Control unit module and its corresponding operating device

Abstract

The application provides a control unit module and a corresponding operation device, relates to the technical field of rubber heating, and comprises a PLC controller, wherein the PLC controller is electrically connected with a temperature monitoring module, a heating module and a heat exchange module; a heat exchange driving structure lubrication sub-module is arranged in the heat exchange module; the heating module is electrically connected with the heat exchange module; the temperature monitoring module transmits a temperature signal to the PLC controller; the PLC controller controls the heating module and the heat exchange module to work according to the temperature signal; the heating module heats circulating water; the heat exchange module exchanges heat between the circulating water and rubber; and the heat exchange driving structure lubrication sub-module is used for monitoring and adjusting the lubrication of the heat exchange driving structure. The application solves the technical problems that the pretreatment control unit module lacks monitoring of the lubrication process of the heat exchange driving structure and the operation device has high air flow dissipation, low heat exchange efficiency and large energy consumption.

Description

Technical Field

[0001] This invention belongs to the field of rubber heating, specifically involving a control unit module and its corresponding operating device. Background Technology

[0002] When the rubber compound is fed into the extruder for thermoplastic processing, uneven temperature between the rubber compounds can cause localized hardening of the extruded product, resulting in significant quality issues. Therefore, it is necessary to pre-treat and heat the rubber compound to ensure the quality of the produced product.

[0003] Because the heat exchange drive structure needs to rotate frequently during the pretreatment of the rubber compound, it needs to be lubricated in a timely manner. However, the existing rubber compound pretreatment control unit module lacks a monitoring system for the lubrication of the heat exchange drive structure. At the same time, the existing operating device usually uses airflow heating. During the heating process, due to the escaping effect of the airflow, the heat exchange efficiency between the rubber compound and the airflow is not high, resulting in a large energy loss. Summary of the Invention

[0004] The present invention provides a control unit module and its corresponding operating device to solve at least one of the technical problems mentioned in the background art.

[0005] To address the aforementioned technical problems, this invention discloses a control unit module, comprising: a PLC controller, which is electrically connected to a temperature monitoring module, a heating module, and a heat exchange module. The heat exchange module includes a lubrication submodule for the heat exchange drive structure. The heating module is electrically connected to the heat exchange module. The temperature monitoring module transmits temperature signals to the PLC controller, which controls the heating module and the heat exchange module to operate based on the temperature signals. The heating module heats the circulating water, and the heat exchange module performs heat exchange between the circulating water and the adhesive. The lubrication submodule for the heat exchange drive structure is used to monitor and adjust the lubrication of the heat exchange drive structure.

[0006] An operating device includes a main frame, a heating component and a detection component mounted on the top of the main frame, a heat exchange component located below the heating component, the heat exchange component mounted on the main frame, and a lubrication component mounted on the heat exchange component.

[0007] It also includes a heat exchange regulation module, which is used to monitor the heat exchange efficiency of the heat exchange components and adjust it according to the results.

[0008] Preferably, the main frame includes a connecting plate, with short supports and long supports on the left and right sides of the connecting plate, respectively. The short supports and long supports are fixedly connected to the four corners of the connecting plate. A heating component is installed in the center of the connecting plate. A slide is fixedly connected to the top of the short supports and long supports. A rotating shaft seat is fixedly connected to both ends of the slide. A friction roller shaft is rotatably connected to both rotating shaft seats. A drive motor is connected to one end of the friction roller shaft. The drive motor is installed on the rotating shaft seat. A heat exchange component is installed in the center of the slide.

[0009] Preferably, the heating assembly includes a heating water tank, the input end of which is connected to the water pump flange, both the heating water tank and the water pump are bolted to the connecting plate, a heating copper pipe is fixedly connected inside the heating water tank, and insulated water supply pipe and insulated water return pipe are threaded to both ends of the heating water tank, and the other ends of the insulated water supply pipe and the insulated water return pipe are connected to the heat exchange assembly.

