Smoke treatment equipment for CNC (computer numerical control) machining center
By designing a smoke treatment equipment for CNC machining center, using a multi-group machine tool in parallel with the dominant smoke pipe, and combining the blower, the exhaust assembly and purification of the exhaust gas solution in the prior art is solved, the problem of troubles in the layout, high cost, low energy efficiency and inconvenient maintenance and management of the flue gas purification scheme in the prior art, centralized purification and automatic cleaning are achieved, and production costs and energy consumption are reduced.
Patent Information
- Application Number
- CN202510228894.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-02-28
AI Technical Summary
The flue gas purification scheme of existing CNC machining machine tools has problems such as troublesome layout, high cost, low energy efficiency and inconvenient maintenance and management.
A CNC machining center smoke treatment equipment is designed, using a multi-group machine tool in parallel with the dominant smoke pipe, combining a blower, a pumping component and a purification and exhaust machine to achieve centralized purification and automatic cleaning.
A purifying exhaust machine treats smoke from multiple machine tools, simplifies pipeline layout, reduces costs, improves energy efficiency, and realizes automatic cleaning and simplifies maintenance management.
Smart Images

Figure CN119703899A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of smoke processing equipment, and in particular to smoke processing equipment for a CNC machining center. Background Art
[0002] In modern manufacturing, CNC (computer numerical control) machine tools are widely used in precision processing of metals, plastics and other materials. However, a large amount of smoke, dust and harmful gases will be generated during CNC processing. These pollutants not only affect the air quality of the working environment, but may also cause harm to the health of operators. Therefore, fume purification equipment has become an indispensable supporting device for CNC machine tools.
[0003] At present, the common solution is to configure a flue gas purification machine for each CNC processing machine. Although this configuration can effectively deal with the smoke generated by a single device, it also has the following significant problems: 1. Troublesome layout: Each CNC machine tool needs to be equipped with a separate fume purifier, which leads to complex equipment layout on site, cumbersome pipeline layout, and occupies a lot of space. This problem is particularly prominent in workshops where multiple machine tools are running at the same time. 2. High installation cost: The purchase, installation and maintenance of each flue gas purifier require high costs; for a production workshop with multiple CNC machine tools, this decentralized purification solution will significantly increase equipment investment and operating costs; 3. Low energy efficiency: Each flue gas purifier operates independently, which cannot achieve centralized management and optimal utilization of energy, resulting in high overall energy consumption, which is not in line with the development trend of green manufacturing and energy conservation and emission reduction; 4. Inconvenient maintenance and management: Scattered purification equipment needs to be maintained and serviced separately, which increases the difficulty of management and maintenance costs. At the same time, the purification effect may also be affected due to untimely maintenance; In summary, the existing solution of equipping each CNC machine tool with a flue gas purifier has problems such as complicated layout, high cost, low energy efficiency and inconvenient maintenance and management. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a smoke treatment device for a CNC machining center, which solves the problems mentioned in the background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A smoke treatment device for a CNC machining center includes a main smoke assembly, which includes a main smoke pipe, a fixing frame and a blower. The main smoke pipe is arranged across the top surface of multiple groups of machine tools. The side of the main smoke pipe is fixed to the top of the multiple groups of machine tools through the fixing frame. The blower is installed outside the air supply end of the main smoke pipe. The air supply end of the main smoke pipe is equipped with a damper. The bottom surface of the main smoke pipe is vertically provided with multiple groups of first guide tubes. The multiple groups of first guide tubes are connected in parallel to the main smoke pipe. Each group of machine tools corresponds to one group of first guide tubes. A movable transfer assembly is installed on the top surface of the machine tool, and the top end of the movable transfer assembly is connected to the first guide tube; An exhaust component is installed inside the machine tool. The exhaust component is used to extract the processing smoke in the machine tool from multiple directions. The output end of the exhaust component is connected to the bottom end of the movable transfer component. A cleaning assembly is installed at the end of the air valve; when the air valve is opened, the cleaning assembly extends into the main smoke pipe; when the air valve is closed, the cleaning assembly is stored at the outer end of the air valve; An unlocking and receiving assembly is slidably mounted on the side of the main smoke pipe, and the unlocking and receiving assembly is located at the front side of the moving direction of the cleaning assembly; A purification exhaust fan is connected to the air outlet end of the main smoke pipe, and is used to filter out particulate matter in the smoke and discharge clean air; When the treatment equipment purifies and exhausts smoke: the air valve is closed, the smoke is introduced into the main smoke pipe through the movable transfer component and the first duct, and the air supply fan transports the smoke to the purification exhaust fan; When the processing equipment cleans the main smoke pipe: the air valve is opened, the cleaning component and the unlocking and receiving component act synchronously, the cleaning component scrapes off the smoke impurities attached to the inner wall of the main smoke pipe and pushes the smoke particles into the first duct; the unlocking and receiving component opens each group of active transfer components in advance and places it under the first duct, so that the smoke impurities in the first duct can be discharged into the unlocking and receiving component.
[0006] Furthermore, the movable transit assembly includes a corrugated sleeve, a bent pipe, a spring rod, a matching inclined plate and a connecting rod. The top end of the bent pipe is fixedly connected to the corrugated sleeve, and the top of the corrugated sleeve is movably sleeved on the outside of the bottom end of the first conduit. Connecting rods are provided on both side walls of the top end of the corrugated sleeve, and matching inclined plates are provided on the outer ends of the connecting rods. The matching inclined plates are longitudinally distributed with the inclined surfaces facing upward, and a spring rod is installed at the bottom of each group of matching inclined plates; when the corrugated sleeve is retracted downward, the corrugated sleeve is separated from the first conduit to leave an insertion gap, and the spring rod contracts.
