Wrinkle removing device and wrinkle removing method for yarn-dyed fabric production

The color-woven fabric exclusion device addresses the issue of steam-induced damage and inefficiency in existing technologies by using a combination of infrared sensors and heat control, along with a second exclusion stage for enhanced fabric smoothness and moisture management, improving the exclusion process and reducing fabric damage.

CN119711095APending Publication Date: 2025-03-28NANTONG JINSHA TEXTILE CO LTD
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Patent Information

Application Number
CN202411576498.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

Current exclusion devices for color-woven fabrics, such as those used in the production of color-woven textiles, often cause steam from heat pressing to affect the subsequent packaging, leading to increased costs and lower production efficiency due to higher losses in dyeing, weaving, and post-processing, as well as lower production volumes compared to white fabric.

Method used

A color-woven fabric production exclusion device comprising a bottom base, support structure, drive motor, rolling gears, connection belts, and exclusion components with infrared moisture sensors and heat plates, which allow for controlled exclusion and drying of the fabric to prevent damage from excessive heat and steam, followed by a second exclusion stage using a flatness detection system for enhanced fabric smoothness.

Benefits of technology

The solution effectively removes wrinkles and ensures the fabric's surface is smooth and dry, reducing fabric damage and enhancing the exclusion process efficiency by using infrared sensors for moisture detection and controlled drying, and a second exclusion stage for improved flatness.

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Abstract

The invention discloses a wrinkle removing device for yarn-dyed fabric production and a wrinkle removing method, and relates to the technical field of yarn-dyed fabric production.The wrinkle removing device comprises a base, a supporting frame is fixedly installed at the bottom of the base, a driving motor is arranged at the top of the supporting frame, the output end of the driving motor is connected with a rolling gear, and the outer portion of the rolling gear is connected with a connecting belt; an unwinding assembly is fixedly installed at the top of the base, a wrinkle removing assembly is arranged on the right side of the unwinding assembly, a first rolling assembly is arranged on the right side of the wrinkle removing assembly, a flattening assembly is arranged on the right side of the first rolling assembly, and a second rolling assembly is arranged on the right side of the flattening assembly. The unwinding assembly comprises a supporting seat, a first sliding rail, a sliding frame, a first pressing roller and a piston rod, by arranging the unwinding assembly, the wrinkle removing assembly, the first rolling assembly, the flattening assembly and the second rolling assembly, wrinkle removing and flattening are conducted on the yarn-dyed fabric, and the flatness of the surface of the yarn-dyed fabric is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of yarn-dyed fabric production, in particular to a wrinkle removal device and a wrinkle removal method for yarn-dyed fabric production. Background Art

[0002] Fabrics woven with dyed yarns. Dyeing yarns is generally divided into two ways: colored spinning and dyed yarns. The commonly referred to colored woven fabrics refer to fabrics woven by shuttle looms, but knitting machines can also make colored woven knitted fabrics. Compared with printed and dyed fabrics, it has a unique style, but the price is relatively expensive. Due to the relatively large total loss of dyeing, weaving, and finishing of colored woven fabrics, the output of Taiwan is not as high as that of white grey fabrics, so the cost is increased; Yarn-dyed fabric is a colorful textile art. It is made by interweaving yarns of different colors to form various patterns and designs. Yarn-dyed fabric can be used to make various items, such as clothes, curtains, tablecloths, pillows, carpets, etc. The common writing method of yarn-dyed fabric specifications is: such as: 36"32 / 2x1664x54 (width, warp and weft counts, warp and weft density). The first number represents the width of 36", followed by 32 warp yarns (double yarn twisted yarns) and 16 weft single yarns, and then the density of the warp yarn is 64 and the density of the weft yarn is 54. If the double yarns are parallel and not twisted into a line, it is represented by: 32+32x16. Two yarns twisted together are called a line, which is represented by 32 / 2. Two yarns are not twisted but are inserted into a brown button together, which is called a touch, which is represented by 32+32. Oxford cloth is a typical touch weaving method. During the production process of yarn-dyed fabric, wrinkles will appear after being processed by equipment and during transportation. Therefore, during the processing, wrinkles on the surface of the yarn-dyed fabric need to be eliminated through a wrinkle removal device. However, the current wrinkle removal device usually uses an ironing machine to remove wrinkles from the yarn-dyed fabric. However, the steam generated by the ironing machine on the yarn-dyed fabric is easy to affect the subsequent packaging of the yarn-dyed fabric. Therefore, it is necessary to design a wrinkle removal device and wrinkle removal method for yarn-dyed fabric production. Summary of the invention