[0010] Preferably, the heat exchange assembly includes a supporting rotating seat, two supporting rotating seats are symmetrically bolted on both sides of the slide table, and a heat exchange roller is provided between the two supporting rotating seats. Both ends of the heat exchange roller are rotatably connected to a rotary joint, and the other end of the rotary joint is rotatably connected to the supporting rotating seat. The rotary joints at both ends of the heat exchange roller are respectively connected to the heat-insulated water supply pipe and the heat-insulated water return pipe. A gear ring is fixedly installed on the heat exchange roller, and the gear ring meshes with a drive gear. The drive gear is keyed to a drive motor, and the drive motor is bolted on the supporting rotating seat. A main channel is provided in the center of the heat exchange roller, and a barrier valve is installed in the main channel. Several heat exchange pipes are arranged in a ring around the main channel of the heat exchange roller, and the several heat exchange pipes are connected to the main channel through several connecting pipes.

[0011] Preferably, the detection component includes a limiting bracket, which is fixedly connected to the slide, and a temperature probe is fixedly connected to the limiting bracket.

[0012] Preferably, the lubrication assembly includes a fixed seat, which is bolted to the side of the supporting rotating seat. A sealing tube is threaded through and threaded onto the fixed seat. A brush head is threaded to the output end of the sealing tube. The brush head has a flow channel inside. The brush head and the toothed ring cooperate with each other. A grease supply structure is threaded to the other end of the sealing tube.

[0013] Preferably, the grease supply structure includes a grease sleeve, an outer sleeve fitted with a pipe clamp, the pipe clamp being bolted to a fixed seat, the top of the grease sleeve being connected to a sealing pipe via a connecting pipe, a slidably connected extrusion plate inside the grease sleeve, an electric telescopic rod being fixedly connected to the bottom of the extrusion plate, the electric telescopic rod being bolted to the fixed seat, and an addition pipe being passed through and fixedly connected to the side of the grease sleeve, the addition pipe being equipped with a solenoid valve.

[0014] Preferably, the heat exchange regulating component includes a control module, a data processing module, a detection module, and an execution module; the detection module includes:

[0015] Temperature probe: Used to detect the temperature of the rubber compound, it is mounted on the limit bracket;

[0016] Temperature sensor 1: Used to detect the inlet temperature of the water flow, it is installed inside the insulated water supply pipe;

[0017] Temperature sensor 2: Used to detect the outlet temperature of the water flow, it is installed inside the insulated return water pipe;

[0018] Flow sensor: Used to detect the flow rate of water, it is installed inside the insulated water supply pipe;

[0019] Speed ​​sensor: Used to detect the speed of the drive motor, it is installed on the drive motor;

[0020] Speed ​​sensor: used to detect the moving speed of the rubber compound, it is installed on the slide table;

[0021] The detection module is electrically connected to the data processing module, and the control module is electrically connected to both the data processing module and the execution module. The control module controls the execution module to work based on the data results from the data processing module.

[0022] Preferably, the control module controls the execution module based on the data results from the data processing module, including the following steps:

[0023] Step 1: Based on the detection values ​​from the temperature probe, temperature sensor 1, temperature sensor 2, flow sensor, speed sensor, and velocity sensor, calculate the heat transfer efficiency coefficient of the heat exchange component. ;

[0024] = (1); where: The heat exchange efficiency coefficient of the heat exchange component. This refers to the specific heat capacity of the rubber compound. This refers to the contact area between the heat exchange roller shaft and the rubber compound. For the thickness of the rubber compound, This is the reading from the temperature probe. This refers to the preheating temperature of the rubber compound. The value detected by the speed sensor. For the transmission ratio of the drive gear and the ring gear, The radius of the heat exchange roller shaft. The value detected by the speed sensor. The specific heat capacity of water, The density of water, The measured value is from the flow sensor. The reading is from temperature sensor one. This is the value detected by temperature sensor two;

[0025] Step 2: Comparison of Data Processing Modules and ,when At that time, based on Calculate the adjustment factor , At that time, no action was taken:

[0026] = (1); where: To adjust the coefficient, This is the standard value of the heat exchange efficiency coefficient of the heat exchange component;