[0007] Furthermore, the unlocking and material receiving assembly includes a rack and a traveling seat, the rack is fixedly arranged in the middle of the top surface of the main smoke pipe, the traveling seat is meshed and installed on the top of the rack, the bottom of the traveling seat is symmetrically provided with a guide wheel frame, the guide wheel frame is symmetrically and rollingly arranged on both sides of the rack, the side of the traveling seat is vertically provided with a first driving rod, the output end of the first driving rod is provided with a hanging arm extending vertically downward, the inner wall of the bottom end of the hanging arm is provided with a material receiving box, the inner end of the material receiving box is symmetrically provided with a resistance rod, and the end of the resistance rod is an arc surface; when the material receiving box moves inward, the resistance rod presses down to cooperate with the inclined plate.
[0008] Furthermore, the exhaust assembly includes an air supply box, which is installed on the top surface of the machine tool. The outlet end of the air supply box is connected to the movable transit assembly, and the bottom inlet end of the air supply box is connected to the second duct. A third duct is coaxially installed inside the second duct. The third duct is connected to the smoking pipe through an air guide hose, and the smoking pipe is fixed to the side of the tool seat of the machine tool through a hanger.
[0009] Furthermore, the air valve includes a sleeve, a rectangular frame, a sealing plate and a second driving rod. The sleeve is sleeved on the air supply end of the main smoke pipe. The outer wall of the air supply end of the sleeve is provided with air supply holes. The outer end of the sleeve is provided with a rectangular frame. The sealing plate is symmetrically embedded in the interior of the rectangular frame. The second driving rod for driving the sealing plate to move is installed on the top of the rectangular frame. The air supply fan is installed on the top of the sleeve.
[0010] Furthermore, the cleaning component includes a temporary storage bin, a mobile cart, a front scraper ring and a rear scraper ring. The mobile cart is a rectangular parallelepiped, and multiple sets of walking wheels are installed on the side of the mobile cart. A front scraper ring is installed at one end of the mobile cart and a rear scraper ring is installed at the other end. The temporary storage bin is installed on the outer side of the rectangular frame.
[0011] Furthermore, the cleaning assembly also includes a first winding wheel, a central axis tube, a liquid delivery pipe, a liquid spray plate, and a liquid storage tank. The central axis tube is rotatably installed in the middle of the mobile vehicle. The output end of the central axis tube is connected to the liquid spray plate, and the liquid spray plate is placed on the front side of the front scraper ring. The central axis tube is connected to the liquid delivery pipe through a rotating joint. The liquid delivery pipe is wound on the first winding wheel. A first winding motor is installed at the end of the first winding wheel. The inlet end of the liquid delivery pipe is connected to the liquid storage tank through a first liquid pump.
[0012] Furthermore, the bottom of the material receiving box is connected to the lead-out assembly, which includes a fourth conduit, a liquid guiding hose, a tube body bracket and a second winding wheel. The bottom end of the material receiving box is connected to the fourth conduit, and the bottom end of the fourth conduit is connected to the liquid guiding hose. Multiple groups of tube body brackets are installed on the top surface of each group of machine tools. The top of the tube body bracket is U-shaped. The liquid guiding hose is wrapped around the outer wall of the second winding wheel. A second winding motor is installed at the end of the second winding wheel. The outlet end of the liquid guiding hose is connected to the recovery box through a second liquid suction pump.
[0013] Further, the purification exhaust machine includes a main box body, an air supply chamber is provided inside the main box body, a flushing liquid tank and an oil tank arranged in parallel are provided at the bottom of the air supply chamber, a primary filter plate, a flow blocking component, an ionizer, a main fan and an activated carbon filter plate are sequentially installed inside the air supply chamber along the conveying direction, a flushing plate is installed on the outer top of the primary filter plate, a horizontal air guide plate is provided at the bottom end of the primary filter plate, and a drain port is provided at a relative position between the horizontal air guide plate and the primary filter plate; the primary filter plate, the flow blocking component and the ionizer are all placed above the oil tank, and the flushing liquid tank is located at the front end of the oil tank; the working modes of the purification exhaust machine include mode one and mode two; In the first mode, the baffle component and the primary filter plate are arranged at intervals, and the smoke first passes through the primary filter plate, and then enters the ionizer through the bottom of the baffle component; the oil attached to the primary filter plate, the baffle component and the ionizer drips into the oil tank; In mode 2, the flow-blocking component is fitted with the primary filter plate, the flushing plate discharges flushing water onto the primary filter plate and the flow-blocking component, and the flushing water is guided to the flushing liquid tank by the flow-blocking component.
[0014] Furthermore, the flow-blocking component includes an upper plate body, the top end of the upper plate body is slidably embedded in the top moving groove at the top of the air supply chamber, a third driving rod for driving the upper plate body to translate is installed inside the top moving groove, the bottom end of the upper plate body is symmetrically provided with side plates, a rotating column is rotatably connected between the two sets of side plates, the side wall of the rotating column is connected to the lower plate body, driven gears are provided at both ends of the rotating column, the driven gears are located on the outside of the side plates and embedded in the side moving groove of the side wall of the air supply chamber, and a toothed plate meshing with the driven gear is provided at the top of the inner part of the side moving groove; In mode, the lower plate is horizontally facing the ionizer; In mode 2, the lower plate is tilted and placed at the bottom of the drain port, and the lower plate guides the flushing water to the flushing liquid tank.
