Plate shearing machine capable of automatically centering and correcting plates

By introducing an automatic neutralization correction mechanism into the shearing machine, and using sensors to detect and adjust the position and flatness of the sheet, the problems of low utilization efficiency and low shear efficiency of existing shearing machines are solved, achieving more efficient and more accurate shearing and utilization of the sheet.

CN119703803AInactive Publication Date: 2025-03-28JIANGSU MAX IRON MASCH CO LTD

Patent Information

Application Number
CN202510185236.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing shearing machines have low utilization efficiency of the board when used, and there are initial deformation and unevenness of the board, which has low shear efficiency and is inconvenient for automated flatness detection.

Method used

A plate automatic centering correction shearing machine is designed. By laying sensors at multiple locations, it automatically detects the position of the plate and adjusts it to center. It sets up a calibration mechanism to pre-press or pre-bend the plate to ensure the flatness of the plate and automatically detects the flatness after shearing.

Benefits of technology

It improves the utilization rate and shear accuracy of the board, reduces deformation rate and shear efficiency, enhances production flexibility and adaptability, and reduces manual operation risks and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic centering and correcting plate shearing machine for plates, and relates to the technical field of plate shearing machines, the automatic centering and correcting plate shearing machine comprises a plate shearing machine main body, a centering mechanism is arranged on the front side of the plate shearing machine main body, and the centering mechanism automatically detects the positions of the plates through a sensor and adjusts the positions to be centered; first laser distance measuring sensors which are symmetrically arranged at equal intervals are installed at the bottom of the storage plate, storage blocks and electric push rods are installed on the surfaces, close to each other, of the two first supporting plates, and second laser distance measuring sensors are installed on the surfaces, close to each other, of the two storage blocks. The electric push rods are electrically connected with the first laser distance measuring sensor and the second laser distance measuring sensor, and push plates are installed at the output ends of the two sets of electric push rods. The position of the plate is automatically detected through the sensors arranged at multiple positions and adjusted to be centered, it can be guaranteed that shearing can be accurately conducted along the preset line during shearing, and therefore the shearing precision of products is improved, it is guaranteed that each plate can be fully utilized, and the material utilization rate is increased.
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Description

Technical Field

[0001] The invention relates to the technical field of shearing machines, in particular to a shearing machine with automatic centering and correction of plates. Background Art

[0002] Shearing machine is an important metal processing equipment, mainly used for cutting, trimming and shaping metal plates. The working principle of shearing machine is to shear the plate with a blade to achieve the required size. During the shearing process, the hydraulic system or mechanical system of the machine provides power to ensure the accuracy and efficiency of the shearing action. At the same time, the control system of the machine is responsible for monitoring and adjusting the entire shearing process to ensure the shearing quality. However, the existing shearing machine has low utilization efficiency of the plate when in use and has certain defects.

[0003] The defects of the existing shearing machine are: 1. In the patent document CN114226829B, the horizontal rod on the clamping mechanism is mainly used to detect the clamped plane to ensure that the plane to be cut is in a normal horizontal state before shearing, so as to prevent the shear blade from being unable to cut the material vertically due to the accumulation of foreign matter on one side. The low utilization efficiency of the plate when the existing shearing machine is in use is not taken into account; 2. In the patent document CN115870540B, the main method is to load and unload the plates and materials by setting a circular motion component, thereby improving the working efficiency and reducing the labor intensity. However, it does not take into account that the existing shearing machine cannot eliminate the initial deformation and unevenness of the plates when in use; 3. In the patent document CN104117722B, the main consideration is how to improve the precision and efficiency of shearing, but it does not take into account that the existing shearing machine is not convenient for directly performing automatic flatness detection on the sheared plate, and has poor flexibility; 4. In the patent document CN116174791B, the main consideration is how to reduce the damage degree of the blade and improve the safety of use, but it does not take into account the problem of low shearing efficiency of the existing shearing machine when in use. Summary of the invention

