Macromolecular thermoplastic preparation device and preparation method for film-coated anti-corrosion grounding downlead
Through the preheating treatment and uniform coating technology of polymer thermoplastic preparation device, the problem of corrosion of grounding and down-line in a corrosive environment is solved, and efficient and stable anti-corrosion effect and production efficiency are improved.
Patent Information
- Application Number
- CN202510189666.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-03-28
AI Technical Summary
The existing grounding lead is prone to corrosion in corrosive environments such as moisture, acid and alkali, resulting in a reduced grounding effect. The existing coating anti-corrosion technology has problems such as low production efficiency, poor film adhesion, and uneven material properties.
The polymer thermoplastic preparation device is adopted to improve the adhesion between the film layer and the metal grounding lead through preheating treatment and uniform coating of polymer materials, and integrate feeding, preheating, extrusion, cooling and other links to achieve continuous production and reduce manual intervention.
It improves the adhesion between the film layer and the metal grounding lead wire, ensures long-term stability of the corrosion resistance, improves production efficiency, and extends the service life of the grounding lead wire in harsh environments.
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Figure CN119704606A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable coating processing, in particular to a polymer thermoplastic preparation device and a preparation method for a coating anti-corrosion grounding down conductor. Background Art
[0002] Grounding down conductors are widely used in the grounding system of electrical facilities to protect the safety of equipment and personnel. Existing grounding down conductors are usually made of metal materials, but they are prone to corrosion and damage when exposed to corrosive environments such as moisture, acid and alkali for a long time, which reduces the grounding effect. Therefore, in order to improve the service life and reliability of the grounding down conductor, a coating anti-corrosion treatment is usually adopted. However, in the prior art, the preparation process of the coated anti-corrosion grounding down conductor has problems such as low production efficiency, poor film adhesion, and uneven material properties. Therefore, there is an urgent need for a new preparation device and method for a coated anti-corrosion grounding down conductor to solve the deficiencies in the prior art. Summary of the invention
[0003] In view of the above problems, the present invention proposes a device and method for preparing a polymer thermoplastic coated anti-corrosion grounding down conductor. The device and method for preparing a polymer thermoplastic coated anti-corrosion grounding down conductor mainly utilize preheating treatment and uniform coating of polymer materials to effectively improve the adhesion between the film layer and the metal grounding down conductor, thereby ensuring the long-term stability of the anti-corrosion effect. The device integrates multiple links such as feeding, preheating, extrusion, and cooling, can realize continuous production, improve production efficiency, and reduce manual intervention. The use of polymer material coating can effectively prevent the metal grounding down conductor from corrosion and increase its service life in harsh environments. Through the precise control of the thermoplastic extrusion system, uniform coating of the film layer can be achieved, and the thickness of the film layer can be adjusted as needed to ensure that the use requirements in different environments are met.
[0004] To achieve the above object, the present invention provides the following technical solutions: A film-coated anti-corrosion grounding down conductor polymer thermoplastic preparation device includes an assembly control component and a material receiving component, a feed bearing component connected by bolts is arranged above one end of the assembly control component, a preheating component connected by bolts is arranged on one side of the middle of the assembly control component, a uniform film coating mechanism connected by bolts is arranged on the other side of the middle of the assembly control component, and a cooling component installed in a sleeve is arranged at one end of the uniform film coating mechanism, and a material receiving component connected by bolts is arranged above one end of the assembly control component.
[0005] As a further technical solution, the assembled control component includes a base plate, a lifting frame, a first cabinet, a second cabinet and a control panel. A lifting frame connected with bolts is arranged on the top of the base plate, a first cabinet connected with bolts is arranged above one end of the lifting frame, a second cabinet connected with bolts is arranged above one end of the lifting frame, and a control panel is arranged on the outer side of one end of the first cabinet.
[0006] As a further technical solution, the feed bearing assembly includes a first base, a first outer frame, a first top seat, a first oil cylinder, a first plug block, a feed barrel, a first sliding frame and a first fixed pulley. The first base is bolted to the top of the outer end of the first cabinet, the outer side of the first base is connected to the first top seat through the first outer frame bolts, and the inner bottom side of the first top seat is provided with a first plug block connected to the output end of the first oil cylinder, a plug-in feed barrel is provided below the first plug block, the inner side of the first top seat is provided with a first sliding frame, and the first sliding frame is provided with a slidably connected first fixed pulley.