[0003] The object of the present invention is to provide a wrinkle removal device and wrinkle removal method for color-dyed fabric production, so as to solve the problems raised in the above-mentioned background technology.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a wrinkle removal device for color-dyed fabric production, comprising a base; A support frame, the support frame is fixedly mounted on the bottom of the base; A driving motor, wherein the driving motor is arranged on the top of the supporting frame; A rolling gear connected to an output end of a driving motor; A connecting belt connected to the outside of the rolling gear; An unwinding assembly, wherein the unwinding assembly is fixedly mounted on the top of the base; A wrinkle removal assembly is provided on the right side of the unwinding assembly, a first rolling assembly is provided on the right side of the wrinkle removal assembly, a flattening assembly is provided on the right side of the first rolling assembly, and a second rolling assembly is provided on the right side of the flattening assembly; According to the above technical solution, the unwinding assembly includes a support seat, a first slide rail, a sliding frame, a first pressure roller, a piston rod, a first cylinder, a rotating rod, a first rotating roller, a rotating shaft and a fixed seat; The support seat is fixedly mounted on the top of the base, the fixed seat is fixedly mounted on the left side of the support seat, the first slide rails are respectively fixedly mounted on the side walls of the support seat, the sliding frame is slidably mounted on the track of the first slide rails, the first pressure roller is fixedly mounted inside the sliding frame, the piston rod is fixedly connected to the top of the sliding frame, and the top of the piston rod is connected to the first cylinder; The interior of the fixing seat is rotatably connected to a rotating shaft, and one end of the rotating shaft is connected to a connecting belt; The rotating rod is rotatably mounted in the top groove of the support seat, one end of the rotating rod is fixedly connected to the first rotating roller, a reducer is arranged outside the first rotating roller, the reducer is used to control the rotation of the first rotating roller, and the outside of the first rotating roller is connected to the colored fabric; According to the above technical solution, the wrinkle removal assembly includes a wrinkle removal frame, a second cylinder, a fixing plate, an infrared moisture meter, a first electrically controlled telescopic rod, a connecting rod, an ironing machine, a support block, a first support rod, a support box, a heating plate, a second slide rail, a first slider, a second support rod and a fan; The wrinkle removal frame is fixedly mounted on the top of the base, the fixing plate is fixedly mounted on the top side wall of the wrinkle removal frame, and the infrared moisture meter is fixedly connected to the bottom of the fixing plate; The top of the wrinkle removal frame is provided with a sliding groove, the second cylinder is slidably mounted on the top of the wrinkle removal frame, the connecting rod is fixedly mounted on the bottom of the second cylinder, the connecting rod is slidably connected to the side wall of the sliding groove, the ironing machine is fixedly mounted on the bottom of the connecting rod, the support block is fixedly mounted on the side wall of the wrinkle removal frame, the first support rod is fixedly connected to the top of the support block, and the second electrically controlled telescopic rod is fixedly mounted on the side wall of the first support rod; According to the above technical solution, the support box is fixedly mounted on the top of the base, the heating plate is arranged on the top of the support box, the second slide rail is arranged on the left side of the support box, the second slide rail is fixedly mounted on the top of the base, the second slider is slidably connected to the top of the second slide rail, the second support rod is fixedly mounted on the top of the second slider, and the fan is fixedly connected to the top of the second support rod; According to the above technical solution, the first rolling assembly includes a gear, and the interior of the gear is connected to a second rotating roller; According to the above technical solution, the leveling assembly includes a leveling frame, a leveling detector is fixedly installed on the top inner wall of the leveling frame, grooves are provided inside the two sides of the leveling frame, a group of fixed rods are fixedly installed inside the grooves, a second slider is slidably connected to the outside of the fixed rod, a second electrically-controlled telescopic rod is fixedly connected to the side wall of the second slider, and a protruding rod of the second electrically-controlled telescopic rod is fixedly connected to a leveling block; A fixing seat is provided below the leveling block, and the fixing seat is fixedly mounted on the side wall of the groove; According to the above technical solution, the structure of the second rolling assembly is the same as that of the first rolling assembly; According to the above technical solution, the wrinkle removal method includes the following specific steps: S1, the operator places the processed yarn-dyed fabric roll outside the first rotating roller and unwinds the yarn-dyed fabric; S2, the yarn-dyed fabric is conveyed to the bottom of the wrinkle removal assembly, and the wrinkle removal assembly removes wrinkles on the yarn-dyed fabric for the first time; S3, the yarn-dyed fabric after the first wrinkle removal is transported to the bottom of the flattening assembly through the first rolling assembly, and the flattening assembly performs a second wrinkle removal on the yarn-dyed fabric; S4, the operator conveys the yarn-dyed fabric with qualified surface to the second rolling assembly for packaging.

