Control unit module and corresponding operation device thereof

Abstract

The invention provides a control unit module and a corresponding operation device, and relates to the technical field of sizing material heating, the control unit module comprises a PLC, the PLC is electrically connected with a temperature monitoring module, a heating module and a heat exchange module, a heat exchange driving structure lubrication submodule is arranged in the heat exchange module, the heating module is electrically connected with the heat exchange module, and the temperature monitoring module is electrically connected with the heating module. The temperature monitoring module transmits a temperature signal into the PLC, the PLC controls the heating module and the heat exchange module to work according to the temperature signal, the heating module heats circulating water, the heat exchange module exchanges heat with a sizing material through the circulating water, and the sizing material is heated through the heat exchange module. And the heat exchange driving structure lubrication submodule is used for monitoring and adjusting lubrication of the heat exchange driving structure. The technical problems that a pretreatment control unit module lacks monitoring on the lubricating process of a heat exchange execution structure and an operation device adopts airflow for heating, the airflow dissipation degree is high, the heat exchange efficiency is low, and energy consumption is large are solved.

Description

Technical Field

[0001] The invention belongs to the field of rubber heating, and in particular relates to a control unit module and a corresponding operating device. Background Art

[0002] When the rubber material is input into the extruder for thermoplasticization, the temperature of the rubber materials is uneven, causing the product produced after the rubber material is extruded to be partially hardened, resulting in greater quality problems for the product. Therefore, the rubber material needs to be pre-treated and heated to ensure the quality of the rubber material production product; Since the heat exchange drive structure needs to be frequently rotated during the pretreatment of the rubber, the heat exchange drive structure needs to be lubricated in time. However, the existing rubber pretreatment control unit module lacks a monitoring system for the lubrication of the heat exchange drive structure. At the same time, the existing operating device usually uses air flow heating. During the heating process, due to the dissipation of the air flow, the heat exchange efficiency between the rubber and the air flow is low, and the energy loss is large. Summary of the invention

[0003] The present invention provides a control unit module and a corresponding operating device thereof, so as to solve at least one technical problem raised in the above background technology.

[0004] In order to solve the above technical problems, the present invention discloses a control unit module, including: a PLC controller, the PLC controller is electrically connected to a temperature monitoring module, a heating module and a heat exchange module respectively, a heat exchange drive structure lubrication submodule is provided in the heat exchange module, the heating module is electrically connected to the heat exchange module, the temperature monitoring module transmits the temperature signal to the PLC controller, the PLC controller controls the heating module and the heat exchange module to work according to the temperature signal, the heating module heats the circulating water, the heat exchange module performs heat exchange between the circulating water and the rubber, and the heat exchange drive structure lubrication submodule is used to monitor and adjust the lubrication of the heat exchange drive structure.

[0005] An operating device comprises a main frame, a heating component and a detection component are installed on the top of the main frame, a heat exchange component is arranged below the heating component, the heat exchange component is installed on the main frame, and a lubrication component is installed on the heat exchange component; It also includes a heat exchange adjustment module, which is used to monitor the heat exchange efficiency of the heat exchange component and adjust it according to the result.

[0006] Preferably, the main frame includes a connecting plate, a short bracket and a long bracket are respectively provided on the left and right sides of the connecting plate, the short bracket and the long bracket are fixedly connected to the four corners of the connecting plate, a heating component is installed in the center of the connecting plate, a slide is fixedly connected to the top of the short bracket and the long bracket, the left and right ends of the slide are fixedly connected to the rotating shaft seat, friction rollers are rotatably connected to the two rotating shaft seats, one end of the friction roller is connected to a driving motor, the driving motor is installed on the rotating shaft seat, and a heat exchange component is installed in the center of the slide.

[0007] Preferably, the heating component includes a heating water tank, the input end of the heating water tank is connected to the water pump flange, the heating water tank and the water pump are bolted on the connecting plate, a heating copper pipe is fixedly connected to the heating water tank, and an insulated water supply pipe and an insulated water return pipe are threadedly connected at both ends of the heating water tank, and the other ends of the insulated water supply pipe and the insulated water return pipe are connected to the heat exchange component.