[0027] Step 3: The control module drives the heat exchange components and the main frame according to the adjustment coefficient. Adjust the flow rate and the speed at which the rubber compound moves. Attached Figure Description

[0028] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0029] Figure 1 This is a schematic diagram of the control unit module proposed in this invention;

[0030] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0031] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0032] Figure 4 This is a schematic diagram of the structure of the present invention. Figure 3 ;

[0033] Figure 5 This is a schematic diagram of the heating assembly of the present invention;

[0034] Figure 6 This is a schematic diagram of the heat exchange component of the present invention. Figure 1 ;

[0035] Figure 7 This is a schematic diagram of the heat exchange component of the present invention. Figure 2 ;

[0036] Figure 8 This is a schematic diagram of the structure of the lubrication assembly of the present invention. Figure 1 .

[0037] In the diagram: 3. Main frame; 31. Connecting plate; 32. Short support; 33. Long support; 34. Slide table; 35. Rotary shaft seat; 36. Friction roller shaft; 37. Drive motor; 4. Heating assembly; 41. Heating water tank; 42. Water pump; 43. Heating copper pipe; 44. Insulated water supply pipe; 45. Insulated water return pipe; 5. Heat exchange assembly; 51. Support rotating seat; 52. Heat exchange roller; 53. Rotary joint; 54. Gear ring; 55. Drive gear 56. Drive motor; 57. Main channel; 58. Barrier valve; 59. Heat exchange pipeline; 510. Connecting pipeline; 6. Detection component; 61. Limiting bracket; 62. Temperature probe; 7. Lubrication component; 71. Fixing base; 72. Sealing pipe; 73. Brush head; 74. Flow pipeline; 8. Grease supply structure; 81. Grease sleeve; 82. Pipe clamp; 83. Connecting pipe; 84. Extrusion plate; 85. Electric telescopic rod; 86. Adding pipe. Detailed Implementation

[0038] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0039] Furthermore, in this invention, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the invention. They are merely used to distinguish components or operations described using the same technical terms and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions and features of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0040] The present invention provides the following embodiments.

[0041] Example 1

[0042] This invention provides a control unit module, such as... Figure 1-8As shown, it includes: a PLC controller, which is electrically connected to a temperature monitoring module, a heating module, and a heat exchange module. The heat exchange module has a lubrication submodule for the heat exchange drive structure. The heating module is electrically connected to the heat exchange module. The temperature monitoring module transmits the temperature signal to the PLC controller. The PLC controller controls the heating module and the heat exchange module to work according to the temperature signal. The heating module heats the circulating water. The heat exchange module exchanges heat with the adhesive through the circulating water. The lubrication submodule for the heat exchange drive structure is used to monitor and adjust the lubrication of the heat exchange drive structure.

[0043] The working principle and beneficial effects of the above technical solution are as follows: The PLC controller is electrically connected to the temperature monitoring module, the heating module, and the heat exchange module. The temperature monitoring module transmits the temperature signal of the adhesive to the PLC controller. Subsequently, the PLC controller drives the heating module to heat and circulate the water according to the temperature signal. At the same time, the PLC controller controls the heat exchange module to realize the heat exchange between the circulating water and the adhesive. Since the heat exchange drive structure realizes the mutual rotation between the heat exchange structure and the adhesive through the transmission of motor and gear set, the consumption of lubricating grease in the gear set is relatively large. The lubrication submodule of the heat exchange drive structure monitors the lubricating grease content and gear set wear between the gear sets and dynamically adjusts the addition of lubricating grease between the gear sets in a timely manner according to the monitoring results.

[0044] This invention utilizes a PLC controller to control a temperature monitoring module, a heating module, and a heat exchange module. This design enables the detection of the rubber material's temperature, heating control, and heat exchange through mutual electrical signals, ensuring that the rubber material can be dynamically adjusted in real time during the heating process. This guarantees the efficiency and effectiveness of the rubber material pretreatment. At the same time, the design of the heat exchange drive result lubrication submodule can extend the life of the heat exchange drive structure and ensure its stable operation.

