Air-tight drip irrigation fertilizer balanced discharging double-helix structure
By adopting a double helix structure of air-sealed drip irrigation fertilizer balance discharge in the weighing and packaging industry, and using a combination design of large and small twisted shafts, the problems of poor stability and poor flowability of single twisted dragons are solved, and more efficient material conveying and metrological accuracy is achieved.
Patent Information
- Application Number
- CN202411986599.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-28
AI Technical Summary
The existing single twisted dragon structure has poor stability in the weighing and packaging industry, especially for materials with poor liquidity, it is difficult to effectively cut the material.
The double helix structure of air-sealed drip irrigation fertilizer balance discharge is adopted. By setting a large and small twisting shaft in the feed box, and valve flap and cylinders are installed at the discharge barrel, stable transportation and reliable discharge of materials are achieved.
This structure can effectively improve the material conveying stability and cutting efficiency, especially for materials with poor fluidity, achieving better conveying effects and improving metrological accuracy.
Smart Images

Figure CN119705924A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of packaging machinery and equipment, and relates to an airtight double helix structure for balanced discharging of drip irrigation fertilizer. Background Art
[0002] In the weighing and packaging industry, materials are often transported to the discharge port through an auger box to fill the bag with materials. The existing auger box usually adopts a single auger structure, which has the problem of poor stability during operation; in addition, it is also difficult to discharge some materials with poor fluidity. Summary of the invention
[0003] In view of the above problems, the present invention provides an airtight double helix structure for balanced discharge of drip irrigation fertilizer. The double helix structure can also achieve better conveying and discharging operations for some materials with poor fluidity.
[0004] According to the technical solution of the present invention: an airtight drip irrigation fertilizer balanced discharge double helix structure, characterized in that: it comprises a feed box and a discharge cylinder, wherein the feed box and the discharge cylinder are connected via a first feed cylinder and a second feed cylinder; A large auger shaft and a small auger shaft are rotatably arranged in the box body of the feed box, wherein one end of the large auger shaft extends from the feed box and extends to the first feed cylinder to push the material in the feed box into the discharge cylinder, and one end of the small auger shaft extends from the feed box and extends to the first feed cylinder to push the material in the feed box into the discharge cylinder, and the large auger shaft is located above the small auger shaft in the vertical direction; A valve flap is rotatably arranged at the discharge port of the discharge barrel, and the valve flap can realize the opening and closing control of the discharge port of the discharge barrel; The tail end of the large auger shaft is rotatably supported on the feed box through two sets of first bearings, and the front end of the large auger shaft is rotatably supported on the discharge barrel through a set of second bearings; The tail end of the small auger shaft is rotatably supported on the feed box through two groups of third bearings, and the front end of the small auger shaft is rotatably supported on the discharge barrel through a group of fourth bearings.
[0005] As a further improvement of the present invention, the outer surface of the discharge barrel is hinged to a cylinder, and the cylinder can drive the valve flap to rotate to control the opening and closing of the discharge barrel.
[0006] As a further improvement of the present invention, the shaft of the valve flap is rotatably supported on a bearing seat on the discharge barrel, and a connecting plate is fixed to one shaft end of the valve flap, and the connecting plate is hingedly connected to the piston rod end of the cylinder.
[0007] As a further improvement of the present invention, a bagging dust removal port and an air return port are provided on the top of the discharge barrel.
[0008] As a further improvement of the present invention, a first motor seat and a second motor seat are installed on the side of the feed box, and a group of reducers are installed on the first motor seat and the second motor seat respectively. The two groups of reducers respectively drive the large auger shaft and the small auger shaft to rotate.
[0009] As a further improvement of the present invention, a partition plate is provided in the inner cavity of the feed box to separate the large auger shaft and the small auger shaft into two cavities, and a stirring shaft is rotatably arranged above the small auger shaft in the cavity of the feed box, and a driven sprocket is installed on the shaft diameter of the stirring shaft extending out of the feed box.