[0015] The present invention provides a smoke treatment device for a CNC machining center. Compared with the prior art, it has the following beneficial effects: 1. Set up a main smoke pipe in parallel with multiple groups of machine tools. In this way, the smoke of multiple groups of machine tools can be purified by one purification exhaust machine. The pipeline layout of the main smoke assembly is simpler and occupies less space. At the same time, there is no need to set up a purification machine above each machine tool, which effectively reduces production costs; 2. A blower is installed at one end of the main smoke pipe, and an exhaust assembly is installed above the machine tool. Combined with the negative pressure suction provided by the purification exhaust machine, there are air supply structures at three locations, which can effectively ensure the smoke extraction efficiency and meet the use needs; 3. After the main smoke pipe has been used for a period of time, some dirt will accumulate inside it. In order to ensure smooth smoke conduction, an air valve and a cleaning component are added. When the main smoke pipe needs to be cleaned, the air valve is opened and the cleaning component can enter the main smoke pipe to remove smoke impurities, realize automatic cleaning and dredging, and ensure smooth smoke exhaust; 4. In order to solve the problem that sewage enters the first conduit during the cleaning process of the cleaning component, an unlocking material receiving component and a detachable movable transfer component are provided; During daily operation, the active transfer assembly is connected to the first conduit, and the smoke enters the main smoke pipe through the active transfer assembly and the first conduit; When cleaning the main smoke pipe, the unlocking material receiving component can unlock the movable transfer component in advance and enter under the first conduit. In this way, the impurities cleaned out by the cleaning component can fall into the unlocking material receiving component through the first conduit, without contaminating the machine tool. The cleaning and collection process is simple. When the unlocking material receiving component leaves, the movable transfer component can automatically reset and dock. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 The schematic diagram of the structure of the smoke treatment equipment for a CNC machining center of the present invention is shown; Figure 2 The external structure diagram of the machine tool of the present invention is shown; Figure 3 The schematic diagram of the structure of the air extraction assembly of the present invention is shown; Figure 4 A schematic diagram of the structure of the movable transfer assembly of the present invention is shown; Figure 5 A schematic diagram of the structure of the unlocking and joining assembly of the present invention is shown; Figure 6 It shows a schematic structural diagram of the material receiving box of the present invention in a material receiving state; Figure 7 A schematic diagram of the internal structure of the outer box of the present invention is shown; Figure 8 A schematic diagram of the external structure of the air valve of the present invention is shown; Fig. 9 A schematic diagram of the internal structure of the air valve of the present invention is shown; Fig.10 The schematic diagram of the internal structure of the purification exhaust machine of the present invention is shown; Fig.11 A schematic diagram of the cooperation structure between the primary filter plate and the horizontal air guide plate of the present invention is shown; Fig.12 A schematic diagram of the structure of the flow-blocking component of the present invention is shown; Fig.13A schematic diagram of the side cross-sectional structure of the rotating column and the side moving groove of the present invention is shown; Fig.14 A schematic diagram showing the structure of the flow blocking component of the present invention in mode 2 is shown; As shown in the figure: 1. Main smoke assembly, 11. Main smoke pipe, 111. Air supply hole, 12. Fixed frame, 13. Air blower, 14. First duct, 2. Exhaust assembly, 21. Air supply box, 22. Second duct, 23. Third duct, 24. Air hose, 25. Smoke pipe, 26. Hanging rod, 3. Movable transit assembly, 31. Bend pipe, 32. Corrugated sleeve, 33. Spring rod, 34. Connecting rod, 35. Matching inclined plate, 4. Unlocking material receiving assembly, 41. Rack, 42. Traveling seat, 421. Guide wheel frame, 43. First driving rod, 44. Hanging arm, 45. Material receiving box, 46. Resistance rod, 5. Air valve, 51. Set box, 52. Rectangular frame, 53. Blocking plate, 54. Second driving rod, 6. Cleaning assembly, 61. Temporary storage bin, 62. Mobile trolley, 621. Traveling wheel, 63. Front scraper ring, 64. Rear scraper ring, 65. Middle axis tube, 66. Liquid spray plate, 67, liquid delivery pipe, 68, first reel, 69, liquid storage tank, 691, first liquid pump, 7, outlet assembly, 71, fourth conduit, 72, liquid guide hose, 73, tube bracket, 74, second reel, 75, second liquid pump, 76, recovery tank, 8, purification exhaust machine, 81, main box, 811, air supply chamber, 812, flushing liquid tank, 813, oil tank, 814, horizontal air guide plate, 8141 , drain port, 815, top movable groove, 816, side movable groove, 8161, tooth plate, 82, flushing plate, 83, primary filter plate, 84, flow blocking component, 841, upper plate body, 8411, side plate, 842, lower plate body, 8421, rotating column, 8422, driven gear, 843, third driving rod, 85, ionizer, 86, main fan, 87, activated carbon filter plate, 9, machine tool, 91, tool holder, 9a, outer box body. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] In order to solve the technical problems in the background technology, the following CNC machining center smoke treatment equipment is provided: Combination Figure 1-Figure 14As shown, a smoke treatment device for a CNC machining center provided by the present invention comprises a main smoke assembly 1, which comprises a main smoke pipe 11, a fixing frame 12 and a blower 13. The main smoke pipe 11 is arranged across the top surface of multiple groups of machine tools 9. The side of the main smoke pipe 11 is fixed to the top of the multiple groups of machine tools 9 through the fixing frame 12. The blower 13 is installed outside the air supply end of the main smoke pipe 11. The air supply end of the main smoke pipe 11 is installed with a damper 5. The bottom surface of the main smoke pipe 11 is vertically provided with multiple groups of first guide tubes 14. The multiple groups of first guide tubes 14 are all connected in parallel to the main smoke pipe 11. Each group of machine tools 9 corresponds to one group of first guide tubes 14. A movable transfer assembly 3 is mounted on the top surface of the machine tool 9, and the top end of the movable transfer assembly 3 is connected to the first guide tube 14; The exhaust component 2 is installed inside the machine tool 9. The exhaust component 2 is used to extract the processing smoke in the machine tool 9 from multiple directions. The output end of the exhaust component 2 is connected to the bottom end of the movable transfer component 3. The cleaning assembly 6 is installed at the end of the air valve 5; when the air valve 5 is opened, the cleaning assembly 6 extends into the main smoke pipe 11; when the air valve 5 is closed, the cleaning assembly 6 is stored at the outer end of the air valve 5; The unlocking material receiving assembly 4 is slidably mounted on the side of the main smoke pipe 11, and the unlocking material receiving assembly 4 is located at the front side of the moving direction of the cleaning assembly 6; A purification exhaust fan 8 is connected to the air outlet end of the main smoke pipe 11, and the purification exhaust fan 8 is used to filter out particulate matter in the smoke and discharge clean air; When the treatment equipment purifies and exhausts smoke: the air valve 5 is closed, the smoke is introduced into the main smoke pipe 11 through the movable transfer component 3 and the first conduit 14, and the air supply fan 13 transports the smoke to the purification exhaust fan 8; When the processing equipment cleans the main smoke pipe 11: the air valve 5 is opened, the cleaning component 6 and the unlocking and receiving component 4 act synchronously, the cleaning component 6 scrapes off the smoke impurities attached to the inner wall of the main smoke pipe 11 and pushes the smoke particles into the first conduit 14; the unlocking and receiving component 4 opens each group of active transfer components 3 in advance and places them under the first conduit 14, so that the smoke impurities in the first conduit 14 can be discharged into the unlocking and receiving component 4.
[0020] In the above scheme: 1. A main smoke pipe 11 is set up in parallel with multiple groups of machine tools 9. In this way, the smoke of multiple groups of machine tools 9 can be purified by one purification exhaust machine 8. The pipeline layout of the main smoke assembly 1 is simpler and occupies less space. At the same time, there is no need to set a purification machine above each machine tool 9, which effectively reduces the production cost; 2. A blower 13 is arranged at one end of the main smoke pipe 11, and an exhaust assembly 2 is arranged above the machine tool 9. Combined with the negative pressure suction provided by the purification exhaust machine 8, there are air supply structures at three positions, which can effectively ensure the smoke extraction efficiency and meet the use needs; 3. After the main smoke pipe 11 has been used for a period of time, some dirt will accumulate inside it. In order to ensure smooth smoke conduction, an air valve 5 and a cleaning component 6 are added. When the main smoke pipe 11 needs to be cleaned, the air valve 5 is opened, and the cleaning component 6 can enter the main smoke pipe 11 to remove smoke impurities, realize automatic cleaning and dredging, and ensure smooth smoke exhaust; 4. In order to solve the problem that sewage enters the first conduit 14 during the cleaning process of the cleaning component 6, an unlocking material receiving component 4 and a detachable movable transfer component 3 are provided; During daily operation, the movable transfer assembly 3 is connected to the first conduit 14, and the smoke enters the main smoke pipe 11 through the movable transfer assembly 3 and the first conduit 14; When cleaning the main smoke pipe 11, the unlocking material receiving component 4 can unlock the movable transfer component 3 in advance and enter under the first conduit 14. In this way, the impurities cleaned out by the cleaning component 6 can fall into the unlocking material receiving component 4 through the first conduit 14, and will not contaminate the machine tool 9. The cleaning and collection process is simple. When the unlocking material receiving component 4 leaves, the movable transfer component 3 can automatically reset and dock.
[0021] In order to enable the movable transit component 3 and the unlocking and connecting component 4 to achieve the above-mentioned functions of automatic unlocking, connecting, and resetting docking, in the present embodiment, the movable transit component 3 comprises a corrugated sleeve 32, a curved pipe 31, a spring rod 33, a matching inclined plate 35, and a connecting rod 34. The top end of the curved pipe 31 is fixedly connected to the corrugated sleeve 32, and the top of the corrugated sleeve 32 is movably sleeved on the outside of the bottom end of the first conduit 14. Connecting rods 34 are provided on both side walls of the top end of the corrugated sleeve 32, and matching inclined plates 35 are provided on the outer ends of the connecting rods 34. The matching inclined plates 35 are longitudinally distributed with the inclined surfaces facing upwards, and a spring rod 33 is installed at the bottom of each group of matching inclined plates 35. When the corrugated sleeve 32 is retracted downward, the corrugated sleeve 32 is separated from the first conduit 14 to leave an insertion gap, and the spring rod 33 contracts.
