Film laminating device for automotive upholstery
By adopting automated and intelligent coating devices in the manufacturing of automotive interior parts, the problem of difficult to achieve complex curved surfaces and high-precision patterns in traditional processes is solved, production efficiency and product quality are improved, market diversified needs are met, and energy-saving and environmentally friendly characteristics are provided.
Patent Information
- Application Number
- CN202510008368.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-01-03
AI Technical Summary
Traditional automotive interior parts manufacturing processes are difficult to achieve complex curved surfaces, high-precision patterns and environmental protection requirements, and there are limitations in material selection and processing processes, which are difficult to meet diversified and personalized market needs.
A kind of automotive interior trim coating device is adopted to realize the automation and intelligence of interior trim coating through mechanical transmission, pneumatic control and electromagnetic control technologies. The device can accurately control the release, flattening, covering and cutting process of the membrane material to meet the needs of interior parts of different sizes and shapes.
It improves production efficiency, ensures the improvement of product quality, meets the diversified market needs, and has the characteristics of energy conservation and environmental protection.
Smart Images

Figure CN119704646A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coating of automobile interior decoration parts, and in particular to a coating device of automobile interior decoration parts. Background Art
[0002] With the rapid development of the automobile industry, consumers have higher and higher requirements for the quality of automobile interiors, not only pursuing beauty and comfort, but also focusing on environmental protection, durability and personalization. In this context, the limitations of traditional interior parts manufacturing technology have gradually emerged, making it difficult to meet the growing market demand.
[0003] Traditional interior parts manufacturing processes, such as injection molding and spraying, have certain advantages in cost control and production efficiency, but they are obviously insufficient in achieving complex curved surfaces, high-precision patterns and environmental protection requirements. Injection molding is difficult to directly achieve fine textures and patterns, while spraying may cause environmental pollution and uneven coating. At the same time, these processes also have great limitations in material selection and processing, and are difficult to adapt to diverse and personalized market demands.
[0004] In order to overcome these technical bottlenecks, the industry has begun to explore new interior parts manufacturing and laminating technologies. These technologies are aimed at improving production efficiency, reducing costs, improving product quality, and meeting consumers' demands for environmental protection, durability, and personalization. It is in this context that the automotive interior parts laminating device of the present invention came into being. Summary of the invention
[0005] The present invention relates to a film coating device for automotive interior parts, which realizes the automation and intelligence of film coating for interior parts through innovative mechanical transmission, pneumatic control and electromagnetic control technologies. The device can accurately control the release, flattening, covering and cutting processes of film materials, ensure the flatness and fit of film coils for interior parts, and improve product quality. At the same time, the device also has the ability to adapt to interior parts of different sizes and shapes, meeting the diversified needs of the market.
[0006] The present invention provides a coating device for automobile interior decoration parts, specifically comprising: a coating operation table, a controller, a coating extraction and pressure frame, a coating top cover frame, a coating drive frame, a coating drive cylinder, a film frame, a coating lead-out frame, a cutting frame, an extension table, a extraction and pressure pump, a pressing end seat and a wetting box; the controller is fixedly installed at a position near a corner on the top of the coating operation table; a "mouth"-shaped coating extraction and pressure frame is vertically embedded in the middle of the top plane of the coating operation table, and a coating top cover frame is fixedly sleeved on the upper end of the coating extraction and pressure frame; a coating drive frame is fixedly installed on the coating operation table at one end of the coating top cover frame, and a coating drive cylinder perpendicular to the direction of the coating top cover frame is fixedly installed in the middle of the coating drive frame; the coating operation table at the other end of the coating top cover frame is horizontally upwardly embedded in the coating operation table. An extension table is provided externally, and a pressing belt pulling frame is vertically fixedly installed on the upper end of the extension table, and a suction pump is fixedly hung on the bottom of the extension table; the upper end of the pressing belt pulling frame is vertically fixedly installed with a clamping end seat toward the film top covering frame; the end of the piston rod of the film driving frame is vertically fixedly connected with a film frame, and the film frame is inclined twenty degrees toward the end away from the film top covering frame; an inclined film lead-out frame is fixedly installed on the end of the film frame close to the film top covering frame, and a cutting frame is provided on the side of the film lead-out frame close to the film top covering frame, and the piston rod of the film driving cylinder is pushed out to push the film frame, the film lead-out frame and the cutting frame part to move horizontally along the upper end of the film top covering frame toward the clamping end seat end; a wetting box is attached to the lower end of the side wall of the film top covering frame close to the pressing belt pulling frame, and the wetting box contains an aqueous solution.
[0007] Optionally, an interior parts storage table which is wide at the top and narrow at the bottom is vertically provided on the laminating operating table in the middle of the laminating and pressure-extracting frame, and evenly spaced pressure-extracting holes are distributed on the ring edge of the bottom of the interior parts storage table. A pressure-extracting plate is inverted at the position of the bottom of the laminating operating table corresponding to the pressure-extracting holes, and the lower end of the pressure-extracting hole is connected with an exhaust pipe to the exhaust end of a exhaust pump, and the exhaust pump draws air out of the laminating and pressure-extracting frame through the exhaust pipe and the exhaust hole to form a negative pressure.