[0010] As a further improvement of the present invention, the stirring shaft is rotatably supported on the feed box through a bearing seat.
[0011] As a further improvement of the present invention, the bottoms of the first material conveying cylinder and the second material conveying cylinder are supported by a support seat.
[0012] As a further improvement of the present invention, a ring sleeve is respectively arranged between the two first oil seals and between the two second oil seals, and the ring sleeve is evenly arranged with multiple radial through holes along the circumferential direction, and the annular groove on the outer surface of the ring sleeve is connected with the air hole arranged on the corresponding bearing seat on the feed box.
[0013] The technical effect of the present invention is that the product structure of the present invention is reasonable and ingenious, and targeted improvements are made to the problems existing in the double helix structure of the balanced discharge of the existing drip irrigation fertilizer. A large auger shaft and a small auger shaft are arranged in parallel on the double helix structure of the balanced discharge of the drip irrigation fertilizer to achieve the purpose of feeding the material to the discharge barrel. The two auger shafts of different specifications can realize reliable transportation of some materials with poor fluidity. In order to further improve the transportation effect, the present invention also arranges a stirring shaft on the feed box, and the stirring shaft can realize reliable stirring of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the front view of the present invention.
[0015] Figure 2 for Figure 1 KK direction view.
[0016] Figure 3 for Figure 2 Left view of .
[0017] Figure 4 for Figure 2 Right view of .
[0018] Figure 5 for Figure 1 MM direction view. DETAILED DESCRIPTION
[0019] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
[0020] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. The described embodiment is only a part of the embodiment of the present invention, not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present invention.
[0021] Figure 1-5 It includes a first feed barrel 1, a discharge port 2, a large auger shaft 3, a small auger shaft 4, a first motor seat 5, a second motor seat 6, a stirring shaft 7, a bearing seat 8, a driven sprocket 9, a valve flap 10, an oil seal 11, a reducer 12, a bag dust removal port 13, a discharge barrel 14, a feed box 15, a second feed barrel 16, an air return port 17, a cylinder 18, a first double-row bearing 19, a second bearing 20, a third double-row bearing 21, a fourth bearing 22, a first oil seal 23, a second oil seal 24, a ring sleeve 25, etc.
[0022] like Figure 1-5 As shown, the present invention is an airtight drip irrigation fertilizer balanced discharge double helix structure, comprising a feed box 15 and a discharge cylinder 14, wherein the feed box 15 and the discharge cylinder 14 are connected via a first delivery cylinder 1 and a second delivery cylinder 16.
[0023] A large auger shaft 3 and a small auger shaft 4 are rotatably arranged in the body of the feed box 15, wherein one end of the large auger shaft 3 extends from the feed box 15 and extends to the first feed cylinder 1 to push the material in the feed box 15 into the discharge cylinder 14, and one end of the small auger shaft 4 extends from the feed box 15 and extends to the first feed cylinder 1 to push the material in the feed box 15 into the discharge cylinder 14, and the large auger shaft 3 is located above the small auger shaft 4 in the vertical direction.
[0024] The tail end of the large auger shaft 3 is rotatably supported on the feed box 15 through a first double-row bearing 19 , and the front end of the large auger shaft 3 is rotatably supported on the discharge barrel 14 through a set of second bearings 20 .
[0025] The tail end of the small auger shaft 4 is rotatably supported on the feed box 15 through a third double-row bearing 21, and the front end of the small auger shaft 4 is rotatably supported on the discharge barrel 15 through a set of fourth bearings 22. This support method of the large auger shaft 3 and the small auger shaft 4 can avoid jumping during operation and ensure stable and reliable operation.
[0026] A valve flap 10 is rotatably provided at the discharge port 2 of the discharge barrel 14 , and the valve flap 10 can realize opening and closing control of the discharge port 2 of the discharge barrel 14 , so as to realize reliable and smooth discharge operation.
[0027] Furthermore, in order to realize reliable opening and closing control of the discharge port 2 of the discharge barrel 14 , the outer surface of the discharge barrel 14 is hinged with a cylinder 18 , and the cylinder 18 can drive the valve flap 10 to rotate to control the opening and closing of the discharge barrel 14 .
