend, and ensure the stability of the descent of the pressure plate part 6 through the column part 9, and at the same time, it can drive the mounting plate 4 and the first straight rack 12 to descend through the partition part 5, and can contact the gear part 15 to fix it, and the third hydraulic cylinder assembly 30 can push the push rod part 27 and the push rod part 27 to move through the connecting plate part 26, so that the notch 25 can contact the rear end of the bending mold at the highest end in the bending mold assembly 11, and ensure the stability of the bending mold; as the bending pressure plate 8 descends, the pressure block 32 can contact the upper end of the plate body to be bent, and when the pressure block 32 contacts the upper end of the bending plate body, the plate body and the bearing plate 24 can contact, and the pressure block 32 is fixed, and at the same time, as the pressure plate part 6 descends, the bending pressure plate 8 can be lowered, so that the bending pressure plate 8 squeezes the bending plate and the bending mold in the bending mold assembly 11, so that the plate to be bent is bent into shape.
[0069] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A bending processing device, comprising a device base assembly (1), characterized in that: The equipment base assembly (1) is provided with a power mechanism, the power mechanism is provided with a pressure plate (6), the pressure plate (6) is slidably sleeved with two column members (9), the lower ends of the two column members (9) are respectively fixed to the two sides of the upper end of the equipment base assembly (1), a U-shaped fixing frame (2) is fixed to the equipment base assembly (1), the U-shaped fixing frame (2) is located between the two column members (9), one of the column members (9) is provided with a regulating mechanism, the regulating mechanism is provided with a turntable member (3), the turntable member (3) is rotatably sleeved in the U-shaped fixing frame (2), and the regulating mechanism is connected to the lower end of the pressure plate (6); A bending die assembly (11) is installed on the turntable component (3), the bending die assembly (11) is connected to a side wall at one end of the U-shaped fixing frame (2), the lower end of the pressure plate component (6) is detachably connected to a bending pressure plate (8), and the bending pressure plate (8) is located at the upper end of the bending die assembly (11); One side of the bending pressing plate (8) is connected with a clamping mechanism; The rear end of the U-shaped fixing frame (2) is connected to a pushing mechanism, and the pushing mechanism is provided with a push plate (23) and a notch (25), and the notch (25) is provided through the U-shaped fixing frame (2), and the push plate (23) abuts against the upper end of the U-shaped fixing frame (2), and a plurality of block assemblies (7) are fixed at equal intervals on one end of the push plate (23) extending into the U-shaped fixing frame (2), and the notch (25) is located on one side of the bending mold assembly (11).
2. The bending processing device according to claim 1, characterized in that: The power mechanism comprises a first hydraulic cylinder assembly (36) mounted on the upper end of the equipment base assembly (1), the piston rod end of the first hydraulic cylinder assembly (36) is fixed to the lower end of the pressure plate (6), and the upper ends of the two column members (9) are jointly fixed with a limit plate (10).
3. The bending processing device according to claim 1, characterized in that: The regulating mechanism comprises a mounting plate (4) slidably mounted on one of the upright columns (9); a stretching mechanism is provided at one end of the mounting plate (4) away from the U-shaped fixing frame (2); the stretching mechanism is connected to the pressure plate (6); a first straight rack (12) is fixed on the side of the mounting plate (4) close to the U-shaped fixing frame (2); a second straight rack (16) is slidably mounted on the side of the U-shaped fixing frame (2) close to the first straight rack (12); a second hydraulic cylinder assembly (13) is rotatably connected to the lower end of the second straight rack (16) and the lower end of one side of the U-shaped fixing frame (2); a gear member (15) is rotatably sleeved on the U-shaped fixing frame (2); the gear member (15) is located between the first straight rack (12) and the second straight rack (16); the gear member (15) is meshed with the second straight rack (16); and the gear member (15) is fixedly connected to the turntable member (3).
4. The bending processing device according to claim 3, characterized in that: The stretching mechanism comprises a partition member (5) which is arranged on the mounting plate (4), the upper end of the partition member (5) is fixed to the lower end of the pressure plate member (6), the lower end of the partition member (5) is fixed with a first spring assembly (14), and the two ends of the first spring assembly (14) are respectively fixed to the lower end of the mounting plate (4) and the lower end of the partition member (5).