[0007] As a further technical solution, the preheating assembly includes a second base, a first culvert, side guard plates, an assembly disk, a wire drum, a fixed guide wheel, a connecting pipe, an air intake valve, a branch pipe, a hole cabin, a nozzle, a fire setting strip and an electric shock device. The second base is bolted to the upper middle part of the first cabinet, the first culvert is arranged above the second base, and the outer side of the first culvert is arranged with a side guard plate, both ends of the first culvert are provided with an assembly disk connected with bolts, and the inner side of the assembly disk is provided with a wire drum, and the inner side of the wire drum is provided with a fixed guide wheel.
[0008] As a further technical solution, a connecting pipe is provided above the first culvert, and an air intake valve is provided on one side above the connecting pipe, a branch pipe is provided at the output end of the connecting pipe, and a hole cabin is provided at the output end of the branch pipe, an array-distributed nozzle is provided at the output end of the hole cabin, fire-setting strips are provided on the inner sides of both ends of the hole cabin, and an electric shock device is provided on one side of the top end of the branch pipe.
[0009] As a further technical solution, the uniform coating mechanism includes a third base, a second culvert, a melting chamber, a feed nozzle, an inlet valve, an injection pipe, an injection cylinder, an injection channel, a spherical culvert, an annular plate, an outer gear ring, a through shell, a driving gear, an inner liner and a flexible brush. The third base is bolted to the top of the other end of the first cabinet, a second culvert is arranged above the third base, and a melting chamber is arranged above one end of the second culvert, a feed nozzle is arranged above the melting chamber, the output end of the melting chamber is connected to the injection pipe connected to the output end of the injection cylinder through the inlet valve, and the output end of the injection pipe is connected to the spherical culvert through the injection channel.
[0010] As a further technical solution, an annular plate is provided at one end of the second culvert, and an outer gear ring is provided at one end of the annular plate, a through shell is provided on the inner side of the outer gear ring, a driving gear is provided on the outer side of the outer gear ring, an inner lining block is provided on the inner side of the through shell, and a flexible brush is provided on the inner side of the inner lining block.
[0011] As a further technical solution, the cooling component includes a cooling chamber, a fin group, a fan, a transmission roller rod, a second sliding frame, a second fixed pulley, a screw group, a lifting rod, an electric rotating seat and a cutting wheel. The cooling chamber is sleeved and connected to one end of the through shell, a fin group is arranged on the top of the cooling chamber, a fan is arranged on the outer side of the cooling chamber, a transmission roller rod is arranged on the inner side of the cooling chamber, the inner side of one end of the cooling chamber is slidably connected to the second fixed pulley through the second sliding frame, a screw group is arranged at the output end of the cooling chamber, and a lifting rod is arranged at the output end of the screw group, an electric rotating seat is arranged on one side of the lifting rod, and a cutting wheel is arranged at the output end of the electric rotating seat.
[0012] As a further technical solution, the material receiving component includes a fourth base, a second top seat, a second oil cylinder, a second plug block, a driving motor, a meshing gear set, a brake rod and a material receiving barrel. The fourth base is bolted to the top of the outer end of the second cabinet, a second top seat connected by bolts is arranged on the outer side of the fourth base, and a second plug block connected to the output end of the second oil cylinder is arranged on the inner bottom side of the second top seat, a driving motor is arranged on one side of the fourth base, and a meshing gear set is arranged at the output end of the driving motor, a brake rod is arranged inside the fourth base, and a material receiving barrel is arranged below the second plug block.