[0004] The object of the present invention is to provide a shearing machine for automatically centering and correcting plates to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a plate automatic centering and correction shearing machine, comprising a shearing machine body, a centering mechanism is arranged on the front of the shearing machine body, and the centering mechanism automatically detects the position of the plate through a sensor and adjusts it to the center; The centering mechanism comprises a storage plate installed on the front of the shearing machine body, and a laser distance measuring sensor 1 arranged equidistantly and symmetrically is installed at the bottom of the storage plate, and a support plate 1 is installed on the outer walls of both sides of the shearing machine body, and the support plate 1 is in an L-shaped structure, and the surfaces of the two groups of support plates 1 close to each other are installed with storage blocks and electric push rods, the storage blocks are located on the side and lower side of the electric push rod, and the surfaces of the two groups of storage blocks close to each other are installed with laser distance measuring sensors 2; The electric push rod is electrically connected to the laser distance sensor 1 and the laser distance sensor 2. Push plates are installed at the output ends of the two sets of electric push rods, and the push plates are in an L-shaped structure.

[0006] Preferably, a correction mechanism is provided inside the shearing machine body, and the correction mechanism is used to pre-press or pre-bend the plate, the correction mechanism includes a storage box 1 installed on the front wall of the shearing machine body, the top wall of the storage box 1 is installed with symmetrically arranged hydraulic push rods, and the output ends of the two groups of hydraulic push rods are installed with limit blocks, one side inner wall of one group of limit blocks is installed with a servo motor 1, the output end of the servo motor 1 is installed with an upper pressure roller, one end of the upper pressure roller is connected to the outer wall of one side of the other group of limit blocks through a shaft, and the bottom wall of the shearing machine body is provided with a storage groove, one side inner wall of the storage groove is installed with a protective cylinder 1, one side inner wall of the protective cylinder 1 is installed with a servo motor 2, and the output end of the servo motor 2 is installed with a lower pressure roller, and one end of the lower pressure roller is connected to the other side inner wall of the storage groove through a shaft.

[0007] Preferably, a storage table is installed on the back of the shearing machine body, and storage boxes 2 are installed on the outer walls of both sides of the storage table. A movable component 1 is installed inside the storage box 2, and a storage block is installed on the top of the movable component 1. Laser ranging sensors 3 are installed on the surfaces of the two groups of storage blocks that are close to each other.

[0008] Preferably, the top wall of the shearing machine body is installed with a support plate 2 arranged front and back, and the support plate 2 is an L-shaped structure, and the top wall of the shearing machine body is installed with cylinders arranged front and back, one group of cylinders passes through the bottom of the rear support plate 2 and is installed with a storage box 1, a moving component 2 is installed inside the storage box 1, a storage box 2 is installed at the bottom of the moving component 2, and evenly arranged electric suction cups are installed at the bottom of the storage box 2, and an electric vacuum pump is installed inside the storage box 2, and the output end of the electric vacuum pump is connected to the electric suction cup.

[0009] Preferably, another group of cylinders is provided with a pressing block through the bottom of the front support plate 2, and the pressing block is located behind the storage box 1.

[0010] Preferably, a hydraulic cylinder is installed on the top of the shearing machine body, a cutter head is installed on the output end of the hydraulic cylinder, the cutter head is located in the middle of the two groups of support plates, and a feeding platform is installed on the front of the shearing machine body.

[0011] Preferably, the moving component 1 includes a variable frequency motor 1 installed on the back of the storage box 2, a reciprocating screw 1 is installed at the output end of the variable frequency motor 1, and one end of the reciprocating screw 1 is connected to the front wall of the storage box 2 through a shaft, a slide groove 1 is provided through the top of the storage box 2, a sliding sleeve 1 is sleeved on the outer surface of the reciprocating screw 1, and the top of the sliding sleeve 1 passes through the interior of the slide groove 1 and is connected to the bottom of the storage block.