[0008] Preferably, the heat exchange component includes a supporting rotating seat, two supporting rotating seats are symmetrically bolted installed on both sides of the slide, a heat exchange roller is arranged between the two supporting rotating seats, both ends of the heat exchange roller are rotatably connected with a rotating joint, the other end of the rotating joint is rotatably connected to the supporting rotating seat, the rotating joints at both ends of the heat exchange roller are respectively connected to the insulated water supply pipe and the insulated water return pipe, a gear ring is fixedly installed on the heat exchange roller, the gear ring is meshed with the driving gear, the driving gear key is connected to the driving motor, the driving motor is bolted to the supporting rotating seat, a main channel is arranged in the center of the heat exchange roller, a barrier valve is installed in the main channel, and the heat exchange roller has a plurality of heat exchange pipelines arranged in a ring around the main channel, and the plurality of heat exchange pipelines are connected to the main channel through a plurality of connecting pipelines.

[0009] Preferably, the detection component includes a limit bracket, the limit bracket is fixedly connected to the slide, and the temperature probe is fixedly connected to the limit bracket.

[0010] Preferably, the lubrication assembly includes a fixed seat, which is bolted to the side of the supporting rotating seat, and a sealing tube is passed through and threadedly connected to the fixed seat. A brush head is threadedly connected to the output end of the sealing tube, and a flow conduit is provided in the brush head. The brush head and the gear ring cooperate with each other, and the other end of the sealing tube is threadedly connected to a grease supply structure.

[0011] Preferably, the grease supply structure includes a grease sleeve, a pipe clamp is provided on the outer surface of the grease sleeve, the pipe clamp is bolted to the fixed seat, the top of the grease sleeve is connected to the sealing tube through a connecting pipe, the inside of the grease sleeve is slidably connected to an extrusion plate, the bottom of the extrusion plate is fixedly connected to an electric telescopic rod, the electric telescopic rod is bolted to the fixed seat, an adding pipe is passed through and fixedly connected to the side of the grease sleeve, and a solenoid valve is provided on the adding pipe.

[0012] Preferably, the heat exchange adjustment component includes a control module, a data processing module, a detection module and an execution module; the detection module includes: Temperature probe: used to detect the temperature of the rubber material, which is set on the limit bracket; Temperature sensor 1: used to detect the inlet temperature of water flow, which is set in the insulated water supply pipe; Temperature sensor 2: used to detect the outlet temperature of water flow, which is set in the insulation return pipe; Flow sensor: used to detect the flow of water, which is set in the insulated water supply pipe; Speed ​​sensor: used to detect the speed of the drive motor, which is set on the drive motor; Speed ​​sensor: used to detect the moving speed of the rubber material, which is set on the slide; The detection module is electrically connected to the data processing module, the control module is electrically connected to the data processing module and the execution module, and the control module controls the execution module to work based on the data results of the data processing module.

[0013] Preferably, the control module controls the execution module based on the data result of the data processing module, including the following steps: Step 1: Calculate the heat transfer efficiency coefficient of the heat exchange component based on the detection values ​​of the temperature probe, temperature sensor 1, temperature sensor 2, flow sensor, speed sensor and speed sensor ; = (1); in which: is the heat transfer efficiency coefficient of the heat exchange component, is the specific heat capacity of the rubber compound, is the contact area between the heat exchange roller and the rubber material, is the thickness of the rubber compound, is the detection value of the temperature probe, is the preheating temperature of the rubber compound, is the detection value of the speed sensor, is the transmission ratio of the driving gear and the ring gear, is the radius of the heat exchange roller, is the detection value of the speed sensor, is the specific heat capacity of water, is the density of water, is the detection value of the flow sensor, is the detection value of temperature sensor 1, is the detection value of temperature sensor 2; Step 2: Comparison of data processing modules and ,when When, based on Calculate the adjustment factor , No processing is done when: = (1); in which: is the adjustment factor, is the standard value of the heat transfer efficiency coefficient of the heat exchange component; Step 3: The control module controls the execution module to drive the heat exchange components and the main frame according to the adjustment coefficient Adjust the flow rate and material movement speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 This is a schematic diagram of a control unit module proposed by the present invention; Figure 2 The structure of the present invention is schematically shown Figure 1 ; Figure 3 The structure of the present invention is schematically shown Figure 2 ; Figure 4 The structure of the present invention is schematically shown Figure 3 ; Figure 5 It is a schematic structural diagram of the heating assembly of the present invention; Figure 6 The structure of the heat exchange component of the present invention is schematically shown in FIG. Figure 1 ; Figure 7 The structure of the heat exchange component of the present invention is schematically shown in FIG. Figure 2 ; Figure 8 The structure of the lubrication assembly of the present invention is schematically shown in FIG. Figure 1 .