[0013] As a further technical solution, when in use, through the cooperation between the pad and the lifting frame, the top of the lifting frame is assembled and spliced using the first cabinet and the second cabinet, so that the various components are assembled and combined. When it is needed to use, the control panel is used to output instructions to achieve the control effect. When processing is needed, the first oil cylinder installed on the first top seat above one end of the first outer frame is used to output power to drive the output end to operate, so that after the first oil cylinder outputs power to operate, the first plug block is plugged and connected to the feed barrel, and after plugging and installing, the feed barrel is The barrel output cable makes the cable output to the preheating assembly through the first fixed pulley on the first sliding frame, and achieves the effect of heat preservation and protection through the first culvert and the side guard plate, and makes the fixed guide wheel on the inner side of the wire barrel to guide the cable into the interior of the first culvert, and opens the air intake valve above one end of the connecting pipe to allow the gas to be input. After the input, the branch pipe, the hole cabin, and the nozzle are sprayed out, and then the electric shock device is used to form a flame to achieve the effect of preheating the cable. The polymer particles are input in advance using the feeding nozzle on the melting cabin, and through The melting chamber heats the polymer particles to form a molten state, so that the inlet valve is opened, the injection tube is injected with a sufficient amount of film material, and the injection cylinder output power drives the output end to run, so that the spherical duct on the injection channel can cover the cable. After coating, the output power of the active gear drives the output end to run so that the active gear drives the outer gear ring to rotate with the annular plate. After rotation, the inner lining block and the flexible brush on the through shell can achieve a uniform coating effect on the cable. After uniform coating, the cable is transmitted and output through the transmission roller rod on the cooling chamber, and the fin group installed on the cooling chamber cooperates with the fan to achieve a cooling effect on the cable, and the output of the screw rod group, the lifting rod, and the electric rotating seat is cut and formed. When it is necessary to collect the material, the cable is wound on the collecting barrel, and the output power of the driving motor is driven to run, so that the meshing gear group is meshed and driven to run, so that the collecting barrel is wound and formed. After the winding is completed, the output of the second oil cylinder and the second plug is run to remove the collecting barrel.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The device of the invention mainly utilizes preheating treatment and uniform coating of polymer materials to effectively improve the adhesion between the film layer and the metal grounding down conductor, thereby ensuring long-term and stable anti-corrosion effect. The device integrates multiple links such as feeding, preheating, extrusion, and cooling, and can achieve continuous production, improve production efficiency, and reduce manual intervention. The use of polymer material coating can effectively prevent the metal grounding down conductor from corrosion and increase its service life in harsh environments. Through the precise control of the thermoplastic extrusion system, uniform coating of the film layer can be achieved, and the film thickness can be adjusted as needed to ensure that it meets the usage requirements in different environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a polymer thermoplastic preparation device and preparation method for a coated anti-corrosion grounding down conductor; Figure 2 It is a schematic diagram of the structure in the present invention when viewed from above; Figure 3 It is a structural schematic diagram of the preheating component in the present invention; Figure 4 It is a schematic diagram of the structure of the hole cabin and the nozzle in the present invention; Figure 5 It is a structural schematic diagram of the uniform coating mechanism in the present invention; Figure 6 It is a schematic diagram of the structure of the cooling component in the present invention; Figure 7 It is a schematic diagram of the structure of the electric rotating seat and the cutting wheel in the present invention; Figure 8 It is a schematic structural diagram of the material receiving component in the present invention.
[0016] In the figure: 1. Assemble control components; 101. Pad; 102. Lifting frame; 103. First cabinet; 104. Second cabinet; 105. Control panel; 2. Feed bearing components; 201. First base; 202. First outer frame; 203. First top seat; 204. First oil cylinder; 205. First plug block; 206. Feed barrel; 207. First sliding frame; 208. First fixed pulley; 3. Preheating Components; 301, second base; 302, first culvert; 303, side guard plate; 304, assembly plate; 305, wire drum; 306, fixed guide wheel; 307, connecting pipe; 308, air intake valve; 309, branch pipe; 3010, hole cabin; 3011, nozzle; 3012, set fire strip; 3013, electric shock device; 4, uniform coating mechanism; 401, third base; 402, second culvert; 403, melting 401, cooling unit; 402, cooling unit; 403, cooling unit; 404, cooling unit; 405, cooling unit; 406, cooling unit; 407, cooling unit; 408, cooling unit; 409, cooling unit; 4010, cooling unit; 4011, cooling unit; 4012, cooling unit; 4013, cooling unit; 4014, cooling unit; 4015, cooling unit; 501, cooling unit; 502, cooling unit; 503, cooling unit; 504, cooling unit; 505, cooling unit; 506, cooling unit; 507, cooling unit; 508, cooling unit; 509, cooling unit; 5010, cooling unit; 5011, cooling unit; 5012, cooling unit; 5013, cooling unit; 5014, cooling unit; 503, cooling unit; 504, cooling unit; 505, cooling unit; 506, cooling unit; 507, cooling unit; 508, cooling unit; 509, cooling unit; 5010, cooling unit; 5011, cooling unit; 508, cooling unit; 509, cooling unit; 5011, cooling unit; 509, cooling unit; 5012, cooling unit; 5013, cooling unit; 5014, cooling unit; 5015, cooling unit; 501 4. Transmission roller rod; 505. Second sliding frame; 506. Second fixed pulley; 507. Screw rod group; 508. Lifting rod; 509. Electric rotating seat; 5010. Cutting wheel; 6. Material receiving component; 601. Fourth base; 602. Second top seat; 603. Second oil cylinder; 604. Second plug block; 605. Driving motor; 606. Meshing gear group; 607. Braking plug rod; 608. Material receiving barrel. DETAILED DESCRIPTION
[0017] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-8 In an embodiment of the present invention, a film-coated anti-corrosion grounding down conductor polymer thermoplastic preparation device includes an assembled control component 1 and a material receiving component 6, a feed bearing component 2 connected by bolts is arranged above one end of the assembled control component 1, a preheating component 3 connected by bolts is arranged on one side of the middle of the assembled control component 1, a uniform film coating mechanism 4 connected by bolts is arranged on the other side of the middle of the assembled control component 1, and a cooling component 5 installed in a sleeve is arranged at one end of the uniform film coating mechanism 4, and a material receiving component 6 connected by bolts is arranged above one end of the assembled control component 1.
