Device and method for manufacturing gapless high-sealing stainless steel water tank with tenon-and-mortise structure

Through the combination of laser rangefinder and hydraulic cylinder slide mechanism, the position of the stainless steel plate is automatically adjusted, which solves the problem of insufficient control accuracy when assembling the stainless steel water tank by the robot arm, realizes a more efficient and accurate assembly process, and reduces operating costs.

CN119703743AActive Publication Date: 2025-03-28JIANGSU MINGXING WATER SUPPLY EQUIP
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Patent Information

Application Number
CN202411856457.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-03-28
Estimated Expiration
2044-12-17

AI Technical Summary

Technical Problem

In the prior art, when assembling stainless steel water tanks, the control accuracy of the robotic arm is high, resulting in easy collision and tilt during the assembly process, which reduces the assembly qualification rate of the robotic arm.

Method used

The laser rangefinder is used to combine the hydraulic cylinder and slider mechanism to automatically adjust the position of the stainless steel plate to ensure that the edge of the first stainless steel plate during the assembly process is always aligned with the edge of the workbench. Through the cooperation of the data analysis and verification module of the laser rangefinder, automatic detection and adjustment of the quality and position of the stainless steel plate are achieved.

Benefits of technology

It improves the efficiency and accuracy of the assembly process, reduces dependence on video analysis systems, reduces equipment operation costs, and improves the operation accuracy of the robotic arm when assembling stainless steel plates of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a tenon-and-mortise structure gapless high-sealing stainless steel water tank manufacturing device and method, and relates to the technical field of manufacturing devices. Operation of equipment can be automatically adjusted according to the specifications of the stainless steel plates, so that the edge L1 of the first stainless steel plate in the assembling process coincides with the edge L2 of the workbench all the time, and data measured by the first laser range finder is combined with the relative positions of the workbench, the first stainless steel plate and the inner side wall of the machine body; the moving position of the first laser range finder can be subjected to position data recording through the scale shaft, so that data measured by the first laser range finder have corresponding position data, and the scale shaft is used as a medium to position the relative positions of the first assembly mechanism, the first stainless steel plate and the stainless steel bottom plate; the equipment can be adjusted in real time according to the specification of the stainless steel bottom plate, specification data of the stainless steel bottom plate does not need to be input into a system in advance, and the assembling efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of manufacturing devices, and specifically to a manufacturing device and method for a mortise and tenon structure seamless and highly sealed stainless steel water tank. Background Art

[0002] The processing steps of traditional wooden mortise and tenon structure products are cutting, sawing tenons, chiseling tenons, fine trimming and assembling. First, cut the stainless steel plate into four rectangular plates that are pairwise the same and a stainless steel bottom plate. Then, cut symmetric mortise grooves and tenons on both sides of the rectangular plates, and chisel an installation groove on the inner side of the bottom of the rectangular plates. During the assembly process, first insert three rectangular plates together to form a "C" shape, and the installation grooves on the three rectangular plates are also connected. Then, insert the stainless steel bottom plate into the installation groove, and insert the last rectangular plate at the opening of the "C" shape to complete the assembly. Thus, the four rectangular plates enclose the side of the water tank, and the stainless steel bottom plate serves as the bottom of the water tank.

[0003] In the prior art, manual labor or a clamping arm is used to assemble the stainless steel plates. Some will collect the assembly pictures in real time, then analyze the video pictures, and position the working position of the robotic arm according to the analysis results of the video pictures. However, this requires very high precision for the analysis results of the video pictures and the precision of the robotic arm control.稍有误差会导致榫槽和榫块插接出现碰撞,导致不锈钢板出现倾斜,但是机械臂对控制系统的精确度要求更高,水桶的规格越小,则不锈钢板、榫槽和榫块的尺寸越小,导致机械臂组装水桶的合格率降低。 Summary of the Invention

[0004] The purpose of the present invention is to provide a manufacturing device and method for a mortise and tenon structure seamless and highly sealed stainless steel water tank to solve the problems raised in the prior art.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A mortise and tenon structure seamless and highly sealed stainless steel water tank, the water tank includes four stainless steel plates spliced in a circular order, installation grooves opened at the bottom of the stainless steel plates, and a stainless steel bottom plate. All the installation grooves are connected, the outer edges of the stainless steel bottom plate are inserted into the installation grooves, the four stainless steel plates are pairwise opposite, symmetric mortise and tenon structures are provided on the outer edges of the stainless steel plates, the mortise and tenon structures opened on the two opposite stainless steel plates are the same, the mortise and tenon structures at the edges of the two adjacent stainless steel plates are inserted into each other, the mortise and tenon structure includes spaced mortise grooves and tenons, and sealant is coated at the insertion joints of the water tank.

[0006] A manufacturing device for a mortise and tenon structure seamless and highly sealed stainless steel water tank includes a machine body. An upper material area, a material sorting area, a verification area, a first upper material port, and a second assembly area are successively arranged in the machine body from bottom to top. A second upper material port is arranged inside the machine body in the second assembly area;

[0007] and a workbench, wherein the workbench is located inside the machine body and moves vertically along the machine body;

[0008] The material-forming area is provided with a material-forming plate, a cylinder 1 and a push plate 1, and the cylinder 1 pushes the stainless steel plate on the workbench to fit with the material-forming plate through the push plate 1;

[0009] and a verification mechanism, the verification mechanism is located in the verification area of ​​the inner wall of the machine body, and the verification mechanism is used to verify whether the quality of the stainless steel plate is qualified and whether the placement direction is correct;

[0010] and an assembly mechanism 1, the assembly mechanism 1 being located on the side wall of the machine body and extending to the interior of the loading port 1;

[0011] and a second assembly mechanism, the second assembly mechanism being located at the top of the machine body and being used for assembling the stainless steel plate on the second assembly area;

[0012] And a verification module, the verification mechanism and the assembly mechanism are both connected to the verification module.

[0013] The material plate is fixedly connected to the machine body, and the side walls of the two are in contact with each other when the workbench passes through the material plate, and the cylinder 1 is located outside the machine body;

[0014] The verification mechanism comprises a verification groove and a laser rangefinder, wherein the verification groove is located on the inner wall of the body, and the inner wall of the verification groove is provided with an axially movable laser rangefinder;

[0015] The verification module includes a data acquisition module, a data processing module, an information display module, a communication module for data information transmission and a control module which are connected to each other. The data acquisition module is connected to the laser rangefinder.

[0016] The assembly mechanism 1 includes a support plate, a loading plate 1, a loading plate 2, a through hole, a slider 1 and a laser rangefinder 2. The machine body is connected to the slider 1 through the support plate. The slider 1 moves laterally along the support plate. The top of the slider 1 is provided with a loading plate 1 and a loading plate 2. The loading plate 1 is fixedly connected to the slider 1. The loading plate 2 moves laterally along the slider 1. The slider 1 drives the loading plate 1 and the loading plate 2 to translate in the loading port 1. The upper surface of the slider 1 and the bottom surface of the loading port 1 are on the same plane. The slider 1 drives the laser rangefinder 2 to move in the through hole.

[0017] The inner wall of the body is provided with a through hole on the outer side of the slider one, and the side wall of the slider one is provided with a laser rangefinder 2, which is connected to the data acquisition module, and the light output center of the laser rangefinder 2 is located 3 mm inside the loading plate one.

[0018] The second assembly mechanism includes a second cylinder, an extrusion plate, a third slider, a limit plate, a side column, a rope winding device, a third cylinder and a positioning plate. The second cylinder is symmetrically arranged on the top of the body. The extrusion plate is fixedly arranged at the telescopic end of the second cylinder. A positioning plate is arranged at the top of the body just above the whole material plate. The side wall of the extrusion plate is connected to the third cylinder through a third slider. The third slider moves vertically along the side wall of the extrusion plate. The limit plate is fixedly arranged at the telescopic end of the third cylinder. The side column is fixedly arranged at the bottom end of the third slider. The electric push rod drives the limit plate to move along the side column. A rope winding device is arranged on the top of the extrusion plate.