[0022] The unlocking material receiving assembly 4 includes a rack 41 and a travel seat 42. The rack 41 is fixedly arranged in the middle of the top surface of the main smoke pipe 11, and the travel seat 42 is meshed and installed on the top of the rack 41. The bottom of the travel seat 42 is symmetrically provided with a guide wheel frame 421, and the guide wheel frame 421 is symmetrically and rollingly arranged on both sides of the rack 41. The side of the travel seat 42 is vertically provided with a first driving rod 43, and the output end of the first driving rod 43 is provided with a hanging arm 44 extending vertically downward. The inner wall of the bottom end of the hanging arm 44 is provided with a material receiving box 45, and the inner end of the material receiving box 45 is symmetrically provided with a resistance rod 46, and the end of the resistance rod 46 is an arc surface; when the material receiving box 45 moves inward, the resistance rod 46 presses down to fit the inclined plate 35.
[0023] In the above scheme: When not cleaning, the first driving rod 43 is extended, so that the material receiving box 45 and the abutting rod 46 are placed on one side of the corrugated sleeve 32; When pre-unlocked, the travel seat 42 travels along the rack 41, and the guide wheel frame 421 supports and positions the travel seat 42 from both sides. When the abutment rod 46 is aligned with the matching inclined plate 35, the first driving rod 43 contracts, thereby driving the receiving box 45 to move inward, and the arc surface of the end of the abutment rod 46 abuts against the matching inclined plate 35 to move downward and compress the spring rod 33. When the matching inclined plate 35 moves downward, it drives the corrugated sleeve 32 to contract downward through the connecting rod 34, and the corrugated sleeve 32 is separated from the first guide tube 14; After the corrugated sleeve 32 is detached, the material receiving box 45 moves to the top of the corrugated sleeve 32 and moves to the bottom of the first conduit 14, so as to prepare for receiving the material.
[0024] In this embodiment, the exhaust assembly 2 includes an air supply box 21, which is installed on the top surface of the machine tool 9. The outlet end of the air supply box 21 is connected to the movable transit assembly 3, and the bottom inlet end of the air supply box 21 is connected to the second duct 22. The third duct 23 is coaxially installed inside the second duct 22. The third duct 23 is connected to the smoking pipe 25 through the air guide hose 24. The smoking pipe 25 is fixed to the side of the tool seat 91 of the machine tool 9 through the suspension rod 26.
[0025] In the above scheme: the smoking pipe 25 is designed to be close to the tool seat 91, so that the smoking pipe 25 can directly attract the smoke at the cutting position by negative pressure. At the same time, a gap is left between the second duct 22 and the third duct 23, and the second duct 22 is located at the inner top of the machine tool 9. In this way, the second duct 22 can attract the smoke dispersed inside the machine tool 9 by negative pressure, realizing multi-directional negative pressure exhaust, and the exhaust is more comprehensive and thorough; when the air supply box 21 is working, it can generate negative pressure, so that the smoke can be discharged to the curved pipe 31.
[0026] In this embodiment, the air valve 5 includes a sleeve 51, a rectangular frame 52, a sealing plate 53 and a second driving rod 54. The sleeve 51 is sleeved on the air supply end of the main smoke pipe 11. The outer wall of the air supply end of the sleeve 51 is provided with an air supply hole 111. The outer end of the sleeve 51 is provided with a rectangular frame 52. The sealing plate 53 is symmetrically embedded in the inside of the rectangular frame 52. The top of the rectangular frame 52 is installed with a second driving rod 54 for driving the sealing plate 53 to move. The top of the sleeve 51 is installed with a blower 13.
[0027] In the above scheme: the air supply fan 13 is designed to be placed above the main smoke pipe 11, and the end of the main smoke pipe 11 is provided with a rectangular frame 52 and a blocking plate 53, so that when smoke is supplied, the blocking plate 53 is retracted into the rectangular frame 52, thereby blocking the main smoke pipe 11, and the air supply fan 13 can exhaust air, and the airflow enters the main smoke pipe 11 through the side air supply hole 111, thereby realizing end air supply; when cleaning is needed, the second driving rod 54 drives the blocking plate 53 to move outward, so that the cleaning component 6 can enter the main smoke pipe 11.
[0028] In this embodiment, the cleaning component 6 includes a temporary storage bin 61, a moving cart 62, a front scraper ring 63 and a rear scraper ring 64. The moving cart 62 is a rectangular parallelepiped, and multiple sets of walking wheels 621 are installed on the side of the moving cart 62. The front scraper ring 63 is installed at one end of the moving cart 62 and the rear scraper ring 64 is installed at the other end. The temporary storage bin 61 is installed on the outer side of the rectangular frame 52.
[0029] In the above scheme: when cleaning, each walking wheel 621 rotates, and the mobile car 62 can enter the main smoke pipe 11, and the front scraper ring 63 and the rear scraper ring 64 can scrape off the attachments in the main smoke pipe 11 in two passes to ensure the cleaning effect.
[0030] In this embodiment, the cleaning component 6 also includes a first winding wheel 68, a central axis tube 65, a liquid delivery pipe 67, a liquid spray plate 66, and a liquid storage tank 69. The central axis tube 65 is rotatably installed in the middle part of the movable trolley 62. The output end of the central axis tube 65 is connected to the liquid spray plate 66. The liquid spray plate 66 is placed on the front side of the front scraper ring 63. The central axis tube 65 is connected to the liquid delivery pipe 67 through a rotating joint. The liquid delivery pipe 67 is wound around the first winding wheel 68. A first winding motor is installed at the end of the first winding wheel 68. The inlet end of the liquid delivery pipe 67 is connected to the liquid storage tank 69 through a first liquid pump 691.
