An automated integrated equipment and method for preparing and packaging magnesium-based potting clay.

Abstract

This invention relates to an automated integrated equipment for the preparation and packaging of magnesium clay, comprising a mixing and stirring mechanism. The mixing and stirring mechanism includes a stirrer support, a reducer support plate, a mixing tank, a mixing inlet, a mixing outlet, a stirring motor, a reducer, a main gear, a mixing shaft sleeve, a mixing mandrel, and a mixing gear. This invention effectively improves mixing efficiency, prevents direct input of materials, and allows for the crushing of lumpy materials before input, reducing uneven mixing caused by materials that cannot be crushed during the mixing process. By setting a secondary shaping mechanism, the cut magnesium clay is re-shaped, allowing for better control of the product's shape and size, ensuring product precision and stability, thereby improving the final product quality. Precise control of the shaping process reduces material waste and increases material utilization.

Description

Technical Field

[0001] This invention relates to the field of clay preparation technology, and in particular to an automated integrated equipment and method for the preparation and packaging of magnesium clay. Background Technology

[0002] Magnesia-based gunning compound primarily consists of sintered magnesia, which provides the main refractoriness and strength; magnesium allon, which increases the material's resistance to erosion; fine zircon-mullite and silicon carbide powders, which improve the material's wear resistance and high-temperature resistance; fine sillimanite and sepiolite powders, which enhance the material's refractoriness and thermal shock resistance; fine elemental silica, spherical clay powder, and microcrystalline graphite powder, which provide additional refractoriness and structural stability; polypropylene fibers, which increase the material's toughness and crack resistance; and trimethylglycine and a composite binder, which help the material remain stable at high temperatures. The preparation method includes the following steps: mixing the above raw materials according to the formula ratio; wet milling for 15-30 minutes to ensure uniform mixing; extruding the mixture into the desired shape using a slurry extruder; and sintering at a specific temperature to enhance the material's refractoriness and strength.

[0003] Magnesia-based taphole clay, with its excellent thermoplasticity and suitable coking time, ensures good creep properties in the high-temperature slag-iron taphole, facilitating taphole clay formation. When the taphole is opened at the designated time, the taphole clay is fully coked, preventing mud spraying. Magnesia-based taphole clay forms high-melting-point minerals with MgO, FeO, and SiO2 in nickel-iron slag, exhibiting strong resistance to erosion and scouring, and can bond tightly with magnesia or carbon bricks in the slag-iron taphole area. The dense raw materials have high refractoriness and low porosity, reducing the amount of binder required and promoting a dense structure with enhanced resistance to slag-iron penetration. Furthermore, the coking rate of the binder is controllable; the coking time, hardness, and bonding strength of the taphole clay can be determined based on the slag-iron taphole temperature, taphole clay size, and taphole machine power. Magnesia-based taphole clay is currently an ideal plugging refractory material for medium to large-sized submerged arc furnaces.

[0004] For example, application number 202210996861.4 discloses a production process and system for environmentally friendly magnesium taphole clay for submerged arc furnaces. The following scheme is proposed: it includes a fixed cylinder and an extrusion pipe located below the fixed cylinder. A cap is bolted to the top of the fixed cylinder, and a feed inlet is provided inside the cap. A stirring cylinder is slidably connected to the inner wall of the bottom of the fixed cylinder. A stirring assembly for stirring the raw materials inside the stirring assembly is provided inside the fixed cylinder. A crushing assembly for crushing the raw materials inside the stirring assembly is also provided inside the fixed cylinder. This invention drives a rotating shaft to rotate by starting a drive motor. The rotating shaft can simultaneously drive the stirring cylinder and the stirring rod to rotate. The cooperation between the stirring cylinder and the stirring rod fully stirs the raw materials. Furthermore, when the stirring cylinder rotates, it not only supplies raw materials to the crushing rollers but also drives the crushing rollers to crush the raw materials. In addition, the rotation of the stirring cylinder, in conjunction with a torsion spring, drives the turntable to rotate intermittently, thereby automatically cutting the taphole clay.

[0005] However, current methods for preparing magnesia clay often suffer from low mixing efficiency, direct addition of materials for mixing, and failure to break up lumps before addition. This can lead to uneven mixing in certain areas, resulting in materials entering the extrusion mechanism agglomerating and causing large pieces to be unable to enter the extrusion chamber. This necessitates manual assistance, frequently impacting extrusion efficiency. Furthermore, the cut magnesia clay lacks further shaping and processing, resulting in a rough product appearance, low quality, and high labor costs due to the reliance on manual packaging. Summary of the Invention

[0006] The technical problem to be solved by this invention is to improve mixing efficiency, prevent the direct input of materials to be stirred, crush lumpy materials before input, reduce uneven mixing caused by the inability to crush materials during the stirring process, prevent the material entering the extrusion mechanism from agglomerating, reduce the problem of large pieces of material entering the extrusion mechanism but not being able to enter the extrusion cavity, improve extrusion efficiency, re-form the cut magnesium clay, improve the appearance and quality of the product, realize automated packaging, and reduce labor costs.

[0007] To solve the above-mentioned technical problems, the present invention provides an automated integrated equipment for the preparation and packaging of magnesium-based gun clay, including a mixing and stirring mechanism. The mixing and stirring mechanism includes a stirrer support, a reducer support plate, a mixing tank, a stirring inlet, a stirring outlet, a stirring motor, a reducer, a main gear, a stirring shaft sleeve, a stirring mandrel, and a stirring gear. The reducer support plate is fixedly mounted on the stirrer support, and the mixing tank is fixedly mounted on the stirrer support. A stirring inlet is provided on the top of the mixing tank and a stirring outlet is provided on the side near the bottom. The stirring motor and the reducer are fixedly mounted on the reducer support plate and are connected for transmission via pulleys. The main gear is fixedly mounted on the output shaft end of the reducer. The stirring shaft sleeve is fixedly mounted on the bottom of the mixing tank. The stirring mandrel is movably mounted inside the stirring shaft sleeve via a bearing. The stirring gear is fixedly mounted on the shaft end of the stirring mandrel and meshes with the main gear for transmission.

[0008] A crusher feeder for crushed raw materials is fixedly installed on the mixing inlet;

[0009] A spiral decomposer for decomposing the mixture is fixedly installed on the mixing outlet.

[0010] Preferably, the mixing and stirring mechanism further includes a spiral material-turning agitator and a bottom material-turning scraper; the spiral material-turning agitator is fixedly mounted on the stirring core shaft, the bottom material-turning scraper is fixedly mounted on the stirring core shaft, and the bottom of the spiral material-turning agitator is close to the bottom of the inside of the mixing tank.

[0011] Preferably, the crushing feeder includes a crushing motor, an auxiliary gear seat, an auxiliary gear, a pulley, a bearing seat, a first crushing mandrel, a second crushing mandrel, a main crushing gear, crushing cutters, rotating blades, and a connecting gear. The crushing motor is fixedly mounted on the top of the mixing tank. The auxiliary gear seat is fixedly mounted on the side wall of the mixing feed inlet. The auxiliary gear is movably sleeved on the shaft end of the auxiliary gear seat via a bearing. The pulley is fixedly mounted on the auxiliary gear and connected to the crushing motor via a belt. Two sets of bearing seats are provided, each set having two bearing seats, fixedly mounted facing each other on the side wall of the feed inlet. The first and second crushing mandrels are movably mounted in two sets of bearing seats via bearings, and are axially parallel. The main crushing gear is fixedly mounted on the shaft end of the first crushing mandrel and meshes with the auxiliary gear for transmission. Two sets of connecting gears are provided and fixedly mounted on the shaft ends of the first and second crushing mandrels respectively, and mesh with each other for transmission. The crushing cutter is movably sleeved on the first and second crushing mandrels. Multiple sets of rotating blades are provided and fixedly mounted on each set of crushing cutters, and the blade edges and notches of the rotating blades on the first and second crushing mandrels correspond to each other.