[0008] Optionally, a film coating guide plate is fixedly installed on the outer edges of the left and right ends of the upper frame opening of the film coating top cover frame, and guide strip holes are opened on the left and right sides of the film coating guide plate. The guide strip holes are distributed along the edges of the film coating top cover frame, and the end of the guide strip hole close to the film frame is a structure that bends and extends downward, and a limit switch is fixedly installed on the outer wall of the end of the film coating guide plate close to the film frame;
[0009] A belt pressing groove is provided on the top plane of the top of the film covering frame inside the film covering guide plate, and the belt pressing groove is provided along the distribution direction of the film covering guide plate, and the groove edges at both ends of the belt pressing groove are inverted structures;
[0010] The upper edge of the side wall of the film-covering frame corresponding to the pressing end seat is provided with an outwardly convex arc-shaped brim.
[0011] Optionally, two film coating guide rods are vertically slidably mounted on the film coating drive frames on the left and right sides of the piston rod of the film coating drive cylinder, and one end of the film coating guide rod is vertically fixedly connected to the corresponding end of the film frame.
[0012] Optionally, a film roller is rotatably mounted on the film frame, and an interior trim film coil is wound on the film roller. A film roller placement opening obliquely facing outward and upward is opened on the film frame at the position where the end shaft of the film roller is located.
[0013] The lifting of the film is up to the lifting of the lifting of the film, and the lifting of the film is up to the lifting of the lifting of the film.
[0014] Horizontal extrusion blocks are fixedly installed on the inclined side walls opposite to the laminating top cover frame at the left and right ends of the laminating lead-out frame. The extrusion blocks are L-shaped structures. The bottom plane of the extrusion blocks is concave and has a limit groove. An electromagnet is embedded in the inner groove of the limit groove. The electromagnet is electrically connected to the controller. The bottom edge of the extrusion block at one end close to the laminating top cover frame is a chamfered structure.
[0015] Optionally, a cutting cylinder is vertically fixedly installed in the middle of the cutting frame, and a cutting hot melt knife is vertically fixedly connected to the lower end of the piston rod of the cutting cylinder. The cutting hot melt knife is a blade with a built-in heating wire. Cutting guide rods are vertically symmetrically fixed on the cutting hot melt knives on the left and right sides of the piston rod of the cutting cylinder. The cutting guide rods are vertically slidingly connected to the cutting frame. When the piston rod of the cutting cylinder is pushed out, the cutting hot melt knife approaches the interior decoration film coil sent out between the laminating bottom roller and the laminating top roller, and cuts off the interior decoration film coil. After the limit switch is squeezed and triggered, the piston rod of the cutting cylinder is pushed out, and at the same time, the suction pump works.
[0016] Optionally, two clamping buffer rods are symmetrically installed at the left and right ends of the clamping end seat for sliding toward the direction of the film covering frame, and a clamping plate is fixedly connected between the two ends of the clamping buffer rods on the film covering frame. The height of the clamping plate is consistent with the height of the extrusion block, and a second spring is installed on the clamping buffer rod; a clamping block is fixedly docked at the lower end of the clamping plate, and the clamping block corresponds to the brim position of the film covering frame, and a clamping slot that fits the brim is opened at the lower end of the clamping block, and the film is led out When the frame moves toward one end of the pressing end seat by following the film frame, the pressing block presses the pressing plate outward, the second spring is compressed, the pressing clamping block moves away from the edge of the top film covering frame, and the lower end of the interior decoration film coil sent out between the bottom film leading roller and the top film leading roller is distributed below the brim, the film leading frame follows the film frame to withdraw, and the pressing clamping block is reset under the action of the second spring, and the end of the interior decoration film coil is squeezed between the pressing clamping groove of the pressing clamping block and the brim, and the interior decoration film coil covers the upper end of the top film covering frame;
[0017] An embedded rod groove running through left and right is horizontally opened at the position where the pressing block is tangent to the top of the film covering frame;
[0018] The pressing block is provided with belt holes at the front and rear positions corresponding to the belt pressing grooves.
[0019] Optionally, a belt pressing rod is horizontally rotatably installed in the middle of the belt pressing pull frame, and belt pressing winding wheels are fixedly installed at the positions of the belt pressing grooves at both ends of the belt pressing rod, and a belt pressing winding wheel is wound with a belt pressing belt. A belt pressing spring disk is provided in the middle of the belt pressing rod, and a spiral spring is provided in the belt pressing spring disk to give the belt pressing rod a thrust to rotate counterclockwise all the time;
[0020] The pressing belt passes through the belt hole and is fixedly connected to a pressing belt follower block, which is slidably embedded in the clamping block, and a pressing rod is fixedly connected to the lower end between the left and right pressing belt follower blocks, which is embedded in the embedded rod groove, and the left and right ends of the pressing rod are slidably placed in the guide strip holes on the corresponding side;
[0021] The L-shaped magnetic limit block is embedded in the vertical sliding of the belt pressing follower block. Under the action of its own gravity, the upper end of the magnetic limit block is flush with the upper end surface of the belt pressing follower block. When the extrusion block is directly above the belt pressing follower block, the electromagnet in the limiting groove of the extrusion block is energized to attract the magnetic limit block to move up and get stuck between the belt pressing follower block and the extrusion block. When the extrusion block moves from one end of the pressing end seat to one end of the coating lead-out frame with the coating lead-out frame, the belt pressing follower block moves with it and passes through the pressure The rod flattens the interior trim film coil attached to the top covering frame of the film, and the pressure belt follows and is pulled out to move above the pressure belt groove. When the pressure rod moves to the bending section of the guide strip hole, the pressure belt is pressed into the pressure belt groove, the edge of the interior trim film coil is sealed, and the limit switch is triggered by the pressure rod. The interior trim film coil is cut off, the extraction and pressing of the film is completed, the electromagnet is demagnetized, the magnetic limit block returns to its original position, the pressure belt follower pull block is separated from the extrusion block, and the pressure belt follower pull block is pulled back by the pressure belt to the embedded groove of the clamping block.