[0015] In the figure: 3, main frame; 31, connecting plate; 32, short bracket; 33, long bracket; 34, slide; 35, shaft seat; 36, friction roller; 37, drive motor; 4, heating component; 41, heating water tank; 42, water pump; 43, heating copper pipe; 44, insulation water supply pipe; 45, insulation return pipe; 5, heat exchange component; 51, support rotating seat; 52, heat exchange roller; 53, rotary joint; 54, gear ring; 55, drive gear ; 56. Drive motor; 57. Main channel; 58. Barrier valve; 59. Heat exchange pipeline; 510. Connecting pipeline; 6. Detection component; 61. Limit bracket; 62. Temperature probe; 7. Lubrication component; 71. Fixed seat; 72. Sealing tube; 73. Brush head; 74. Flow pipeline; 8. Grease supply structure; 81. Grease sleeve; 82. Pipe clamp; 83. Connecting pipe; 84. Extrusion plate; 85. Electric telescopic rod; 86. Adding pipe. DETAILED DESCRIPTION

[0016] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0017] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0018] The present invention provides the following embodiments Example 1 The embodiment of the present invention provides a control unit module, such as Figure 1-8 As shown, it includes: a PLC controller, the PLC controller is electrically connected to the temperature monitoring module, the heating module and the heat exchange module respectively, a heat exchange drive structure lubrication submodule is arranged in the heat exchange module, the heating module is electrically connected to the heat exchange module, the temperature monitoring module transmits the temperature signal to the PLC controller, the PLC controller controls the heating module and the heat exchange module to work according to the temperature signal, the heating module heats the circulating water, the heat exchange module exchanges heat with the rubber through the circulating water, and the heat exchange drive structure lubrication submodule is used to monitor and adjust the lubrication of the heat exchange drive structure.

[0019] The working principle and beneficial effects of the above technical solution are as follows: the PLC controller is electrically connected to the temperature monitoring module, the heating module and the heat exchange module, the temperature monitoring module transmits the temperature signal of the rubber to the PLC controller, and then the PLC controller drives the heating module to heat and circulate the water according to the temperature signal, and at the same time the PLC controller controls the heat exchange module to realize the heat exchange between the circulating water and the rubber, and since the heat exchange drive structure realizes the mutual rotation between the heat exchange structure and the rubber to realize heat exchange through the transmission of the motor and the gear set, the grease consumption of the gear set is large, and the lubrication submodule of the heat exchange drive structure monitors the grease content and gear set wear between the gear sets, and dynamically adjusts the addition of grease between the gear sets in a timely manner according to the monitoring results; The present invention utilizes a PLC controller to control a temperature monitoring module, a heating module and a heat exchange module. This design can control the temperature detection, heating control and heat exchange of the rubber material through electrical signals between each other, thereby ensuring that the rubber material can be adjusted dynamically in real time during the heating process, thereby ensuring the efficiency and effect of the rubber material pretreatment. At the same time, the design of the heat exchange drive result lubrication submodule can extend the life of the heat exchange drive structure and ensure the stable operation of the heat exchange drive structure.

[0020] Example 2 On the basis of Example 1, an embodiment of the present invention provides an operating device, including: a main frame 3, a heating component 4 and a detection component 6 are installed on the top of the main frame 3, a heat exchange component 5 is provided below the heating component 4, the heat exchange component 5 is installed on the main frame 3, and a lubrication component 7 is installed on the heat exchange component 5; It also includes a heat exchange regulating component, which is used to monitor the heat exchange efficiency of the heat exchange component 5 and adjust it according to the result.