[0019] The rope winding device comprises a rope, the tail end of the rope is fixedly connected to the limiting plate, and the rope winding device and the side column are both used to support the limiting plate.

[0020] The edge of the stainless steel plate close to the mounting groove is edge L1, the edge of the workbench close to the whole material plate is edge L2, the side wall of the workbench is in contact with the machine body, and the height between the light output center of the second laser rangefinder and the bottom surface of the first loading port is h.

[0021] The process of analyzing the collected data by the data analysis module is as follows:

[0022] The workbench stays in the loading area, and the previous processing flow of the production line places the first stainless steel plate on the workbench, with the mounting groove on the inner wall of the stainless steel plate facing upward and the edge L1 close to the whole plate;

[0023] The hydraulic cylinder 1 inside the machine body drives the workbench to move to the material-forming area. In the material-forming area, the cylinder 1 extends to push the push plate 1, and the push plate 1 pushes the first stainless steel plate until the stainless steel plate fits the material-forming plate, that is, the edge L1 of the first stainless steel plate is aligned with the edge L2 of the workbench, and the workbench continues to move upward;

[0024] In the initial state, the laser rangefinder 1 is located at one end of the calibration groove close to the whole plate, and the vertical distance between the light output center of the laser rangefinder 1 and the extension line of the edge L2 is a, which is smaller than the distance from the installation groove of the stainless steel plate to the edge L2;

[0025] Before the workbench reaches the calibration area, the data measured by the laser rangefinder is recorded as M0, where M0 is the length of the side L2 of the workbench;

[0026] When the workbench drives the first stainless-steel plate to move upward and reaches the measurement range of Laser Rangefinder 1, the data measured by Laser Rangefinder 1 is recorded as M1. Stop moving the workbench. M1 is the distance from Laser Rangefinder 1 to area A on the side wall of the first stainless-steel plate. If M1 < M0, continue to run. If M1 ≥ M0, the first placed stainless-steel plate is unqualified;

[0027] The hydraulic cylinder 2 inside the machine body drives Laser Rangefinder 1 to move horizontally. Laser Rangefinder 1 moves away from edge L2. The moving position of Laser Rangefinder 1 will record position data through the scale axis. The measured data is successively recorded as {M1, M1…M1}, {M2, M2…M2}, and {M3, M4, M3, M4…M3, M4}; among them, M2 represents the data measured when the light emitted by Laser Rangefinder 1 passes through the installation slot. If M2 = M0, continue to run. If M1 ≠ M0, the first placed stainless-steel plate is unqualified;

[0028] M3, M4 represent the tenon grooves and tenons arranged in a cycle on the side wall of the stainless-steel plate. If M3 ≠ M4 and several M3, M4 are arranged in a cycle, continue to run; if M3 = M4 and several M3, M4 are arranged in a cycle, the first placed stainless-steel plate is unqualified; if M3 ≠ M4 and several M3, M4 are not arranged in a cycle, the first placed stainless-steel plate is unqualified; if M3 = M4 and several M3, M4 are not arranged in a cycle, the first placed stainless-steel plate is unqualified;

[0029] If the monitoring result shows that the first placed stainless-steel plate is unqualified, take out the first stainless-steel plate on the workbench; if the monitoring result shows to continue running, proceed to step S4;

[0030] Mark the position data {M 21 , M 22 …M 23} corresponding to the data {M2, M2…M2} on the measuring axis. The moving position of the first loading plate will also record position data through the scale axis. The starting points of the scale axes used by the first loading plate and Laser Rangefinder 1 are the same; The electric push rod inside the support plate drives the first slider to move. The first slider drives the first loading plate to move to position M 23 . The external robotic arm places the stainless-steel bottom plate between the first loading plate and the second loading plate. The electric push rod inside the first slider drives the second loading plate to approach the first loading plate, thereby clamping the stainless-steel bottom plate. The opposite surfaces of the first loading plate and the second loading plate are respectively in contact with the two side walls of the installation slot, so that the position of the stainless-steel bottom plate and the installation slot is aligned horizontally;

[0031] The workbench continues to move upward, and the height of the light-emitting center of the second laser rangefinder from the bottom surface of the first loading port is set to h. The data measured by the second laser rangefinder are recorded as {Z1, Z1…Z1}, {Z2, Z2…Z2} and {Z3} in sequence. When the data is collected to a {Z3}, the workbench stops moving;

[0032] Among them, Z1 represents the distance from the light emitting center of the second laser rangefinder to the inner wall on the other side of the machine body when the first stainless steel plate does not reach the measuring range of the second laser rangefinder; Z2 represents the distance from the light emitted by the second laser rangefinder to the inner wall on the other side of the machine body after passing through the mounting groove when the first stainless steel plate reaches the measuring range of the second laser rangefinder, Z1=Z2; Z3 represents the distance from the light emitting center of the second laser rangefinder to the outer surface of the first stainless steel plate below the mounting groove; Z3 represents the distance from the second laser rangefinder to the side wall of the workbench when the workbench reaches the measuring range of the second laser rangefinder;

[0033] The workbench continues to move upward for a distance h and then stops. At this time, the bottom surface of the installation groove and the bottom surface of the loading port 1 are on the same plane, so that the position of the stainless steel bottom plate and the installation groove are aligned in the vertical direction. The external robotic arm pushes the stainless steel bottom plate inward so that the stainless steel bottom plate is completely placed above the workbench.

[0034] A method for manufacturing a stainless steel water tank with a mortise and tenon structure and no gap and high sealing, the method comprising:

[0035] Step S1, the side of the stainless steel plate close to the installation groove is side L1, the side of the workbench close to the whole material plate is side L2, the side wall of the workbench is in contact with the machine body, the surface of the whole material plate opposite to the workbench is in the same plane, the height between the light emitting center of the second laser rangefinder and the bottom surface of the first loading port is h, the workbench stays in the loading area, and the previous processing flow of the production line places the first stainless steel plate on the workbench, with the installation groove of the inner wall of the stainless steel plate facing upward and the side L1 close to the whole material plate;

[0036] Step S2, the hydraulic cylinder 1 inside the machine body drives the workbench to move to the material-forming area, and the cylinder 1 extends in the material-forming area to push the push plate 1, and the push plate 1 pushes the first stainless steel plate until the stainless steel plate fits the material-forming plate, that is, the edge L1 of the first stainless steel plate is aligned with the edge L2 of the workbench, and the workbench continues to move upward;

[0037] Step S3, in the initial state, the laser rangefinder 1 is located at one end of the calibration groove close to the whole material plate, and the vertical distance between the light emitting center of the laser rangefinder 1 and the extension line of the side L2 is a;

[0038] Before the workbench reaches the calibration area, the data measured by the laser rangefinder is recorded as M0, where M0 is the length of the side L2 of the workbench;

[0039] When the workbench drives the first stainless steel plate to move upward and reaches the measurement range of the first laser rangefinder, the data measured by the first laser rangefinder is recorded as M1. Stop moving the workbench. M1 is the distance from the first laser rangefinder to area A on the side wall of the first stainless steel plate. If M1 < M0, continue to run. If M1 ≥ M0, the first placed stainless steel plate is unqualified;

[0040] The hydraulic cylinder two in the machine body drives the first laser rangefinder to move horizontally. The first laser rangefinder moves away from side L2. The moving position of the first laser rangefinder will record position data through the scale axis. The measured data are successively recorded as {M1, M1…M1}, {M2, M2…M2}, and {M3, M4, M3, M4…M3, M4}; among them, M2 represents the data measured when the light emitted by the first laser rangefinder passes through the installation slot. If M2 = M0, continue to run. If M1 ≠ M0, the first placed stainless steel plate is unqualified;

[0041] M3 and M4 represent the mortise and tenon joints where the side walls of the stainless steel plate are arranged in a cycle. If M3 ≠ M4 and several M3 and M4 are arranged in a cycle, continue to run; if M3 = M4 and several M3 and M4 are arranged in a cycle, the first placed stainless steel plate is unqualified; if M3 ≠ M4 and several M3 and M4 are not arranged in a cycle, the first placed stainless steel plate is unqualified; if M3 = M4 and several M3 and M4 are not arranged in a cycle, the first placed stainless steel plate is unqualified;

[0042] If the monitoring result shows that the first placed stainless steel plate is unqualified, take out the first stainless steel plate on the workbench; if the monitoring result is to continue running, perform step S4.