[0031] In the above scheme: the liquid storage tank 69 stores a cleaning agent for cleaning smoke, which is discharged to the central axis tube 65 through the first liquid pump 691 and the liquid delivery pipe 67, and then dispersedly discharged through the liquid spray plate 66. In this way, the oil can be softened in advance to facilitate the cleaning of the front scraper ring 63. The central axis tube 65 can rotate, thereby driving the liquid spray plate 66 to rotate; the winding and releasing of the first winding wheel 68 can adapt to the forward and backward movement of the mobile trolley 62.
[0032] In this embodiment, the bottom of the material receiving box 45 is connected to the lead-out assembly 7, which includes a fourth conduit 71, a liquid guiding hose 72, a tube bracket 73 and a second winding wheel 74. The bottom end of the material receiving box 45 is connected to the fourth conduit 71, and the bottom end of the fourth conduit 71 is connected to the liquid guiding hose 72. Multiple groups of tube brackets 73 are installed on the top surface of each group of machine tools 9. The top of the tube bracket 73 is U-shaped. The liquid guiding hose 72 is wound around the outer wall of the second winding wheel 74. A second winding motor is installed at the end of the second winding wheel 74. The outlet end of the liquid guiding hose 72 is connected to the recovery box 76 through the second liquid pump 75. The first winding wheel 68, the second winding wheel 74, the recovery box 76, and the liquid storage box 69 are all installed in the outer box body 9a.
[0033] In the above scheme: in order to guide the waste liquid in the receiving box 45, the fourth conduit 71 drives the liquid guiding hose 72 to move outward, and the liquid guiding hose 72 moves along the tube body bracket 73. The tube body bracket 73 can lift and restrain the liquid guiding hose 72, and the second winding wheel 74 releases the liquid guiding hose 72. In this way, the waste liquid in the receiving box 45 can be discharged to the recovery box 76 through the fourth conduit 71 and the liquid guiding hose 72.
[0034] In order to enable the purification exhaust machine 8 to effectively separate the oil mist, the following solution is given: In the present embodiment, the purification exhaust machine 8 comprises a main box body 81, an air supply chamber 811 is provided inside the main box body 81, a flushing liquid tank 812 and an oil tank 813 arranged in parallel are provided at the bottom of the air supply chamber 811, a primary filter plate 83, a flow blocking component 84, an ionizer 85, a main fan 86 and an activated carbon filter plate 87 are sequentially installed inside the air supply chamber 811 along the conveying direction, a flushing plate 82 is installed on the outer top of the primary filter plate 83, a horizontal air guide plate 814 is provided at the bottom end of the primary filter plate 83, and a drain port 8141 is provided at a position relative to the horizontal air guide plate 814 and the primary filter plate 83; the primary filter plate 83, the flow blocking component 84 and the ionizer 85 are all placed above the oil tank 813, and the flushing liquid tank 812 is located at the front end of the oil tank 813; the working modes of the purification exhaust machine 8 include mode one and mode two; In the first mode, the flow-blocking component 84 and the primary filter plate 83 are arranged at intervals, and the smoke first passes through the primary filter plate 83, and then enters the ionizer 85 through the bottom of the flow-blocking component 84; the oil attached to the primary filter plate 83, the flow-blocking component 84 and the ionizer 85 drips into the oil tank 813; In mode 2, the flow-blocking component 84 is in contact with the primary filter plate 83 , and the flushing plate 82 discharges flushing water onto the primary filter plate 83 and the flow-blocking component 84 , and the flushing water is guided to the flushing liquid tank 812 by the flow-blocking component 84 .
[0035] In the above scheme: Large particles in the derived smoke can be filtered by the primary filter plate 83, and then the airflow is blocked by the baffle 84, and the liquid adheres to the baffle 84. Then the smoke passes through the bottom of the baffle 84 and enters the ionizer 85. The ionizer 85 can generate an electric field to absorb the oil, and finally, the activated carbon filter plate 87 performs the final filtration; The oil attached to the primary filter plate 83, the flow blocking component 84 and the ionizer 85 falls into the oil tank 813 at the bottom, where the oil is gathered and can be used again after sedimentation and filtration. The baffle component 84 can be moved at a fixed time, and the baffle component 84 is attached to the inner side of the primary filter plate 83. Then the flushing plate 82 discharges the oil cleaning liquid onto the primary filter plate 83. In this way, the primary filter plate 83 and the baffle component 84 can be flushed simultaneously to remove the attached impurities on the primary filter plate 83 and the baffle component 84, thereby ensuring the filtering and baffle effect without disassembly and cleaning. At the same time, the baffle component 84 can also block the flushing liquid from the inside to prevent the flushing liquid from splashing inward. The baffle component 84 can also guide the flushing liquid so that the flushing liquid is discharged into the flushing liquid tank 812 instead of entering the oil tank 813 below, thereby preventing the flushing liquid from contaminating the oil tank 813.
[0036] In this embodiment, the flow blocking component 84 includes an upper plate body 841, the top end of the upper plate body 841 is slidably embedded in the top moving groove 815 at the top of the air supply chamber 811, and a third driving rod 843 for driving the upper plate body 841 to translate is installed inside the top moving groove 815, and the bottom end of the upper plate body 841 is symmetrically provided with side plates 8411, and a rotating column 8421 is rotatably connected between the two groups of side plates 8411, and the side wall of the rotating column 8421 is connected to the lower plate body 842, and driven gears 8422 are provided at both ends of the rotating column 8421, and the driven gear 8422 is located on the outside of the side plate 8411 and embedded in the side moving groove 816 of the side wall of the air supply chamber 811, and a tooth plate 8161 meshing with the driven gear 8422 is provided at the top of the inner part of the side moving groove 816; In the first mode, the lower plate 842 is horizontally oriented toward the ionizer 85; In mode 2, the lower plate 842 is tilted and placed at the bottom of the drain port 8141 , and the lower plate 842 guides the flushing water to the flushing liquid tank 812 .