[0012] Preferably, the second moving component includes a second protective tube installed on the front side of the storage box, a second frequency conversion motor is installed on the front wall of the second protective tube, a second reciprocating screw is installed on the output end of the second frequency conversion motor, and one end of the second reciprocating screw is connected to the rear wall of the storage box through a shaft, a second slide groove is provided through the bottom of the storage box, a second slide sleeve is sleeved on the outer surface of the second reciprocating screw, and the bottom of the second slide sleeve passes through the interior of the second slide groove and is connected to the top of the storage box.

[0013] Preferably, the shearing machine is used as follows: S1. Before using the shearing machine, firstly, the plate is conveyed to the main body of the shearing machine through the feeding table, and then the position and flatness of the plate are determined by the cooperation of the laser distance sensor 1 and the laser distance sensor 2, and the position and flatness of the plate are adjusted by the centering mechanism and the correction mechanism; S2, then start the cylinders arranged in front and back to drive the pressing block and the electric suction cup to fit with the plate, and then the plate can be limited; S3, then start the hydraulic cylinder to drive the cutter head downward to shear the fixed plate. After the shearing is completed, the plate is moved out of the shearing machine body through the moving component 2 so that it can be placed on the storage table; S4. In the process of pushing the plate out of the shearing machine body, the storage block is moved by the moving component 1, and then the flatness and deformation of the sheared plate can be detected by the laser ranging sensor 3, so as to facilitate the corresponding processing operations on the plate according to the needs of use.

[0014] Preferably, in S1, it further includes: S11, when the plate is detected to be tilted, the electric push rod is started to drive the two sets of push plates to approach each other, and then the plate can be pushed to be placed in the center under the action of the push plates; S12. When it is detected that the plate is uneven, servo motor 1 and servo motor 2 are started to drive the upper pressure roller and the lower pressure roller to rotate respectively, and the hydraulic push rod in the storage box 1 is started to drive the upper pressure roller to move downward, so as to adjust the leveling accuracy. Then, the initial deformation and unevenness of the plate can be eliminated by leveling before shearing the plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention automatically detects the position of the plate and adjusts it to the center through sensors arranged at multiple positions, which can ensure that the cutting can be accurately carried out along the preset lines, thereby improving the cutting accuracy of the product, ensuring that each plate can be fully utilized, and improving material utilization.

[0016] 2. The present invention solves the problems of plate deformation and stress concentration caused by uneven pressure or improper process by pre-pressing or pre-bending the plate, making the stress distribution inside the plate more uniform, reducing the deformation rate, and improving the surface quality of the plate. At the same time, after the plate shearing is completed, it can also reduce the time for repeated adjustment and correction, thereby improving the plate shearing quality and production efficiency.

[0017] 3. The present invention improves the detection efficiency and accuracy by automatically detecting the flatness of the sheared sheet without manual measurement. At the same time, through real-time feedback of the detection results, it is possible to immediately know whether the sheet is flat, providing a basis for subsequent leveling operations or direct use. By accurately measuring the distance between the two sides of the sheet, the flatness of the sheet can be accurately judged. If the sheet is flat, it can be directly processed or delivered for use. If it is not flat, it can be leveled or otherwise processed as needed, thereby enhancing the flexibility and adaptability of production.