[0043] Step S4: Mark the position data {M 21 , M 22 …M 23} corresponding to the data {M2, M2…M2} on the measuring shaft. The moving position of the first loading plate will also record position data through the scale axis. The starting points of the scale axes used by the first loading plate and the first laser rangefinder are the same; The electric push rod inside the support plate drives the first slider to move. The first slider drives the first loading plate to move to position M 23 . The external robotic arm places the stainless steel bottom plate between the first loading plate and the second loading plate. The electric push rod inside the first slider drives the second loading plate to approach the first loading plate, thereby clamping the stainless steel bottom plate. The opposite surfaces of the first loading plate and the second loading plate are respectively attached to the two side walls of the installation slot, so that the position of the stainless steel bottom plate and the installation slot is aligned horizontally;

[0044] The workbench continues to move upward, and the height of the light-emitting center of the second laser rangefinder from the bottom surface of the first loading port is set to h. The data measured by the second laser rangefinder are recorded as {Z1, Z1…Z1}, {Z2, Z2…Z2} and {Z3} in sequence. When the data is collected to a {Z3}, the workbench stops moving;

[0045] Among them, Z1 represents the distance from the light emitting center of the second laser rangefinder to the inner wall on the other side of the machine body when the first stainless steel plate does not reach the measuring range of the second laser rangefinder; Z2 represents the distance from the light emitted by the second laser rangefinder to the inner wall on the other side of the machine body after passing through the mounting groove when the first stainless steel plate reaches the measuring range of the second laser rangefinder, Z1=Z2; Z3 represents the distance from the light emitting center of the second laser rangefinder to the outer surface of the first stainless steel plate below the mounting groove; Z3 represents the distance from the second laser rangefinder to the side wall of the workbench when the workbench reaches the measuring range of the second laser rangefinder;

[0046] The workbench continues to move upward for a distance h and then stops. At this time, the bottom surface of the installation groove and the bottom surface of the loading port 1 are on the same plane, so that the position of the stainless steel bottom plate and the installation groove are aligned in the vertical direction. The external robotic arm pushes the stainless steel bottom plate inward so that the stainless steel bottom plate is completely placed above the workbench.

[0047] Step S5, the workbench continues to move up to the second assembly area, the workbench is embedded in the second loading port, and the external mechanical arm inserts the second and third stainless steel plates placed opposite each other between the extrusion plates and the limit plates on both sides respectively, and the insertion is stopped when the second and third stainless steel plates are fitted with the positioning plates, and the hydraulic cylinder inside the extrusion plate drives the slider three to move vertically, and when the slider three moves down, the rope winding device is released; when the slider three moves up, the rope winding device is tightened; so that the slider three is located at the top of the stainless steel plate standing on the side, the cylinder three contracts and drives the limit plate to approach the extrusion plate, and the stainless steel plate standing on the side is clamped by the limit plate and the extrusion plate, and the cylinder two extends and drives the stainless steel plate standing on the side to move toward the center, and the stainless steel plate standing on the side will push the stainless steel bottom plate after contacting the stainless steel bottom plate, so that the stainless steel bottom plate and the first stainless steel plate are fitted together, so that the bottom of the stainless steel plate standing on the side is spliced ​​with the stainless steel bottom plate;

[0048] The hydraulic cylinder inside the extrusion plate drives the slider three to move up and reset, so that the limit plate is located above the side stainless steel plate, and the external robotic arm places the fourth stainless steel plate on the top of the side stainless steel plate; the hydraulic cylinder inside the extrusion plate drives the slider three times to move, and the downward force pushes the fourth stainless steel plate to plug into the side stainless steel plate, thereby limiting the stainless steel bottom plate in the installation grooves on the inner walls of the four stainless steel plates to obtain a stainless steel bucket.

[0049] Compared with the prior art, the present invention has the following beneficial effects:

[0050] 1. The present invention can automatically adjust the operation of the equipment according to the specifications of the stainless steel plate, so that the side L1 of the first stainless steel plate in the assembly process always coincides with the side L2 of the workbench, and the data measured by the laser rangefinder 1 is combined with the relative positions of the workbench, the first stainless steel plate and the inner wall of the body. The moving position of the laser rangefinder 1 will record the position data through the scale axis, so that the data measured by the laser rangefinder 1 has corresponding position data, and the scale axis is used as a medium to locate the relative positions of the assembly mechanism 1, the first stainless steel plate and the stainless steel bottom plate, so that the equipment can be adjusted in real time according to the specifications of the stainless steel bottom plate, without having to input the specification data of the stainless steel bottom plate into the system in advance, thereby improving the efficiency of assembly.

[0051] 2. The present invention can automatically adjust the operation of the equipment according to the specifications of the stainless steel plate, so that the edge L1 of the first stainless steel plate in the assembly process always coincides with the edge L2 of the workbench. The data measured by the laser rangefinder can be analyzed to check whether the quality of the first stainless steel plate itself is qualified and whether the placement position meets the operation standards of the equipment. During the inspection process, there is no need to rely on a high-precision video analysis system, thereby reducing the cost of equipment operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Figure 1 It is a front side view of a manufacturing device for a stainless steel water tank with a mortise and tenon structure without gaps and high sealing when the workbench moves to the second assembly area;

[0053] Figure 2 It is a cross-sectional view of a manufacturing device for a stainless steel water tank with a mortise and tenon structure without gaps and high sealing when a workbench moves to a checking area;

[0054] Figure 3 For the present invention Figure 2 A partial enlarged view of the middle A;

[0055] Figure 4 It is a rear side view of a manufacturing device for a stainless steel water tank with a mortise and tenon structure without gaps and high sealing according to the present invention when the workbench moves to the second assembly area;

[0056] Figure 5 For the present invention Figure 4 A partial enlarged view of point B in the middle;

[0057] Figure 6 It is a cross-sectional view of a manufacturing device for a stainless steel water tank with a mortise and tenon structure without gaps and high sealing when a workbench moves to a checking area;

[0058] Figure 7 For the present invention Figure 6 A partial enlarged view of point C in the middle;

[0059] Figure 8It is a truncated view of a manufacturing device of a stainless steel water tank with a mortise and tenon structure without gaps and high sealing according to the present invention;

[0060] Fig. 9 It is a three-dimensional diagram of a stainless steel plate in a high-sealing stainless steel water tank with a mortise and tenon structure without gaps according to the present invention, in which the outer edge of the stainless steel plate is symmetrically provided with mortise and tenon structures;

[0061] Fig.10 It is a schematic diagram of the mortise and tenon structures of two adjacent stainless steel plate edges in a stainless steel water tank with a gapless mortise and tenon structure and high sealing according to the present invention being plugged into each other;

[0062] In the figure: 1. Machine body; 2. Loading area; 3. Material preparation area; 4. Verification area; 5. Loading port 1; 6. Assembly area 2; 7. Loading port 2; 8. Workbench; 9. Material preparation plate; 10. Cylinder 1; 11. Push plate 1; 12. Stainless steel plate; 13. Mounting slot; 14. Verification slot; 15. Laser rangefinder 1; 16. Stainless steel bottom plate;

[0063] 20. Support plate; 21. Loading plate 1; 22. Loading plate 2; 23. Through hole; 24. Slider 1; 25. Laser rangefinder 2;

[0064] 30. Cylinder 2; 31. Extrusion plate; 32. Slider 3; 33. Limiting plate; 34. Side column; 35. Rope winding device; 36. Cylinder 3; 37. Positioning plate. DETAILED DESCRIPTION

[0065] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0066] Example: Figure 9-10 As shown, the present invention provides a stainless steel water tank with a gapless and highly sealed mortise and tenon structure, the water tank comprises four stainless steel plates 12 which are spliced ​​in a ring in sequence, mounting grooves 13 and a stainless steel bottom plate 16 which are opened at the bottom of the stainless steel plates 12, all the mounting grooves 13 are connected, the outer edges of the stainless steel bottom plates 16 are plugged into the mounting grooves 13, the four stainless steel plates 12 are opposite to each other in pairs, the outer edges of the stainless steel plates 12 are symmetrically provided with mortise and tenon structures, the mortise and tenon structures opened on the two opposite stainless steel plates 12 are the same, the mortise and tenon structures at the edges of the two adjacent stainless steel plates 12 are plugged into each other, the mortise and tenon structures comprise mortise grooves and tenon blocks which are arranged at intervals, and the plug-in parts of the water tank are coated with sealant.