[0005] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention removes wrinkles and smoothes the color-dyed fabric by providing an unwinding component, a wrinkle-removing component, a first rolling component, a smoothing component and a second rolling component, thereby improving the smoothness of the surface of the color-dyed fabric; an infrared moisture meter is provided to detect the moisture content of the surface of the color-dyed fabric after the first wrinkle removal; when the moisture content of the surface of the color-dyed fabric is too high, a movable fan is used to dehumidify and cool the surface of the color-dyed fabric to avoid damage to the surface of the color-dyed fabric due to excessive temperature; a smoothness detector is provided to detect the smoothness of the surface of the color-dyed fabric after the first wrinkle removal; a smoothing block is used to perform secondary wrinkle removal on the surface of the color-dyed fabric, thereby improving the wrinkle-removing effect of the color-dyed fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the enlarged structure of area A of the present invention; Figure 3 It is a schematic diagram of the overall side structure of the present invention; Figure 4 It is a schematic diagram of the overall front structure of the present invention; Figure 5 It is a schematic diagram of the enlarged structure of region B of the present invention; In the figure: 1, base; 2, unwinding assembly; 21, support seat; 22, first slide rail; 23, sliding frame; 24, first pressing roller; 25, piston rod; 26, first cylinder; 27, rotating rod; 271, reducer; 28, first rotating roller; 3, wrinkle removal assembly; 30, wrinkle removal frame; 31, second cylinder; 32, fixing plate; 33, infrared moisture meter; 34, first electric telescopic rod; 35, connecting rod; 36, ironing machine; 37, support block; 38, first support rod; 39, support box; 391, heating plate; 3 92. Second slide rail; 393. First slider; 394. Second support rod; 395. Fan; 4. First rolling assembly; 41. Gear; 42. Second rotating roller; 5. Smoothing assembly; 50. Smoothing frame; 51. Smoothing detector; 52. Fixed rod; 53. Second slider; 54. Fixed seat; 55. Second electrically controlled telescopic rod; 56. Smoothing block; 6. Second rolling assembly; 7. Support frame; 8. Driving motor; 9. Rolling gear; 10. Connecting belt; 11. Rotating shaft; 111. Fixed seat; 12. Yarn-dyed fabric. DETAILED DESCRIPTION