[0028] The shaft of the valve flap 10 is rotatably supported on a bearing seat on the discharge barrel 14 , and a connecting plate is fixed to one shaft end of the valve flap 10 , and the connecting plate is hingedly connected to the piston rod end of the cylinder 18 .
[0029] A bagging dust removal port 13 and an air return port 17 are provided at the top of the discharge barrel 14 . The bagging dust removal port 13 is used for dust removal during material unloading, and the air return port 17 is used for air return to the discharge barrel 14 .
[0030] The first motor base 5 and the second motor base 6 are installed on the side of the feed box 15, and a group of reducers 12 are respectively installed on the first motor base 5 and the second motor base 6. The two groups of reducers 12 drive the large auger shaft 3 and the small auger shaft 4 to rotate through a group of couplings.
[0031] like Figure 5 As shown, a partition plate is provided in the inner cavity of the feed box 15 to separate the large auger shaft 3 and the small auger shaft 4 into two cavities, and a stirring shaft 7 is rotatably provided above the small auger shaft 4 in the cavity of the feed box 15, and a driven sprocket 9 is installed on the shaft diameter of the stirring shaft 7 extending out of the feed box 15.
[0032] The stirring shaft 7 is rotatably supported on the feed box 15 through the bearing seat 8. It can be understood that a plurality of stirring teeth are arranged on the shaft diameter of the stirring shaft 7, and each stirring tooth includes a stirring tooth shaft arranged to penetrate the shaft diameter of the stirring shaft 7, and a V-shaped stirring portion is fixedly connected to the axial ends of the stirring tooth shaft. When working, the stirring shaft 7 can realize reliable stirring operation for the material in the feed box 15 to achieve the purpose of uniform material.
[0033] like Figure 2 As shown, it can be understood that the bottoms of the first feeding cylinder 1 and the second feeding cylinder 16 are supported by a support seat. Figure 5 As shown, an oil seal 11 is provided at the connection between the stirring shaft 7 and the feed box 15 to achieve a reliable sealing effect.
[0034] Furthermore, a ring sleeve 25 is respectively arranged between the two first oil seals 23 and between the two second oil seals 24, and the ring sleeve 25 is evenly provided with a plurality of radial through holes along the circumferential direction, and the annular groove on the outer surface of the ring sleeve 25 is connected with the air hole provided on the corresponding bearing seat on the feed box 25. It can be understood that the radial through hole is arranged at the center of the bottom surface of the annular groove and is arranged in a circumferential shape; when working, the air hole is connected to the air pipe, and air is added therein, so that dust will not escape from here, thereby realizing a reliable airtight seal.
[0035] The present invention adopts two spirals for parallel output and a side-by-side design, which can increase the size of the material inlet and facilitate spiral pushing. The spiral outlet adopts a circular design, which is convenient for connecting with the on-site pipeline (the traditional outlet is a square outlet). It is also equipped with a feeding door, that is, a valve flap 10; it ensures that the material can be discharged evenly and stopped instantly, thereby ensuring the metering accuracy.
[0036] The spiral control can be operated simultaneously or separately. Sealing advantages: The traditional spiral adopts the front and rear bearing design. The disadvantage of this design is that the auger is prone to jumping when rotating. Many manufacturers use the larger spiral diameter to offset the jumping. The solution we adopt: the tail end adopts a double bearing design, and adopts a double oil seal and gas seal combination to achieve the auger is not easy to jump, while ensuring that dust is not easy to leak, causing bearing damage, and solving the problem of difficult on-site maintenance. The front end of the auger is also equipped with a sealing ring and a bearing as a positioning point to completely solve the jumping of the auger, making the operation more stable, improving the uniformity of conveying materials, balanced discharge, and solving the problem of inaccurate measurement. This auger design improves the measurement accuracy by 50% compared with the traditional spiral design.