[0067] Figure 1A manufacturing device for a mortise and tenon structure gapless high-sealing stainless steel water tank, comprising a body 1, wherein the body 1 is provided with a loading area 2, a material preparation area 3, a checking area 4, a loading port 1 5 and a second assembly area 6 in order from bottom to top, and a loading port 2 7 is provided inside the body 1 in the second assembly area 6;

[0068] and a workbench 8, wherein the workbench 8 is located inside the machine body 1 and moves vertically along the machine body 1;

[0069] The material-forming area 3 is provided with a material-forming plate 9, a cylinder 10 and a push plate 11. The cylinder 10 pushes the stainless steel plate 12 on the workbench 8 to fit the material-forming plate 9 through the push plate 11.

[0070] and a verification mechanism, the verification mechanism is located in the verification area 4 of the inner wall of the body 1, and the verification mechanism is used to verify whether the quality of the stainless steel plate 12 is qualified and whether the placement direction is correct;

[0071] and an assembly mechanism 1, the assembly mechanism 1 being located on the side wall of the machine body 1 and extending to the interior of the loading port 1 5;

[0072] and an assembly mechanism 2, the assembly mechanism 2 being located at the top of the machine body 1 and being used for assembling the stainless steel plate 12 on the assembly zone 2 6;

[0073] And a verification module, the verification mechanism and the assembly mechanism are both connected to the verification module.

[0074] The material plate 9 is fixedly connected to the machine body 1, and the side walls of the workbench 8 fit together when the workbench 8 passes through the material plate 9, and the cylinder 10 is located outside the machine body 1;

[0075] Figure 2-Figure 3 The verification mechanism includes a verification groove 14 and a laser rangefinder 15. The verification groove 14 is located on the inner wall of the body 1. The inner wall of the verification groove 14 is provided with an axially movable laser rangefinder 15;

[0076] The verification module includes a data acquisition module, a data processing module, an information display module, a communication module for data information transmission and a control module, and the data acquisition module is connected to the laser rangefinder 15.

[0077] Figure 4-Figure 8The assembly mechanism 1 includes a support plate 20, a loading plate 1 21, a loading plate 22, a through hole 23, a slider 1 24 and a laser rangefinder 25. The body 1 is connected to a slider 1 24 through the support plate 20. The slider 1 24 moves laterally along the support plate 20. A loading plate 1 21 and a loading plate 22 are provided at the top of the slider 1 24. The loading plate 1 21 is fixedly connected to the slider 1 24. The loading plate 22 moves laterally along the slider 1 24. The slider 1 24 drives the loading plate 1 21 and the loading plate 22 to translate in the loading port 1 5. The upper surface of the slider 1 24 and the bottom surface of the loading port 1 5 are on the same plane. The slider 1 24 drives the laser rangefinder 25 to move in the through hole 23.

[0078] The inner wall of the body 1 is provided with a through hole 23 on the outer side of the slider 24, and the side wall of the slider 24 is provided with a laser rangefinder 25, which is connected to the data acquisition module, and the light output center of the laser rangefinder 25 is located 3 mm inside the loading plate 21.

[0079] The second assembly mechanism includes a second cylinder 30, an extrusion plate 31, a third slider 32, a limit plate 33, a side column 34, a rope winding device 35, a third cylinder 36 and a positioning plate 37. The second cylinder 30 is symmetrically arranged at the top of the body 1. The extrusion plate 31 is fixedly arranged at the telescopic end of the second cylinder 30. A positioning plate 37 is arranged at the top of the body 1 just above the whole material plate 9. The side wall of the extrusion plate 31 is connected to the third cylinder 36 through the third slider 32. The third slider 32 moves vertically along the side wall of the extrusion plate 31. The limit plate 33 is fixedly arranged at the telescopic end of the third cylinder 36. The side column 34 is fixedly arranged at the bottom end of the third slider 32. The electric push rod drives the limit plate 33 to move along the side column 34. The top of the extrusion plate 31 is provided with a rope winding device 35.

[0080] The rope winding device 35 includes a rope, the tail end of which is fixedly connected to the limiting plate 33 . The rope winding device 35 and the side column 34 are both used to support the limiting plate 33 .

[0081] The edge of the stainless steel plate 12 close to the mounting groove 13 is edge L1, the edge of the workbench 8 close to the whole material plate 9 is edge L2, the side wall of the workbench 8 is in contact with the machine body 1, and the height between the light emitting center of the laser rangefinder 25 and the bottom surface of the loading port 1 5 is h.

[0082] In the prior art, some would collect the assembly images in real time, then analyze the video images, and position the working position of the robotic arm according to the analysis results of the video images. However, this requires very high precision for the analysis results of the video images and the precision of the robotic arm control. Slight errors will cause collisions during the insertion of the mortise and tenon, resulting in the tilting of the stainless steel plate, and finally reducing the qualified rate of the robotic arm assembling the water bucket.

[0083] The process of the data analysis module analyzing the collected data is as follows:

[0084] The workbench 8 stays in the loading area 2, and the previous processing process of the production line places the first stainless steel plate 12 on the workbench 8. The installation groove 13 on the inner wall of the stainless steel plate 12 faces upward, and the side L1 is close to the blanking plate 9;

[0085] The hydraulic cylinder one 10 inside the body 1 drives the workbench 8 to move to the blanking area 3. In the blanking area 3, the cylinder one 10 extends to push the push plate one 11, and the push plate one 11 pushes the first stainless steel plate 12 until the stainless steel plate 12 fits against the blanking plate 9, that is, the side L1 of the first stainless steel plate 12 is aligned with the side L2 of the workbench 8, and the workbench 8 continues to move upward;

[0086] In the initial state, the laser rangefinder one 15 is located at one end of the calibration groove 14 close to the blanking plate 9, and the perpendicular distance from the light-emitting center of the laser rangefinder one 15 to the extension line of the side L2 is a;

[0087] Before the workbench 8 reaches the calibration area 4, the data measured by the laser rangefinder one 15 is recorded as M0, and M0 is the length of the side L2 of the workbench 8;

[0088] When the workbench 8 drives the first stainless steel plate 12 to move up to the measurement range of the laser rangefinder one 15, the data measured by the laser rangefinder one 15 is recorded as M1, and the movement of the workbench 8 stops. M1 is the distance from the laser rangefinder one 15 to the area A on the side wall of the first stainless steel plate. If M1 < M0, continue to run; if M1 ≥ M0, the first placed stainless steel plate 12 is unqualified;

[0089] The hydraulic cylinder two 30 inside the body 1 drives the laser rangefinder one 15 to move horizontally. The laser rangefinder one 15 moves away from the side L2, and the movement position of the laser rangefinder one 15 will record the position data through the scale axis. The measured data is successively recorded as {M1, M1…M1}, {M2, M2…M2}, and {M3, M4, M3, M4…M3, M4}; among them, M2 represents the data measured by the laser beam of the laser rangefinder one 15 passing through the installation groove 13. If M2 = M0, continue to run; if M1 ≠ M0, the first placed stainless steel plate 12 is unqualified;