[0018] 4. The present invention can further enhance the stability of the plate through the application of the electric suction cup, ensuring that the plate will not move due to vibration or external force during the shearing process. At the same time, the electric suction cup can also be used to drive the plate to move, so that the sheared plate can be moved out of the shearing machine under the action of the moving component 2, which not only improves the work efficiency, but also reduces the risk and cost of manual handling. To a certain extent, it can achieve fast and accurate shearing of the plate, meet production needs, improve production efficiency and product quality, and reduce labor costs and operational risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 is a plan view of the present invention; Figure 3 It is a schematic diagram of the assembly structure of the support plate 1 and the storage block of the present invention; Figure 4 It is a schematic diagram of the planar assembly structure of the correction mechanism and the storage box 1 of the present invention; Figure 5 It is a schematic diagram of the planar assembly structure of the mobile component 2 of the present invention; Figure 6 It is a schematic diagram of the planar assembly structure of the storage box 1 of the present invention; Figure 7 It is a schematic diagram of the planar assembly structure of the correction mechanism of the present invention; Figure 8 It is a schematic diagram of the planar assembly structure of the mobile component 1 of the present invention.

[0020] In the figure: 1. Shearing machine body; 2. Storage board; 3. Laser distance sensor 1; 4. Support plate 1; 5. Storage block; 6. Laser distance sensor 2; 7. Electric push rod; 8. Push plate; 9. Storage box 1; 10. Hydraulic push rod; 11. Limit block; 12. Servo motor 1; 13. Upper pressure roller; 14. Protective tube 1; 15. Lower pressure roller; 16. Storage table; 17. Storage box 2; 18. Variable speed control system 1. Frequency conversion motor; 19. 1. Reciprocating screw rod; 20. 1. Sleeve; 21. Storage block; 22. 3. Laser distance sensor; 23. 2. Support plate; 24. Cylinder; 25. 1. Storage box; 26. Pressure block; 27. 2. Protective tube; 28. 2. Frequency conversion motor; 29. ​​2. 3. Reciprocating screw rod; 30. 2. Sleeve; 31. 2. Storage box; 32. Electric suction cup; 33. Hydraulic cylinder; 34. Cutter head; 35. Feeding table. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] See also Figure 1 , Figure 2 and Figure 3An embodiment of the present invention is as follows: a shearing machine for automatic centering and correction of plates comprises a shearing machine body 1, a centering mechanism is arranged on the front of the shearing machine body 1, and the centering mechanism automatically detects the position of the plate through a sensor and adjusts it to the center, the centering mechanism comprises a storage plate 2 installed on the front of the shearing machine body 1, and the bottom of the storage plate 2 is installed with laser distance measuring sensors 3 arranged equidistantly and symmetrically, support plates 4 are installed on the outer walls of both sides of the shearing machine body 1, and the support plates 4 are in an L-shaped structure, and the surfaces of the two groups of support plates 4 close to each other are installed with storage blocks 5 and electric push rods 7, the storage blocks 5 are located on the side and lower side of the electric push rod 7, and the surfaces of the two groups of storage blocks 5 close to each other are installed with laser distance measuring sensors 6, the electric push rod 7 is electrically connected to the laser distance measuring sensor 3 and the laser distance measuring sensor 6, and the output ends of the two groups of electric push rods 7 are installed with push plates 8, and the push plates 8 are in an L-shaped structure.

[0025] Furthermore, before using the shearing machine, the distance between the laser distance sensor 3 and the top plane of the feed port of the shearing machine body 1 is recorded as A, the distance between the laser distance sensor 26 and the outer surface of one side of the opposite placement block 5 is recorded as A+, and the length of the plate is B. Then, the plate is transported to the shearing machine body 1 through the feeding table 35. At this time, the distance from the laser distance sensor 3 to the top surface of the plate is recorded as C, and the distances between the two groups of laser distance sensors 26 and the outer surfaces on both sides of the plate are D and E respectively, then B+D+E=A+. If the values ​​of D and E are equal, it means that the plate is placed in the center. Otherwise, it is not placed in the center or the plate is uneven. If the plate is placed in the center, the values ​​C measured by the laser ranging sensors 3 on both sides of the storage plate 2 are equal. If there are multiple unequal C values, and the C value is greater than the A value, it means that the surface of the plate is uneven. If the partial C value measured by the laser ranging sensor 3 on one side of the storage plate 2 is equal to the A value, and the C value measured by the laser ranging sensor 3 at the relative position on the other side is greater than the A value, it means that the plate is not placed in the center. At this time, the electric push rod 7 on the support plate 4 is started, driving the push plate 8 to push the plate toward the middle, so that the plate can be placed in the center.