[0012] Preferably, the spiral decomposer includes a decomposition motor bracket, a decomposition motor, a decomposition mandrel, and decomposition blades; the decomposition motor bracket is fixedly disposed on the side wall of the mixing outlet, the decomposition motor is fixedly disposed on the decomposition motor bracket, the decomposition mandrel is movably disposed on the side wall of the mixing outlet, and its shaft end is fixedly connected to the shaft end of the motor bracket; multiple sets of decomposition blades are provided and fixedly disposed on the decomposition mandrel.

[0013] Preferably, the automated integrated equipment for preparing and packaging magnesia-based clay further includes an extrusion mechanism. The extrusion mechanism includes an extrusion welding base, a support base, an extrusion cavity, a feed hopper, an extrusion nozzle, a spiral extrusion mandrel, an extrusion motor, a sprocket, a secondary slipway, and a discharge chute. The extrusion welding base is fixedly mounted on one side of the mixing mechanism. Two sets of support bases are fixedly mounted on the extrusion welding base. The extrusion cavity is fixedly mounted on the support base. The feed hopper is fixedly mounted on the extrusion cavity. The extrusion nozzle is fixedly mounted on the extrusion cavity. At one end, the spiral extrusion mandrel is movably disposed within the extrusion cavity, the extrusion motor is fixedly disposed on the extrusion welding base, the sprocket is fixedly disposed on the shaft end of the spiral extrusion mandrel and the extrusion motor, and is connected for transmission via a chain, the secondary slip trough is fixedly disposed on the extrusion welding base, the material drop trough is fixedly disposed on the extrusion welding base below the extrusion nozzle, the secondary slip trough includes a top plate, an inclined plate, a buffer plate, and side plates, the top plate, inclined plate, and buffer plate are arranged sequentially from top to bottom, and side plates are fixedly disposed on both sides;

[0014] Preferably, the automated integrated equipment for preparing and packaging magnesium gun clay further includes a segmentation mechanism. The segmentation mechanism includes a segmentation base, a support arm, a sliding hinge arm, a sliding groove, a main saw arm, a toothed steel wire, an active pull arm, and a lifting cylinder. The segmentation base is fixedly mounted on the extrusion welding base. Two sets of support arms are fixedly mounted on the segmentation base. Two sets of sliding hinge arms are movably hinged to the support arms. A sliding groove is provided on the sliding hinge arm. The main saw arm is movably mounted in the sliding groove. The active pull arm is fixedly mounted on the side of the main saw arm near the sliding hinge arm. The toothed steel wire is fixedly mounted at both ends of the main saw arm and the active pull arm. One end of the lifting cylinder is fixedly mounted on the segmentation base, and the other end is movably hinged to the sliding hinge arm.

[0015] Preferably, the dividing mechanism further includes a dividing motor, a primary pulley, a reduction pulley, a drive pulley, a drive shaft, a cam block, a connecting short shaft, and a pull rod; the dividing motor is fixedly mounted on the side of the dividing base, the primary pulley is fixedly mounted on the shaft end of the dividing motor, the reduction pulley is movably mounted on the side of the dividing base via the short shaft, the drive pulley is movably mounted on the support arm via the drive shaft, the primary pulley and the reduction pulley are connected by a belt, the reduction pulley and the drive pulley are connected by a belt, the cam block is fixedly mounted on the drive shaft, the connecting short shaft is fixedly mounted on the other side of the cam block and eccentric to the drive shaft, one end of the pull rod is hinged to the connecting short shaft, and the other end is hinged to the drive arm;

[0016] Preferably, the automated integrated equipment for preparing and packaging magnesium clay further includes a secondary shaping mechanism. This secondary shaping mechanism includes a shaping base, a shaping top plate, a rotating motor, a pinion, a large gear, a shaping groove, left and right shaping cylinders, a shaping molding plate, a top shaping cylinder, a top shaping groove, and a pushing cylinder. The shaping base is fixedly disposed on the side of the dividing base away from the stirrer support. The shaping top plate is fixedly disposed on the upper side of the shaping base. The rotating motor is fixedly disposed on the side of the shaping base. The pinion is fixedly sleeved on the shaft end of the rotating motor. The disc is movably mounted on the shaping base via bearings and meshes with the pinion gear for transmission. The shaping groove is fixedly mounted on the large gear disc. Two sets of left and right shaping cylinders are arranged facing each other on the upper side wall of the shaping base. The shaping molding plate is fixedly mounted on the shaft end of the left and right shaping cylinders. The top shaping cylinder is fixedly mounted on the shaping top plate. The top shaping groove is fixedly mounted on the shaft end of the top shaping cylinder. The pushing cylinder is fixedly mounted on the dividing base, and another set of shaping molding plates is fixedly mounted on its shaft end, concentric with the shaft end of the material discharge groove.

[0017] Preferably, the automated integrated equipment for preparing and packaging magnesium clay further includes an automatic packaging mechanism. This automatic packaging mechanism includes a belt conveyor, a heat-shrink packaging support, a film roller support, a primary auxiliary roller, a secondary auxiliary roller, a heat-shrink upright plate, a heat-shrink top plate, an auxiliary support plate, a heat-shrink cylinder, a heat-sealing knife, a high-temperature resistant silicone strip, a cutting knife, and a silicone pad. The belt conveyor is fixedly mounted on one side of the shaping base, near the outlet of the shaping groove. Two sets of heat-shrink packaging supports are provided, fixedly mounted on both sides of the belt conveyor. Two sets of film roller supports are provided, fixedly mounted on the heat-shrink packaging supports. Two sets of primary auxiliary rollers are provided, fixedly mounted on the heat-shrink packaging supports. The heat shrinkable uprights are mounted on the heat shrinkable packaging bracket. Two sets of heat shrinkable uprights are fixedly mounted on both sides of the conveyor belt. The heat shrinkable top plate is fixedly mounted on the heat shrinkable uprights. The auxiliary support plate is fixedly mounted on the lower side of the heat shrinkable uprights. Two sets of secondary auxiliary rollers are fixedly mounted on the auxiliary support plate. Two sets of heat shrinkable cylinders are fixedly mounted on the two sets of heat shrinkable uprights, facing each other. One set of heat shrinkable cylinders has a heat sealing knife fixedly mounted on its shaft end, and a silicone pad is fixedly mounted in the middle of the heat sealing knife. The other set of heat shrinkable cylinders has a cutting knife fixedly mounted on its shaft end, and high-temperature resistant silicone strips are fixedly mounted on both sides of the cutting knife.

[0018] A method for using an automated integrated equipment for the preparation and packaging of magnesium-based potting clay includes the following steps:

[0019] S1. The crushing motor drives the auxiliary gear to rotate through the pulley, thereby driving the main crushing gear to rotate. The first crushing mandrel and the second crushing mandrel mesh through the connecting gear. The main crushing gear drives the rotating blades on the first crushing mandrel and the second crushing mandrel to rotate in the opposite direction, thereby crushing the material.

[0020] S2. The stirring motor drives the reducer to rotate via a pulley, thereby driving the stirring core shaft to rotate via the meshing transmission of the main gear and the stirring gear, which in turn drives the spiral material turning agitator and the bottom material turning scraper to rotate. The spiral material turning agitator rotates to turn and stir the material, and the bottom material turning scraper rotates to push and clean the material from the bottom.