[0090] M3, M4 represent the tenon and tenon blocks of the side wall of the stainless steel plate 12 arranged in a cycle. If M3≠M4, and several M3, M4 are arranged in a cycle, the operation continues; if M3=M4, and several M3, M4 are arranged in a cycle, the first stainless steel plate 12 placed is unqualified; if M3≠M4, and several M3, M4 are not arranged in a cycle, the first stainless steel plate 12 placed is unqualified; if M3=M4, and several M3, M4 are not arranged in a cycle, the first stainless steel plate 12 placed is unqualified;

[0091] If the monitoring result is that the first stainless steel plate 12 placed is unqualified, the first stainless steel plate 12 on the workbench 8 is taken out; if the monitoring result is to continue to operate, step S4 is performed;

[0092] Mark the position data {M2, M2…M2} corresponding to the data {M 21 , M 22 …M 23 The moving position of the loading plate 21 is also recorded by the scale axis. The starting point of the scale axis used by the loading plate 21 and the laser rangefinder 15 is the same; the electric push rod inside the support plate 20 drives the slider 24 to move, and the slider 24 drives the loading plate 21 to move to the position M. 23 At the position, the external mechanical arm places the stainless steel bottom plate 16 between the loading plate 1 21 and the second loading plate, and the electric push rod in the slider 1 24 drives the second loading plate 22 to approach the upper loading plate 1 21, thereby clamping the stainless steel bottom plate 16, and the opposite surfaces of the loading plate 1 21 and the second loading plate 22 are respectively fitted with the two side walls of the installation groove 13, so that the position of the stainless steel bottom plate 16 and the installation groove 13 are aligned in the horizontal direction;

[0093] The workbench 8 continues to move upward, and the height of the light emitting center of the laser rangefinder 25 from the bottom surface of the loading port 1 5 is set to h. The data measured by the laser rangefinder 25 are recorded as {Z1, Z1...Z1}, {Z2, Z2...Z2} and {Z3} in sequence. When the data is collected to a {Z3}, the workbench 8 stops moving;

[0094] Wherein, Z1 represents the distance from the light emitting center of the laser rangefinder 25 to the inner wall on the other side of the body 1 when the first stainless steel plate 12 does not reach the measuring range of the laser rangefinder 25; Z2 represents the distance from the light emitted by the laser rangefinder 25 to the inner wall on the other side of the body 1 after passing through the mounting groove 13 when the first stainless steel plate 12 reaches the measuring range of the laser rangefinder 25, Z1=Z2; Z3 represents the distance from the light emitting center of the laser rangefinder 25 to the outer surface of the first stainless steel plate 12 below the mounting groove 13; Z3 represents the distance from the laser rangefinder 25 to the side wall of the workbench 8 when the workbench 8 reaches the measuring range of the laser rangefinder 25;

[0095] The workbench 8 continues to move upward by a distance h and then stops. At this time, the bottom surface of the installation groove 13 is on the same plane as the bottom surface of the first feeding port 5, so that the positions of the stainless steel bottom plate 16 and the installation groove 13 are aligned in the vertical direction. The externally connected robotic arm pushes the stainless steel bottom plate 16 inward, so that the stainless steel bottom plate 16 completely enters above the workbench 8.

[0096] A manufacturing method of a mortise and tenon structure gapless high-sealing stainless steel water tank, the method comprising:

[0097] Step S1: The side of the stainless steel plate 12 close to the installation groove 13 is side L1, the side of the workbench 8 close to the blanking plate 9 is side L2, the side wall of the workbench 8 is attached to the machine body 1, the surfaces of the blanking plate 9 and the workbench 8 facing each other are in the same plane, the height from the light-emitting center of the second laser rangefinder 25 to the bottom surface of the first feeding port 5 is h, the workbench 8 stays in the feeding area 2, and the previous processing process of the production line places the first stainless steel plate 12 on the workbench 8. The installation groove 13 on the inner wall of the stainless steel plate 12 faces upward, and side L1 is close to the blanking plate 9;

[0098] Step S2: The hydraulic cylinder 10 inside the machine body 1 drives the workbench 8 to move to the blanking area 3. In the blanking area 3, the cylinder 10 extends to push the first push plate 11, and the first push plate 11 pushes the first stainless steel plate 12 until the stainless steel plate 12 is attached to the blanking plate 9, that is, side L1 of the first stainless steel plate 12 is aligned with side L2 of the workbench 8, and the workbench 8 continues to move upward;

[0099] Step S3: In the initial state, the first laser rangefinder 15 is located at one end of the calibration groove 14 close to the blanking plate 9, and the perpendicular distance from the light-emitting center of the first laser rangefinder 15 to the extension line of side L2 is a, and a is less than the distance from the installation groove 13 of the stainless steel plate 12 to side L2;

[0100] Before the workbench 8 reaches the calibration area 4, the data measured by the first laser rangefinder 15 is recorded as M0, and M0 is the length of side L2 of the workbench 8;

[0101] When the workbench 8 drives the first stainless steel plate 12 to move upward to the measurement range of the first laser rangefinder 15, the data measured by the first laser rangefinder 15 is recorded as M1, and the workbench 8 stops moving. M1 is the distance from the first laser rangefinder 15 to the area A of the side wall of the first stainless steel plate. If M1 < M0, continue to run. If M1 ≥ M0, the first placed stainless steel plate 12 is unqualified;

[0102] The hydraulic cylinder 2 30 in the body 1 drives the laser rangefinder 15 to move horizontally, and the laser rangefinder 15 moves away from the edge L2. The moving position of the laser rangefinder 15 will be recorded as position data through the scale axis, and the measured data are recorded as {M1, M1...M1}, {M2, M2...M2} and {M3, M4, M3, M4...M3, M4} in sequence; wherein, M2 represents the data measured by the light emitted by the laser rangefinder 15 passing through the installation slot 13; if M2=M0, the operation continues; if M1≠M0, the first stainless steel plate 12 placed is unqualified;

[0103] M3, M4 represent the tenon and tenon blocks of the side wall of the stainless steel plate 12 arranged in a cycle. If M3≠M4, and several M3, M4 are arranged in a cycle, the operation continues; if M3=M4, and several M3, M4 are arranged in a cycle, the first stainless steel plate 12 placed is unqualified; if M3≠M4, and several M3, M4 are not arranged in a cycle, the first stainless steel plate 12 placed is unqualified; if M3=M4, and several M3, M4 are not arranged in a cycle, the first stainless steel plate 12 placed is unqualified;

[0104] If the monitoring result shows that the first stainless steel plate 12 placed is unqualified, the first stainless steel plate 12 on the workbench 8 is removed; if the monitoring result shows that the operation continues, step S4 is performed. The present invention can automatically adjust the operation of the equipment according to the specifications of the stainless steel plate 12, so that the edge L1 of the first stainless steel plate 12 in the assembly process always coincides with the edge L2 of the workbench 8, and the data measured by the laser rangefinder 15 can be analyzed to check whether the quality of the first stainless steel plate 12 itself is qualified and whether the placement position meets the operation standard of the equipment.

[0105] The present invention combines the data measured by the laser rangefinder 15 with the relative positions of the workbench 8, the first stainless steel plate 12 and the inner wall of the body 1. The moving position of the laser rangefinder 15 will be recorded as position data through the scale axis, so that the data measured by the laser rangefinder 15 has corresponding position data. The scale axis is used as a medium to locate the relative positions of the assembly mechanism 1, the first stainless steel plate 12 and the stainless steel bottom plate 16, so that the device can be adjusted in real time according to the specifications of the stainless steel bottom plate 16, without having to input the specification data of the stainless steel bottom plate 16 into the system in advance, thereby improving the efficiency of assembly.