[0021] The working principle and beneficial effects of the above technical solution are as follows: after the rubber is input into the main frame 3, the rubber slides on the main frame 3 to realize the transportation of the rubber. During the sliding process of the rubber, the heating component 4 heats the water body, and the detection component 6 detects the temperature of the rubber. Then, the water body and the rubber are heat-exchanged through the heat exchange component 5 to realize the heating of the rubber. The heat exchange adjustment component manages the heat exchange process between the rubber and the water body to realize the dynamic adjustment of the heat exchange. The lubrication component 7 is used to lubricate the rotation of the heat exchange component 5. The present invention utilizes the main frame 3 to transport the rubber material, and performs heat exchange on the rubber material through the heat exchange component 5. This design can stably transport the rubber material, ensure the stable contact of the rubber material during heat exchange, and avoid the gap between the rubber material and the heat exchange component 5 causing heat exchange failure. The design of the heating component 4 can ensure the stability of the water supply of the heat exchange component 5, and ensure that the rubber material can be continuously preheated. The detection component 6 ensures that the temperature of the rubber material can be understood in real time, and ensures the operation of the heat exchange component 5. The design of the lubrication component 7 can ensure the stable rotation of the heat exchange component 5, and avoid the heat exchange component 5 from getting stuck during long-term operation. The design of the heat exchange adjustment component can ensure the refined management of the heat exchange component 5, and realize efficient use of energy.

[0022] Example 3 On the basis of Example 2, the main frame 3 includes a connecting plate 31, and a short bracket 32 ​​and a long bracket 33 are respectively provided on the left and right sides of the connecting plate 31. The short bracket 32 ​​and the long bracket 33 are fixedly connected to the four corners of the connecting plate 31, and a heating component 4 is installed in the center of the connecting plate 31. The top of the short bracket 32 ​​and the long bracket 33 are fixedly connected to a slide 34, and the left and right ends of the slide 34 are fixedly connected to a rotating shaft seat 35. Friction roller shafts 36 are rotatably connected to the two rotating shaft seats 35, and one end of the friction roller shaft 36 is connected to a drive motor 37, and the drive motor 37 is installed on the rotating shaft seat 35. A heat exchange component 5 is installed in the center of the slide 34.

[0023] The beneficial effects of the above technical solution are as follows: the short bracket 32 ​​and the long bracket 33 are stably connected by the connecting plate 31, and the slide 34 is supported by the short bracket 32 ​​and the long bracket 33. After the rubber slides into the slide 34, the driving motor 37 on the rotating shaft seat 35 is started to drive the friction roller 36 to rotate, and the friction roller 36 drives the rubber to slide along the slide 34, and the heating component 4 in the center of the connecting plate 31 heats the water and transports it to the heat exchange component 5 for heat exchange. The present invention uses the connection between the short bracket 32 ​​and the long bracket 33 and the connecting plate 31 to support the slide 34. The design adopts a rectangular structure layout, which can ensure the stability of the slide 34 in the working state. At the same time, the design of the friction roller 36 enables the rubber to control the rubber to slide stably, thereby realizing the control of the movement speed of the rubber.

[0024] Example 4 On the basis of Example 2, the heating component 4 includes a heating water tank 41, the input end of the heating water tank 41 is flange-connected to the water pump 42, the heating water tank 41 and the water pump 42 are bolted on the connecting plate 31, a heating copper tube 43 is fixedly connected inside the heating water tank 41, and an insulated water supply pipe 44 and an insulated water return pipe 45 are threadedly connected at both ends of the heating water tank 41, and the other ends of the insulated water supply pipe 44 and the insulated water return pipe 45 are connected to the heat exchange component 5.