[0022] Optionally, a wetting and penetrating membrane is attached upward along the side wall below the brim in the wetting box, and the wetting and penetrating membrane carries moisture from the wetting box to keep it moist at all times. The end of the interior trim film roll to be squeezed is adsorbed on the side wall of the film top covering frame at the wetting and penetrating membrane and remains fixed.
[0023] The present invention provides a film coating device for automobile interior decoration parts, which has the following beneficial effects:
[0024] First of all, the device realizes the automation and intelligence of interior parts lamination, greatly improving production efficiency. When the lamination lead-out frame moves toward one end of the clamping end seat by following the film frame, the extrusion block squeezes the clamping plate outward, the second spring is compressed, and the clamping block moves away from the edge of the lamination top cover frame. The lower end of the interior parts film coil sent between the lamination lead-out bottom roller and the lamination lead-out top roller is distributed below the brim. The lamination lead-out frame follows the film frame to withdraw, and the clamping block is reset under the action of the second spring. The end of the interior parts film coil is squeezed between the clamping slot of the clamping block and the brim, and the interior parts film coil is covered on the upper end of the lamination top cover frame. The device can automatically complete the entire process from film material release, flattening, covering to cutting, reducing the tediousness and errors of manual operation, making the production process smoother and more efficient.
[0025] Secondly, the laminating process is accurate and stable, ensuring the improvement of product quality. The laminating guide plate, pressure belt groove, and clamping end seat in the device effectively ensure the flatness and fit of the film roll for interior parts, avoiding the generation of problems such as bubbles and wrinkles. At the same time, the use of the hot melt cutting knife achieves accurate cutting of the film material, ensuring the neatness and beauty of the laminating edge.
[0026] Furthermore, the device has strong adaptability and flexibility. The tilted design of the film frame, film lead-out frame and other components, as well as the film roller placement port, movable travel hole and other structural settings, enable the device to adapt to the film coating needs of interior parts of different sizes and shapes. In addition, the use of wet permeable membrane also provides better adsorption effect for interior parts of different materials, ensuring the stability of the coating.
[0027] In addition, the device also focuses on energy saving and environmental protection. The negative pressure environment formed by the suction pump when working not only enhances the adhesion between the interior parts and the film roll, but also reduces unnecessary material waste. At the same time, the aqueous solution contained in the wetting box can be recycled, reducing water resource consumption.
[0028] Finally, the coating device of the present invention also has high safety and reliability. All operations in the device are precisely controlled by the controller, avoiding the potential safety hazards caused by manual operation. At the same time, the device has a reasonable structural design and excellent material selection, ensuring the stability and durability of the device under long-term and high-load operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0030] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0031] In the attached picture:
[0032] Figure 1 A schematic diagram of the first axial view of the present invention is shown;
[0033] Figure 2 The present invention shows Figure 1 A is a schematic diagram of the structure of the enlarged part;
[0034] Figure 3 A second axial structural schematic diagram of the present invention is shown;
[0035] Figure 4 The present invention shows Figure 3 Middle B is a schematic diagram of the structure of the enlarged part;
[0036] Figure 5 A third axial structural schematic diagram of the present invention is shown;
[0037] Figure 6 It shows a schematic diagram of the axial structure of the film frame, the film coating lead-out frame and the film coating operation table in a state of being separated from each other;
[0038] Figure 7 The schematic diagram of the axial structure of the membrane frame and the membrane lead-out frame of the present invention is shown;
[0039] Figure 8 It shows a schematic diagram of the axial structure of the present invention in which the pressing end seat and the belt pressing and pulling frame are separated from the extension platform;
[0040] Fig. 9 It shows a schematic diagram of the axial structure of the clamping end seat and the belt pressing and pulling frame of the present invention;
[0041] Fig.10 The schematic diagram of the axial structure of the belt pressing and pulling frame of the present invention is shown;
[0042] Fig.11 The schematic diagram of the axial structure of the film-coating extraction and compression frame and the film-coating top covering frame of the present invention is shown.