[0007] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0008] See also Figure 1-5 , the present invention provides a technical solution: a wrinkle removal device for color-dyed fabric production, comprising a base 1, a reeling assembly 2 is fixedly installed on the top of the base 1; A support frame 7 is fixedly installed at the bottom of the base 1, and a driving motor 8 is arranged on the top of the support frame 7. The outside of the driving motor 8 is connected to a power source, and the power source starts the driving motor 8. The output end of the driving motor 8 is connected to a rolling gear 9, and the outside of the rolling gear 9 is connected to a connecting belt 10. The driving motor 8 drives the rolling gear 9 and the connecting belt 10 to rotate together; The unwinding assembly 2 includes a support seat 21, a first slide rail 22, a slide frame 23, a first pressure roller 24, a piston rod 25, a first cylinder 26, a rotating rod 27, a first rotating roller 28, a rotating shaft 11 and a fixed seat 111; The support seat 21 is fixedly installed on the top of the base 1, the fixed seat 111 is fixedly installed on the left side of the support seat 21, the first slide rails 22 are respectively fixedly installed on the side walls of the support seat 21, the sliding frame 23 is slidably installed on the track of the first slide rail 22, the first pressure roller 24 is fixedly installed inside the sliding frame 23, the piston rod 25 is fixedly connected to the top of the sliding frame 23, the top of the piston rod 25 is connected to the first cylinder 26, the first cylinder 26 converts the pressure of compressed air into mechanical energy through pneumatic transmission, so that the piston rod 25 performs linear reciprocating motion, the first cylinder 26 is externally connected to a power supply, the power supply starts the first cylinder 26 to drive the piston rod 25 and the sliding frame 23 to move on the first slide rail 22, and the internal rotation connection of the fixed seat 111 A rotating shaft 11, one end of which is connected to the connecting belt 10, and the rotating shaft 11 rotates together with the connecting belt 10. A rotating rod 27 is rotatably installed in the top groove of the support seat 21, and one end of the rotating rod 27 is fixedly connected to the first rotating roller 28. A reducer 271 is provided on the outside of the first rotating roller 28. The reducer 271 uses the gear transmission principle to realize the high-speed rotation movement of the shaft. The reducer 271 is used to control the rotation of the first rotating roller 28. The outside of the first rotating roller 28 is connected to the color-woven fabric 12. The reducer 271 controls the first rotating roller 28 to drive the color-woven fabric 12 to rotate together. The color-woven fabric 12 is conveyed between the first pressing roller 24 and the rotating shaft 11. The first pressing roller 24 and the rotating shaft 11 are used to continue to convey the color-woven fabric 12. A wrinkle removal assembly 3 is provided on the right side of the unwinding assembly 2, and the wrinkle removal assembly 3 includes a wrinkle removal frame 30, a second cylinder 31, a fixing plate 32, an infrared moisture meter 33, a first electrically controlled telescopic rod 34, a connecting rod 35, an ironing machine 36, a supporting block 37, a first supporting rod 38, a supporting box 39, a heating plate 391, a second slide rail 392, a first slider 393, a second supporting rod 394 and a fan 395; The wrinkle removal frame 30 is fixedly mounted on the top of the base 1, the fixing plate 32 is fixedly mounted on the top side wall of the wrinkle removal frame 30, the infrared moisture meter 33 is fixedly connected to the bottom of the fixing plate 32, and the infrared moisture meter 33 analyzes the near-infrared energy change of a specific wavelength based on the principle that the near-infrared wavelength will be absorbed by water molecules, so as to detect the moisture content of the yarn-dyed fabric 12, the top of the wrinkle removal frame 30 is provided with a sliding groove, the second cylinder 31 is slidably mounted on the top of the wrinkle removal frame 30, the connecting rod 35 is fixedly mounted on the bottom of the second cylinder 31, the outer diameter of the connecting rod 35 matches the diameter of the sliding groove, and the connecting rod 35 is slidably connected to the sliding groove The side wall of the de-wrinkling frame 30 is fixedly mounted on the bottom of the connecting rod 35, and the ironing machine 36 uses heat and pressure to make the cloth flat. The support block 37 is fixedly mounted on the side wall of the de-wrinkling frame 30, and the first support rod 