[0037] In the above scheme: the baffle component 84 is designed to be two components, and the lower plate 842 can automatically rotate when the upper plate 841 translates to meet the working requirements of mode 1 and mode 2; In mode 1, the lower plate 842 is horizontally oriented toward the ionizer 85, so that the oil attached to the windward surface of the upper plate 841 can drip into the oil tank 813 under the action of its own weight, and the lower plate 842 will not interfere. At the same time, when the smoke enters the ionizer 85 upward, the lower plate 842 can play a certain blocking and dispersing effect, thereby playing a spoiler effect; In mode two, the third driving rod 843 drives the upper plate 841 to move. During the movement, the driven gear 8422 moves along the side moving groove 816, and the tooth plate drives the driven gear 8422 to rotate, so that the lower plate 842 rotates toward the primary filter plate 83. When the upper plate 841 is in contact with the primary filter plate 83, the lower plate 842 is tilted and placed below the drain port 8141, and the flushing water is discharged into the flushing liquid tank 812 through the drain port 8141 and the lower plate 842.
[0038] The liquid level in the oil tank 813 will not be too high. After receiving a certain amount of oil, it will be discharged for recycling. When the lower plate 842 rotates clockwise, it passes over the oil tank 813 but does not come into contact with the oil. The oil is located below the movement trajectory. The flushing liquid in the flushing tank 812 will also be discharged regularly.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0040] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A smoke treatment device for a CNC machining center, characterized in that: include: A main smoke guide assembly includes a main smoke guide pipe, a fixing frame and a blower, wherein the main smoke guide pipe is arranged across the top surface of the plurality of machine tools, the side of the main smoke guide pipe is fixed to the top of the plurality of machine tools through the fixing frame, the blower is installed outside the air supply end of the main smoke guide pipe, the air supply end of the main smoke guide pipe is installed with a damper, and the bottom surface of the main smoke guide pipe is vertically provided with a plurality of first guide tubes, the plurality of first guide tubes are connected in parallel to the main smoke guide pipe, and each machine tool corresponds to a first guide tube; A movable transfer assembly is installed on the top surface of the machine tool, and the top end of the movable transfer assembly is connected to the first guide tube; An exhaust component is installed inside the machine tool. The exhaust component is used to extract the processing smoke in the machine tool from multiple directions. The output end of the exhaust component is connected to the bottom end of the movable transfer component. A cleaning assembly is installed at the end of the air valve; when the air valve is opened, the cleaning assembly extends into the main smoke pipe; when the air valve is closed, the cleaning assembly is stored at the outer end of the air valve; An unlocking and receiving assembly is slidably mounted on the side of the main smoke pipe, and the unlocking and receiving assembly is located at the front side of the moving direction of the cleaning assembly; A purification exhaust fan is connected to the air outlet end of the main smoke pipe, and is used to filter out particulate matter in the smoke and discharge clean air; When the treatment equipment purifies and exhausts smoke: the air valve is closed, the smoke is introduced into the main smoke pipe through the movable transfer component and the first duct, and the air supply fan transports the smoke to the purification exhaust fan; When the processing equipment cleans the main smoke pipe: the air valve is opened, the cleaning component and the unlocking and receiving component act synchronously, the cleaning component scrapes off the smoke impurities attached to the inner wall of the main smoke pipe and pushes the smoke particles into the first duct; the unlocking and receiving component opens each group of active transfer components in advance and places it under the first duct, so that the smoke impurities in the first duct can be discharged into the unlocking and receiving component.
2. A smoke treatment device for a CNC machining center according to claim 1, characterized in that: The movable transit assembly comprises a corrugated sleeve, a bent pipe, a spring rod, a matching inclined plate and a connecting rod. The top end of the bent pipe is fixedly connected to the corrugated sleeve, and the top of the corrugated sleeve is movably sleeved on the outside of the bottom end of the first conduit. Connecting rods are provided on both side walls of the top end of the corrugated sleeve, and matching inclined plates are provided at the outer ends of the connecting rods. The matching inclined plates are longitudinally distributed with the inclined surfaces facing upwards, and a spring rod is installed at the bottom of each group of matching inclined plates. When the corrugated sleeve is retracted downward, the corrugated sleeve is separated from the first conduit to leave an insertion gap, and the spring rod contracts.
3. The smoke treatment equipment for a CNC machining center according to claim 2, characterized in that: The unlocking and receiving material assembly includes a rack and a traveling seat. The rack is fixedly arranged in the middle of the top surface of the main smoke pipe, and the traveling seat is meshed and installed on the top of the rack. The bottom of the traveling seat is symmetrically provided with a guide wheel frame, and the guide wheel frame is symmetrically and rollingly arranged on both sides of the rack. The side of the traveling seat is vertically provided with a first driving rod, and the output end of the first driving rod is provided with a hanging arm extending vertically downward. The inner wall of the bottom end of the hanging arm is provided with a material receiving box, and the inner end of the material receiving box is symmetrically provided with a resistance rod, and the end of the resistance rod is an arc surface; when the material receiving box moves inward, the resistance rod is pressed down to cooperate with the inclined plate.