[0025] The beneficial effects of the above technical solution are: the heating water tank 41 in the heating component 4 stores water, the heating copper tube 43 in the heating water tank 41 heats the water, and the water pump 42 drives the flow of the water and replenishes the water simultaneously. After the water is heated, it is output through the insulated water supply pipe 44, and flows back from the insulated return pipe 45 after passing through the heat exchange component 5. The present invention adopts the heating water tank 41 to store water and cooperates with the heating copper tube 43 to heat it. This design can realize the heating of the water and ensure the supply of the water, thereby avoiding the phenomenon of water interruption during heat exchange, which causes the preheating temperature of the rubber to fail to meet the standard.

[0026] Example 5 On the basis of Example 2, the heat exchange component 5 includes a supporting rotating seat 51, and the two supporting rotating seats 51 are symmetrically bolted on both sides of the slide 34. A heat exchange roller 52 is provided between the two supporting rotating seats 51. Both ends of the heat exchange roller 52 are rotatably connected with a rotating joint 53, and the other end of the rotating joint 53 is fixedly connected to the supporting rotating seat 51. The rotating joints 53 at both ends of the heat exchange roller 52 are respectively connected to the insulated water supply pipe 44 and the insulated water return pipe 45. A gear ring 54 is fixedly installed on the heat exchange roller 52, and the gear ring 54 is meshed with a driving gear 55. The driving gear 55 is keyed to a driving motor 56, and the driving motor 56 is bolted to the supporting rotating seat 51. A main channel 57 is provided in the center of the heat exchange roller 52, and a barrier valve 58 is installed in the main channel 57. The heat exchange roller 52 has a plurality of heat exchange pipelines 59 arranged in a ring around the main channel 57, and the plurality of heat exchange pipelines 59 are connected to the main channel 57 through a plurality of connecting pipelines 510.

[0027] The beneficial effects of the above technical solution are as follows: when the rubber material passes through the heat exchange component 5, the driving motor 56 drives the driving gear 55 to rotate, the driving gear 55 and the gear ring 54 are meshed with each other, and the gear ring 54 drives the heat exchange roller 52 to rotate around the rotary joint 53. The heat exchange roller 52 contacts the rubber material during the rotation process to achieve heat exchange. At the same time, during the rotation process of the heat exchange roller 52, the heat preservation water supply pipe 44 supplies water to the rotary joint 53, and the water enters the heat exchange roller 52 and flows along the main channel 57 until it encounters the blocking valve 58. Then, the water enters the heat exchange pipeline 59 through the connecting pipeline 510 to dissipate heat to the heat exchange roller 52. Then, the water continues to enter the main channel 57 through the connecting pipeline 510, and then flows into the heat preservation return pipe 45 from the rotary joint 53 at the other end of the heat exchange roller 52. The present invention utilizes a driving gear 55 and a gear ring 54 to drive the heat exchange roller 52. This design can realize cyclic heat exchange and ensure the continuity of heat exchange of the rubber. The design of the rotary joint 53 ensures that no water leakage will occur when the heat exchange roller 52 is rotating. The design of the main channel 57 and the heat exchange pipeline 59 can ensure that the temperature of the surface of the heat exchange roller 52 is balanced, ensuring that the heat exchange temperature is consistent with the rubber during the cyclic rotation process.

[0028] Example 6 On the basis of Example 2, the detection component 6 includes a limit bracket 61 , the limit bracket 61 is fixedly connected to the slide 34 , and a temperature probe 62 is fixedly connected to the limit bracket 61 .

[0029] The beneficial effect of the above technical solution is that when the rubber material passes through the limiting bracket 61, the temperature probe 62 detects the temperature of the rubber material. This design can ensure that the temperature of the rubber material is known in real time, avoiding repeated preheating of the rubber material after the temperature reaches the standard.

[0030] Example 7 On the basis of Example 2, the lubrication assembly 7 includes a fixed seat 71, which is bolted to the side of the supporting rotating seat 51, and a sealing tube 72 is passed through and threadedly connected to the fixed seat 71. A brush head 73 is threadedly connected to the output end of the sealing tube 72, and a flow duct 74 is provided in the brush head 73. The brush head 73 cooperates with the gear ring 54, and the other end of the sealing tube 72 is threadedly connected to a grease supply structure 8.