[0043] Reference numerals list
[0044] 1. Laminating operation table;
[0045] 2. Controller;
[0046] 3. Laminating and pressing frame; 301. Interior parts storage table; 302. Pressing plate; 303. Pressing hole;
[0047] 4. Laminating top frame; 401. Laminating guide plate; 4011. Guide strip hole; 402. Pressing belt groove; 403. Limit switch; 404. Hat brim;
[0048] 5. Laminating drive frame; 501. Laminating drive cylinder; 503. Laminating guide rod;
[0049] 6. Film rack; 601. Film roller placement opening; 602. Film roller;
[0050] 7. Film lead-out frame; 701. Film lead-out bottom roller; 702. Film lead-out top roller; 703. Lead-out buffer seat; 704. Lead-out buffer rod; 705. First spring; 706. Extrusion block; 707. Lead-out motor; 708. Movable travel hole;
[0051] 8. Cutting frame; 801. Cutting cylinder; 802. Cutting guide rod; 803. Cutting hot melt knife;
[0052] 9. Extension table;
[0053] 10. Suction and pressure pump;
[0054] 11. Belt pressing frame; 1101. Belt pressing rod; 1102. Belt pressing spring disc; 1103. Belt pressing winding wheel; 1104. Belt pressing follower pull block; 1105. Pressing rod; 1106. Belt pressing; 1107. Magnetic limit block;
[0055] 12. Pressing end seat; 1201. Pressing buffer rod; 1202. Pressing plate; 1203. Pressing block; 1204. Pressing slot; 1205. Second spring; 1206. Embedded rod slot; 1207. With hole;
[0056] 13. Wetting box; 1301. Wetting permeable membrane. DETAILED DESCRIPTION
[0057] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0058] Example 1: Please refer to Figures 1 to 11 :
[0059] The present invention proposes a coating device for automobile interior decoration parts, comprising: a coating operation table 1, a controller 2, a coating suction and pressure frame 3, a coating top cover frame 4, a coating drive frame 5, a coating drive cylinder 501, a film frame 6, a coating lead-out frame 7, a cutting frame 8, an extension table 9, a suction and pressure pump 10, a pressing end seat 12 and a wetting box 13; the controller 2 is fixedly installed at a position near a corner on the top of the coating operation table 1; a "mouth"-shaped coating suction and pressure frame 3 is vertically embedded in the middle of the top plane of the coating operation table 1, and a coating top cover frame 4 is fixedly sleeved on the upper end of the coating suction and pressure frame 3; a coating drive frame 5 is fixedly installed on the coating operation table 1 at one end of the coating top cover frame 4, and a coating drive cylinder 501 perpendicular to the direction of the coating top cover frame 4 is fixedly installed in the middle of the coating drive frame 5; the coating operation table 1 at the other end of the coating top cover frame 4 extends outward horizontally An extension platform 9 is provided, and a pressing belt pulling frame 11 is vertically fixedly installed on the upper end of the extension platform 9, and a suction pump 10 is fixedly hung on the bottom of the extension platform 9; the upper end of the pressing belt pulling frame 11 is vertically fixedly installed with a clamping end seat 12 toward the top coating frame 4; the end of the piston rod of the coating driving frame 5 is vertically fixedly connected to a film frame 6, and the film frame 6 is inclined twenty degrees toward the end away from the top coating frame 4; an inclined coating lead-out frame 7 is fixedly installed on the end of the film frame 6 close to the top coating frame 4, and a cutting frame 8 is provided on the side of the coating lead-out frame 7 close to the top coating frame 4, and the piston rod of the coating driving cylinder 501 is pushed out to push the film frame 6, the coating lead-out frame 7 and the cutting frame 8 part to move horizontally along the upper end of the top coating frame 4 toward the clamping end seat 12; a wetting box 13 is attached to the lower end of the side wall of the top coating frame 4 close to the pressing belt pulling frame 11, and the wetting box 13 is filled with an aqueous solution.
[0060] Among them, an interior decoration parts storage table 301 which is wide at the top and narrow at the bottom is vertically upwardly provided on the laminating operation table 1 in the middle of the laminating and pumping frame 3, and evenly spaced pumping holes 303 are distributed on the ring edge of the bottom of the interior decoration parts storage table 301. A pumping plate 302 is inverted at the position of the bottom of the laminating operation table 1 corresponding to the pumping holes 303, and the lower end of the pumping hole 303 is connected with an exhaust pipe to the exhaust end of the exhaust pump 10. The exhaust pump 10 exhausts the air of the laminating and pumping frame 3 through the exhaust pipe and the exhaust hole 303 to form a negative pressure.
[0061] Among them, a film coating guide plate 401 is fixedly installed at the outer edges of the left and right ends of the upper frame opening of the film coating top cover frame 4, and guide strip holes 4011 are opened on the left and right sides of the film coating guide plate 401. The guide strip holes 4011 are distributed along the edges of the film coating top cover frame 4. The end of the guide strip hole 4011 close to the film frame 6 is a structure that bends and extends downward. A limit switch 403 is fixedly installed on the outer wall of the end of the film coating guide plate 401 close to the film frame 6;
[0062] A belt pressing groove 402 is provided on the top plane of the top film covering frame 4 on the inner side of the film covering guide plate 401. The belt pressing groove 402 is provided along the distribution direction of the film covering guide plate 401. The groove edges at both ends of the belt pressing groove 402 are both inverted structures.
[0063] An outwardly convex arc-shaped brim 404 is provided at the upper edge of the side wall of one end of the laminating top covering frame 4 corresponding to the pressing end seat 12.
[0064] Among them, two film coating guide rods 503 are respectively installed vertically and slidably on the film coating drive frame 5 on the left and right sides of the piston rod of the film coating drive cylinder 501, and one end of the film coating guide rod 503 is vertically and fixedly connected to the corresponding end of the film frame 6.
[0065] A film roller 602 is rotatably mounted on the film frame 6 , and a film roll of interior trim film is wound on the film roller 602 . A film roller placement opening 601 obliquely facing outward and upward is provided on the film frame 6 at the position where the end shaft of the film roller 602 is located.