[0021] The assembled control component 1 includes a base plate 101, a lifting frame 102, a first cabinet 103, a second cabinet 104 and a control panel 105. The top of the base plate 101 is provided with a bolted lifting frame 102, one end of the lifting frame 102 is provided with a bolted first cabinet 103, one end of the lifting frame 102 is provided with a bolted second cabinet 104, and one end of the first cabinet 103 is provided with a control panel 105 on the outside.
[0022] In the embodiment of the present invention, when in use, the top of the lifting frame 102 is assembled and spliced using the first cabinet 103 and the second cabinet 104 through the cooperation between the pad 101 and the lifting frame 102, so that the various components are assembled and combined. When it is needed to be used, the control panel 105 is used to output instructions to achieve the control effect.
[0023] The feed bearing assembly 2 includes a first base 201, a first outer frame 202, a first top seat 203, a first oil cylinder 204, a first plug block 205, a feed barrel 206, a first sliding frame 207 and a first fixed pulley 208. The first base 201 is bolted to the upper outer end of the first cabinet 103, the outer side of the first base 201 is bolted to the first top seat 203 through the first outer frame 202, and the inner bottom side of the first top seat 203 is provided with a first plug block 205 connected to the output end of the first oil cylinder 204, and the feed barrel 206 is plug-inly installed below the first plug block 205, and the inner side of the first top seat 203 is provided with a first sliding frame 207, and the first sliding frame 207 is provided with a first fixed pulley 208 slidably connected.
[0024] In an embodiment of the present invention, when processing is required, the first oil cylinder 204 installed on the first top seat 203 above one end of the first outer frame 202 outputs power to drive the output end to operate, so that after the first oil cylinder 204 outputs power to operate, the first plug block 205 is plugged into the feed barrel 206. After the plug-in installation, the feed barrel 206 outputs the cable, so that the cable is output to the first fixed pulley 208 on the first sliding frame 207 to the preheating component 3.
[0025] The preheating assembly 3 includes a second base 301, a first culvert 302, a side guard plate 303, an assembly disk 304, a bobbin 305, a fixed guide wheel 306, a connecting pipe 307, an air intake valve 308, a branch pipe 309, a hole cabin 3010, a nozzle 3011, a fire setting strip 3012 and an electric shock device 3013. The second base 301 is bolted to the upper middle part of the first cabinet 103, the first culvert 302 is arranged above the second base 301, and the side guard plate 303 is arranged on the outer side of the first culvert 302, bolted assembly disks 304 are arranged at both ends of the first culvert 302, and the bobbin 305 is arranged on the inner side of the assembly disk 304, and the fixed guide wheel 306 is arranged on the inner side of the bobbin 305.
[0026] In the embodiment of the present invention, the first culvert 302 and the side guard plate 303 are used to achieve the effect of heat preservation and protection, and the fixed guide wheel 306 on the inner side of the wire drum 305 allows the cable to be introduced into the interior of the first culvert 302 .
[0027] A connecting pipe 307 is arranged above the first culvert 302, and an air intake valve 308 is arranged on one side above the connecting pipe 307, a branch pipe 309 is arranged at the output end of the connecting pipe 307, and a hole cabin 3010 is arranged at the output end of the branch pipe 309, an array-distributed nozzle 3011 is arranged at the output end of the hole cabin 3010, fire-setting strips 3012 are arranged on the inner sides of both ends of the hole cabin 3010, and an electric shock device 3013 is arranged on one side of the top end of the branch pipe 309.