[0045] Example 2

[0046] Based on Embodiment 1, this embodiment of the invention provides an operating device, including: a main frame 3, a heating component 4 and a detection component 6 installed on the top of the main frame 3, a heat exchange component 5 provided below the heating component 4, the heat exchange component 5 being installed on the main frame 3, and a lubrication component 7 being installed on the heat exchange component 5;

[0047] It also includes a heat exchange regulating component, which is used to monitor the heat exchange efficiency of the heat exchange component 5 and adjust it according to the results.

[0048] The working principle and beneficial effects of the above technical solution are as follows: After the rubber material is fed into the main frame 3, the rubber material slides on the main frame 3 to realize the conveying of the rubber material. During the sliding process of the rubber material, the heating component 4 heats the water, the detection component 6 detects the temperature of the rubber material, and then the water and the rubber material exchange heat through the heat exchange component 5 to realize the heating of the rubber material. The heat exchange regulating component manages the heat exchange process between the rubber material and the water to realize the dynamic regulation of the heat exchange. The lubrication component 7 is used to lubricate the rotation of the heat exchange component 5.

[0049] This invention utilizes the main frame 3 to transport the adhesive material and exchanges heat with the adhesive material through the heat exchange component 5. This design enables stable transport of the adhesive material, ensuring stable contact during heat exchange and preventing heat exchange failure caused by gaps between the adhesive material and the heat exchange component 5. The design of the heating component 4 ensures a stable water supply to the heat exchange component 5, guaranteeing continuous preheating of the adhesive material. The detection component 6 ensures real-time monitoring of the adhesive material temperature, ensuring the operation of the heat exchange component 5. The design of the lubrication component 7 ensures stable rotation of the heat exchange component 5, preventing jamming during prolonged operation. The design of the heat exchange regulation component ensures precise management of the heat exchange component 5, achieving efficient energy utilization.

[0050] Example 3

[0051] Based on embodiment 2, the main frame 3 includes a connecting plate 31. Short supports 32 and long supports 33 are respectively provided on the left and right sides of the connecting plate 31. The short supports 32 and long supports 33 are fixedly connected to the four corners of the connecting plate 31. A heating component 4 is installed in the center of the connecting plate 31. A slide table 34 is fixedly connected to the top of the short supports 32 and long supports 33. A rotating shaft seat 35 is fixedly connected to both ends of the slide table 34. A friction roller shaft 36 is rotatably connected to both rotating shaft seats 35. A drive motor 37 is connected to one end of the friction roller shaft 36. The drive motor 37 is installed on the rotating shaft seat 35. A heat exchange component 5 is installed in the center of the slide table 34.

[0052] The beneficial effects of the above technical solution are as follows: the short support 32 and the long support 33 are stably connected by the connecting plate 31, and the slide table 34 is supported by the short support 32 and the long support 33. After the rubber material slides into the slide table 34, the drive motor 37 on the rotating shaft seat 35 starts, driving the friction roller shaft 36 to rotate. The friction roller shaft 36 drives the rubber material to slide along the slide table 34. The heating component 4 in the center of the connecting plate 31 heats the water and delivers it to the heat exchange component 5 for heat exchange. This invention uses the connection between the short support 32 and the long support 33 and the connecting plate 31 to support the slide table 34. This design adopts a rectangular structure layout, which can ensure the stability of the slide table 34 in the working state. At the same time, the design of the friction roller shaft 36 can control the rubber material to slide stably, realizing the control of the rubber material movement speed.

[0053] Example 4

[0054] Based on embodiment 2, the heating component 4 includes a heating water tank 41. The input end of the heating water tank 41 is connected to the flange of the water pump 42. Both the heating water tank 41 and the water pump 42 are bolted onto the connecting plate 31. A heating copper pipe 43 is fixedly connected inside the heating water tank 41. Insulated water supply pipe 44 and insulated water return pipe 45 are threaded to both ends of the heating water tank 41, respectively. The other ends of the insulated water supply pipe 44 and the insulated water return pipe 45 are connected to the heat exchange component 5.