[0031] The grease supply structure 8 includes a grease sleeve 81, the outer shell of the grease sleeve 81 is provided with a pipe clamp 82, the pipe clamp 82 is bolted to the fixed seat 71, the top of the grease sleeve 81 is connected to the sealing tube 72 through a connecting pipe 83, the grease sleeve 81 is slidably connected to the extrusion plate 84, the bottom of the extrusion plate 84 is fixedly connected to an electric telescopic rod 85, the electric telescopic rod 85 is bolted to the fixed seat 71, and the side of the grease sleeve 81 is penetrated and fixedly connected with an adding pipe 86, and the adding pipe 86 is provided with a solenoid valve.

[0032] The beneficial effects of the above technical solution are as follows: when the gear ring 54 of the heat exchange component 5 rotates, the brush head 73 and the gear ring 54 rub against each other, and the electric telescopic rod 85 extends to push the extrusion plate 84 to slide along the grease sleeve 81, so that the grease enters the sealing tube 72 from the connecting tube 83, and then enters the flow channel 74 in the brush head 73, and enters the bristles from the outlet on the brush head 73. The bristles evenly spread the grease on the gear ring 54. When the grease in the grease sleeve 81 is consumed, the electric telescopic rod 85 is reset, the solenoid valve is opened, and grease is added from the adding tube 86, and the above operation is repeated; The present invention utilizes a brush head 73 to lubricate the gear ring 54. This design can ensure that there is grease on the gear ring 54 at all times, and the grease is evenly applied to prevent the gear ring 54 from losing lubrication and causing wear and jamming of the gear ring 54 during long-term rotation. The design of the grease sleeve 81, the extrusion plate 84 and the electric telescopic rod 85 can ensure the automatic outflow of the grease and ensure continuous lubrication of the gear ring 54. The design of the adding tube 86 can repeatedly add grease to the grease sleeve 81.

[0033] Example 8 Based on Example 2, the heat exchange adjustment component includes a control module, a data processing module, a detection module and an execution module; the detection module includes: Temperature probe: used to detect the temperature of the rubber material, which is arranged on the limiting bracket 61; Temperature sensor 1: used to detect the inlet temperature of the water flow, which is arranged in the insulated water supply pipe 44; Temperature sensor 2: used to detect the outlet temperature of the water flow, which is arranged in the heat preservation return pipe 45; Flow sensor: used to detect the flow rate of water flow, which is arranged in the heat-insulating water supply pipe 44; Rotation speed sensor: used to detect the rotation speed of the driving motor 56, which is arranged on the driving motor 56; Speed ​​sensor: used to detect the moving speed of the rubber material, which is arranged on the slide 34; The detection module is electrically connected to the data processing module, the control module is electrically connected to the data processing module and the execution module, and the control module controls the execution module to work based on the data results of the data processing module.

[0034] The control module controls the execution module based on the data results of the data processing module, including the following steps: Step 1: Calculate the heat exchange efficiency coefficient of the heat exchange component 5 based on the detection values ​​of the temperature probe, temperature sensor 1, temperature sensor 2, flow sensor, rotation speed sensor and speed sensor ; = (1); in which: is the heat transfer efficiency coefficient of the heat exchange component 5, is the specific heat capacity of the rubber compound, is the contact area between the heat exchange roller 52 and the rubber material, is the thickness of the rubber compound, is the detection value of the temperature probe, is the preheating temperature of the rubber compound, is the detection value of the speed sensor, is the transmission ratio between the driving gear 55 and the ring gear 54, is the radius of the heat exchange roller 52, is the detection value of the speed sensor, is the specific heat capacity of water, is the density of water, is the detection value of the flow sensor, is the detection value of temperature sensor 1, is the detection value of temperature sensor 2; Step 2: Comparison of data processing modules and ,when When, based on Calculate the adjustment factor , No processing is done when: = (1); in which: is the adjustment factor, is the standard value of the heat exchange efficiency coefficient of the heat exchange component 5; Step 3: The control module controls the execution module to drive the heat exchange component 5 and the main frame 3 according to the adjustment coefficient Adjust the flow rate and material movement speed.