[0028] In an embodiment of the present invention, the air inlet valve 308 above one end of the connecting pipe 307 is opened to allow the gas to be input, and after the input, the branch pipe 309, the hole cabin 3010, and the nozzle 3011 are sprayed out and then electrocuted by the electric shock device 3013 to form a flame, so as to achieve the effect of preheating the cable.
[0029] The uniform coating mechanism 4 includes a third base 401, a second culvert 402, a melting chamber 403, a feed nozzle 404, an inlet valve 405, an injection pipe 406, an injection cylinder 407, an injection channel 408, a spherical culvert 409, an annular plate 4010, an outer gear ring 4011, a through shell 4012, a driving gear 4013, an inner liner 4014 and a flexible brush 4015. The third base 401 is bolted to the first cabinet 10. 3, a second culvert 402 is arranged above the third base 401, and a melting chamber 403 is arranged above one end of the second culvert 402, a feed nozzle 404 is arranged above the melting chamber 403, an output end of the melting chamber 403 is sleeved with an injection tube 406 connected to the output end of an injection cylinder 407 through an inlet valve 405, and the output end of the injection tube 406 is sleeved with a spherical culvert 409 through an injection channel 408.
[0030] In an embodiment of the present invention, polymer particles are input in advance using a feed nozzle 404 on a melting chamber 403, and the polymer particles are heated by the melting chamber 403 to form a molten state, so that the inlet valve 405 is opened, the injection tube 406 is injected with a sufficient amount of film material, and the injection cylinder 407 outputs power to drive the output end to operate, so that the spherical duct 409 on the injection channel 408 can cover the cable.
[0031] An annular plate 4010 is provided at one end of the second culvert 402, and an outer gear ring 4011 is provided at one end of the annular plate 4010, a through shell 4012 is provided on the inner side of the outer gear ring 4011, a driving gear 4013 is provided on the outer side of the outer gear ring 4011, an inner lining block 4014 is provided on the inner side of the through shell 4012, and a flexible brush 4015 is provided on the inner side of the inner lining block 4014.
[0032] In an embodiment of the present invention, after coating, the active gear 4013 outputs power to drive the output end to operate so that the active gear 4013 drives the outer gear ring 4011 to rotate in coordination with the annular plate 4010. After rotation, the lining block 4014 and the flexible brush 4015 on the through shell 4012 achieve a uniform coating effect on the cable.
[0033] The cooling component 5 includes a cooling chamber 501, a fin group 502, a fan 503, a transmission roller rod 504, a second sliding frame 505, a second fixed pulley 506, a screw group 507, a lifting rod 508, an electric rotating seat 509 and a cutting wheel 5010. The cooling chamber 501 is sleeved and connected to one end of the through-shell 4012. The top of the cooling chamber 501 is provided with a fin group 502, the outer side of the cooling chamber 501 is provided with a fan 503, the inner side of the cooling chamber 501 is provided with a transmission roller rod 504, the inner side of one end of the cooling chamber 501 is slidably connected to the second fixed pulley 506 through the second sliding frame 505, the output end of the cooling chamber 501 is provided with a screw group 507, and the output end of the screw group 507 is provided with a lifting rod 508, one side of the lifting rod 508 is provided with an electric rotating seat 509, and the output end of the electric rotating seat 509 is provided with a cutting wheel 5010.
[0034] In the embodiment of the present invention, after being evenly coated, the cable is transmitted and output through the transmission roller rod 504 on the cooling chamber 501, and the fin group 502 and the fan 503 installed on the cooling chamber 501 cooperate with each other to achieve the cooling effect of the cable, and the cutting wheel 5010 is cut and formed after the output of the screw rod group 507, the lifting rod 508 and the electric rotating seat 509 are running.
[0035] The material receiving component 6 includes a fourth base 601, a second top seat 602, a second oil cylinder 603, a second plug block 604, a driving motor 605, a meshing gear set 606, a brake rod 607 and a material receiving barrel 608. The fourth base 601 is bolted to the upper outer end of the second cabinet 104, a second top seat 602 connected with bolts is arranged on the outer side of the fourth base 601, and a second plug block 604 connected to the output end of the second oil cylinder 603 is arranged on the inner bottom side of the second top seat 602, a driving motor 605 is arranged on one side of the fourth base 601, and a meshing gear set 606 is arranged on the output end of the driving motor 605, a brake rod 607 is arranged inside the fourth base 601, and a material receiving barrel 608 is arranged below the second plug block 604.