[0106] Step S4: Mark the position data {M2, M2…M2} corresponding to the data {M2, M2…M2} on the measurement axis. 21 , M 22 …M 23The moving position of the loading plate 21 is also recorded by the scale axis. The starting point of the scale axis used by the loading plate 21 and the laser rangefinder 15 is the same; the electric push rod inside the support plate 20 drives the slider 24 to move, and the slider 24 drives the loading plate 21 to move to the position M. 23 At the position, the external mechanical arm places the stainless steel bottom plate 16 between the loading plate 1 21 and the second loading plate, and the electric push rod in the slider 1 24 drives the second loading plate 22 to approach the upper loading plate 1 21, thereby clamping the stainless steel bottom plate 16, and the opposite surfaces of the loading plate 1 21 and the second loading plate 22 are respectively fitted with the two side walls of the installation groove 13, so that the position of the stainless steel bottom plate 16 and the installation groove 13 are aligned in the horizontal direction;

[0107] The workbench 8 continues to move upward, and the height of the light emitting center of the laser rangefinder 25 from the bottom surface of the loading port 1 5 is set to h. The data measured by the laser rangefinder 25 are recorded as {Z1, Z1...Z1}, {Z2, Z2...Z2} and {Z3} in sequence. When the data is collected to a {Z3}, the workbench 8 stops moving;

[0108] Wherein, Z1 represents the distance from the light emitting center of the laser rangefinder 25 to the inner wall on the other side of the body 1 when the first stainless steel plate 12 does not reach the measuring range of the laser rangefinder 25; Z2 represents the distance from the light emitted by the laser rangefinder 25 to the inner wall on the other side of the body 1 after passing through the mounting groove 13 when the first stainless steel plate 12 reaches the measuring range of the laser rangefinder 25, Z1=Z2; Z3 represents the distance from the light emitting center of the laser rangefinder 25 to the outer surface of the first stainless steel plate 12 below the mounting groove 13; Z3 represents the distance from the laser rangefinder 25 to the side wall of the workbench 8 when the workbench 8 reaches the measuring range of the laser rangefinder 25;

[0109] The workbench 8 continues to move upward for a distance h and then stops. At this time, the bottom surface of the installation groove 13 and the bottom surface of the loading port 15 are on the same plane, so that the stainless steel bottom plate 16 is aligned with the position of the installation groove 13 in the vertical direction, and the external mechanical arm pushes the stainless steel bottom plate 16 inward, so that the stainless steel bottom plate 16 completely enters the top of the workbench 8. The width of the installation groove 13 is generally small, and the clamping arm needs to have a large control accuracy to directly use the clamping arm to insert the stainless steel bottom plate 16 into the installation groove 13. The existing technology is difficult to meet this requirement, and when assembling stainless steel plates 12 of different specifications, it is necessary to input the specification information of each stainless steel plate 12 into the system in sequence before processing each stainless steel plate 12, so as to facilitate the subsequent clamping and positioning of the mechanical arm, and the assembly process is time-consuming and laborious.

[0110] Step S5, the workbench 8 continues to move up to the second assembly area 6, the workbench 8 is embedded in the second loading port 7, and the external mechanical arm inserts the second and third stainless steel plates 12 placed opposite to each other between the extrusion plate 31 and the limit plate 33 on both sides. When the second and third stainless steel plates 12 are fitted with the positioning plate 36, the insertion is stopped, and the hydraulic cylinder inside the extrusion plate 31 drives the slider 32 to move vertically. When the slider 32 moves down, the rope winding device 35 is released; when the slider 32 moves up, the rope winding device 35 is tightened; so that the slider 32 is The block three 32 is located at the top of the side-standing stainless steel plate 12, and the cylinder three 36 contracts to drive the limit plate 33 to approach the extrusion plate 31, and the side-standing stainless steel plate 12 is clamped by the limit plate 33 and the extrusion plate 31. The cylinder two 30 extends to drive the side-standing stainless steel plate 12 to move toward the center. After the side-standing stainless steel plate 12 contacts the stainless steel bottom plate 16, it pushes the stainless steel bottom plate 16, so that the stainless steel bottom plate 16 fits with the first stainless steel plate 12, so that the bottom of the side-standing stainless steel plate 12 is spliced ​​with the stainless steel bottom plate 16;

[0111] The hydraulic cylinder inside the extrusion plate 31 drives the slider three 32 to move up and reset, so that the limit plate 33 is located above the side stainless steel plate 12, and the external robotic arm places the fourth stainless steel plate 12 on the top of the side stainless steel plate 12; the hydraulic cylinder inside the extrusion plate 31 drives the slider three 32 to move downward, and the downward force pushes the fourth stainless steel plate 12 to plug into the side stainless steel plate 12, thereby limiting the stainless steel bottom plate 16 in the installation groove 13 on the inner wall of the four stainless steel plates 12, and obtaining a stainless steel bucket.

[0112] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A stainless steel water tank with a mortise and tenon structure and no gaps and high sealing, characterized by: The water tank comprises four stainless steel plates (12) which are sequentially connected in a circular manner, a mounting groove (13) provided at the bottom of the stainless steel plates (12), and a stainless steel bottom plate (16), all the mounting grooves (13) are connected, the outer edges of the stainless steel bottom plate (16) are plugged into the mounting grooves (13), the four stainless steel plates (12) are opposite to each other in pairs, the outer edges of the stainless steel plates (12) are symmetrically provided with mortise and tenon structures, the mortise and tenon structures provided on two opposite stainless steel plates (12) are the same, the mortise and tenon structures at the edges of two adjacent stainless steel plates (12) are plugged into each other, the mortise and tenon structures comprise mortise grooves and mortise blocks arranged at intervals, and the plug-in parts of the water tank are coated with sealant.

2. A manufacturing device for a mortise and tenon structure gapless high-sealing stainless steel water tank, used for manufacturing a mortise and tenon structure gapless high-sealing stainless steel water tank as claimed in claim 1, characterized in that: The machine body (1) comprises a loading area (2), a material preparation area (3), a checking area (4), a first loading port (5) and a second assembly area (6) in the machine body (1) from bottom to top, and a second loading port (7) is provided in the second assembly area (6) inside the machine body (1); and a workbench (8), wherein the workbench (8) is located inside the machine body (1), and the workbench (8) moves vertically along the machine body (1); The material-forming area (3) is provided with a material-forming plate (9), a cylinder (10) and a push plate (11), wherein the cylinder (10) pushes the stainless steel plate (12) on the workbench (8) to fit the material-forming plate (9) via the push plate (11); and a verification mechanism, the verification mechanism being located in a verification area (4) on the inner wall of the body (1); and an assembly mechanism 1, the assembly mechanism 1 being located on the side wall of the machine body (1), and the assembly mechanism 1 extending to the interior of the loading port 1 (5); and a second assembly mechanism, the second assembly mechanism being located at the top of the machine body (1) and being used for assembling the stainless steel plate (12) on the second assembly area (6); And a verification module, the verification mechanism and the assembly mechanism are both connected to the verification module.

3. The manufacturing device of a mortise and tenon structure gapless high-sealing stainless steel water tank according to claim 2 is characterized by: The material plate (9) is fixedly connected to the machine body (1), and the side walls of the two are in contact with each other when the workbench (8) passes through the material plate (9), and the cylinder 1 (10) is located outside the machine body (1); The verification mechanism comprises a verification groove (14) and a laser rangefinder (15); the verification groove (14) is located on the inner wall of the body (1); and the inner wall of the verification groove (14) is provided with an axially movable laser rangefinder (15); The verification module includes a data acquisition module, a data processing module, an information display module, a communication module for data information transmission and a control module, and the data acquisition module is connected to the laser rangefinder (15).