[0026] See also Figure 4 , Figure 6 and Figure 7, an embodiment of the present invention is: a shearing machine for automatic centering and correction of plates, a correction mechanism is arranged inside the shearing machine body 1, and the correction mechanism is used to pre-press or pre-bend the plates, the correction mechanism comprises a storage box 9 installed on the front wall of the shearing machine body 1, the top wall of the storage box 9 is installed with symmetrically arranged hydraulic push rods 10, the output ends of the two groups of hydraulic push rods 10 are both installed with limit blocks 11, one side inner wall of one group of limit blocks 11 is installed with a servo motor 12, the output end of the servo motor 12 is installed with an upper pressure roller 13, one end of the upper pressure roller 13 is connected to the outer wall of one side of the other group of limit blocks 11 through a shaft, the bottom wall of the shearing machine body 1 is provided with a storage groove, one side inner wall of the storage groove is installed with a protective cylinder 14, one side inner wall of the protective cylinder 14 is installed with a servo motor 2, the output end of the servo motor 2 is installed with a lower pressure roller 15, one end of the lower pressure roller 15 is connected to the inner wall of the other side of the storage groove through a shaft.

[0027] Furthermore, when it is detected that the plate is uneven, the plate is pre-pressed or pre-bent through the correction mechanism to eliminate its initial deformation or unevenness. When in use, the hydraulic push rod 10 in the storage box 9 is first started according to the thickness of the plate, and the limit block 11 is driven to move downward, thereby adjusting the distance between the upper pressure roller 13 and the lower pressure roller 15, and then the servo motor 12 and the servo motor 2 in the protective tube 14 are started, and then the upper pressure roller 13 and the lower pressure roller 15 can be driven to rotate, and then the plate fed into the shearing machine body 1 can be leveled, which can ensure the position accuracy and shape accuracy of the plate during the shearing process to a certain extent.

[0028] See also Figure 1 , Figure 3 , Figure 4 and Figure 8 An embodiment of the present invention is: an automatic centering and correction shearing machine for plates, a storage table 16 is installed on the back of the shearing machine body 1, and storage boxes 17 are installed on the outer walls of both sides of the storage table 16, a moving component 1 is installed inside the storage box 17, a storage block 21 is installed on the top of the moving component 1, and laser ranging sensors 3 22 are installed on the surfaces of the two groups of storage blocks 21 close to each other, and the moving component 1 includes a variable frequency motor 18 installed on the back of the storage box 17, a reciprocating screw rod 19 is installed on the output end of the variable frequency motor 18, and one end of the reciprocating screw rod 19 is connected to the front wall of the storage box 17 through a shaft, and a slide groove 1 is provided through the top of the storage box 17, and a sleeve 20 is sleeved on the outer surface of the reciprocating screw rod 19, and the top of the sleeve 20 passes through the interior of the slide groove 1 and is connected to the bottom of the storage block 21.

[0029] Furthermore, after the plate shearing is completed, the frequency conversion motor 18 on the storage box 17 is started to drive the reciprocating screw 19 to rotate, and then the sleeve 20 can be driven to move forward and backward, so that the storage block 21 can move forward and backward on the top surface of the storage box 17, and then the flatness of the sheared plate can be detected by the laser ranging sensor 3 22, that is, before the plate shearing is completed, the distance between the laser ranging sensor 3 22 on the two groups of storage blocks 21 and the outer surface of one side of the corresponding storage block 21 is L, when the plate shearing is completed and the plate is placed on the storage table 16, the distance between the laser ranging sensor 3 22 and the two side surfaces of the plate is H and F respectively, and the length of the plate is B, then L=H+F+B, and the storage block 21 should satisfy the above formula when it moves to different positions. If it satisfies the above formula, it means that the plate is flat, otherwise it is uneven. It is necessary to judge whether the plate needs to be leveled according to the actual use of the plate.