[0036] In an embodiment of the present invention, when it is necessary to collect materials, a cable is used to be wound around the collecting barrel 608, and the output power is driven by the driving motor 605 to drive the output end to operate, so that the meshing gear set 606 is engaged and the transmission is operated to allow the collecting barrel 608 to be wound and formed. After the winding is completed, the output of the second cylinder 603 and the second plug block 604 is operated to remove the collecting barrel 608.
[0037] A method for preparing a film-coated anti-corrosion grounding down conductor polymer thermoplastic preparation device is as follows: when in use, through the mutual cooperation of the pad 101 and the lifting frame 102, the top of the lifting frame 102 is assembled and spliced using the first cabinet 103 and the second cabinet 104, so that the various components are assembled and combined, and when it is needed to be used, the control panel 105 is used to output instructions to achieve the control effect, and when processing is needed, the first oil cylinder 204 installed on the first top seat 203 above one end of the first outer frame 202 is used to output power to drive the output end to operate, so that after the first oil cylinder 204 outputs power to operate, the first plug block 205 is plugged and connected to the feed barrel 206, and after plugging and installing, the feed barrel 206 is connected. The barrel 206 outputs the cable so that the first fixed pulley 208 on the first sliding frame 207 outputs the cable to the preheating component 3, passes through the first culvert 302 and the side guard plate 303 to achieve the effect of heat preservation and protection, and makes the fixed guide wheel 306 on the inner side of the wire barrel 305 so that the cable is introduced into the first culvert 302, and the air inlet valve 308 above one end of the connecting pipe 307 is opened to allow the gas to be input. After the input, the branch pipe 309, the hole cabin 3010, and the nozzle 3011 are sprayed out and then the electric shock device 3013 is used to shock to form a flame to achieve the effect of preheating the cable. The polymer particles are input in advance using the feed nozzle 404 on the melting cabin 403 , the polymer particles are heated and treated by the melting chamber 403 to form a molten state, so that the introduction valve 405 is opened, the injection tube 406 is injected with a sufficient amount of film material, and the injection cylinder 407 outputs power to drive the output end to operate, so that the spherical duct 409 on the injection channel 408 can cover the cable. After the film is coated, the driving gear 4013 outputs power to drive the output end to operate so that the driving gear 4013 drives the outer gear ring 4011 to rotate with the annular plate 4010. After the rotation, the inner lining block 4014 and the flexible brush 4015 on the through shell 4012 can evenly apply the cable. After evenly applying, the cable passes through The transmission roller rod 504 on the cooling chamber 501 transmits the output, and through the cooperation of the fin group 502 and the fan 503 installed on the cooling chamber 501, the cable can achieve the cooling effect, and the cutting wheel 5010 can be cut and formed after the output of the screw rod group 507, the lifting rod 508, and the electric rotating seat 509 is operated. When it is necessary to collect the material, the cable is wound around the collecting barrel 608, and the output power of the driving motor 605 is driven to drive the output end to operate, so that the meshing gear group 606 is engaged and driven to operate, so that the collecting barrel 608 is wound and formed. After the winding is completed, the output of the second oil cylinder 603 and the second plug block 604 is operated to remove the collecting barrel 608.
[0038] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0039] In addition, it should be understood that although the present specification is described in terms of implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A film-coated anti-corrosion grounding down conductor polymer thermoplastic preparation device, comprising an assembly control component (1) and a material receiving component (6), characterized in that: A feed bearing assembly (2) connected by bolts is arranged above one end of the assembled control assembly (1), a preheating assembly (3) connected by bolts is arranged on one side of the middle of the assembled control assembly (1), a uniform coating mechanism (4) connected by bolts is arranged on the other side of the middle of the assembled control assembly (1), and a sleeve-mounted cooling component (5) is arranged at one end of the uniform coating mechanism (4), and a material receiving component (6) connected by bolts is arranged above one end of the assembled control assembly (1).
2. The polymer thermoplastic preparation device for coating anti-corrosion grounding down conductor according to claim 1, characterized in that: The assembled control component (1) comprises a base plate (101), a lifting frame (102), a first cabinet (103), a second cabinet (104) and a control panel (105); a lifting frame (102) connected by bolts is arranged at the top of the base plate (101); a first cabinet (103) connected by bolts is arranged above one end of the lifting frame (102); a second cabinet (104) connected by bolts is arranged above one end of the lifting frame (102); and a control panel (105) is arranged on the outer side of one end of the first cabinet (103).