4. The smoke treatment equipment for a CNC machining center according to claim 1, characterized in that: The exhaust assembly includes an air supply box, which is installed on the top surface of the machine tool. The outlet end of the air supply box is connected to the movable transit assembly, and the bottom inlet end of the air supply box is connected to the second duct. A third duct is coaxially installed inside the second duct. The third duct is connected to the smoking pipe through an air guide hose, and the smoking pipe is fixed to the side of the tool seat of the machine tool through a suspension rod.
5. The smoke treatment equipment for a CNC machining center according to claim 4, characterized in that: The air valve includes a sleeve, a rectangular frame, a sealing plate and a second driving rod. The sleeve is sleeved on the air supply end of the main smoke pipe. The outer wall of the air supply end of the sleeve is provided with air supply holes. The outer end of the sleeve is provided with a rectangular frame. The sealing plates are symmetrically embedded in the interior of the rectangular frame. The second driving rod for driving the sealing plate to move is installed on the top of the rectangular frame. The air supply fan is installed on the top of the sleeve.
6. The smoke treatment equipment for a CNC machining center according to claim 5, characterized in that: The cleaning assembly includes a temporary storage bin, a mobile trolley, a front scraper ring and a rear scraper ring. The mobile trolley is a rectangular parallelepiped, and multiple sets of walking wheels are installed on the side of the mobile trolley. The front scraper ring is installed at one end of the mobile trolley and the rear scraper ring is installed at the other end. The temporary storage bin is installed on the outer side of the rectangular frame.
7. The smoke treatment equipment for a CNC machining center according to claim 6, characterized in that: The cleaning assembly also includes a first winding wheel, a central axis tube, a liquid delivery pipe, a liquid spray plate, and a liquid storage tank. The central axis tube is rotatably installed in the middle of the mobile vehicle. The output end of the central axis tube is connected to the liquid spray plate, and the liquid spray plate is placed on the front side of the front scraper ring. The central axis tube is connected to the liquid delivery pipe through a rotating joint. The liquid delivery pipe is wound on the first winding wheel. A first winding motor is installed at the end of the first winding wheel. The inlet end of the liquid delivery pipe is connected to the liquid storage tank through a first liquid pump.
8. The smoke treatment equipment for a CNC machining center according to claim 3, characterized in that: The bottom of the material receiving box is connected to the lead-out assembly, which includes a fourth conduit, a liquid guiding hose, a tube body bracket and a second winding wheel. The bottom end of the material receiving box is connected to the fourth conduit, and the bottom end of the fourth conduit is connected to the liquid guiding hose. Multiple groups of tube body brackets are installed on the top surface of each group of machine tools. The top of the tube body bracket is U-shaped. The liquid guiding hose is wrapped around the outer wall of the second winding wheel. A second winding motor is installed at the end of the second winding wheel. The outlet end of the liquid guiding hose is connected to the recovery box through a second liquid suction pump.
9. The smoke treatment equipment for a CNC machining center according to claim 1, characterized in that: The purification exhaust machine comprises a main box body, an air supply chamber is provided inside the main box body, a flushing liquid tank and an oil tank arranged in parallel are provided at the bottom of the air supply chamber, a primary filter plate, a flow blocking component, an ionizer, a main fan and an activated carbon filter plate are sequentially installed inside the air supply chamber along the conveying direction, a flushing plate is installed on the outer top of the primary filter plate, a horizontal air guide plate is provided at the bottom end of the primary filter plate, and a drain port is provided at a position relative to the horizontal air guide plate and the primary filter plate; the primary filter plate, the flow blocking component and the ionizer are all placed above the oil tank, and the flushing liquid tank is located at the front end of the oil tank; the working modes of the purification exhaust machine include mode one and mode two; In the first mode, the baffle component and the primary filter plate are arranged at intervals, and the smoke first passes through the primary filter plate, and then enters the ionizer through the bottom of the baffle component; the oil attached to the primary filter plate, the baffle component and the ionizer drips into the oil tank; In mode 2, the flow-blocking component is fitted with the primary filter plate, the flushing plate discharges flushing water onto the primary filter plate and the flow-blocking component, and the flushing water is guided to the flushing liquid tank by the flow-blocking component.
10. The smoke treatment equipment for a CNC machining center according to claim 9, characterized in that: The baffle component comprises an upper plate body, the top end of the upper plate body is slidably embedded in the top moving groove at the top of the air supply chamber, a third driving rod for driving the upper plate body to translate is installed inside the top moving groove, the bottom end of the upper plate body is symmetrically provided with side plates, a rotating column is rotatably connected between the two sets of side plates, the side wall of the rotating column is connected to the lower plate body, driven gears are arranged at both ends of the rotating column, the driven gears are located on the outside of the side plates and embedded in the side moving groove of the side wall of the air supply chamber, and a toothed plate meshing with the driven gear is arranged at the top of the inner part of the side moving groove; In mode, the lower plate is horizontally facing the ionizer; In mode 2, the lower plate is tilted and placed at the bottom of the drain port, and the lower plate guides the flushing water to the flushing liquid tank.
Citation Information
Patent Citations
CNC engraving and milling machine convenient to clean
CN211219183U
Numerical control machine tool dust collection device for five-axis machining
CN214135128U
Novel flue cleaning device
CN218532174U
Robot joint aluminum casting machining device
CN221313482U
CNC machining center oil mist collecting and purifying device
CN221693125U