[0035] The beneficial effects of the above technical solution are as follows: when the rubber material is exchanging heat in the heat exchange assembly 5, due to the mutual displacement and convection between the rubber material and the heat exchange roller 52, the water body and the heat exchange roller 52, the heat exchange efficiency of the rubber material changes with the displacement speed of the rubber material and the flow rate of the water body. Therefore, it is necessary to monitor various parameters of the rubber material and the heat exchange assembly 5, understand the heat exchange efficiency between the rubber material and the heat exchange assembly 5 in real time, and adjust the movement speed of the rubber material and the flow rate of the water body in time; The present invention utilizes a control module, a data processing module, a detection module and an execution module to monitor the heat exchange process of the rubber material and the heat exchange component 5. The design can be dynamically adjusted according to the heat exchange efficiency, thereby ensuring the energy utilization efficiency.

[0036] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A control unit module, characterized in that: include: PLC controller, the PLC controller is electrically connected to the temperature monitoring module, the heating module and the heat exchange module respectively, the heat exchange module is provided with a heat exchange drive structure lubrication submodule, the heating module is electrically connected to the heat exchange module, the temperature monitoring module transmits the temperature signal to the PLC controller, the PLC controller controls the heating module and the heat exchange module to work according to the temperature signal, the heating module heats the circulating water, the heat exchange module exchanges heat between the circulating water and the rubber material, and the heat exchange drive structure lubrication submodule is used to monitor and adjust the lubrication of the heat exchange drive structure.

2. An operating device, applied to the control unit module as claimed in claim 1, characterized in that: include: A main frame (3), a heating component (4) and a detection component (6) are mounted on the top of the main frame (3), a heat exchange component (5) is provided below the heating component (4), the heat exchange component (5) is mounted on the main frame (2), and a lubrication component (7) is mounted on the heat exchange component (5); It also includes a heat exchange adjustment module, which is used to monitor the heat exchange efficiency of the heat exchange component (5) and adjust it according to the result.

3. A running device according to claim 2, characterized in that: The main frame (3) comprises a connecting plate (31), and a short bracket (32) and a long bracket (33) are respectively provided on the left and right sides of the connecting plate (31), and the short bracket (32) and the long bracket (33) are fixedly connected to the four corners of the connecting plate (31). A heating component (4) is installed in the center of the connecting plate (31), and a slide (34) is fixedly connected to the top of the short bracket (32) and the long bracket (33). The left and right ends of the slide (34) are fixedly connected to a rotating shaft seat (35), and the two rotating shaft seats (35) are rotatably connected to friction rollers (36), and one end of the friction roller (36) is connected to a driving motor (37), and the driving motor (37) is installed on the rotating shaft seat (35). A heat exchange component (5) is installed in the center of the slide (34).

4. A running device according to claim 2, characterized in that: The heating assembly (4) includes a heating water tank (41). The input end of the heating water tank (41) is flange-connected to a water pump (42). The heating water tank (41) and the water pump (42) are bolted to a connecting plate (31). A heating copper tube (43) is fixedly connected to the heating water tank (41). An insulated water supply pipe (44) and an insulated water return pipe (45) are respectively threadedly connected to both ends of the heating water tank (41). The other ends of the insulated water supply pipe (44) and the insulated water return pipe (45) are connected to the heat exchange assembly (5).

5. A running device according to claim 2, characterized in that: The heat exchange assembly (5) includes a support rotating seat (51), the two support rotating seats (51) are symmetrically bolted on both sides of the slide (34), a heat exchange roller (52) is arranged between the two support rotating seats (51), both ends of the heat exchange roller (52) are rotatably connected to a rotary joint (53), the other end of the rotary joint (53) is rotatably connected to the support rotating seat (51), the rotary joints (53) at both ends of the heat exchange roller (52) are respectively connected to the insulation water supply pipe (44) and the insulation water return pipe (45), and the heat exchange roller (52) is fixedly installed A gear ring (54) is provided, the gear ring (54) meshing with a driving gear (55), the driving gear (55) is key-connected to a driving motor (56), the driving motor (56) is bolted to a supporting rotating seat (51), a main channel (57) is provided at the center of the heat exchange roller (52), a blocking valve (58) is installed in the main channel (57), a plurality of heat exchange pipelines (59) are annularly arranged around the main channel (57) of the heat exchange roller (52), and the plurality of heat exchange pipelines (59) are connected to the main channel (57) through a plurality of connecting pipelines (510).