3. The polymer thermoplastic preparation device for coating anti-corrosion grounding down conductor according to claim 2, characterized in that: The feed bearing assembly (2) comprises a first base (201), a first outer frame (202), a first top seat (203), a first oil cylinder (204), a first plug-in block (205), a feed barrel (206), a first sliding frame (207) and a first fixed pulley (208); the first base (201) is bolted to the upper part of the outer end of the first cabinet (103); the outer side of the first base (201) is bolted to the first top seat (203) via the first outer frame (202); the inner bottom side of the first top seat (203) is provided with a first plug-in block (205) connected to the output end of the first oil cylinder (204); the lower part of the first plug-in block (205) is provided with a feed barrel (206) installed in a plug-in manner; the inner side of the first top seat (203) is provided with a first sliding frame (207); and the first sliding frame (207) is provided with a first fixed pulley (208) slidably connected thereto.
4. The polymer thermoplastic preparation device for coating anti-corrosion grounding down conductor according to claim 2, characterized in that: The preheating assembly (3) comprises a second base (301), a first culvert (302), a side guard plate (303), an assembly plate (304), a wire drum (305), a fixed guide wheel (306), a connecting pipe (307), an air intake valve (308), a branch pipe (309), a hole chamber (3010), a nozzle (3011), a fire setting strip (3012) and an electric shock device (3013); the second base (301) is bolted to the upper middle portion of the first cabinet (103); the first culvert (302) is arranged above the second base (301), and the outer side of the first culvert (302) is provided with a side guard plate (303); the two ends of the first culvert (302) are provided with assembly plates (304) connected by bolts, and the inner side of the assembly plate (304) is provided with a wire drum (305), and the inner side of the wire drum (305) is provided with a fixed guide wheel (306).
5. The polymer thermoplastic preparation device for coating anti-corrosion grounding down conductor according to claim 4, characterized in that: A connecting pipe (307) is arranged above the first culvert (302), and an air intake valve (308) is arranged on one side above the connecting pipe (307); a branch pipe (309) is arranged at the output end of the connecting pipe (307), and a hole cabin (3010) is arranged at the output end of the branch pipe (309); nozzles (3011) distributed in an array are arranged at the output end of the hole cabin (3010); fire setting strips (3012) are arranged on the inner sides of both ends of the hole cabin (3010), and an electric shock device (3013) is arranged on one side of the top end of the branch pipe (309).
6. The polymer thermoplastic preparation device for coating anti-corrosion grounding down conductor according to claim 2, characterized in that: The uniform coating mechanism (4) comprises a third base (401), a second culvert (402), a melting chamber (403), a feed nozzle (404), an inlet valve (405), an injection pipe (406), an injection cylinder (407), an injection channel (408), a spherical culvert (409), an annular plate (4010), an outer gear ring (4011), a through shell (4012), a driving gear (4013), an inner lining block (4014) and a flexible brush (4015). The third base (401) is bolted to the first cabinet ( 103), a second culvert (402) is arranged above the third base (401), and a melting chamber (403) is arranged above one end of the second culvert (402), a feed nozzle (404) is arranged above the melting chamber (403), an output end of the melting chamber (403) is sleeved with an injection tube (406) connected to the output end of an injection cylinder (407) via an inlet valve (405), and the output end of the injection tube (406) is sleeved with a spherical culvert (409) via an injection channel (408).
7. The polymer thermoplastic preparation device for coating anti-corrosion grounding down conductor according to claim 6, characterized in that: An annular plate (4010) is provided at one end of the second culvert (402), and an outer toothed ring (4011) is provided at one end of the annular plate (4010), a through shell (4012) is provided on the inner side of the outer toothed ring (4011), a driving gear (4013) is provided on the outer side of the outer toothed ring (4011), an inner lining block (4014) is provided on the inner side of the through shell (4012), and a flexible brush (4015) is provided on the inner side of the inner lining block (4014).