[0021] S3. The decomposition motor rotates, driving the decomposition mandrel and decomposition cutter to rotate, thereby realizing the decomposition of the material;

[0022] S4. The well-stirred gunpowder enters the feed hopper and then the extrusion chamber. The extrusion motor drives the spiral extrusion mandrel to rotate through the sprocket, thereby pushing the gunpowder to the extrusion nozzle. The gunpowder extruded through the extrusion nozzle enters the discharge trough through the top plate, inclined plate, and buffer plate.

[0023] S5. The lifting cylinder drives the main saw arm to rotate along the supporting vertical arm through the sliding hinge arm to achieve cutting and descent. The dividing motor drives the drive shaft to rotate through the first-stage pulley, the reduction pulley, and the drive pulley, thereby driving the cam block to rotate, realizing the rotation of the connecting short shaft, which in turn pulls the main saw arm drive arm to reciprocate linearly along the sliding groove through the pull rod, thereby driving the toothed steel wire to reciprocate linearly to perform the cutting action.

[0024] S6. When the cut clay enters the discharge trough, the rotating motor drives the large gear plate to rotate through the small gear, thereby making the shaping trough concentric with the axis of the discharge trough. The pushing cylinder pushes the clay into the shaping trough. The rotating motor drives the large gear plate to rotate through the small gear, thereby making the shaping trough perpendicular to the axis of the discharge trough. The left and right shaping cylinders push the shaping mold plate to both sides of the shaping trough. The top shaping cylinder drives the top shaping trough to descend to the top of the shaping trough for secondary extrusion and shaping of the clay. After shaping, the left and right shaping cylinders and the top shaping cylinder retract. The rotating motor drives the large gear plate to rotate through the small gear, thereby making the shaping trough concentric with the axis of the discharge trough. The pushing cylinder pushes the clay out of the shaping trough.

[0025] S7. The clay enters the belt conveyor through the shaping groove. Two sets of packaging films are movably mounted on two sets of film roller supports and converge at the heat sealing knife after passing through the primary auxiliary roller and the secondary auxiliary roller. After the clay passes the heat sealing knife, the two sets of heat shrink cylinders drive the heat sealing knife and the cutting knife to move in a straight line towards the middle. The heat sealing knife contacts the high-temperature resistant silicone strip to heat seal the packaging films on both sides. The cutting knife contacts the silicone pad to cut the middle position of the heat seal, thus completing the packaging.

[0026] Compared with the prior art, the beneficial effects of the present invention are:

[0027] 1. By incorporating a spiral agitator and a bottom scraper, the unique spiral blade design enables rapid mixing and uniform distribution of materials. This design not only improves mixing efficiency but also ensures mixing quality. Furthermore, the spiral agitator ensures a more thorough mixing process, promoting material homogenization. The bottom scraper repeatedly scrapes the bottom during mixing, preventing material from sticking and simultaneously pushing the evenly mixed material to the discharge port. The design is simple in structure and highly functional.

[0028] 2. By setting up a crushing feeder, the feed material is crushed before mixing, ensuring uniform material feeding. The feeding speed and uniformity of the material can be controlled according to the set parameters, ensuring that the material is quantitatively and at a constant speed fed into the tank in the crusher. In addition, agglomerated materials are crushed before being fed in, preventing uneven mixing caused by the inability to crush them during the mixing process, thus improving the mixing speed and mixing quality.

[0029] 3. By setting up a spiral decomposer, the evenly mixed material is cut and decomposed, ensuring the looseness of the material entering the extrusion mechanism and preventing large pieces of material from entering the extrusion cavity, thus improving extrusion efficiency. At the same time, the start and stop of the spiral decomposer can control the material entering the extrusion mechanism, playing an automatic control role and improving the automation level of the equipment.

[0030] 4. By setting up a two-stage landslide trough, the minimum deformation of the extruded magnesium gunning clay during the transfer process is increased. The simple structure improves the stability of product operation and product quality.

[0031] 5. By setting up a segmentation mechanism, the automated segmentation of magnesia stemming clay is realized; by setting up a primary pulley, a reduction pulley, and a drive pulley, the required motor specifications are greatly reduced, thus reducing the motor demand and manufacturing cost of the equipment for the same effect; by setting up a cam block, connecting short shaft, and pull rod, a simple mechanism realizes the wire cutting process of magnesia stemming clay, improving the quality control of the cut.

[0032] 6. By setting up a secondary shaping mechanism, the cut magnesium clay can be re-shaped, allowing for better control over the product's shape and size, ensuring precision and stability, and thus improving the final product quality. Precise control of the molding process also reduces material waste and increases material utilization.

[0033] 7. By installing automated packaging mechanisms, labor costs can be significantly reduced. Automated packaging mechanisms reduce reliance on manual labor. Traditional packaging operations typically require a large number of workers for manual operation, while automated packaging mechanisms only require a small number of technicians for monitoring and maintenance. This not only reduces the company's labor costs but also reduces the safety risks associated with manual operation. Attached Figure Description

[0034] The present invention will now be described in further detail with reference to the accompanying drawings:

[0035] Figure 1 This is a right view of the present invention;

[0036] Figure 2 This is the front view of the present invention;

[0037] Figure 3 This is the left view of the present invention;

[0038] Figure 4 This is a three-dimensional structural diagram of the present invention;

[0039] Figure 5 This is a schematic diagram of the reverse three-dimensional structure of the present invention;

[0040] Figure 6 for Figure 1 Schematic diagram of the cross section in the middle AA direction;

[0041] Figure 7 for Figure 6 Enlarged view of a portion of region B in the middle;

[0042] Figure 8 for Figure 4 Enlarged view of a portion of region C in the middle;

[0043] Figure 9 for Figure 4 Enlarged view of a portion of region D;

[0044] Figure 10 for Figure 5 Enlarged view of a portion of region E in the middle;

[0045] Figure 11 for Figure 4 Enlarged view of a portion of region F in the middle;

[0046] Figure 12 for Figure 4 Enlarged view of a portion of region G in the middle;

[0047] In the diagram: 1. Mixing and stirring mechanism; 101. Agitator support; 102. Reducer support plate; 103. Mixing tank; 104. Agitator feed inlet; 105. Agitator discharge outlet; 106. Agitator motor; 107. Reducer; 108. Main gear; 109. Agitator bushing; 110. Agitator spindle; 111. Agitator gear; 112. Spiral turning agitator; 113. Bottom turning scraper; 114. Crushing feeder; 115. Crushing motor; 116. Auxiliary gear seat; 117. Auxiliary gear; 118. Pulley; 119. Bearing seat; 120. First crushing spindle; 21. Second crushing mandrel; 122. Main crushing gear; 123. Crushing cutter; 124. Rotating blade; 125. Connecting gear; 126. Spiral decomposer; 127. Decomposer motor bracket; 128. Decomposer motor; 129. Decomposer mandrel; 130. Decomposer cutter; 2. Extrusion mechanism; 201. Extrusion welded base; 202. Support base; 203. Extrusion chamber; 204. Feed hopper; 205. Extrusion nozzle; 206. Spiral extrusion mandrel; 207. Extrusion motor; 208. Sprocket; 209. Secondary slipway; 210. Top plate; 211. Inclined plate; 212. 1. Buffer plate; 213. Side panel; 214. Material drop chute; 3. Dividing mechanism; 301. Dividing base; 302. Support arm; 303. Sliding hinge arm; 304. Sliding groove; 305. Main saw arm; 306. Toothed steel wire; 307. Active pull arm; 308. Lifting cylinder; 309. Dividing motor; 310. Primary pulley; 311. Reduction pulley; 312. Active pulley; 313. Drive shaft; 314. Cam block; 315. Connecting short shaft; 316. Pull rod; 4. Secondary shaping mechanism; 402. Shaping top plate; 403. Rotating motor; 404. Small tooth 405. Wheel; 406. Large gear plate; 407. Shaping groove; 408. Left and right shaping cylinders; 409. Shaping molding plate; 410. Top shaping cylinder; 411. Top shaping groove; 412. Pushing cylinder; 5. Automatic packaging mechanism; 501. Belt conveyor; 502. Heat shrink packaging bracket; 503. Film roller bracket; 504. Primary auxiliary roller; 505. Secondary auxiliary roller; 506. Heat shrink upright plate; 507. Heat shrink top plate; 508. Auxiliary support plate; 509. Heat shrink cylinder; 510. Heat sealing knife; 511. High temperature resistant silicone strip; 512. Cutting knife; 513. Silicone pad; Detailed Implementation Example