4. The manufacturing device of a mortise and tenon structure gapless high-sealing stainless steel water tank according to claim 3 is characterized by: The assembly mechanism 1 comprises a support plate (20), a loading plate 1 (21), a loading plate 2 (22), a through hole (23), a slider 1 (24) and a laser rangefinder 2 (25); the machine body (1) is connected to the slider 1 (24) via the support plate (20); the slider 1 (24) moves laterally along the support plate (20); a loading plate 1 (21) and a loading plate 2 (22) are provided at the top of the slider 1 (24); the loading plate 1 (2 1) is fixedly connected to the slider 1 (24), the loading plate 2 (22) moves laterally along the slider 1 (24), the slider 1 (24) drives the loading plate 1 (21) and the loading plate 2 (22) to translate in the loading port 1 (5), the upper surface of the slider 1 (24) and the bottom surface of the loading port 1 (5) are on the same plane, and the slider 1 (24) drives the laser rangefinder 2 (25) to move in the through hole (23); The inner wall of the machine body (1) is provided with a through hole (23) on the outer side of the slider (24); the side wall of the slider (24) is provided with a laser rangefinder (25); the laser rangefinder (25) is connected to the data acquisition module; the light output center of the laser rangefinder (25) is located 3 mm inside the loading plate (21).

5. The manufacturing device of a mortise and tenon structure gapless high-sealing stainless steel water tank according to claim 3 is characterized by: The second assembly mechanism comprises a second cylinder (30), an extrusion plate (31), a third slide block (32), a limit plate (33), a side column (34), a rope winding device (35), a third cylinder (36) and a positioning plate (37). The second cylinder (30) is symmetrically arranged at the top of the body (1). The extrusion plate (31) is fixedly arranged at the telescopic end of the second cylinder (30). The positioning plate (37) is arranged at the top of the body (1) just above the whole material plate (9). The side wall of the pressing plate (31) is connected to a cylinder three (36) via a slider three (32). The slider three (32) moves vertically along the side wall of the extrusion plate (31). A limit plate (33) is fixedly provided at the telescopic end of the cylinder three (36). A side column (34) is fixedly provided at the bottom end of the slider three (32). The electric push rod drives the limit plate (33) to move along the side column (34). A rope winding device (35) is provided at the top end of the extrusion plate (31).

6. The manufacturing device of a mortise and tenon structure gapless high-sealing stainless steel water tank according to claim 5, characterized in that: The rope winding device (35) comprises a rope, the tail end of which is fixedly connected to the limiting plate (33), and the rope winding device (35) and the side column (34) are both used to support the limiting plate (33).

7. The manufacturing device of a mortise and tenon structure gapless high-sealing stainless steel water tank according to claim 6, characterized in that: The edge of the stainless steel plate (12) close to the mounting groove (13) is edge L1, the edge of the workbench (8) close to the whole material plate (9) is edge L2, the side wall of the workbench (8) is in contact with the machine body (1), and the height between the light emitting center of the second laser rangefinder (25) and the bottom surface of the first loading port (5) is h.

8. The manufacturing device of a mortise and tenon structure gapless high-sealing stainless steel water tank according to claim 7, characterized in that: The process of analyzing the collected data by the data analysis module is as follows: The workbench (8) stays in the loading area (2). In the previous processing step of the production line, the first stainless steel plate (12) is placed on the workbench (8). The installation groove (13) on the inner wall of the stainless steel plate (12) faces upward, and the side L1 is close to the blanking plate (9). The hydraulic cylinder 1 (10) inside the machine body (1) drives the workbench (8) to move to the blanking area (3). In the blanking area (3), the cylinder 1 (10) extends to push the push plate 1 (11). The push plate 1 (11) pushes the first stainless steel plate (12) until the stainless steel plate (12) fits against the blanking plate (9), that is, the side L1 of the first stainless steel plate (12) is aligned with the side L2 of the workbench (8). Then the workbench (8) continues to move upward. In the initial state, the laser rangefinder 1 (15) is located at one end of the calibration groove (14) close to the blanking plate (9). The perpendicular distance from the light-emitting center of the laser rangefinder 1 (15) to the extension line of the side L2 is a. Before the workbench (8) reaches the calibration area (4), the data measured by the laser rangefinder 1 (15) is recorded as M0, and M0 is the length of the side L2 of the workbench (8). When the workbench (8) drives the first stainless steel plate (12) to move upward into the measurement range of the laser rangefinder 1 (15), the data measured by the laser rangefinder 1 (15) is recorded as M1. Stop moving the workbench (8). M1 is the distance from the laser rangefinder 1 (15) to the area A on the side wall of the first stainless steel plate. If M1 < M0, continue to run. If M1 ≥ M0, the first placed stainless steel plate (12) is unqualified. The hydraulic cylinder 2 (30) inside the machine body (1) drives the laser rangefinder 1 (15) to move horizontally. The laser rangefinder 1 (15) moves away from the side L2. The moving position of the laser rangefinder 1 (15) will record the position data through the scale axis. The measured data is successively recorded as {M1, M1…M1}, {M2, M2…M2}, and {M3, M4, M3, M4…M3, M4}. Among them, M2 represents the data measured when the light emitted by the laser rangefinder 1 (15) passes through the installation groove (13). If M2 = M0, continue to run. If M1 ≠ M0, the first placed stainless steel plate (12) is unqualified. M3 and M4 represent the mortise and tenon joints on the side wall of the stainless steel plate (12) arranged in a cycle. If M3 ≠ M4 and several M3 and M4 are arranged in a cycle, continue to run. If M3 = M4 and several M3 and M4 are arranged in a cycle, the first placed stainless steel plate (12) is unqualified. If M3 ≠ M4 and several M3 and M4 are not arranged in a cycle, the first placed stainless steel plate (12) is unqualified. If M3 = M4 and several M3 and M4 are not arranged in a cycle, the first placed stainless steel plate (12) is unqualified. If the monitoring result shows that the first placed stainless steel plate (12) is unqualified, remove the first stainless steel plate (12) on the workbench (8). If the monitoring result is to continue running, perform step S4. Mark the position data {M2, M2…M2} corresponding to the data {M 21 , M 22 …M 23 }, the moving position of the loading plate 1 (21) will also be recorded through the scale axis, and the starting point of the scale axis used by the loading plate 1 (21) and the laser rangefinder 1 (15) is the same; the electric push rod inside the support plate (20) drives the slider 1 (24) to move, and the slider 1 (24) drives the loading plate 1 (21) to move to the position M 23 The externally connected mechanical arm places the stainless steel bottom plate (16) between the first loading plate (21) and the second loading plate, and the electric push rod in the first slide block (24) drives the second loading plate (22) to approach the first loading plate (21), thereby clamping the stainless steel bottom plate (16), and the opposite surfaces of the first loading plate (21) and the second loading plate (22) are respectively fitted with the two side walls of the mounting groove (13); The workbench (8) continues to move upward, and the height of the light emitting center of the second laser rangefinder (25) from the bottom surface of the first loading port (5) is set to h. The data measured by the second laser rangefinder (25) are recorded as {Z1, Z1...Z1}, {Z2, Z2...Z2} and {Z3} in sequence. When the collected data reaches a {Z3}, the workbench (8) stops moving; Wherein, Z1 represents the distance from the light emitting center of the second laser rangefinder (25) to the inner wall on the other side of the body (1) when the first stainless steel plate (12) has not reached the measuring range of the second laser rangefinder (25); Z2 represents the distance from the light emitted by the second laser rangefinder (25) to the inner wall on the other side of the body (1) after passing through the mounting groove (13) when the first stainless steel plate (12) reaches the measuring range of the second laser rangefinder (25), Z1=Z2; Z3 represents the distance from the light emitting center of the second laser rangefinder (25) to the outer surface of the first stainless steel plate (12) below the mounting groove (13); Z3 represents the distance from the second laser rangefinder (25) to the side wall of the workbench (8) when the workbench (8) reaches the measuring range of the second laser rangefinder (25); The workbench (8) continues to move upward for a distance h and then stops. At this time, the bottom surface of the mounting groove (13) and the bottom surface of the loading port (5) are on the same plane, and the external mechanical arm pushes the stainless steel bottom plate (16) inward so that the stainless steel bottom plate (16) completely enters the top of the workbench (8).