[0066] Among them, the lower end of the film lead-out frame 7 is laterally rotatably installed with a film lead-out bottom roller 701, and a film lead-out top roller 702 is parallelly arranged in the film lead-out frame 7 above the film lead-out bottom roller 701. The film lead-out frame 7 at the left and right ends of the film lead-out top roller 702 is correspondingly provided with movable travel holes 708. The end shaft of the film lead-out top roller 702 slides through the movable travel hole 708 and is rotatably sleeved with the lower end of the lead-out buffer rod 704 through the sleeve block. The upper end of the lead-out buffer rod 704 slides vertically through the lead-out buffer seat 703, and the lead-out buffer seat 703 It is fixedly connected with the film lead-out frame 7, a first spring 705 is mounted on the lead-out buffer rod 704, and the film lead-out top roller 702 moves in the two movable travel holes 708 on the left and right. A lead-out motor 707 is installed at one end of the film lead-out top roller 702, and the rotating shaft of the lead-out motor 707 is fixedly connected with the end shaft of the film lead-out top roller 702 through a coupling. The interior decoration film coil on the film roller 602 passes through between the film lead-out bottom roller 701 and the film lead-out top roller 702, and the film lead-out top roller 702 rotates to pull the interior decoration film coil to be sent out;
[0067] Horizontal extrusion blocks 706 are fixedly installed on the inclined side walls opposite to the coating top cover frame 4 at the left and right ends of the coating lead-out frame 7. The extrusion block 706 is an L-shaped structure. The bottom plane of the extrusion block 706 is concave and has a limit groove. An electromagnet is embedded in the inner groove of the limit groove. The electromagnet is electrically connected to the controller 2. The bottom edge of the end of the extrusion block 706 close to the coating top cover frame 4 is a chamfered structure.
[0068] Among them, a cutting cylinder 801 is vertically fixedly installed in the middle of the cutting frame 8, and a cutting hot melt knife 803 is vertically fixedly connected to the lower end of the piston rod of the cutting cylinder 801. The cutting hot melt knife 803 is a blade with a built-in heating wire. The cutting hot melt knives 803 on the left and right sides of the piston rod of the cutting cylinder 801 are vertically symmetrically fixed with cutting guide rods 802. The cutting guide rods 802 are vertically slidably connected to the cutting frame 8. When the piston rod of the cutting cylinder 801 is pushed out, the cutting hot melt knife 803 approaches the interior decoration film coil sent out between the laminating bottom roller 701 and the laminating top roller 702, and cuts off the interior decoration film coil. After the limit switch 403 is squeezed and triggered, the piston rod of the cutting cylinder 801 is pushed out, and at the same time, the suction pump 10 works.
[0069] Among them, two clamping buffer rods 1201 are symmetrically installed on the left and right ends of the clamping end seat 12 to slide in the direction of the coating top covering frame 4, and a clamping plate 1202 is fixedly connected between one end of the two clamping buffer rods 1201 on the coating top covering frame 4. The height of the clamping plate 1202 is consistent with the height of the extrusion block 706, and a second spring 1205 is installed on the clamping buffer rod 1201; a clamping block 1203 is fixedly docked at the lower end of the clamping plate 1202, and the clamping block 1203 corresponds to the position of the brim 404 of the coating top covering frame 4, and a clamping groove 1204 that fits with the brim 404 is opened at the lower end of the clamping block 1203, When the outgoing frame 7 moves toward one end of the pressing end seat 12 by following the film frame 6, the pressing block 706 presses the pressing plate 1202 to move outward, the second spring 1205 is compressed, the pressing block 1203 moves away from the edge of the top film covering frame 4, and the lower end of the interior decoration film coil sent out between the bottom film leading roller 701 and the top film leading roller 702 is distributed below the brim 404. The film leading frame 7 follows the film frame 6 to withdraw, and the pressing block 1203 is reset under the action of the second spring 1205. The end of the interior decoration film coil is squeezed between the pressing groove 1204 of the pressing block 1203 and the brim 404, and the interior decoration film coil covers the upper end of the top film covering frame 4.
[0070] An embedded rod groove 1206 is horizontally opened at a position where the pressing block 1203 is tangent to the top of the film covering frame 4 and runs through the left and right sides;
[0071] A belt hole 1207 is formed in the front and rear of the pressing block 1203 at a position corresponding to the belt pressing groove 402 .
[0072] A belt pressing rod 1101 is installed horizontally and rotatably in the middle of the belt pressing frame 11, and belt pressing winding wheels 1103 are fixedly installed at the positions of the belt pressing grooves 402 at both ends of the belt pressing rod 1101, and a belt pressing belt 1106 is wound around the belt pressing winding wheel 1103. A belt pressing spring disk 1102 is provided in the middle of the belt pressing rod 1101, and a spiral spring is coiled inside the belt pressing spring disk 1102, which gives the belt pressing rod 1101 a thrust to rotate counterclockwise all the time.
[0073] The pressing belt 1106 passes through the belt hole 1207 and is fixedly connected to the pressing belt follower pull block 1104. The pressing belt follower pull block 1104 is slidably embedded in the clamping block 1203. The lower end between the left and right pressing belt follower pull blocks 1104 is fixedly connected to a pressing rod 1105. The pressing rod 1105 is embedded in the embedded rod groove 1206. The left and right ends of the pressing rod 1105 are slidably placed in the guide strip hole 4011 on the corresponding side.