[0048] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0049] Please see Figures 1-12 An automated integrated equipment for the preparation and packaging of magnesia-based clay includes a mixing mechanism 1. The mixing mechanism 1 comprises a stirrer support 101, a reducer support plate 102, a mixing tank 103, a stirring inlet 104, a stirring outlet 105, a stirring motor 106, a reducer 107, a main gear 108, a stirring shaft sleeve 109, a stirring mandrel 110, and a stirring gear 111. The reducer support plate 102 is fixedly mounted on the stirrer support 101, and the mixing tank 103 is fixedly mounted on the stirrer support 101. The stirring... The top of the tank 103 is provided with a stirring inlet 104, and the side near the bottom is provided with a stirring outlet 105. The stirring motor 106 and the reducer 107 are fixedly mounted on the reducer support plate 102 and are connected by pulleys for transmission. The main gear 108 is fixedly mounted on the output shaft end of the reducer 107. The stirring shaft sleeve 109 is fixedly mounted on the bottom of the stirring tank 103. The stirring spindle 110 is movably mounted inside the stirring shaft sleeve 109 through a bearing. The stirring gear 111 is fixedly mounted on the shaft end of the stirring spindle 110 and meshes with the main gear 108 for transmission.

[0050] A crusher feeder 114 for crushed raw materials is fixedly installed on the mixing inlet 104;

[0051] A spiral decomposer 126 for decomposing the mixture is fixedly installed on the mixing outlet 105.

[0052] In some embodiments, see Figure 6 , Figure 7The mixing and stirring mechanism 1 further includes a spiral material-turning agitator 112 and a bottom material-turning scraper 113. The spiral material-turning agitator 112 is fixedly mounted on the stirring spindle 110, and the bottom material-turning scraper 113 is fixedly mounted on the stirring spindle 110. The bottom of the spiral material-turning agitator 112 is close to the bottom of the mixing tank 103. In use, the stirring motor 106 drives the reducer 107 to rotate via a pulley, thereby driving the stirring spindle 110 to rotate through the meshing transmission of the main gear 108 and the stirring gear 111. This, in turn, drives the spiral material-turning agitator 112 and the bottom material-turning scraper 113 to rotate. The spiral material-turning agitator 112 rotates to turn and stir the material, while the bottom material-turning scraper 113 rotates to push and clean the material from the bottom. By setting up the spiral material-turning agitator and the bottom material-turning scraper, and through their unique spiral blade design, rapid mixing and uniform distribution of materials can be achieved. This design not only improves mixing efficiency but also ensures mixing quality. In addition, the mixing process of the spiral mixer is more thorough, which is conducive to the homogenization of materials. The bottom scraper repeatedly scrapes the bottom during the mixing process to prevent materials from sticking to the bottom, while pushing the evenly mixed materials at the bottom to the discharge port. It has a simple structure and strong functionality.

[0053] In some embodiments, see Figure 8The crushing feeder 114 includes a crushing motor 115, an auxiliary gear seat 116, an auxiliary gear 117, a pulley 118, a bearing seat 119, a first crushing mandrel 120, a second crushing mandrel 121, a main crushing gear 122, a crushing cutter 123, a rotating blade 124, and a connecting gear 125. The crushing motor 115 is fixedly mounted on the top of the mixing tank 103, the auxiliary gear seat 116 is fixedly mounted on the side wall of the mixing feed inlet 104, the auxiliary gear 117 is movably sleeved on the shaft end of the auxiliary gear seat 116 via a bearing, and the pulley 118 is fixedly mounted on... The auxiliary gear 117 is connected to the crushing motor 115 via a belt for transmission. Two sets of bearing seats 119 are provided, each set containing two gears, fixedly mounted facing each other on the side wall of the feed inlet 104. The first crushing spindle 120 and the second crushing spindle 121 are respectively movably mounted within the two sets of bearing seats 119 via bearings, axially parallel. The main crushing gear 122 is fixedly mounted on the shaft end of the first crushing spindle 120 and meshes with the auxiliary gear 117 for transmission. Two sets of connecting gears 125 are provided, respectively fixedly mounted on the first crushing spindle 120 and the second crushing spindle 121. The two crushing mandrels 121 are meshed at their ends. The crushing cutter 123 is movably sleeved on the first crushing mandrel 120 and the second crushing mandrel 121. Multiple sets of rotating blades 124 are provided and fixedly installed on each set of crushing cutters 123, with the blade edges and notches of the rotating blades 124 on the first crushing mandrel 120 and the second crushing mandrel 121 corresponding to each other. In use, the crushing motor 115 drives the auxiliary gear 117 to rotate through the pulley 118, thereby driving the main crushing gear 122 to rotate. The first crushing mandrel 120 and the second crushing mandrel 121... Shaft 121 meshes with the connecting gear 125, and the main crushing gear 122 drives the rotating blades 124 on the first crushing mandrel 120 and the second crushing mandrel 121 to rotate in the opposite direction, thereby crushing the material. By setting a crushing feeder, the feed material is crushed before mixing to ensure uniform material feeding. The feeding speed and uniformity of the material can be controlled according to the set parameters to ensure that the material is quantitatively and at a constant speed fed into the tank in the crusher. In addition, agglomerated materials are crushed before feeding to prevent local uneven mixing caused by the inability to crush them during the mixing process, thereby improving the mixing speed and mixing quality.

[0054] In some embodiments, see Figure 9The spiral decomposer 126 includes a decomposition motor bracket 127, a decomposition motor 128, a decomposition mandrel 129, and decomposition cutters 130. The decomposition motor bracket 127 is fixedly mounted on the side wall of the mixing outlet 105, the decomposition motor 128 is fixedly mounted on the decomposition motor bracket 127, and the decomposition mandrel 129 is movably mounted on the side wall of the mixing outlet 105, with its shaft end fixedly connected to the shaft end of the motor bracket 127. Multiple sets of decomposition cutters 130 are provided and fixedly mounted on the decomposition mandrel 129. In use, the decomposition motor 128 rotates, driving the decomposition mandrel 129 and the decomposition cutters 130 to rotate, thereby decomposing the material. By setting up the spiral decomposer, the uniformly mixed material is cut and decomposed, ensuring the looseness of the material entering the extrusion mechanism and preventing large pieces of material from entering the extrusion mechanism and failing to enter the extrusion chamber, thus improving the extrusion efficiency. At the same time, the start and stop of the spiral decomposer can control the material entering the extrusion mechanism, playing an automatic control role and improving the automation level of the equipment.