5. The bending device according to claim 1, characterized in that: The clamping mechanism comprises a connecting member (31) detachably connected to one side of the bending pressure plate (8), lifting rods (33) are fixed on both sides of the lower end of the connecting member (31), and a pressure block (32) is slidably mounted on the lower ends of the two lifting rods (33), and a third spring member (34) is sleeved on the lifting rod (33), and the two ends of the third spring member (34) are respectively fixed to the opposite sides of the connecting member (31) and the pressure block (32), and the lower end of the bending pressure plate (8) is located in the middle of one side of the pressure block (32).
6. The bending processing device according to claim 1, characterized in that: The pushing mechanism comprises two third hydraulic cylinder assemblies (30) penetratingly arranged on the U-shaped fixing frame (2), the piston rods of the third hydraulic cylinder assemblies (30) being located outside the U-shaped fixing frame (2), the piston rod ends of the third hydraulic cylinder assemblies (30) being fixed with connecting plates (26), the two connecting plates (26) being jointly provided with an adapting mechanism, the adapting mechanism being connected to the bearing plate (24), and the upper ends of the two connecting plates (26) being jointly fixed to one side of the pushing plate (23).
7. The bending processing device according to claim 6, characterized in that: The adaptability mechanism comprises a push rod member (27) fixed on the connecting plate member (26), a baffle member (29) passing through the two push rod members (27), the baffle member (29) being fixed to one end of the supporting plate (24) located outside the U-shaped fixing frame (2), the two push rod members (27) being slidably mounted in the supporting plate (24), a second spring member (28) being sleeved on the push rod member (27), and two ends of the second spring member (28) being respectively fixed to opposite sides of the connecting plate member (26) and the baffle member (29).
8. The bending device according to claim 1, characterized in that: A support seat (35) is fixed on the side wall inside the U-shaped fixing frame (2), and the support seat (35) is located at the lower end of the bearing plate (24).
9. The bending processing device according to claim 1, characterized in that: A plurality of support shafts (20) are rotatably sleeved at equal intervals on the turntable member (3), a bending die assembly (11) is commonly fixed on the plurality of support shafts (20), an elastic telescopic assembly (19) is installed at one end of the support shaft (20) away from the turntable member (3), a limiting rod (18) is fixed at the upper end of the elastic telescopic assembly (19), a rotating shaft member (17) is penetrated through the limiting rod (18), a triangular groove (21) is provided on the side opposite to the turntable member (3) in the U-shaped fixing frame (2), the rotating shaft member (17) is located in the triangular groove (21), a limiting groove (22) is provided on one end side wall in the triangular groove (21), and one end of the limiting rod (18) is slidably installed in the limiting groove (22).
10. A method for using a bending processing device, applicable to the bending processing device of claims 1 to 9, characterized in that: The following steps are involved: S1. Plate placement: The staff places the plate to be bent on the upper end of the carrier plate (24), and connects the rear end of the plate to be bent to the clamping block assembly (7); S2. Selection of bending molds: The staff can push the second spur rack (16) to rotate through the second hydraulic cylinder assembly (13), so that the second spur rack (16) can drive the gear member (15) to rotate, and the rotation of the gear member (15) can drive the turntable member (3) to rotate. As the turntable member (3) rotates, the bending mold assembly (11) can be driven to rotate through the support shaft (20). The bending mold assembly (11) is composed of a plurality of different bending molds. The support shaft (20) is driven to rotate by the turntable member (3), so that different bending molds can be quickly adjusted to be replaced at the highest end; S3. Fixing of the bending mold: the first hydraulic cylinder assembly (36) can drive the pressing plate (6) to descend, and the stability of the descent of the pressing plate (6) is ensured through the column assembly (9). At the same time, the mounting plate (4) and the first straight rack (12) can be driven to descend through the partition assembly (5), and can abut against the gear assembly (15) to fix it. The third hydraulic cylinder assembly (30) can push the push rod assembly (27) and the push rod assembly (27) to move through the connecting plate assembly (26), and can make the notch (25) abut against the rear end of the bending mold located at the highest end in the bending mold assembly (11), thereby ensuring the stability of the bending mold. S4, extrusion bending: as the bending pressure plate (8) descends, the pressing block (32) can come into contact with the upper end of the plate to be bent. When the pressing block (32) comes into contact with the upper end of the plate to be bent, the plate can come into contact with the supporting plate (24), and the pressing block (32) is fixed. At the same time, as the pressing plate member (6) descends, the bending pressure plate (8) can descend, so that the bending pressure plate (8) squeezes the bending plate and the bending die in the bending die assembly (11), so that the plate to be bent is bent into shape.
Citation Information
Patent Citations
An automatic bending device and method for stainless steel cabinet panels
CN115502250B