6. A running device according to claim 2, characterized in that: The detection component (6) comprises a limit bracket (61), the limit bracket (61) is fixedly connected to the slide table (34), and a temperature probe (62) is fixedly connected to the limit bracket (61).

7. A running device according to claim 2, characterized in that: The lubrication assembly (7) comprises a fixed seat (71), the fixed seat (71) being bolted to the side of the supporting rotating seat (51), a sealing tube (72) penetrating through and threadedly connected to the fixed seat (71), a brush head (73) being threadedly connected to the output end of the sealing tube (72), a flow channel (74) being arranged in the brush head (73), the brush head (73) and the gear ring (54) being matched with each other, and a grease supply structure (8) being threadedly connected to the other end of the sealing tube (72).

8. A running device according to claim 7, characterized in that: The grease supply structure (8) comprises a grease sleeve (81), the outer shell of the grease sleeve (81) is provided with a pipe clamp (82), the pipe clamp (82) is bolted to the fixed seat (71), the top of the grease sleeve (81) is connected to the sealing tube (72) through a connecting pipe (83), the inside of the grease sleeve (81) is slidably connected to an extrusion plate (84), the bottom of the extrusion plate (84) is fixedly connected to an electric telescopic rod (85), the electric telescopic rod (85) is bolted to the fixed seat (71), and a adding pipe (86) is passed through and fixedly connected to the side of the grease sleeve (81), and a solenoid valve is provided on the adding pipe (86).

9. The operating device corresponding to the control unit module according to claim 2, characterized in that: The heat exchange adjustment component includes a control module, a data processing module, a detection module and an execution module; the detection module includes: Temperature probe: used to detect the temperature of the rubber material, and arranged on the limit bracket (61); Temperature sensor 1: used to detect the inlet temperature of the water flow, and disposed in the insulated water supply pipe (44); Temperature sensor 2: used to detect the outlet temperature of the water flow, and disposed in the heat-insulating return water pipe (45); Flow sensor: used to detect the flow rate of water flow, which is arranged in the heat-insulating water supply pipe (44); A rotation speed sensor: used for detecting the rotation speed of the drive motor (56), and arranged on the drive motor (56); Speed ​​sensor: used to detect the moving speed of the rubber material, and arranged on the slide table (34); The detection module is electrically connected to the data processing module, the control module is electrically connected to the data processing module and the execution module, and the control module controls the execution module to work based on the data results of the data processing module.

10. The operating device corresponding to the control unit module according to claim 9, characterized in that: The control module controls the execution module based on the data results of the data processing module, including the following steps: Step 1: Calculate the heat transfer efficiency coefficient of the heat exchange component (5) based on the detection values ​​of the temperature probe, temperature sensor 1, temperature sensor 2, flow sensor, rotation speed sensor and speed sensor ; = (1); in which: is the heat transfer efficiency coefficient of the heat exchange component (5), is the specific heat capacity of the rubber compound, is the contact area between the heat exchange roller (52) and the rubber material, is the thickness of the rubber compound, is the detection value of the temperature probe, is the preheating temperature of the rubber compound, is the detection value of the speed sensor, is the transmission ratio between the driving gear (55) and the ring gear (54), is the radius of the heat exchange roller (52), is the detection value of the speed sensor, is the specific heat capacity of water, is the density of water, is the detection value of the flow sensor, is the detection value of temperature sensor 1, is the detection value of temperature sensor 2; Step 2: Comparison of data processing modules and ,when When, based on Calculate the adjustment factor , No processing is done when: = (1); in which: is the adjustment factor, is the standard value of the heat transfer efficiency coefficient of the heat exchange component (5); Step 3: The control module controls the execution module to drive the heat exchange component (5) and the main frame (3) according to the adjustment coefficient Adjust the flow rate and material movement speed.

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