[0055] In some embodiments, see Figure 4 , Figure 5 , Figure 6The automated integrated equipment for preparing and packaging magnesium-based clay also includes an extrusion mechanism 2. The extrusion mechanism 2 includes an extrusion welding base 201, a support base 202, an extrusion chamber 203, a feed hopper 204, an extrusion nozzle 205, a spiral extrusion mandrel 206, an extrusion motor 207, a sprocket 208, a secondary slipway trough 209, and a discharge chute 214. The extrusion welding base 201 is fixedly mounted on one side of the mixing mechanism 1. Two sets of support bases 202 are fixedly mounted on the extrusion welding base. On the extrusion base 201, the extrusion chamber 203 is fixedly mounted on the support base 202, the feed hopper 204 is fixedly mounted on the extrusion chamber 203, the extrusion nozzle 205 is fixedly mounted on one end of the extrusion chamber 203, the spiral extrusion mandrel 206 is movably mounted inside the extrusion chamber 203, the extrusion motor 207 is fixedly mounted on the extrusion welding base 201, and the sprocket 208 is fixedly mounted on the shaft ends of the spiral extrusion mandrel 206 and the extrusion motor 207, and connected by a chain. The transmission is described above. The secondary landslide trough 209 is fixedly mounted on the extrusion welding base 201. Below the extrusion nozzle 205, the material drop trough 214 is fixedly mounted on the extrusion welding base 201. Below the secondary landslide trough 209, the secondary landslide trough 209 includes a top plate 210, an inclined plate 211, a buffer plate 212, and side plates 213. The top plate 210, inclined plate 211, and buffer plate 212 are arranged sequentially from top to bottom, and side plates 213 are fixedly mounted on both sides. During use, the evenly mixed clay... The material enters the feed hopper 204 and then the extrusion chamber 203. The extrusion motor 207 drives the spiral extrusion mandrel 206 to rotate via the sprocket 208, thereby pushing the clay to the extrusion nozzle 205. The clay extruded through the extrusion nozzle 205 enters the discharge chute 214 via the top plate 210, inclined plate 211, and buffer plate 212. By setting a two-stage slip chute, the minimum deformation of the extruded magnesium clay during the transfer process is improved. The simple structure improves the stability of product operation and product quality.

[0056] In some embodiments, see Figure 10 , Figure 11The automated integrated equipment for preparing and packaging magnesia clay also includes a dividing mechanism 3. The dividing mechanism 3 comprises a dividing base 301, a supporting arm 302, a sliding hinge arm 303, a sliding groove 304, a main saw arm 305, a toothed steel wire 306, an active pull arm 307, and a lifting cylinder 308. The dividing base 301 is fixedly mounted on the extrusion welding base 201. Two sets of supporting arms 302 are fixedly mounted on the dividing base 301. Two sets of sliding hinge arms 303 are movable... Hinged to the support arm 302, the sliding hinge arm 303 has a sliding groove 304, the main saw arm 305 is movably disposed in the sliding groove 304, the active pull arm 307 is fixedly disposed on the side of the main saw arm 305 near the sliding hinge arm 303, the toothed steel wire 306 is fixedly disposed at both ends of the main saw arm 305 and the active pull arm 307 respectively, and one end of the lifting cylinder 308 is fixedly disposed on the dividing base 301, and the other end is movably hinged to the sliding hinge arm 303;

[0057] In some embodiments, see Figure 10 , Figure 11The dividing mechanism 3 further includes a dividing motor 309, a primary pulley 310, a reduction pulley 311, a drive pulley 312, a drive shaft 313, a cam block 314, a connecting short shaft 315, and a pull rod 316. The dividing motor 309 is fixedly mounted on the side of the dividing base 301, the primary pulley 310 is fixedly mounted on the shaft end of the dividing motor 309, the reduction pulley 311 is movably mounted on the side of the dividing base 301 via the short shaft, and the drive pulley 312 is connected to the drive shaft. 313 is movably mounted on the supporting arm 302. The primary pulley 310 and the reduction pulley 311 are connected by a belt. The reduction pulley 311 and the drive pulley 312 are connected by a belt. The cam block 314 is fixedly mounted on the drive shaft 313. The connecting short shaft 315 is fixedly mounted on the other side of the cam block 314 and is eccentric to the drive shaft 313. One end of the pull rod 316 is hinged to the connecting short shaft 315, and the other end is hinged to the drive pull arm 307. In use, the lifting cylinder 308 drives the main saw arm 305 to rotate along the supporting upright arm 302 via the sliding hinge arm 303, achieving cutting descent. The dividing motor 309 drives the drive shaft 313 to rotate via the primary pulley 310, the reduction pulley 311, and the drive pulley 312, thereby driving the cam block 314 to rotate, realizing the rotation of the connecting short shaft 315. This, in turn, drives the main saw arm 305 and the drive arm 307 to reciprocate linearly along the sliding groove 304 via the pull rod 316, thereby driving the toothed steel wire 306 to reciprocate linearly to perform the cutting action. By setting up the dividing mechanism, the automatic dividing action of magnesia clay is realized. By setting up the primary pulley, the reduction pulley, and the drive pulley, the use of motor specifications is greatly reduced. Under the same effect, the motor requirement is reduced, and the manufacturing cost of the equipment is reduced. By setting up the cam block, the connecting short shaft, and the pull rod, the simple mechanism realizes the wire cutting process of magnesia clay and improves the quality control of the cut.

[0058] In some embodiments, see Figure 5The automated integrated equipment for preparing and packaging magnesium clay also includes a secondary shaping mechanism 4. The secondary shaping mechanism 4 includes a shaping base, a shaping top plate 402, a rotating motor 403, a pinion 404, a large gear 405, a shaping groove 406, left and right shaping cylinders 407, a shaping molding plate 408, a top shaping cylinder 409, a top shaping groove 410, and a pushing cylinder 411. The shaping base is fixedly disposed on the side of the dividing base 301 away from the stirrer bracket 101. The shaping top plate 402 is fixedly disposed on the upper side of the shaping base. The rotating motor 403 is fixedly disposed on the side of the shaping base. The pinion 404 is fixedly sleeved on the shaft of the rotating motor 403. At the end, the large gear 405 is movably mounted on the shaping base via bearings and meshes with the small gear 404 for transmission. The shaping groove 406 is fixedly mounted on the large gear 405. Two sets of left and right shaping cylinders 407 are arranged facing each other on the upper side wall of the shaping base. The shaping molding plate 408 is fixedly mounted on the shaft end of the left and right shaping cylinders 407. The top shaping cylinder 409 is fixedly mounted on the shaping top plate 402. The top shaping groove 410 is fixedly mounted on the shaft end of the top shaping cylinder 409. The pushing cylinder 411 is fixedly mounted on the dividing base 301, and another set of the shaping molding plates 408 is fixedly mounted on its shaft end, which is connected to the large gear 405. The ends of the discharge trough 214 are concentric. In use, when the cut clay enters the discharge trough 214, the rotating motor 403 drives the large gear disc 405 to rotate via the pinion 404, thereby rotating the shaping groove 406 so that it is concentric with the axis of the discharge trough 214. The pushing cylinder 411 pushes the clay into the shaping groove 406. The rotating motor 403 drives the large gear disc 405 to rotate via the pinion 404, thereby rotating the shaping groove 406 so that it is perpendicular to the axis of the discharge trough 214. The left and right shaping cylinders 407 push the shaping mold plate 408 to both sides of the shaping groove 406. The top shaping cylinder 409 drives the top shaping groove 410 downwards. The material is lowered to the upper side of the shaping groove 406 for secondary extrusion and shaping. After shaping, the left and right shaping cylinders 407 and the top shaping cylinder 409 retract. The rotating motor 403 drives the large gear disc 405 to rotate through the small gear 404, thereby making the shaping groove 406 concentric with the discharge groove 214. The pushing cylinder 411 pushes the material out of the shaping groove 406. By setting a secondary shaping mechanism, the shape and size of the product can be better controlled by re-forming the cut magnesium clay, ensuring the precision and stability of the product, thereby improving the final quality of the product. By precisely controlling the molding process, material waste can be reduced and the material utilization rate can be improved.