38 is fixedly connected to the top of the support block 37. The second electric-controlled telescopic rod 34 is fixedly mounted on the side wall of the first support rod 38. The second electric-controlled telescopic rod 34 is externally connected to a power source, and the power source controls the second electric-controlled telescopic rod 34 to extend and retract. The side of the second cylinder 31 is fixedly connected to the extended end of the second electric-controlled telescopic rod 34, and the second cylinder 31 slides left and right inside the sliding groove as the second electric-controlled telescopic rod 34 extends and retracts. The support box 39 is fixedly installed on the top of the base 1, the heating plate 391 is arranged on the top of the support box 39, the heating plate 391 is heated by the built-in electric heating element, the heating plate 391 is externally connected to a power source, the power source starts the heating plate 391 to heat, and the heating plate 391 plays a role in heating the yarn-dyed fabric 12, the second slide rail 392 is arranged on the left side of the support box 39, the second slide rail 392 is fixedly installed on the top of the base 1, the second slider 393 is slidably connected to the top of the second slide rail 392, the second slider 393 is externally connected to a motor, the motor starts to control the second slider 393 to slide on the second slide rail 392, the second support rod 394 is fixedly installed on the top of the second slider 393, the fan 395 is fixedly connected to the top of the second support rod 394, the fan 395 is externally connected to a power source, the power source starts the fan 395, and the fan 395 plays a role in blowing and drying; A first rolling assembly 4 is provided on the right side of the wrinkle removal assembly 3. The first rolling assembly 4 is used to convey the yarn-dyed fabric 12. The rolling mode of the first rolling assembly 4 is consistent with the rolling conveying mode of the unwinding assembly 2. The first rolling assembly 4 includes a gear 41. The interior of the gear 41 is connected to a second rotating roller 42. The gear 41 is externally connected to a power source to start, driving the second rotating roller 12 to rotate together, so as to convey the yarn-dyed fabric 12 by rolling. A leveling assembly 5 is provided on the right side of the first rolling assembly 4. The leveling assembly 5 includes a leveling frame 50. A leveling detector 51 is fixedly installed on the top inner wall of the leveling frame 50. The leveling detector 51 detects the leveling of the surface of the color-dyed fabric 12 by reflecting light. Grooves are provided inside the two sides of the leveling frame 50. A group of fixed rods 52 are fixedly installed inside the grooves. A second slider 53 is slidably connected to the outside of the fixed rod 52. A second electrically-controlled telescopic rod 55 is fixedly connected to the side wall of the second slider 53. The second electrically-controlled telescopic rod 55 is externally connected to a power source. The power source starts to control the extension of the second electrically-controlled telescopic rod 55. A leveling block 56 is fixedly connected to the extended rod of the second electrically-controlled telescopic rod 55. The leveling block 56 is used for secondary wrinkle removal of the color-dyed fabric 12. A fixed seat 54 is provided below the leveling block 56. The fixed seat 54 is fixedly installed on the side wall of the groove. A second rolling assembly 6 is provided on the right side of the flattening assembly 5. The structure of the second rolling assembly 6 is the same as that of the first rolling assembly 4. The second rolling assembly 6 is used to convey the qualified yarn-dyed fabric 12. In this embodiment, the wrinkle removal method of the yarn-dyed fabric 12 is as follows: S1, the operator places the processed yarn-dyed fabric roll outside the first rotating roller 28 and unwinds the yarn-dyed fabric 12; Specifically, the operator places the processed color-woven fabric roll on the outside of the first rotating roller 28, and starts the reducer 271. The reducer 271 controls the first rotating roller 28 to start rotating, and the first rotating roller 28 drives the color-woven fabric roll to rotate together. One end of the color-woven fabric roll is rolled into between the first pressing roller 24 and the rotating shaft 11 along the rolling direction. At this time, the driving motor 8 is started, and the driving motor 8 drives the rolling gear 9 and the connecting belt 10 to rotate together. The other end of the connecting belt 110 is connected to the rotating shaft 11, and the connecting belt 10 drives the rotating