9. A method for manufacturing a stainless steel water tank with a mortise and tenon structure and a gapless high seal, applied to a manufacturing device for a stainless steel water tank with a mortise and tenon structure and a gapless high seal according to any one of claims 2 to 8, characterized in that: The method includes: Step S1, the edge of the stainless steel plate (12) close to the mounting groove (13) is edge L1, the edge of the workbench (8) close to the whole material plate (9) is edge L2, the side wall of the workbench (8) is in contact with the machine body (1), the opposite surfaces of the whole material plate (9) and the workbench (8) are in the same plane, the height between the light emitting center of the second laser rangefinder (25) and the bottom surface of the first loading port (5) is h, the workbench (8) stays in the loading area (2), and the previous processing flow of the production line places the first stainless steel plate (12) on the workbench (8), the mounting groove (13) of the inner wall of the stainless steel plate (12) faces upward, and the edge L1 is close to the whole material plate (9); Step S2, the hydraulic cylinder 1 (10) inside the machine body (1) drives the workbench (8) to move to the material preparation area (3), and in the material preparation area (3), the cylinder 1 (10) extends to push the push plate 1 (11), and the push plate 1 (11) pushes the first stainless steel plate (12) until the stainless steel plate (12) fits with the material preparation plate (9), that is, the side L1 of the first stainless steel plate (12) is aligned with the side L2 of the workbench (8), and the workbench (8) continues to move upward; Step S3, in the initial state, the laser rangefinder 1 (15) is located at one end of the calibration groove (14) close to the whole material plate (9), and the vertical distance between the light emitting center of the laser rangefinder 1 (15) and the extension line of the edge L2 is a, and a is smaller than the distance from the mounting groove (13) of the stainless steel plate (12) to the edge L2; Before the workbench (8) reaches the inspection area (4), the data measured by the laser rangefinder (15) is recorded as M0, where M0 is the length of the side L2 of the workbench (8); When the workbench (8) drives the first stainless steel plate (12) to move upward and reaches the measurement range of the first laser rangefinder (15), the data measured by the first laser rangefinder (15) is recorded as M1. Stop moving the workbench (8). M1 is the distance from the first laser rangefinder (15) to area A on the side wall of the first stainless steel plate. If M1 < M0, continue to run. If M1 ≥ M0, the first placed stainless steel plate (12) is unqualified; The hydraulic cylinder two (30) inside the machine body (1) drives the first laser rangefinder (15) to move horizontally. The first laser rangefinder (15) moves away from side L2. The moving position of the first laser rangefinder (15) will record position data through the scale axis. The measured data is successively recorded as {M1, M1…M1}, {M2, M2…M2}, and {M3, M4, M3, M4…M3, M4}; among them, M2 represents the data measured when the light emitted by the first laser rangefinder (15) passes through the installation slot (13). If M2 = M0, continue to run. If M1 ≠ M0, the first placed stainless steel plate (12) is unqualified; M3 and M4 represent the mortise and tenon joints on the side wall of the stainless steel plate (12) arranged in a cycle. If M3 ≠ M4 and several M3s and M4s are arranged in a cycle, continue to run; if M3 = M4 and several M3s and M4s are arranged in a cycle, the first placed stainless steel plate (12) is unqualified; if M3 ≠ M4 and several M3s and M4s are not arranged in a cycle, the first placed stainless steel plate (12) is unqualified; if M3 = M4 and several M3s and M4s are not arranged in a cycle, the first placed stainless steel plate (12) is unqualified; If the monitoring result shows that the first placed stainless steel plate (12) is unqualified, take out the first stainless steel plate (12) on the workbench (8); if the monitoring result is to continue running, proceed to step S4.

10. The method for manufacturing a stainless steel water tank with a mortise and tenon structure and no gaps and high sealing according to claim 9, characterized in that: This method further includes: Step S4: Mark the position data {M2, M2…M2} corresponding to the data {M2, M2…M2} on the measurement axis. 21 , M 22 …M 23 }, the moving position of the loading plate 1 (21) will also be recorded through the scale axis, and the starting point of the scale axis used by the loading plate 1 (21) and the laser rangefinder 1 (15) is the same; the electric push rod inside the support plate (20) drives the slider 1 (24) to move, and the slider 1 (24) drives the loading plate 1 (21) to move to the position M 23 The externally connected mechanical arm places the stainless steel bottom plate (16) between the first loading plate (21) and the second loading plate, and the electric push rod in the first slide block (24) drives the second loading plate (22) to approach the first loading plate (21), thereby clamping the stainless steel bottom plate (16), and the opposite surfaces of the first loading plate (21) and the second loading plate (22) are respectively fitted with the two side walls of the mounting groove (13); The workbench (8) continues to move upward. The height from the light-emitting center of the second laser rangefinder (25) to the bottom surface of the first feeding port (5) is set as h. The data measured by the second laser rangefinder (25) is successively recorded as {Z1, Z1…Z1}, {Z2, Z2…Z2}, and {Z3}. When one {Z3} of the data is collected, the workbench (8) stops moving; Among them, Z1 represents the distance from the light-emitting center of the second laser rangefinder (25) to the inner wall on the other side of the machine body (1) when the first stainless steel plate (12) has not reached the measurement range of the second laser rangefinder (25); Z2 represents the distance from the light emitted by the second laser rangefinder (25) to the inner wall on the other side of the machine body (1) after passing through the installation slot (13) when the first stainless steel plate (12) reaches the measurement range of the second laser rangefinder (25), and Z1 = Z2; Z3 represents the distance from the light-emitting center of the second laser rangefinder (25) to the outer surface of the part of the first stainless steel plate (12) below the installation slot (13); Z3 represents the distance from the second laser rangefinder (25) to the side wall of the workbench (8) when the workbench (8) reaches the measurement range of the second laser rangefinder (25); The workbench (8) continues to move upward for a distance h and then stops. At this time, the bottom surface of the mounting groove (13) and the bottom surface of the loading port (5) are on the same plane, and the external mechanical arm pushes the stainless steel bottom plate (16) inward, so that the stainless steel bottom plate (16) completely enters the top of the workbench (8); Step S5, the workbench (8) continues to move upward to the second assembly area (6), the workbench (8) is embedded in the second loading port (7), and the external mechanical arm inserts the second and third stainless steel plates (12) placed opposite each other between the extrusion plate (31) and the limit plate (33) on both sides. When the second and third stainless steel plates (12) are in contact with the positioning plate (36), the insertion stops, and the hydraulic cylinder inside the extrusion plate (31) drives the slider three (32) to move vertically. When the slider three (32) moves downward, the rope winding device (35) is released; when the slider three (32) moves upward, the rope winding device (35) is tightened; so that the slider three (32) is located at the top of the side-standing stainless steel plate (12), the cylinder three (36) contracts to drive the limit plate (33) to approach the extrusion plate (31), and the side-standing stainless steel plate (12) is clamped by the limit plate (33) and the extrusion plate (31), and the cylinder two (30) extends to drive the side-standing stainless steel plate (12) to move toward the center, and the side-standing stainless steel plate (12) contacts the stainless steel bottom plate (16) and pushes the stainless steel bottom plate (16), so that the stainless steel bottom plate (16) and the first stainless steel plate (12) are matched, so that the bottom of the side-standing stainless steel plate (12) and the stainless steel bottom plate (16) are spliced ​​together; The hydraulic cylinder inside the extrusion plate (31) drives the slider three (32) to move upward and reset, so that the limit plate (33) is located above the side stainless steel plate (12), and the external mechanical arm places the fourth stainless steel plate (12) on the top of the side stainless steel plate (12); the hydraulic cylinder inside the extrusion plate (31) drives the slider three (32) to move downward, and the downward force pushes the fourth stainless steel plate (12) to be plugged with the side stainless steel plate (12), thereby limiting the stainless steel bottom plate (16) in the installation groove (13) on the inner wall of the four stainless steel plates (12), and obtaining a stainless steel bucket.

Citation Information

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