[0059] In some embodiments, see Figure 12The automated integrated equipment for preparing and packaging magnesium clay also includes an automatic packaging mechanism 5. The automatic packaging mechanism 5 includes a belt conveyor 501, a heat-shrink packaging bracket 502, a film roller bracket 503, a primary auxiliary roller 504, a secondary auxiliary roller 505, a heat-shrink upright plate 506, a heat-shrink top plate 507, an auxiliary support plate 508, a heat-shrink cylinder 509, a heat-sealing knife 510, a high-temperature resistant silicone strip 511, a cutting knife 512, and a silicone pad 513. The belt conveyor 501 is fixedly installed on one side of the shaping base, near the outlet of the shaping groove 406. Two sets of heat-shrink packaging brackets 502 are provided, each fixedly installed on the... On both sides of the belt conveyor 501, two sets of film roller supports 503 are provided and fixedly mounted on the heat shrink packaging support 502. Two sets of primary auxiliary rollers 504 are provided and fixedly mounted on the heat shrink packaging support 502. Two sets of heat shrink uprights 506 are provided and fixedly mounted on both sides of the belt conveyor 501. A heat shrink top plate 507 is fixedly mounted on the heat shrink upright 506. An auxiliary support plate 508 is fixedly mounted on the lower side of the heat shrink upright 506. Two sets of secondary auxiliary rollers 505 are provided and fixedly mounted on the auxiliary support plate 508. Two sets of heat shrink cylinders 509 are provided. The heat-shrinkable cylinders 509 are fixedly mounted on two sets of heat-shrinkable uprights 506, arranged facing each other. One set of heat-shrinkable cylinders 509 has a heat-sealing blade 510 fixedly mounted on its shaft end, with a silicone pad 513 fixedly mounted in the middle. The other set of heat-shrinkable cylinders 509 has a cutting blade 512 fixedly mounted on its shaft end, with high-temperature resistant silicone strips 511 fixedly mounted on both sides of the cutting blade 512. In use, the clay enters the conveyor belt 501 through the shaping groove 406. The two sets of packaging films are movably mounted on the two sets of film roller supports 503, and converge at the heat-sealing blade 510 after passing through the primary auxiliary roller 504 and the secondary auxiliary roller 505. After the mud passes through the heat-sealing knife 510, the two sets of heat-shrink cylinders 509 drive the heat-sealing knife 510 and the cutting knife 512 to move linearly towards the center. The heat-sealing knife 510 contacts the high-temperature resistant silicone strip 511 to heat-seal the packaging film on both sides. The cutting knife 512 contacts the silicone pad 513 to cut the center of the heat-sealed area, completing the packaging. By setting up an automatic packaging mechanism, labor costs can be significantly reduced. The automated packaging mechanism reduces reliance on manual labor. Traditional packaging operations usually require a large number of workers for manual operation, while the automated packaging mechanism only requires a small number of technicians for monitoring and maintenance. This not only reduces the company's labor costs but also reduces the safety risks caused by manual operation.

[0060] A method for using an automated integrated equipment for the preparation and packaging of magnesium-based potting clay includes the following steps:

[0061] S1. The crushing motor 115 drives the auxiliary gear 117 to rotate through the pulley 118, thereby driving the main crushing gear 122 to rotate. The first crushing mandrel 120 and the second crushing mandrel 121 are meshed through the connecting gear 125. The main crushing gear 122 drives the rotating blades 124 on the first crushing mandrel 120 and the second crushing mandrel 121 to rotate in the opposite direction, thereby crushing the material.

[0062] S2. The stirring motor 106 drives the reducer 107 to rotate via a pulley, thereby driving the stirring spindle 110 to rotate via the meshing transmission of the main gear 108 and the stirring gear 111, which in turn drives the spiral material turning agitator 112 and the bottom material turning scraper 113 to rotate. The spiral material turning agitator 112 rotates to turn and stir the material, and the bottom material turning scraper 113 rotates to push and clean the material from the bottom.

[0063] S3. The decomposition motor 128 rotates, driving the decomposition spindle 129 and the decomposition cutter 130 to rotate, thereby realizing the decomposition of the material;

[0064] S4. The well-stirred gunpowder enters the feed hopper 204 and then enters the extrusion chamber 203. The extrusion motor 207 drives the spiral extrusion mandrel 206 to rotate through the sprocket 208, thereby pushing the gunpowder to the extrusion nozzle 205. The gunpowder extruded through the extrusion nozzle 205 enters the discharge trough 214 through the top plate 210, inclined plate 211, and buffer plate 212.

[0065] S5. The lifting cylinder 308 drives the main saw arm 305 to rotate along the supporting upright arm 302 via the sliding hinge arm 303, thereby achieving cutting and lowering. The dividing motor 309 drives the drive shaft 313 to rotate via the first-stage pulley 310, the reduction pulley 311, and the drive pulley 312, thereby driving the cam block 314 to rotate, thereby causing the connecting short shaft 315 to rotate. In turn, the drive arm 307 of the main saw arm 305 is pulled by the pull rod 316 to move linearly back and forth along the sliding groove 304, thereby driving the toothed steel wire 306 to move back and forth linearly to perform the cutting action.

[0066] S6. When the cut clay enters the discharge trough 214, the rotating motor 403 drives the large gear disc 405 to rotate via the pinion 404, thereby making the shaping groove 406 concentric with the axis of the discharge trough 214. The pushing cylinder 411 pushes the clay into the shaping groove 406. The rotating motor 403 drives the large gear disc 405 to rotate via the pinion 404, thereby making the shaping groove 406 perpendicular to the axis of the discharge trough 214. The left and right shaping cylinders 407 push the clay... The shaping mold plate 408 is placed on both sides of the shaping groove 406. The top shaping cylinder 409 drives the top shaping groove 410 to descend to the upper side of the shaping groove 406 to perform secondary extrusion shaping of the clay. After shaping, the left and right shaping cylinders 407 and the top shaping cylinder 409 are retracted. The rotating motor 403 drives the large gear 405 to rotate through the small gear 404, thereby rotating the shaping groove 406 and the discharge groove 214 to be concentric. The pushing cylinder 411 pushes the clay out of the shaping groove 406.

[0067] S7. The clay enters the belt conveyor 501 through the shaping groove 406. Two sets of packaging films are movably set on the two sets of film roller supports 503, and converge at the heat sealing knife 510 after passing through the primary auxiliary roller 504 and the secondary auxiliary roller 505. After the clay passes the heat sealing knife 510, the two sets of heat shrink cylinders 509 drive the heat sealing knife 510 and the cutting knife 512 to move in a straight line towards the middle. The heat sealing knife 510 contacts the high-temperature resistant silicone strip 511 to heat seal the packaging films on both sides. The cutting knife 512 contacts the silicone pad 513 to cut the middle position of the heat seal, thus completing the packaging.

[0068] Obviously, the above embodiments are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, these obvious variations or modifications derived from the spirit of the present invention are still within the scope of protection of the present invention.