shaft 11 to rotate together. At the same time, the first cylinder 26 is started. The first cylinder 26 controls the piston rod 25 and the sliding frame 23 to move downward, and the first pressing roller 24 moves downward accordingly, until the first pressing roller 24 stops moving when it is pressed above the color-woven fabric 12. The first pressing roller 24 and the rotating shaft 11 press the color-woven fabric 12, and the rotating shaft 11 transports the color-woven fabric 12 to the direction of the wrinkle removal component by rotating; S2, the yarn-dyed fabric 12 is conveyed to the bottom of the wrinkle removal assembly 3, and the wrinkle removal assembly 3 performs the first wrinkle removal on the yarn-dyed fabric 12; Specifically, the yarn-dyed fabric 12 is rolled to the top of the support box 39, and the operator starts the heating plate 391 to heat the yarn-dyed fabric 12 to improve the ironing efficiency of the surface of the yarn-dyed fabric 12, and at the same time starts the second cylinder 31 to drive the connecting rod 35 and the ironing machine 36 to move downward, until the ironing machine 36 moves down to the top of the yarn-dyed fabric 12 and stops, and then starts the second electrically-controlled telescopic rod 34, and the second electrically-controlled telescopic rod 34 drives the second cylinder 31 to move to the left, and the operator starts the ironing machine 36 to iron the surface of the yarn-dyed fabric 12. By providing the second electrically-controlled telescopic rod 34, the ironing machine 36 can iron the yarn-dyed fabric 12 with inconsistent widths, so as to avoid the ironing machine 36 being damaged by the ironing machine 36 when it is suspended in the air, thereby improving the ironing efficiency; Since the ironing machine 36 generates water vapor on the surface of the yarn-dyed fabric 12 during the ironing process, in order to prevent the surface temperature of the yarn-dyed fabric 12 from being too high and easily burning the yarn-dyed fabric 12, it is necessary to dehumidify and cool the surface of the yarn-dyed fabric 12 after ironing. When the yarn-dyed fabric 12 continues to be conveyed to the right after being ironed, the operator starts the infrared moisture meter 33 to detect the moisture content on the surface of the yarn-dyed fabric 12; The standard moisture content of the surface of the yarn-dyed fabric 12 is set to W. When the infrared moisture meter 33 detects that the moisture content of the surface of the yarn-dyed fabric 12 is greater than W, the fan 395 is started to dehumidify and dissipate heat on the surface of the yarn-dyed fabric 12. The motor controls the second slider 392 to slide on the second slide rail 392 together with the fan 395 to improve the dehumidification efficiency of the yarn-dyed fabric surface. After the moisture content of the surface of the yarn-dyed fabric 12 is reduced to W, the yarn-dyed fabric 12 is continuously transported. When the infrared moisture meter 33 detects that the moisture content on the surface of the yarn-dyed fabric 12 is less than or equal to W, the operator directly continues to convey the yarn-dyed fabric 12 to the first rolling assembly 4 without starting the fan 395; S3, the yarn-dyed fabric 12 after the first wrinkle removal is transported to the bottom of the flattening assembly 5 through the first rolling assembly 4, and the flattening assembly 5 performs a second wrinkle removal on the yarn-dyed fabric 12; Specifically, the yarn-dyed fabric 12 after the first ironing and wrinkle removal is transported to the first rolling assembly 4, and the first rolling assembly 4 rolls the yarn-dyed fabric 12 to the top of the fixed seat 54. At this time, the flatness detector 51 is started to detect the flatness of the surface of the yarn-dyed fabric 12 after wrinkle removal, and the flatness of the surface of the qualified yarn-dyed fabric 12 is set to N. When the flatness detector 51 detects that the surface flatness of the yarn-dyed fabric 12 is greater than N, it indicates that the surface of the yarn-dyed fabric 12 has uneven areas. At this time, the operator starts the second electrically controlled telescopic rod 55, and the second electrically controlled telescopic rod 55 drives the flattening block 56 to move left and right, and repeatedly flattens the surface of the yarn-dyed fabric 12 until the flatness of the surface of the yarn-dyed fabric 12 is less than or equal to N, and stops moving, and the surface of the yarn-dyed fabric 12 is wrinkled for the second time to improve the flatness of the surface of the yarn-dyed fabric 12; S4, the operator conveys the yarn-dyed fabric 12 with qualified surface to the second rolling assembly 6 for packaging.