[0055] The beneficial effects of the above technical solution are as follows: the heating water tank 41 in the heating component 4 stores water, the heating copper pipe 43 in the heating water tank 41 heats the water, and the water pump 42 drives the flow of water and replenishes the water at the same time. After the water is heated, it is output through the heat-insulated water supply pipe 44, and after passing through the heat exchange component 5, it flows back through the heat-insulated return water pipe 45. The present invention uses the heating water tank 41 to store water and cooperates with the heating copper pipe 43 to heat it. This design can realize the heating of water and ensure the supply of water, avoiding the interruption of water flow during heat exchange, which would cause the preheating temperature of the adhesive to be below standard.

[0056] Example 5

[0057] Based on embodiment 2, the heat exchange assembly 5 includes a supporting rotating seat 51. Two supporting rotating seats 51 are symmetrically bolted to both sides of the slide table 34. A heat exchange roller 52 is provided between the two supporting rotating seats 51. Rotary joints 53 are rotatably connected to both ends of the heat exchange roller 52. The other end of the rotary joint 53 is fixedly connected to the supporting rotating seat 51. The rotary joints 53 at both ends of the heat exchange roller 52 are respectively connected to the heat-insulated water supply pipe 44 and the heat-insulated water return pipe 45. A gear ring 54 is fixedly installed on the heat exchange roller 52. The gear ring 54 meshes with the drive gear 55. The drive gear 55 is keyed to the drive motor 56. The drive motor 56 is bolted to the supporting rotating seat 51. A main channel 57 is provided in the center of the heat exchange roller 52. A barrier valve 58 is installed in the main channel 57. Several heat exchange pipes 59 are arranged in a ring around the main channel 57. Several heat exchange pipes 59 are connected to the main channel 57 through several connecting pipes 510.

[0058] The beneficial effects of the above technical solution are as follows: When the rubber material passes through the heat exchange component 5, the drive motor 56 drives the drive gear 55 to rotate. The drive gear 55 meshes with the gear ring 54. The gear ring 54 drives the heat exchange roller 52 to rotate around the rotary joint 53. During the rotation, the heat exchange roller 52 contacts the rubber material to achieve heat exchange. At the same time, during the rotation of the heat exchange roller 52, the heat-insulating water supply pipe 44 supplies water to the rotary joint 53. The water then enters the heat exchange roller 52 and flows along the main channel 57 until it encounters the barrier valve 58. Subsequently, the water enters the heat exchange pipe 59 through the connecting pipe 510 to dissipate heat to the heat exchange roller 52. Then, the water continues to enter the main channel 57 through the connecting pipe 510 and flows into the heat-insulating return water pipe 45 from the rotary joint 53 at the other end of the heat exchange roller 52.

[0059] This invention utilizes a drive gear 55 and a gear ring 54 to drive the heat exchange roller 52. This design enables cyclic heat exchange, ensuring the continuity of heat exchange for the rubber compound. The design of the rotary joint 53 ensures that the heat exchange roller 52 will not leak water while rotating. The design of the main channel 57 and the heat exchange pipeline 59 ensures that the surface temperature of the heat exchange roller 52 is uniform, ensuring that the heat exchange temperature is consistent with that of the rubber compound during cyclic rotation.

[0060] Example 6

[0061] Based on embodiment 2, the detection component 6 includes a limiting bracket 61, which is fixedly connected to the slide table 34, and a temperature probe 62 is fixedly connected to the limiting bracket 61.

[0062] The beneficial effects of the above technical solution are as follows: when the rubber material passes through the limiting bracket 61, the temperature probe 62 detects the temperature of the rubber material. This design can ensure that the temperature of the rubber material is known in real time and avoid repeated preheating after the temperature of the rubber material reaches the standard.

[0063] Example 7

[0064] Based on embodiment 2, the lubrication assembly 7 includes a fixed seat 71, which is bolted to the side of the supporting rotating seat 51. A sealing tube 72 is threaded through and threaded onto the fixed seat 71. A brush head 73 is threaded to the output end of the sealing tube 72. A flow channel 74 is provided inside the brush head 73. The brush head 73 and the toothed ring 54 cooperate with each other. A grease supply structure 8 is threaded to the other end of the sealing tube 72.