Claims

1. An automated integrated equipment for the preparation and packaging of magnesium-based gunning clay, characterized in that: The system includes a mixing mechanism (1), which comprises a mixer support (101), a reducer support plate (102), a mixing tank (103), a mixing inlet (104), a mixing outlet (105), a mixing motor (106), a reducer (107), a main gear (108), a mixing bushing (109), a mixing spindle (110), and a mixing gear (111). The reducer support plate (102) is fixedly mounted on the mixer support (101), and the mixing tank (103) is fixedly mounted on the mixer support (101). The mixing inlet (104) is located on the top of the mixing tank (103), and the mixing outlet (105) is located on the side near the bottom. The stirring motor (106) and the reducer (107) are fixedly mounted on the reducer support plate (102) and are connected by a pulley for transmission. The main gear (108) is fixedly mounted on the output shaft end of the reducer (107). The stirring bushing (109) is fixedly mounted on the bottom of the stirring tank (103). The stirring spindle (110) is movably mounted inside the stirring bushing (109) through a bearing. The stirring gear (111) is fixedly mounted on the shaft end of the stirring spindle (110) and meshes with the main gear (108) for transmission. A crusher feeder (114) for crushing raw materials is fixedly mounted on the stirring inlet (104). A spiral decomposer (126) for decomposing the mixture is fixedly mounted on the stirring outlet (105). The automated integrated equipment for preparing and packaging magnesium clay also includes an extrusion mechanism (2), which includes an extrusion welding base (201) fixedly disposed on one side of the mixing and stirring mechanism (1). The automated integrated equipment for preparing and packaging magnesium clay also includes a segmentation mechanism (3), which includes a segmentation base (301), a support arm (302), a sliding hinge arm (303), a sliding groove (304), a main saw arm (305), a toothed steel wire (306), an active pull arm (307), and a lifting cylinder (308). The segmentation base (301) is fixedly mounted on the extrusion welding base (201). Two sets of the support arm (302) are fixedly mounted on the segmentation base (301), and two sets of the sliding hinge arm (303) are fixedly mounted on the segmentation base (301). The main saw arm (305) is movably hinged to the support arm (302), and a sliding groove (304) is provided on the sliding hinge arm (303). The main saw arm (305) is movably disposed in the sliding groove (304). The active pull arm (307) is fixedly disposed on the side of the main saw arm (305) near the sliding hinge arm (303). The toothed steel wire (306) is fixedly disposed at both ends of the main saw arm (305) and the active pull arm (307). One end of the lifting cylinder (308) is fixedly disposed on the dividing base (301), and the other end is movably hinged to the sliding hinge arm (303). The dividing mechanism (3) further includes a dividing motor (309), a primary pulley (310), a reduction pulley (311), a drive pulley (312), a drive shaft (313), a cam block (314), a connecting short shaft (315), and a pull rod (316). The dividing motor (309) is fixedly mounted on the side of the dividing base (301), the primary pulley (310) is fixedly mounted on the shaft end of the dividing motor (309), the reduction pulley (311) is movably mounted on the side of the dividing base (301) via a short shaft, and the drive pulley (312) is connected to the drive shaft via a short shaft. The shaft (313) is movably mounted on the support arm (302). The primary pulley (310) and the reduction pulley (311) are connected by a belt. The reduction pulley (311) and the drive pulley (312) are connected by a belt. The cam block (314) is fixedly mounted on the drive shaft (313). The connecting short shaft (315) is fixedly mounted on the other side of the cam block (314) and is eccentric to the drive shaft (313). One end of the pull rod (316) is hinged to the connecting short shaft (315), and the other end is hinged to the drive arm (307).

2. The automated integrated equipment for preparing and packaging magnesium-based gun clay according to claim 1, characterized in that, The mixing and stirring mechanism (1) further includes a spiral material turning agitator (112) and a bottom material turning scraper (113); the spiral material turning agitator (112) is fixedly installed on the stirring core shaft (110), and the bottom material turning scraper (113) is fixedly installed on the stirring core shaft (110). The bottom of the spiral material turning agitator (112) is close to the bottom of the mixing tank (103).

3. The automated integrated equipment for preparing and packaging magnesium-based gun clay according to claim 2, characterized in that, The crushing feeder (114) includes a crushing motor (115), an auxiliary gear seat (116), an auxiliary gear (117), a pulley (118), a bearing seat (119), a first crushing mandrel (120), a second crushing mandrel (121), a main crushing gear (122), a crushing cutter (123), a rotating blade (124), and a connecting gear (125). The crushing motor (115) is fixedly mounted on the top of the mixing tank (103). The auxiliary gear seat (116) is fixedly mounted on the side wall of the mixing feed inlet (104). The auxiliary gear (117) is movably sleeved on the shaft end of the auxiliary gear seat (116) through a bearing. The pulley (118) is fixedly mounted on the auxiliary gear (117) and is connected to the crushing motor (115) via a belt. The bearing seat (119) is provided in two sets, with two bearings in each set, fixedly mounted facing each other. On the side wall of the feed inlet (104), the first crushing mandrel (120) and the second crushing mandrel (121) are respectively movably mounted in two sets of bearing seats (119) through bearings, and are axially parallel. The main crushing gear (122) is fixedly mounted on the shaft end of the first crushing mandrel (120) and meshes with the auxiliary gear (117) for transmission. Two sets of connecting gears (125) are provided and are respectively fixedly mounted on the shaft ends of the first crushing mandrel (120) and the second crushing mandrel (121) for transmission. The crushing cutter (123) is movably mounted on the first crushing mandrel (120) and the second crushing mandrel (121). Multiple sets of rotating blades (124) are provided and are fixedly mounted on each set of crushing cutters (123). The blades and notches of the rotating blades (124) on the first crushing mandrel (120) and the second crushing mandrel (121) correspond to each other.

4. The automated integrated equipment for preparing and packaging magnesium-based gunning clay according to claim 3, characterized in that, The spiral decomposer (126) includes a decomposition motor bracket (127), a decomposition motor (128), a decomposition mandrel (129), and decomposition cutters (130). The decomposition motor bracket (127) is fixedly installed on the side wall of the mixing outlet (105), the decomposition motor (128) is fixedly installed on the decomposition motor bracket (127), the decomposition mandrel (129) is movably installed on the side wall of the mixing outlet (105), and its shaft end is fixedly connected to the shaft end of the motor bracket (127). Multiple sets of decomposition cutters (130) are provided and fixedly installed on the decomposition mandrel (129).

5. The automated integrated equipment for preparing and packaging magnesium-based gun clay according to claim 4, characterized in that, The extrusion mechanism (2) further includes a support base (202), an extrusion cavity (203), a feed hopper (204), an extrusion nozzle (205), a spiral extrusion mandrel (206), an extrusion motor (207), a sprocket (208), a secondary slipway (209), and a discharge chute (214); the support base (202) is provided in two sets and is fixedly set on the extrusion welding base (201); the extrusion cavity (203) is fixedly set on the support base (202); the feed hopper (204) is fixedly set on the extrusion cavity (203); the extrusion nozzle (205) is fixedly set at one end of the extrusion cavity (203); the spiral extrusion mandrel (206) is movably set inside the extrusion cavity (203); and the extrusion motor (207) 207) is fixedly installed on the extrusion welding base (201), the sprocket (208) is fixedly installed on the shaft end of the spiral extrusion mandrel (206) and the extrusion motor (207), and is connected and driven by a chain. The secondary landslide trough (209) is fixedly installed on the extrusion welding base (201). The extrusion nozzle (205) is located below the material drop trough (214), which is fixedly installed on the extrusion welding base (201) and below the secondary landslide trough (209). The secondary landslide trough (209) includes a top plate (210), an inclined plate (211), a buffer plate (212), and a side plate (213). The top plate (210), the inclined plate (211), and the buffer plate (212) are arranged sequentially from top to bottom, and the side plates (213) are fixedly installed on both sides.