[0074] An L-shaped magnetic limit block 1107 is embedded in the vertical sliding of the belt pressing follower pull block 1104. Under the action of its own gravity, the upper end of the magnetic limit block 1107 is flush with the upper end surface of the belt pressing follower pull block 1104. When the extrusion block 706 is directly above the belt pressing follower pull block 1104, the electromagnet in the limiting groove of the extrusion block 706 is energized to attract the magnetic limit block 1107 to move up and get stuck between the belt pressing follower pull block 1104 and the extrusion block 706. When the extrusion block 706 moves from one end of the clamping end seat 12 to one end of the laminating lead-out frame 7 with the laminating lead-out frame 7, the belt pressing follower pull block 1104 moves with it and is extended by the pressure rod 1105. The interior decoration film coil is flatly attached to the top coating frame 4, and the pressing belt 1106 follows the pulling out and moves above the pressing belt groove 402. When the pressure rod 1105 moves to the bending section of the guide strip hole 4011, the pressing belt 1106 is pressed into the pressing belt groove 402, and the edge of the interior decoration film coil is sealed. The limit switch 403 is squeezed and triggered by the pressure rod 1105, the interior decoration film coil is cut off, the extraction and pressing of the film is completed, the electromagnet is demagnetized, the magnetic limit block 1107 is reset and falls back, the pressing belt follower pull block 1104 is separated from the extrusion block 706, and the pressing belt follower pull block 1104 is pulled back by the pressing belt 1106 to the embedded groove of the clamping block 1203.
[0075] Embodiment 2, on the basis of embodiment 1, a wetting and permeable membrane 1301 is attached upwardly to the side wall below the brim 404 in the wetting box 13, and the wetting and permeable membrane 1301 carries the moisture from the wetting box 13 to keep it moist at all times, and the end of the interior trim film roll in a state to be squeezed is adsorbed on the side wall of the coating top frame 4 at the wetting and permeable membrane 1301 and remains fixed, which helps to improve the stability of the fixed end of the interior trim film roll.
[0076] The working principle of this embodiment:
[0077] First, the operator sets the relevant parameters through the controller 2 and starts the device. The film roller 602 on the film frame 6 rotates to release the interior trim film coil, which is smoothly sent out between the film drawing bottom roller 701 and the film drawing top roller 702. The piston rod of the film driving cylinder 501 pushes the film frame 6 and its attached film drawing frame 7 and cutting frame 8 to move horizontally along the upper end of the film top cover frame 4 toward the end of the pressing end seat 12. In this process, the interior trim film coil is gradually flattened and laid above the film top cover frame 4.
[0078] When the squeezing block 706 on the film lead-out frame 7 approaches the clamping end seat 12, the electromagnet at the bottom of the squeezing block 706 is activated, and the magnetic stopper block 1107 in the press belt follower pull block 1104 is attracted, so that the press belt follower pull block 1104 and the connected pressing rod 1105 and the press belt 1106 move with the movement of the film lead-out frame 7. The pressing rod 1105 slides in the guide bar hole 4011, gradually flattens the interior decoration film coil and presses it on the film top cover frame 4. When the pressing rod 1105 moves to the bending section of the guide bar hole 4011, the press belt 1106 is pressed into the press belt groove 402, so as to achieve the sealing of the edge of the interior decoration film coil.
[0079] At the same time, as the film lead-out frame 7 continues to move, the limit switch 403 is triggered, the piston rod of the cutting cylinder 801 is pushed out, and the built-in cutting hot melt knife 803 heats and cuts the interior trim film coil. At this time, the interior trim has been completely covered and sealed under the interior trim film coil.
[0080] During the laminating process, the moist permeable membrane 1301 in the moistening box 13 remains moistened, ensuring that the end of the interior trim film coil is firmly adsorbed on the side wall of the laminating top cover frame 4 to prevent it from shifting or falling off.
[0081] Subsequently, the piston rod of the film driving cylinder 501 retracts, driving the film frame 6, the film drawing frame 7 and the cutting frame 8 to return to the initial position. At this time, the pressing plate 1202 on the pressing end seat 12 is reset under the action of the second spring 1205, and the pressing block 1203 presses the end of the interior trim film coil tightly under the brim 404 of the film top frame 4 to achieve a stable fixation.
[0082] At the same time, the suction pump 10 starts to work, and the air in the film suction and pressure frame 3 is sucked out through the suction pipe and the suction and pressure hole 303 to form a negative pressure environment. The interior parts on the interior parts storage table 301 are therefore firmly adsorbed in the film suction and pressure frame 3, ensuring the stability and accuracy of the film coating process.
[0083] Finally, when the interior film roll is completely covered and fixed on the interior parts, the entire laminating process is completed. The device automatically stops working and waits for the next operation.
[0084] In this article, there are a few points to note:
[0085] 1. The drawings of the embodiments of the present invention only involve structures related to the embodiments of the present invention, and other structures can refer to the general design.
[0086] 2. In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to obtain new embodiments.
[0087] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A film coating device for automobile interior decoration parts, comprising: A film coating operation table (1), a controller (2), a film coating suction and pressure frame (3), a film coating top frame (4), a film coating drive frame (5), a film coating drive cylinder (501), a film frame (6), a film coating lead-out frame (7), a cutting frame (8), an extension table (9), a suction and pressure pump (10), a clamping end seat (12) and a moistening box (13); the controller (2) is fixedly installed at a position near a corner on the top of the film coating operation table (1); it is characterized in that the center of the top plane of the film coating operation table (1) A "mouth"-shaped film drawing and pressing frame (3) is vertically embedded in the film drawing and pressing frame (3), and a film covering frame (4) is fixedly sleeved on the upper end of the film drawing and pressing frame (3); a film driving frame (5) is fixedly installed on the film operating table (1) at one end of the film covering frame (4), and a film driving cylinder (501) perpendicular to the direction of the film covering frame (4) is fixedly installed in the middle of the film driving frame (5); the film operating table (1) at the other end of the film covering frame (4) is horizontally extended outward to be provided with an extension table (9), A belt pressing frame (11) is vertically fixedly installed on the upper end of the extension platform (9), and a suction pump (10) is fixedly mounted on the bottom of the extension platform (9); a clamping end seat (12) is vertically fixedly installed on the upper end of the belt pressing frame (11) toward the top film covering frame (4); the end of the piston rod of the film covering drive frame (5) is vertically fixedly connected to a film frame (6), and the film frame (6) is inclined at 20 degrees toward the end away from the top film covering frame (4); the end of the film frame (6) close to the top film covering frame (4) is fixedly installed An inclined film lead-out frame (7) is provided, and a cutting frame (8) is provided on one side of the film lead-out frame (7) close to the film top cover frame (4). The piston rod of the film driving cylinder (501) is pushed out to push the film frame (6), the film lead-out frame (7) and the cutting frame (8) to move horizontally along the upper end of the film top cover frame (4) toward one end of the pressing end seat (12); a moistening box (13) is attached to the lower end of the side wall of the film top cover frame (4) close to the belt pressing and pulling frame (11), and the moistening box (13) contains an aqueous solution.