[0030] See also Figure 1 , Figure 4 and Figure 5 An embodiment of the present invention is as follows: a shearing machine for automatic centering and correction of plates, the top wall of the shearing machine body 1 is installed with a front-to-back arranged support plate 23, and the support plate 23 is in an L-shaped structure, the top wall of the shearing machine body 1 is installed with a front-to-back arranged cylinder 24, one group of cylinders 24 passes through the bottom of the rear support plate 23 and is installed with a storage box 1 25, the storage box 1 25 is installed with a moving component 2 inside, the bottom of the moving component 2 is installed with a storage box 2 31, the bottom of the storage box 2 31 is installed with evenly arranged electric suction cups 32, the storage box 2 31 is installed with an electric vacuum pump inside, the output end of the electric vacuum pump is connected to the electric suction cup 32, the moving component 2 includes a protective tube 27 installed on the front of the storage box 1 25, the protective tube 27 A variable frequency motor 28 is installed on the front wall, and a reciprocating screw rod 29 is installed on the output end of the variable frequency motor 28, and one end of the reciprocating screw rod 29 is connected to the rear wall of the storage box 25 through a shaft, and a slide groove 2 is provided through the bottom of the storage box 25, and a sliding sleeve 20 is sleeved on the outer surface of the reciprocating screw rod 29, and the bottom of the sliding sleeve 30 passes through the inside of the slide groove 2 and is connected to the top of the storage box 31, another group of cylinders 24 passes through the bottom of the front support plate 23 and is installed with a pressure block 26, and the pressure block 26 is located behind the storage box 9, a hydraulic cylinder 33 is installed on the top of the shearing machine body 1, and a cutter head 34 is installed on the output end of the hydraulic cylinder 33, and the cutter head 34 is located in the middle of the two groups of support plates 23, and a feeding table 35 is installed on the front of the shearing machine body 1.

[0031] Furthermore, before shearing the plate, first start the cylinder 24 on the support plate 23 to drive the pressure block 26 and the storage box 25 to move downward respectively, and then start the electric vacuum pump so that the electric suction cup 32 can be attracted to the top of the plate, and the pressure block 26 in front can be pressed on the top of the plate to limit the plate, then start the hydraulic cylinder 33 to drive the cutter head 34 to move downward, and then the plate can be sheared. After the shearing is completed, start the frequency conversion motor 28 in the protective tube 27 to drive the reciprocating screw rod 29 to rotate, so that the sliding sleeve 30 can drive the storage box 31 to move forward and backward, and then the plate can be moved out of the shearing machine body 1 under the action of the electric suction cup 32 and translated to the storage table 16.

[0032] Working principle: before using the shearing machine, first convey the plate to the shearing machine body 1 through the feeding table 35, and then use the laser distance sensor 1 3 and the laser distance sensor 2 6 to cooperate with each other to determine the position and flatness of the plate. When it is detected that the plate is tilted, start the electric push rod 7 to drive the two sets of push plates 8 to approach each other, and then the plate can be pushed to the center under the action of the push plate 8. When it is detected that the plate is uneven, start the servo motor 12 and the servo motor 2 to drive the upper pressure roller 13 and the lower pressure roller 15 to rotate respectively, and start the hydraulic push rod 10 in the storage box 1 9 to drive the upper pressure roller 13 to move downward, so as to adjust the leveling accuracy, and then the initial deformation and unevenness of the plate can be eliminated by leveling before shearing the plate; Then, the front and rear arranged air cylinders 24 are started to drive the pressure block 26 and the electric suction cup 32 to fit with the plate, so that the pressure block 26 and the electric suction cup 32 can limit the plate, and then the hydraulic cylinder 33 is started to drive the cutter head 34 downward to perform a shearing operation on the fixed plate. After the shearing is completed, the plate is moved out of the shearing machine body 1 through the moving component 2. During this process, the moving component 1 will drive the storage block 21 to move, and then the laser ranging sensor 3 22 staggered on the two groups of storage blocks 21 can be used to detect the flatness and deformation of the sheared plate, thereby facilitating the corresponding processing operations on the plate according to the needs of use.