[0009] Specifically, when the flatness detector 51 detects that the surface flatness of the yarn-dyed fabric 12 is less than or equal to N, the surface of the yarn-dyed fabric 12 is determined to be qualified, and no secondary wrinkle removal is required. The yarn-dyed fabric 12 is directly conveyed to the second rolling assembly 6 for packaging.

[0010] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0011] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A wrinkle removal device for yarn-dyed fabric production, characterized in that: include: Base (1); A support frame (7), wherein the support frame (7) is fixedly mounted on the bottom of the base (1); A drive motor (8), wherein the drive motor (8) is arranged on the top of the support frame (7); A rolling gear (9), wherein the rolling gear (9) is connected to an output end of the drive motor (8); A connecting belt (10), wherein the connecting belt (10) is connected to the outside of the rolling gear (9); An unwinding assembly (2), wherein the unwinding assembly (2) is fixedly mounted on the top of the base (1); A wrinkle removal component (3) is provided on the right side of the unwinding component (2), a first rolling component (4) is provided on the right side of the wrinkle removal component (3), a flattening component (5) is provided on the right side of the first rolling component (4), and a second rolling component (6) is provided on the right side of the flattening component (5); The wrinkle removal assembly (3) comprises a wrinkle removal frame (30), a second cylinder (31), a fixing plate (32), an infrared moisture meter (33), a first electrically controlled telescopic rod (34), a connecting rod (35), an ironing machine (36), a supporting block (37), a first supporting rod (38), a supporting box (39), a heating plate (391), a second slide rail (392), a first sliding block (393), a second supporting rod (394) and a fan (395); The wrinkle removal frame (30) is fixedly mounted on the top of the base (1), the fixing plate (32) is fixedly mounted on the top side wall of the wrinkle removal frame (30), and the infrared moisture meter (33) is fixedly connected to the bottom of the fixing plate (32); The leveling assembly (5) comprises a leveling frame (50), a leveling detector (51) is fixedly mounted on the top inner wall of the leveling frame (50), grooves are provided inside the two sides of the leveling frame (50), a group of fixed rods (52) are fixedly mounted inside the grooves, a second slider (53) is slidably connected to the outside of the fixed rod (52), a second electrically controlled telescopic rod (55) is fixedly connected to the side wall of the second electrically controlled telescopic rod (53), and a protruding rod of the second electrically controlled telescopic rod (55) is fixedly connected to a leveling block (56); The unwinding assembly (2) comprises a support seat (21), a first slide rail (22), a slide frame (23), a first pressure roller (24), a piston rod (25), a first cylinder (26), a rotating rod (27), a first rotating roller (28), a rotating shaft (11) and a fixed seat (111); The support seat (21) is fixedly mounted on the top of the base (1), the fixed seat (111) is fixedly mounted on the left side of the support seat (21), the first slide rail (22) is respectively fixedly mounted on the two side walls of the support seat (21), the sliding frame (23) is slidably mounted on the track of the first slide rail (22), the first pressure roller (24) is fixedly mounted inside the sliding frame (23), the piston rod (25) is fixedly connected to the top of the sliding frame (23), and the top of the piston rod (25) is connected to the first cylinder (26); The interior of the fixing seat (111) is rotatably connected to a rotating shaft (11), and one end of the rotating shaft (11) is connected to a connecting belt (10); The rotating rod (27) is rotatably mounted in a top groove of the support seat (21); one end of the rotating rod (27) is fixedly connected to a first rotating roller (28); a reducer (271) is provided outside the first rotating roller (28); the reducer (271) is used to control the rotation of the first rotating roller (28); and the outside of the first rotating roller (28) is connected to a colored fabric (12); The top of the wrinkle removal frame (30) is provided with a sliding groove, the second cylinder (31) is slidably mounted on the top of the wrinkle removal frame (30), the connecting rod (35) is fixedly mounted on the bottom of the second cylinder (31), the connecting rod (35) is slidably connected to the side wall of the sliding groove, the ironing machine (36) is fixedly mounted on the bottom of the connecting rod (35), the support block (37) is fixedly mounted on the side wall of the wrinkle removal frame (30), the first support rod (38) is fixedly connected to the top of the support block (37), and the second electrically controlled telescopic rod (34) is fixedly mounted on the side wall of the first support rod (38).