[0037] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to examples, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. An airtight double helix structure for balanced discharge of drip irrigation fertilizer, characterized in that: It comprises a feed box (15) and a discharge cylinder (14), wherein the feed box (15) and the discharge cylinder (14) are connected via a first feed cylinder (1) and a second feed cylinder (16); A large auger shaft (3) and a small auger shaft (4) are rotatably arranged in the box body of the feed box (15), wherein one end of the large auger shaft (3) extends from the feed box (15) and reaches the first feed cylinder (1) to push the material in the feed box (15) into the discharge cylinder (14), and one end of the small auger shaft (4) extends from the feed box (15) and reaches the first feed cylinder (1) to push the material in the feed box (15) into the discharge cylinder (14), and the large auger shaft (3) is located above the small auger shaft (4) in the vertical direction; A valve flap (10) is rotatably provided at the discharge port (2) of the discharge barrel (14), and the valve flap (10) can realize opening and closing control of the discharge port (2) of the discharge barrel (14); The tail end of the large auger shaft (3) is rotatably supported on the feed box (15) via a first double-row bearing (19), and the front end of the large auger shaft (3) is rotatably supported on the discharge barrel (14) via a set of second bearings (20); The tail end of the small auger shaft (4) is rotatably supported on the feed box (15) via a third double-row bearing (21), and the front end of the small auger shaft (4) is rotatably supported on the discharge barrel (15) via a set of fourth bearings (22); The axial inner end of the first double-row bearing (19) is sealed by two first oil seals (23), and the axial inner end of the third double-row bearing (21) is sealed by two second oil seals (24); A ring sleeve (25) is provided between the two first oil seals (23) and between the two second oil seals (24), respectively. The ring sleeve (25) is provided with a plurality of radial through holes evenly distributed along the circumferential direction. The annular groove on the outer surface of the ring sleeve (25) is communicated with the air hole provided on the corresponding bearing seat on the feed box (25).
2. The airtight double helix structure for balanced discharge of fertilizer by drip irrigation according to claim 1, characterized in that: The outer surface of the discharge barrel (14) is hingedly connected to a cylinder (18), and the cylinder (18) can drive the valve flap (10) to rotate to control the opening and closing of the discharge barrel (14).
3. The airtight double helix structure for balanced discharge of fertilizer by drip irrigation according to claim 2, characterized in that: The shaft of the valve flap (10) is rotatably supported on a bearing seat on the discharge barrel (14), and a connecting plate is fixed to one shaft end of the valve flap (10), and the connecting plate is hingedly connected to the piston rod end of the cylinder (18).
4. The airtight double helix structure for balanced discharge of fertilizer by drip irrigation according to claim 1, characterized in that: A bagging dust removal port (13) and an air return port (17) are provided at the top of the discharge barrel (14).
5. The airtight double helix structure for balanced discharge of fertilizer by drip irrigation according to claim 1, characterized in that: A first motor base (5) and a second motor base (6) are installed on the side of the feed box (15), and a set of reducers (12) are installed on the first motor base (5) and the second motor base (6), respectively. The two sets of reducers (12) respectively drive the large auger shaft (3) and the small auger shaft (4) to rotate.
6. The airtight double helix structure for balanced discharge of fertilizer by drip irrigation according to claim 1, characterized in that: The inner cavity of the feed box (15) is provided with a partition plate to separate the large auger shaft (3) and the small auger shaft (4) into two cavities. The cavity of the feed box (15) is provided with a stirring shaft (7) rotatably arranged above the small auger shaft (4). The stirring shaft (7) extends out of the shaft diameter of the feed box (15) and is provided with a driven sprocket (9).
7. The airtight double helix structure for balanced discharge of fertilizer by drip irrigation according to claim 6, characterized in that: The stirring shaft (7) is rotatably supported on the feed box (15) via a bearing seat (8).
8. The airtight double helix structure for balanced discharge of fertilizer by drip irrigation according to claim 1, characterized in that: The bottoms of the first material conveying cylinder (1) and the second material conveying cylinder (16) are supported by a support seat.