2. The automotive interior coating device according to claim 1, characterized in that: A coating operation table (1) in the middle of the coating and pressure-extraction frame (3) is vertically upwardly provided with an interior decoration parts storage table (301) which is wide at the top and narrow at the bottom; evenly spaced pressure-extraction holes (303) are distributed on the ring edge of the bottom of the interior decoration parts storage table (301); a pressure-extraction plate (302) is inverted at a position corresponding to the pressure-extraction holes (303) at the bottom of the coating operation table (1); a suction pipe is connected to the suction end of the suction pump (10) at the lower end of the suction hole (303); the suction pump (10) extracts air from the coating and pressure-extraction frame (3) through the suction pipe and the suction hole (303) to form a negative pressure.
3. The automotive interior coating device according to claim 1, characterized in that: A film coating guide plate (401) is fixedly installed on the outer edges of the left and right ends of the upper frame opening of the film coating top cover frame (4), and guide strip holes (4011) are opened on the left and right sides of the film coating guide plate (401). The guide strip holes (4011) are distributed along the edges of the film coating top cover frame (4), and the end of the guide strip hole (4011) close to the film frame (6) is a structure that bends and extends downward, and a limit switch (403) is fixedly installed on the outer wall of the end of the film coating guide plate (401) close to the film frame (6); A belt pressing groove (402) is provided on the top plane of the top film covering frame (4) inside the film covering guide plate (401), the belt pressing groove (402) is provided along the distribution direction of the film covering guide plate (401), and the groove edges at both ends of the belt pressing groove (402) are inverted structures; The coating top covering frame (4) is provided with an outwardly protruding arc-shaped brim (404) at the upper edge of the side wall at one end corresponding to the pressing end seat (12).
4. The automotive interior coating device according to claim 1, characterized in that: Two coating guide rods (503) are respectively vertically slidably mounted on the coating drive frame (5) on the left and right sides of the piston rod of the coating drive cylinder (501), and one end of the coating guide rod (503) is vertically fixedly connected to the corresponding end of the film frame (6).
5. The automotive interior coating device according to claim 3, characterized in that: A film roller (602) is rotatably mounted on the film frame (6), and a film roll for interior decoration parts is wound on the film roller (602). A film roller placement opening (601) obliquely facing outward and upward is provided on the film frame (6) at the position where the end shaft of the film roller (602) is located.
6. The automotive interior coating device according to claim 5, characterized in that: The lower end of the film lead-out frame (7) is rotatably mounted with a film lead-out bottom roller (701), and a film lead-out top roller (702) is arranged in parallel in the film lead-out frame (7) above the film lead-out bottom roller (701). The film lead-out frame (7) at the left and right ends of the film lead-out top roller (702) is provided with movable travel holes (708) correspondingly. The end shaft of the film lead-out top roller (702) slides through the movable travel hole (708) and is rotatably sleeved with the lower end of the lead-out buffer rod (704) through the sleeve block. The upper end of the lead-out buffer rod (704) vertically slides through the lead-out buffer seat (703), and the lead-out buffer seat (703) It is fixedly connected to the film drawing frame (7), a first spring (705) is mounted on the drawing buffer rod (704), the film drawing top roller (702) moves in the two movable travel holes (708) on the left and right, a drawing motor (707) is installed at one end of the film drawing top roller (702), the rotating shaft of the drawing motor (707) and the end shaft of the film drawing top roller (702) are fixedly connected through a coupling, the interior decoration film coil on the film roller (602) passes through between the film drawing bottom roller (701) and the film drawing top roller (702), and the film drawing top roller (702) rotates to pull the interior decoration film coil to be delivered; Horizontal extrusion blocks (706) are fixedly mounted on the inclined side walls at the left and right ends of the coating lead-out frame (7) opposite to the coating top cover frame (4), respectively. The extrusion block (706) is an L-shaped structure. The bottom plane of the extrusion block (706) is concave and has a limit groove. An electromagnet is embedded in the inner groove of the limit groove. The electromagnet is electrically connected to the controller (2). The bottom edge of the extrusion block (706) at one end close to the coating top cover frame (4) is a chamfered structure.