6. The automated integrated equipment for preparing and packaging magnesium-based gun clay according to claim 5, characterized in that, The automated integrated equipment for preparing and packaging magnesium clay also includes a secondary shaping mechanism (4). The secondary shaping mechanism (4) includes a shaping base, a shaping top plate (402), a rotating motor (403), a pinion (404), a large gear disc (405), a shaping groove (406), left and right shaping cylinders (407), a shaping molding plate (408), a top shaping cylinder (409), a top shaping groove (410), and a pushing cylinder (411). The shaping base is fixedly installed on the side of the dividing base (301) away from the stirrer bracket (101). The shaping top plate (402) is fixedly installed on the upper side of the shaping base. The rotating motor (403) is fixedly installed on the side of the shaping base. The pinion (404) is fixedly sleeved on the shaft end of the rotating motor (403). The large gear (405) is movably mounted on the shaping base via bearings and meshes with the small gear (404) for transmission. The shaping groove (406) is fixedly mounted on the large gear (405). Two sets of left and right shaping cylinders (407) are provided and arranged facing each other on the upper side wall of the shaping base. The shaping molding plate (408) is fixedly mounted on the shaft end of the left and right shaping cylinders (407). The top shaping cylinder (409) is fixedly mounted on the shaping top plate (402). The top shaping groove (410) is fixedly mounted on the shaft end of the top shaping cylinder (409). The pushing cylinder (411) is fixedly mounted on the dividing base (301), and another set of shaping molding plates (408) is fixedly mounted on its shaft end, concentric with the shaft end of the material dropping groove (214).

7. The automated integrated equipment for preparing and packaging magnesium-based clay according to claim 6, characterized in that, The automated integrated equipment for preparing and packaging magnesium clay also includes an automatic packaging mechanism (5). The automatic packaging mechanism (5) includes a belt conveyor (501), a heat shrink packaging bracket (502), a film roller bracket (503), a primary auxiliary roller (504), a secondary auxiliary roller (505), a heat shrink upright plate (506), a heat shrink top plate (507), an auxiliary support plate (508), a heat shrink cylinder (509), a heat sealing knife (510), a high-temperature resistant silicone strip (511), a cutting knife (512), and a silicone pad (513). The belt conveyor (501) is fixedly installed on one side of the shaping base, near the outlet of the shaping groove (406). Two sets of heat shrink packaging brackets (502) are provided, respectively fixedly installed on both sides of the belt conveyor (501). Two sets of film roller brackets (503) are provided, respectively fixedly installed on the heat shrink packaging brackets (502). Two sets of primary auxiliary rollers (504) are provided. The heat shrinkable packaging support bracket (502) is fixedly mounted on the heat shrinkable packaging support bracket (502). Two sets of heat shrinkable uprights (506) are fixedly mounted on both sides of the conveyor belt (501). The heat shrinkable top plate (507) is fixedly mounted on the heat shrinkable upright (506). The auxiliary support plate (508) is fixedly mounted on the lower side of the heat shrinkable upright (506). Two sets of secondary auxiliary rollers (505) are fixedly mounted on the auxiliary support plate (508). Two sets of cylinders (509) are provided, which are fixedly installed on the two sets of heat shrinkable upright plates (506) and arranged facing each other. One set of heat shrinkable cylinders (509) has a heat sealing knife (510) fixedly installed at the shaft end, and a silicone pad (513) is fixedly installed in the middle of the heat sealing knife (510). The other set of heat shrinkable cylinders (509) has a cutting knife (512) fixedly installed at the shaft end, and high temperature resistant silicone strips (511) are fixedly installed on both sides of the cutting knife (512).

8. The method of using the automated integrated equipment for preparing and packaging magnesium clay according to claim 7, characterized in that, Includes the following steps: S1. The crushing motor (115) drives the auxiliary gear (117) to rotate through the pulley (118), thereby driving the main crushing gear (122) to rotate. The first crushing mandrel (120) and the second crushing mandrel (121) mesh through the connecting gear (125). The main crushing gear (122) drives the rotating blades (124) on the first crushing mandrel (120) and the second crushing mandrel (121) to rotate in the opposite direction, thereby crushing the material. S2. The stirring motor (106) drives the reducer (107) to rotate via the pulley, thereby driving the stirring spindle (110) to rotate via the meshing transmission of the main gear (108) and the stirring gear (111), thereby driving the spiral material turning agitator (112) and the bottom material turning scraper (113) to rotate. The spiral material turning agitator (112) rotates to turn and stir the material, and the bottom material turning scraper (113) rotates to push and clean the material from the bottom. S3. The decomposition motor (128) rotates, driving the decomposition mandrel (129) and the decomposition cutter (130) to rotate, thereby realizing the decomposition of the material; S4. The well-stirred clay enters the feed hopper (204) and then enters the extrusion chamber (203). The extrusion motor (207) drives the spiral extrusion mandrel (206) to rotate through the sprocket (208), thereby pushing the clay to the extrusion nozzle (205). The clay extruded through the extrusion nozzle (205) enters the discharge trough (214) through the top plate (210), inclined plate (211), and buffer plate (212). S5. The lifting cylinder (308) drives the main saw arm (305) to rotate along the supporting upright arm (302) through the sliding hinge arm (303) to achieve cutting and descent. The dividing motor (309) drives the drive shaft (313) to rotate through the first-stage pulley (310), the reduction pulley (311), and the drive pulley (312), thereby driving the cam block (314) to rotate, realizing the rotation of the connecting short shaft (315), which in turn drives the main saw arm (305) to pull the drive arm (307) along the sliding groove (304) to reciprocate linearly, thereby driving the toothed steel wire (306) to reciprocate linearly to perform the cutting action. S6. When the cut clay enters the discharge trough (214), the rotating motor (403) drives the large gear disc (405) to rotate through the small gear (404), thereby making the shaping groove (406) concentric with the axis of the discharge trough (214). The pushing cylinder (411) pushes the clay into the shaping groove (406). The rotating motor (403) drives the large gear disc (405) to rotate through the small gear (404), thereby making the shaping groove (406) perpendicular to the axis of the discharge trough (214). The left and right shaping cylinders (407) push the clay into the shaping groove (406). The shaping mold plate (408) is placed on both sides of the shaping groove (406). The top shaping cylinder (409) drives the top shaping groove (410) to descend to the upper side of the shaping groove (406) to perform secondary extrusion shaping of the clay. After shaping, the left and right shaping cylinders (407) and the top shaping cylinder (409) are retracted. The rotating motor (403) drives the large gear plate (405) to rotate through the small gear (404), thereby rotating the shaping groove (406) and the discharge groove (214) to be concentric. The pushing cylinder (411) pushes the clay out of the shaping groove (406). S7. The clay enters the belt conveyor (501) through the shaping groove (406). Two sets of packaging films are movably set on the two sets of film roller supports (503) and converge at the heat sealing knife (510) after passing through the first-level auxiliary roller (504) and the second-level auxiliary roller (505). After the clay passes the heat sealing knife (510), the two sets of heat shrink cylinders (509) drive the heat sealing knife (510) and the cutting knife (512) to move in a straight line towards the middle. The heat sealing knife (510) contacts the high-temperature resistant silicone strip (511) to heat seal the packaging films on both sides. The cutting knife (512) contacts the silicone pad (513) to cut the middle position of the heat seal, thus completing the packaging.

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