[0033] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A plate automatic centering and correction shearing machine, characterized in that: It comprises a shearing machine body (1), wherein a centering mechanism is arranged on the front of the shearing machine body (1), and the centering mechanism automatically detects the position of the plate through a sensor and adjusts it to the center; The centering mechanism comprises a storage plate (2) mounted on the front of the shearing machine body (1), the bottom of the storage plate (2) is mounted with laser distance measuring sensors (3) arranged symmetrically and equidistantly, both sides of the outer wall of the shearing machine body (1) are mounted with support plates (4), and the support plates (4) are in an L-shaped structure, and the surfaces of the two groups of support plates (4) close to each other are mounted with storage blocks (5) and electric push rods (7), the storage blocks (5) are located on the side and below the electric push rods (7), and the surfaces of the two groups of storage blocks (5) close to each other are mounted with laser distance measuring sensors (6); The electric push rod (7) is electrically connected to the first laser distance measuring sensor (3) and the second laser distance measuring sensor (6), and a push plate (8) is installed at the output end of the two sets of electric push rods (7), and the push plate (8) is in an L-shaped structure.

2. The automatic centering and correction shearing machine for plates according to claim 1 is characterized in that: A correction mechanism is arranged inside the shearing machine body (1), and the correction mechanism is used to perform pre-pressing or pre-bending operations on the plate. The correction mechanism comprises a storage box (9) installed on the front wall of the shearing machine body (1), and the top wall of the storage box (9) is installed with symmetrically arranged hydraulic push rods (10). The output ends of the two groups of hydraulic push rods (10) are both installed with limit blocks (11), and one side inner wall of one group of limit blocks (11) is installed with a servo motor (12), and the output end of the servo motor (12) is installed with an upper pressure roller (13), and one end of the upper pressure roller (13) is connected to the outer wall of one side of the other group of limit blocks (11) through a shaft. A storage groove is arranged on the bottom wall of the shearing machine body (1), and a protective tube (14) is installed on the inner wall of one side of the storage groove. A servo motor (2) is installed on the inner wall of one side of the protective tube (14), and a lower pressure roller (15) is installed on the output end of the servo motor (2), and one end of the lower pressure roller (15) is connected to the inner wall of the other side of the storage groove through a shaft.

3. The automatic centering and correction shearing machine for plates according to claim 1 is characterized in that: A storage table (16) is installed on the back of the shearing machine body (1), and storage boxes (17) are installed on both side outer walls of the storage table (16). A movable component (1) is installed inside the storage box (17), and a storage block (21) is installed on the top of the movable component (1). Laser distance sensors (22) are installed on the surfaces of the two groups of storage blocks (21) that are close to each other.

4. The automatic centering and correction shearing machine for plates according to claim 1 is characterized in that: The top wall of the shearing machine body (1) is installed with a second support plate (23) arranged front and rear, and the second support plate (23) is in an L-shaped structure. The top wall of the shearing machine body (1) is installed with a second cylinder (24) arranged front and rear, wherein one group of cylinders (24) passes through the bottom of the second rear support plate (23) and is installed with a first storage box (25). The first storage box (25) is installed with a second moving component. The bottom of the second moving component is installed with a second storage box (31). The bottom of the second storage box (31) is installed with evenly arranged electric suction cups (32). The second storage box (31) is installed with an electric vacuum pump. The output end of the electric vacuum pump is connected to the electric suction cup (32).