7. The automotive interior coating device according to claim 6, characterized in that: A cutting cylinder (801) is vertically fixedly installed in the middle of the cutting frame (8), and a cutting hot melt knife (803) is vertically fixedly connected to the lower end of the piston rod of the cutting cylinder (801). The cutting hot melt knife (803) is a blade with a built-in heating wire. Cutting guide rods (802) are vertically symmetrically fixed on the cutting hot melt knives (803) on the left and right sides of the piston rod of the cutting cylinder (801). The cutting guide rods (802) are vertically slidably connected to the cutting frame (8). When the piston rod of the cutting cylinder (801) is pushed out, the cutting hot melt knife (803) approaches the interior decoration film coil sent out between the laminating lead-out bottom roller (701) and the laminating lead-out top roller (702), and cuts the interior decoration film coil. After the limit switch (403) is squeezed and triggered, the piston rod of the cutting cylinder (801) is pushed out, and at the same time, the suction pump (10) works.
8. The automotive interior part coating device according to claim 6, characterized in that: Two clamping buffer rods (1201) are symmetrically installed at the left and right ends of the clamping end seat (12) so as to slide in the direction of the coating top cover frame (4); a clamping plate (1202) is fixedly connected between the ends of the two clamping buffer rods (1201) on the coating top cover frame (4); the height of the clamping plate (1202) is consistent with the height of the extrusion block (706); a second spring (1205) is mounted on the clamping buffer rod (1201); a clamping block (1203) is fixedly docked at the lower end of the clamping plate (1202); the clamping block (1203) corresponds to the position of the brim (404) of the coating top cover frame (4); and a clamping groove (1204) matching the brim (404) is provided at the lower end of the clamping block (1203); and the coating is led out When the frame (7) moves toward one end of the clamping end seat (12) by following the film frame (6), the squeezing block (706) squeezes the clamping plate (1202) outward, the second spring (1205) is compressed, the clamping block (1203) moves away from the edge of the top coating frame (4), and the lower end of the interior decoration film coil sent out between the bottom coating roller (701) and the top coating roller (702) is distributed below the brim (404). The coating lead-out frame (7) follows the film frame (6) to withdraw, and the clamping block (1203) is reset under the action of the second spring (1205). The end of the interior decoration film coil is squeezed between the clamping groove (1204) of the clamping block (1203) and the brim (404), and the interior decoration film coil covers the upper end of the top coating frame (4); An embedded rod groove (1206) extending from left to right is transversely provided at a position where the pressing block (1203) is tangent to the top of the film covering frame (4); The pressing block (1203) is provided with belt holes (1207) at the front and rear positions corresponding to the belt pressing groove (402).
9. The automotive interior coating device according to claim 8, characterized in that: A belt pressing rod (1101) is horizontally rotatably mounted in the middle of the belt pressing pull frame (11), belt pressing winding wheels (1103) are fixedly mounted at the positions of the two ends of the belt pressing rod (1101) corresponding to the belt pressing grooves (402), a belt pressing belt (1106) is wound around the belt pressing winding wheels (1103), a belt pressing spring disk (1102) is disposed in the middle of the belt pressing rod (1101), a spiral spring is disposed in the belt pressing spring disk (1102), and a thrust force is given to the belt pressing rod (1101) to rotate counterclockwise all the time; The pressing belt (1106) passes through the belt hole (1207) and is fixedly connected to a pressing belt follower pull block (1104), the pressing belt follower pull block (1104) is slidably embedded in the clamping block (1203), a pressing rod (1105) is fixedly connected to the lower end between the left and right pressing belt follower pull blocks (1104), the pressing rod (1105) is embedded in the embedded rod groove (1206), and the left and right ends of the pressing rod (1105) are slidably placed in the guide strip hole (4011) on the corresponding side; An L-shaped magnetic stop block (1107) is vertically embedded in the belt pressing follower pull block (1104). Under the action of its own gravity, the upper end of the magnetic stop block (1107) is flush with the upper end surface of the belt pressing follower pull block (1104). When the extrusion block (706) is directly above the belt pressing follower pull block (1104), the electromagnet in the stop groove of the extrusion block (706) is energized to attract the magnetic stop block (1107) to move upward and be stuck between the belt pressing follower pull block (1104) and the extrusion block (706). When the extrusion block (706) moves from one end of the clamping end seat (12) to one end of the laminating lead frame (7) along with the laminating lead frame (7), the belt pressing follower pull block (1104) moves accordingly and is pressed by the pressure rod (1105). ) flattens the interior decoration film coil attached to the film coating top frame (4), and the pressing belt (1106) is pulled out and moves along the top of the pressing belt groove (402). When the pressing rod (1105) moves to the bending section of the guide strip hole (4011), the pressing belt (1106) is pressed into the pressing belt groove (402), the edge of the interior decoration film coil is sealed, the limit switch (403) is pressed and triggered by the pressing rod (1105), the interior decoration film coil is cut, the film drawing and pressing is completed, the electromagnet is demagnetized, the magnetic limit block (1107) is reset and falls back, the pressing belt follower pull block (1104) is separated from the pressing block (706), and the pressing belt follower pull block (1104) is pulled back by the pressing belt (1106) to the embedded groove of the clamping block (1203).
10. The automotive interior coating device according to claim 3, characterized in that: The wetting box (13) is embedded in the side wall below the brim (404) and is attached with a wetting permeable membrane (1301). The wetting permeable membrane (1301) carries moisture from the wetting box (13) and is always kept in a wet state. The end of the film roll of the interior trim part in a state to be squeezed is adsorbed on the side wall of the film top covering frame (4) at the wetting permeable membrane (1301) and is kept fixed.
Citation Information
Patent Citations
Electronic equipment display screen quick film pasting device
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