[0065] The grease supply structure 8 includes a grease sleeve 81, an outer sleeve of which is fitted with a pipe clamp 82, which is bolted to a fixed seat 71. The top of the grease sleeve 81 is connected to the sealing pipe 72 via a connecting pipe 83. An extrusion plate 84 is slidably connected inside the grease sleeve 81. An electric telescopic rod 85 is fixedly connected to the bottom of the extrusion plate 84 and bolted to the fixed seat 71. An addition pipe 86 is passed through and fixedly connected to the side of the grease sleeve 81, and a solenoid valve is provided on the addition pipe 86.

[0066] The beneficial effects of the above technical solution are as follows: When the toothed ring 54 of the heat exchange component 5 rotates, the brush head 73 and the toothed ring 54 rub against each other, and the electric telescopic rod 85 extends to push the extrusion plate 84 to slide along the grease sleeve 81, so that the grease enters the sealing pipe 72 from the connecting pipe 83, and then enters the flow pipe 74 in the brush head 73, and enters the bristles from the outlet on the brush head 73. The bristles evenly apply the grease to the toothed ring 54. When the grease in the grease sleeve 81 is consumed, the electric telescopic rod 85 resets, the solenoid valve is opened, and grease is added from the adding pipe 86. The above operation is repeated.

[0067] This invention utilizes a brush head 73 to lubricate the gear ring 54. This design ensures that there is always grease on the gear ring 54 and that the grease is evenly applied, preventing the gear ring 54 from losing lubrication and causing wear and jamming due to prolonged rotation. The design of the grease sleeve 81, the extrusion plate 84, and the electric telescopic rod 85 ensures that the grease flows out automatically, guaranteeing continuous lubrication of the gear ring 54. The design of the addition tube 86 allows for repeated addition of grease to the grease sleeve 81.

[0068] Example 8

[0069] Based on Example 2, the heat exchange regulating component includes a control module, a data processing module, a detection module, and an execution module; the detection module includes:

[0070] Temperature probe: used to detect the temperature of the rubber compound, it is mounted on the limit bracket 61;

[0071] Temperature sensor 1: Used to detect the inlet temperature of the water flow, it is installed inside the insulated water supply pipe 44;

[0072] Temperature sensor 2: Used to detect the outlet temperature of the water flow, it is installed inside the insulated return water pipe 45;

[0073] Flow sensor: used to detect the flow rate of water, it is installed inside the insulated water supply pipe 44;

[0074] Speed ​​sensor: used to detect the speed of drive motor 56, it is installed on drive motor 56;

[0075] Speed ​​sensor: used to detect the moving speed of the rubber compound, it is set on the slide table 34;

[0076] The detection module is electrically connected to the data processing module, and the control module is electrically connected to both the data processing module and the execution module. The control module controls the execution module to work based on the data results from the data processing module.

[0077] The control module controls the execution module based on the data results from the data processing module, including the following steps:

[0078] Step 1: Based on the detection values ​​from the temperature probe, temperature sensor 1, temperature sensor 2, flow sensor, speed sensor, and velocity sensor, calculate the heat transfer efficiency coefficient of heat exchange component 5. ;

[0079] = (1); where: The heat exchange efficiency coefficient of heat exchange component 5. This refers to the specific heat capacity of the rubber compound. This refers to the contact area between the heat exchange roller 52 and the rubber compound. For the thickness of the rubber compound, This is the reading from the temperature probe. This refers to the preheating temperature of the rubber compound. The value detected by the speed sensor. The transmission ratio between drive gear 55 and gear ring 54, The radius of the heat exchange roller 52 The value detected by the speed sensor. The specific heat capacity of water, The density of water, The measured value is from the flow sensor. The reading is from temperature sensor one. This is the value detected by temperature sensor two;

[0080] Step 2: Comparison of Data Processing Modules and ,when At that time, based on Calculate the adjustment factor , At that time, no action was taken:

[0081] = (1); where: To adjust the coefficient, This is the standard value for the heat exchange efficiency coefficient of heat exchange component 5;

[0082] Step 3: The control module drives the heat exchange assembly 5 and the main frame 3 according to the adjustment coefficient. Adjust the flow rate and the speed at which the rubber compound moves.