2. The wrinkle removal device for yarn-dyed fabric production according to claim 1, characterized in that: The first rolling assembly (4) comprises a gear (41), and a second rotating roller (42) is connected inside the gear (41).

3. The wrinkle removal device for yarn-dyed fabric production according to claim 2, characterized in that: A fixing seat (54) is provided below the leveling block (56), and the fixing seat (54) is fixedly mounted on the side wall of the groove.

4. The wrinkle removal device for yarn-dyed fabric production according to claim 1, characterized in that: The structure of the second rolling assembly (6) is the same as that of the first rolling assembly (4).

5. The wrinkle removal device for yarn-dyed fabric production according to claim 3, characterized in that: The support box (39) is fixedly mounted on the top of the base (1), and the heating plate (391) is arranged on the top of the support box (39).

6. The wrinkle removal device for yarn-dyed fabric production according to claim 5, characterized in that: The second slide rail (392) is arranged on the left side of the support box (39), the second slide rail (392) is fixedly mounted on the top of the base (1), and the second sliding block (393) is slidably connected to the top of the second slide rail (392).

7. A wrinkle removal device for yarn-dyed fabric production according to claim 6, characterized in that: The second support rod (394) is fixedly mounted on the top of the second sliding block (393), and the fan (395) is fixedly connected to the top of the second support rod (394).

8. A wrinkle removal method for a wrinkle removal device for yarn-dyed fabric production as claimed in claim 7, characterized in that: The specific steps include: S1, placing the processed yarn-dyed fabric roll outside the first rotating roller (28) and unwinding the yarn-dyed fabric (12); S2, the yarn-dyed fabric (12) is conveyed to the bottom of the wrinkle removal component (3), and the wrinkle removal component (3) performs the first wrinkle removal on the yarn-dyed fabric (12); S3, the yarn-dyed fabric (12) after the first wrinkle removal is transported to the bottom of the flattening assembly (5) through the first rolling assembly (4), and the flattening assembly (5) performs a second wrinkle removal on the yarn-dyed fabric (12); S4, conveying the yarn-dyed fabric (12) with a qualified surface to the second rolling assembly (6) for packaging.

9. A wrinkle removal method for a wrinkle removal device for yarn-dyed fabric production according to claim 8, characterized in that: The above step S2 also includes the following specific steps: The yarn-dyed fabric (12) is rolled to the top of the support box (39), and the operator starts the heating plate (391) to heat the yarn-dyed fabric (12) to improve the ironing efficiency of the surface of the yarn-dyed fabric (12). At the same time, the second cylinder (31) is started to drive the connecting rod (35) and the ironing machine (36) to move downward until the ironing machine (36) moves down to the top of the yarn-dyed fabric (12) and stops. At this time, the second electrically controlled telescopic rod (34) is started, and the second electrically controlled telescopic rod (34) drives the second cylinder (31) to move leftward. The operator starts the ironing machine (36) to iron the surface of the yarn-dyed fabric (12); Therefore, it is necessary to dehumidify and cool the surface of the yarn-dyed fabric (12) after ironing. When the yarn-dyed fabric (12) continues to be conveyed to the right after being ironed, the operator starts the infrared moisture meter (33) to detect the moisture content on the surface of the yarn-dyed fabric (12); The standard moisture content of the surface of the yarn-dyed fabric (12) is set to W. When the infrared moisture meter (33) detects that the moisture content of the surface of the yarn-dyed fabric (12) is greater than W, the fan (395) is started to dehumidify and dissipate heat from the surface of the yarn-dyed fabric (12). The motor controls the second slider (392) to slide on the second slide rail (392) together with the fan (395) to improve the dehumidification efficiency of the surface of the yarn-dyed fabric, until the moisture content of the surface of the yarn-dyed fabric (12) is reduced to W, and the yarn-dyed fabric (12) is continuously transported; When the infrared moisture meter (33) detects that the moisture content on the surface of the yarn-dyed fabric (12) is less than or equal to W, the operator directly continues to convey the yarn-dyed fabric (12) to the first rolling assembly (4) without starting the fan (395).

10. The wrinkle removal method of a wrinkle removal device for yarn-dyed fabric production according to claim 8, characterized in that: In step S3, the surface flatness of the yarn-dyed fabric (12) is tested after the initial wrinkle removal, and secondary wrinkle removal is performed on the fabric if the flatness is unqualified.

Citation Information

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