8. The polymer thermoplastic preparation device for coating anti-corrosion grounding down conductor according to claim 6, characterized in that: The cooling component (5) comprises a cooling chamber (501), a fin group (502), a fan (503), a transmission roller rod (504), a second sliding frame (505), a second fixed pulley (506), a screw rod group (507), a lifting rod (508), an electric rotating seat (509) and a cutting wheel (5010); the cooling chamber (501) is sleeved and connected to one end of the through-shell (4012); the top of the cooling chamber (501) is provided with a fin group (502); the outer side of the cooling chamber (501) is provided with a fan ( 503), a transmission roller rod (504) is arranged on the inner side of the cooling chamber (501), a second fixed pulley (506) is slidably connected to the inner side of one end of the cooling chamber (501) via a second sliding frame (505), a screw rod group (507) is arranged at the output end of the cooling chamber (501), and a lifting rod (508) is arranged at the output end of the screw rod group (507), an electric rotating seat (509) is arranged on one side of the lifting rod (508), and a cutting wheel (5010) is arranged at the output end of the electric rotating seat (509).
9. The polymer thermoplastic preparation device for coating anti-corrosion grounding down conductor according to claim 2, characterized in that: The material receiving component (6) comprises a fourth base (601), a second top seat (602), a second oil cylinder (603), a second plug block (604), a driving motor (605), a meshing gear set (606), a brake plug rod (607) and a material receiving barrel (608); the fourth base (601) is bolted to the upper part of the outer end of the second cabinet (104); a second top seat (602) connected by bolts is arranged on the outer side of the fourth base (601); a second plug block (604) connected to the output end of the second oil cylinder (603) is arranged on the inner bottom side of the second top seat (602); a driving motor (605) is arranged on one side of the fourth base (601); a meshing gear set (606) is arranged at the output end of the driving motor (605); a brake plug rod (607) is arranged inside the fourth base (601); and a material receiving barrel (608) is arranged below the second plug block (604).
10. A method for preparing a polymer thermoplastic preparation device for coating anti-corrosion grounding down conductor according to any one of claims 1 to 9, characterized in that: When in use, the top of the lifting frame (102) is assembled and spliced with the first cabinet (103) and the second cabinet (104) through the cooperation of the pad (101) and the lifting frame (102), so that the various components are assembled and combined. When it is necessary to use, the control panel (105) is used to output instructions to achieve a control effect. When processing is required, the first oil cylinder (204) installed on the first top seat (203) above one end of the first outer frame (202) is used to output power to drive the output end to operate, so that after the first oil cylinder (204) outputs power to operate, the first plug block (205) is plugged and connected to the feed barrel (206). After plugging and installation, the output cable of the feed barrel (206) is connected. The cable is output to the preheating assembly (3) via the first fixed pulley (208) on the first sliding frame (207), and passes through the first culvert (302) and the side guard plate (303) to achieve the effect of heat insulation and protection, and the fixed guide wheel (306) on the inner side of the wire drum (305) is used to guide the cable into the first culvert (302), and the gas is input through the air inlet valve (308) above one end of the connecting pipe (307). After the gas is input, the branch pipe (309), the hole chamber (3010), and the nozzle (3011) are ejected, and then the electric shock device (3013) is used to shock to form a flame, so as to achieve the effect of preheating the cable. The feed nozzle (404) on the melting chamber (403) is used in advance. ) is used to input polymer particles, and the polymer particles are heated and processed by the melting chamber (403) to form a molten state, so that the introduction valve (405) is opened, and a sufficient amount of film material is injected into the injection tube (406), and the injection cylinder (407) outputs power to drive the output end to operate, so that the spherical duct (409) on the injection channel (408) can cover the cable. After the film is coated, the driving gear (4013) outputs power to drive the output end to operate so that the driving gear (4013) drives the outer gear ring (4011) to rotate in coordination with the upper annular plate (4010), and after the rotation, the inner lining block (4014) and the flexible brush (4015) on the through shell (4012) are pressed against the cable. The cable is evenly coated. After being evenly coated, the cable is transmitted and output through the transmission roller rod (504) on the cooling chamber (501). The fin group (502) and the fan (503) installed on the cooling chamber (501) cooperate with each other to achieve the cooling effect of the cable. The output of the screw rod group (507), the lifting rod (508), and the electric rotating seat (509) are operated to cut the cutting wheel (5010) into shape. When it is necessary to collect the material, the cable is wound around the collecting barrel (608). The output power of the driving motor (605) drives the output end to operate, so that the meshing gear group (606) is meshed and driven to operate, so that the collecting barrel (608) is wound and formed.After the winding is completed, the output of the second oil cylinder (603) and the second plug block (604) is operated and the receiving barrel (608) is removed.