[0083] The beneficial effects of the above technical solution are as follows: When the rubber compound is heat exchanged in the heat exchange component 5, due to the mutual displacement and convection between the rubber compound and the heat exchange roller 52, and between the water body and the heat exchange roller 52, the heat exchange efficiency of the rubber compound changes with the displacement speed of the rubber compound and the flow rate of the water body. Therefore, it is necessary to monitor various parameters of the rubber compound and the heat exchange component 5, understand the heat exchange efficiency between the rubber compound and the heat exchange component 5 in real time, and adjust the moving speed of the rubber compound and the flow rate of the water body in a timely manner.

[0084] This invention utilizes a control module, a data processing module, a detection module, and an execution module to monitor the heat exchange process between the adhesive and the heat exchange component 5. This design can dynamically adjust according to the heat exchange efficiency, ensuring energy utilization efficiency.

[0085] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. An operating device, characterized in that: include: The main frame (3) is equipped with a heating component (4) and a detection component (6) on the top of the main frame (3). A heat exchange component (5) is provided below the heating component (4). The heat exchange component (5) is installed on the main frame (3). A lubrication component (7) is installed on the heat exchange component (5). It also includes a heat exchange regulation module, which is used to monitor the heat exchange efficiency of the heat exchange component (5) and adjust it according to the results; The heat exchange regulating component includes a control module, a data processing module, a detection module, and an execution module; the detection module includes: Temperature probe: used to detect the temperature of the rubber compound, it is set on the limiting bracket (61); Temperature sensor 1: used to detect the inlet temperature of the water flow, it is installed inside the insulated water supply pipe (44); Temperature sensor 2: used to detect the outlet temperature of the water flow, it is installed inside the insulated return water pipe (45); Flow sensor: used to detect the flow rate of water, it is installed inside the insulated water supply pipe (44); Speed ​​sensor: used to detect the speed of the drive motor (56), and it is installed on the drive motor (56); Speed ​​sensor: used to detect the moving speed of the rubber compound, it is set on the slide table (34); The detection module is electrically connected to the data processing module, and the control module is electrically connected to both the data processing module and the execution module. The control module controls the execution module to work based on the data results from the data processing module. The control module controls the execution module based on the data results from the data processing module, including the following steps: Step 1: Based on the detection values ​​of the temperature probe, temperature sensor 1, temperature sensor 2, flow sensor, speed sensor, and velocity sensor, calculate the heat transfer efficiency coefficient of the heat exchange component (5). ; = (1); where: The heat exchange efficiency coefficient of heat exchange component (5) is given by This refers to the specific heat capacity of the rubber compound. The contact area between the heat exchange roller (52) and the rubber compound is... For the thickness of the rubber compound, This is the reading from the temperature probe. This refers to the preheating temperature of the rubber compound. The value detected by the speed sensor. The transmission ratio between the drive gear (55) and the gear ring (54) is given. The radius of the heat exchange roller (52) is... The value detected by the speed sensor. The specific heat capacity of water, The density of water, The measured value is from the flow sensor. The reading is from temperature sensor one. This is the value detected by temperature sensor two; Step 2: Comparison of Data Processing Modules and ,when At that time, based on Calculate the adjustment factor , At that time, no action was taken: = (1); where: To adjust the coefficient, The standard value of the heat exchange efficiency coefficient of the heat exchange component (5); Step 3: Control module controls the execution module to drive the heat exchange assembly (5) and the main frame (3) according to the adjustment coefficient. Adjust the flow rate and the speed at which the rubber compound moves.

2. The operating device according to claim 1, characterized in that: The control unit module includes a PLC controller, which is electrically connected to a temperature monitoring module, a heating module, and a heat exchange module. The heat exchange module contains a lubrication submodule for the heat exchange drive structure. The heating module is electrically connected to the heat exchange module. The temperature monitoring module transmits temperature signals to the PLC controller, which controls the heating module and the heat exchange module to operate based on the temperature signals. The heating module heats the circulating water, and the heat exchange module exchanges heat with the adhesive through the circulating water. The lubrication submodule for the heat exchange drive structure is used to monitor and adjust the lubrication of the heat exchange drive structure.