5. The automatic centering and correction shearing machine for plates according to claim 4 is characterized in that: Another group of cylinders (24) passes through the bottom of the second front support plate (23) and is equipped with a pressing block (26), and the pressing block (26) is located behind the first storage box (9).

6. The automatic centering and correction shearing machine for plates according to claim 4 is characterized in that: A hydraulic cylinder (33) is installed on the top of the shearing machine body (1), a cutter head (34) is installed on the output end of the hydraulic cylinder (33), and the cutter head (34) is located in the middle of the two groups of supporting plates (23). A feeding platform (35) is installed on the front of the shearing machine body (1).

7. The automatic centering and correction shearing machine for plates according to claim 3 is characterized in that: The moving assembly 1 comprises a variable frequency motor 1 (18) mounted on the back of the storage box 2 (17); a reciprocating screw 1 (19) is mounted on the output end of the variable frequency motor 1 (18); one end of the reciprocating screw 1 (19) is connected to the front wall of the storage box 2 (17) through a shaft; a slide groove 1 is provided through the top of the storage box 2 (17); a sliding sleeve 1 (20) is sleeved on the outer surface of the reciprocating screw 1 (19); the top of the sliding sleeve 1 (20) passes through the interior of the slide groove 1 and is connected to the bottom of the storage block (21).

8. The automatic centering and correction shearing machine for plates according to claim 4 is characterized in that: The second moving assembly comprises a second protective tube (27) mounted on the front of the first storage box (25); a second variable frequency motor (28) is mounted on the front wall of the second protective tube (27); a second reciprocating screw (29) is mounted on the output end of the second variable frequency motor (28); one end of the second reciprocating screw (29) is connected to the rear wall of the first storage box (25) through a shaft; a second slide groove is provided through the bottom of the first storage box (25); a second sliding sleeve (30) is sleeved on the outer surface of the second reciprocating screw (29); the bottom of the second sliding sleeve (30) passes through the interior of the second slide groove and is connected to the top of the second storage box (31).

9. A method for using a plate automatic centering and correction shearing machine, applicable to the plate automatic centering and correction shearing machine according to any one of claims 1 to 6, characterized in that: How to use the shearing machine: S1. Before using the plate shearing machine, the plate is first conveyed to the plate shearing machine body (1) through the feeding table (35), and then the position and flatness of the plate are determined by the cooperation of the laser distance sensor 1 (3) and the laser distance sensor 2 (6), and the position and flatness of the plate are adjusted by the centering mechanism and the correction mechanism; S2, then start the cylinders (24) arranged in front and back to drive the pressing block (26) and the electric suction cup (32) to fit the plate, and then the plate can be limited; S3, then starting the hydraulic cylinder (33) to drive the cutter head (34) downward to perform a shearing operation on the fixed plate. After the shearing is completed, the plate is moved out of the shearing machine body (1) by moving component 2 so that it can be placed on the storage table (16); S4. In the process of pushing the plate out of the shearing machine body (1), the storage block (21) is moved by the moving component 1, and then the flatness and deformation of the sheared plate can be detected by the laser distance sensor 3 (22), so as to facilitate the corresponding processing operation of the plate according to the use requirements.

10. The method for using the automatic centering and correction shearing machine for plates according to claim 9 is characterized in that: In S1, it also includes: S11, when it is detected that the plate is tilted, the electric push rod (7) is started to drive the two sets of push plates (8) to approach each other, and then the plate can be pushed to be placed in the center under the action of the push plates (8); S21. When it is detected that the plate is uneven, the servo motor 1 (12) and the servo motor 2 are started to drive the upper pressure roller (13) and the lower pressure roller (15) to rotate respectively, and the hydraulic push rod (10) in the storage box 1 (9) is started to drive the upper pressure roller (13) to move downward, so as to adjust the leveling accuracy. Then, the initial deformation and unevenness of the plate can be eliminated by leveling before cutting the plate.

Citation Information

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