3. The operating device according to claim 1, characterized in that: The main frame (3) includes a connecting plate (31). Short brackets (32) and long brackets (33) are respectively provided on the left and right sides of the connecting plate (31). The short brackets (32) and long brackets (33) are fixedly connected to the four corners of the connecting plate (31). A heating component (4) is installed in the center of the connecting plate (31). A slide table (34) is fixedly connected to the top of the short brackets (32) and long brackets (33). A rotating shaft seat (35) is fixedly connected to both ends of the slide table (34). A friction roller shaft (36) is rotatably connected to both rotating shaft seats (35). A drive motor (37) is connected to one end of the friction roller shaft (36). The drive motor (37) is installed on the rotating shaft seat (35). A heat exchange component (5) is installed in the center of the slide table (34).

4. The operating device according to claim 1, characterized in that: The heating assembly (4) includes a heating water tank (41), the input end of which is connected to the flange of the water pump (42). Both the heating water tank (41) and the water pump (42) are bolted onto the connecting plate (31). A heating copper pipe (43) is fixedly connected inside the heating water tank (41). Insulated water supply pipe (44) and insulated water return pipe (45) are threaded to both ends of the heating water tank (41). The other ends of the insulated water supply pipe (44) and the insulated water return pipe (45) are connected to the heat exchange assembly (5).

5. The operating device according to claim 1, characterized in that: The heat exchange assembly (5) includes a support rotating seat (51), and two support rotating seats (51) are symmetrically bolted to both sides of the slide table (34). A heat exchange roller (52) is provided between the two support rotating seats (51). Rotary joints (53) are rotatably connected to both ends of the heat exchange roller (52). The other end of the rotary joint (53) is rotatably connected to the support rotating seat (51). The rotary joints (53) at both ends of the heat exchange roller (52) are respectively connected to the heat-insulated water supply pipe (44) and the heat-insulated water return pipe (45). The heat exchange roller (52) is fixedly installed. There is a gear ring (54), which meshes with the drive gear (55). The drive gear (55) is keyed to the drive motor (56). The drive motor (56) is bolted on the support rotating seat (51). The heat exchange roller (52) has a main channel (57) in the center. A barrier valve (58) is installed in the main channel (57). Several heat exchange pipes (59) are arranged in a ring around the main channel (57) of the heat exchange roller (52). The several heat exchange pipes (59) are connected to the main channel (57) through several connecting pipes (510).

6. The operating device according to claim 1, characterized in that: The detection component (6) includes a limiting bracket (61), which is fixedly connected to the slide (34), and a temperature probe (62) is fixedly connected to the limiting bracket (61).

7. The operating device according to claim 1, characterized in that: The lubrication assembly (7) includes a fixed seat (71), which is bolted to the side of the supporting rotating seat (51). A sealing tube (72) is threaded through and connected to the fixed seat (71). A brush head (73) is threaded to the output end of the sealing tube (72). A flow channel (74) is provided inside the brush head (73). The brush head (73) and the toothed ring (54) cooperate with each other. A grease supply structure (8) is threaded to the other end of the sealing tube (72).

8. The operating device according to claim 7, characterized in that: The grease supply structure (8) includes a grease sleeve (81), a pipe clamp (82) is provided on the outer sleeve of the grease sleeve (81), the pipe clamp (82) is bolted to the fixed seat (71), the top of the grease sleeve (81) is connected to the sealing pipe (72) through the connecting pipe (83), the extrusion plate (84) is slidably connected inside the grease sleeve (81), the bottom of the extrusion plate (84) is fixedly connected to an electric telescopic rod (85), the electric telescopic rod (85) is bolted to the fixed seat (71), and an addition pipe (86) is passed through and fixedly connected to the side of the grease sleeve (81), and a solenoid valve is provided on the addition pipe (86).

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