Thermal insulation material and processing method thereof

Abstract

The invention relates to the technical field of thermal insulation material processing, in particular to a thermal insulation material and a processing method thereof. The thermal insulation material is in a first form and is mainly used for being directly arranged on a protected structure in a sleeving mode or forming a cavity after being spliced. The inner ribs can be filled with aluminum profiles, and a plurality of small cavities are formed between the aluminum profiles and the inner ribs, so that the heat insulation performance is improved, and the sound insulation effect and the structural strength are improved. The first thermal insulation material form and the second thermal insulation material form semi-circular ring structures, the two semi-circular ring structures are connected to the tubular part in an inserted mode, and therefore pipe wrapping operation can be conveniently completed in a small space, stacking is conducted in the extending direction of the pipeline, and finally the adjacent thermal insulation pipes are fixed through structural adhesive or foam adhesive or adhesive. If a flat pipe is wrapped, heat preservation strips can be additionally arranged between the heat preservation pipes which are in mirror symmetry, so that an oval heat preservation layer is formed to wrap the flat pipe, and the sound insulation effect is improved between the inner rib and the flat pipe.

Description

Technical Field

[0001] The invention relates to the technical field of heat-insulating material processing, and more particularly to a heat-insulating material and a processing method thereof. Background Art

[0002] In addition to focusing on thermal insulation performance, thermal insulation materials also need to effectively isolate the sound source from the space that needs to be noise-reduced. Traditional practices focus on covering or isolating methods, for example, directly adding thermal insulation layers to the surfaces of building structures such as walls, ceilings, and floors, and using single or multi-layer sound insulation materials to block or reduce sound transmission.

[0003] Nevertheless, although these conventional technologies can improve the sound insulation inside buildings to a certain extent, they are also accompanied by limitations. A significant problem is that when sound insulation materials are attached to building structures such as concrete, wood, and gypsum boards, sound waves often continue to propagate through solid media and penetrate the sound insulation layer. This is because solid materials themselves have excellent sound transmission characteristics, especially when sound waves encounter the interface of the medium, some sound waves can bypass the sound insulation materials or continue to transmit through tiny gaps. Although current building sound insulation materials and their construction technologies have met people's demand for quietness to a certain extent, they still face many difficulties in actual operation, and there is still a lot of room for improvement in sound insulation results. At the same time, for the covering scheme in a local position, since there is no cross-section in the covered structure and there are connectors that separate the longitudinal space of the covered structure, it is difficult to directly package the finished product. Combined with the influence of the construction space, the connector needs to be connected to the wall, and one side is an obstacle surface, which makes it difficult to cover. Summary of the invention

[0004] The invention provides a thermal insulation material and a processing method thereof, aiming to improve the convenience of using the thermal insulation and sound insulation material.

[0005] The above purpose is achieved through the following technical solutions:

[0006] A heat preservation material comprises a heat preservation pipe, wherein an inner rib is fixedly connected to the inner wall surface of the heat preservation pipe, and a cavity is formed between the inner rib and the heat preservation pipe.

[0007] The insulation pipe has a cubic or cylindrical wall structure.

[0008] The inner ribs include transverse ribs surrounding the inner wall of the insulation pipe, the transverse ribs are distributed in an array along the axis of the insulation pipe, and at least two symmetrical longitudinal ribs connecting all the transverse ribs, and both the transverse ribs and the longitudinal ribs are in contact with the inner wall of the insulation pipe.

[0009] The transverse reinforcement and the longitudinal reinforcement are integrally formed, and the inner reinforcement and the insulation pipe are glued or integrally formed.

[0010] The profile is filled into the inner rib, and multiple chambers can be formed after the profile and the inner rib are fitted together.

[0011] The insulation pipe and inner ribs are made of foam material.

[0012] A method for processing a thermal insulation material comprises the following steps:

[0013] Step 1: Cut the thermal insulation material into sections to form a thermal insulation material with a multi-section ring structure;

[0014] Step 2: Divide the annular structure into two parts along the axis direction to form a semicircular ring structure;

[0015] Step three, the two semi-circular ring structures can be spliced ​​into a complete circular ring structure, and the two semi-circular ring structures are inserted into the tubular part, and stacked along the extension direction of the pipeline. Finally, the adjacent insulation pipes are fixed with structural glue, foam glue or adhesive; the flat tube is wrapped, and insulation strips are added between the mirror-symmetrical insulation pipes to form an elliptical insulation layer, and the insulation strips and the insulation pipes are fixed by gluing.

[0016] The beneficial effects of a thermal insulation material and a processing method thereof of the present invention are:

[0017] Form 1 of thermal insulation material is mainly used to be directly mounted on the protected structure, or to form a cavity after splicing. Aluminum profiles can be filled into the inner ribs to form multiple small chambers between the aluminum profiles and the inner ribs, which improves the thermal insulation performance while increasing the sound insulation effect and structural strength. Form 2 of Form 1 of thermal insulation material forms a semicircular ring structure, and two semicircular ring structures are plugged into the tubular part, so that it is convenient to complete the pipe wrapping operation in a smaller space, and then stack them along the extension direction of the pipeline, and finally fix the adjacent insulation pipes with structural glue, foam glue or adhesive. If a flat tube is wrapped, insulation strips can be added between the mirror-symmetrical insulation pipes and the insulation pipes to form an elliptical insulation layer to cover the flat tube and increase the sound insulation effect between the inner ribs and the flat tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram showing a first embodiment of a thermal insulation material is shown;

[0019] Figure 2 A schematic diagram of the internal reinforcement is shown;

[0020] Figure 3 A schematic diagram showing a second embodiment of a thermal insulation material is shown;

[0021] Figure 4 A schematic diagram of insulation material in sections and divided into two is shown;

[0022] Figure 5 A top view of a thermal insulation material processing device is shown;

[0023] Figure 6 A side view of an insulation material processing apparatus is shown;

[0024] Figure 7 A schematic diagram of the drive mechanism is shown;

[0025] Figure 8 A schematic diagram of the support mechanism is shown.

[0026] In the figure: 1. insulation tube; 2. inner rib; 3. insulation strip; 1-1. support body; 1-2. notch; 1-3. first linear drive; 1-4. base; 1-5. roller; 1-6. first motor; 1-7. second base; 1-8. second motor; 1-9. third base; 1-10. second linear drive; 2-1. guide rail; 2-2. third motor; 2-3. third linear drive; 2-4. fourth base; 2-5. shaft; 2-6. cutting piece; 2-7. fourth motor; 2-8. pulley. DETAILED DESCRIPTION

[0027] A thermal insulation material exists in two forms, form 1: for example Figure 1 and 2 , including an insulation tube 1 with a cubic or cylindrical wall structure, the inner wall surface of the insulation tube 1 is fixedly connected with an inner rib 2, the inner rib 2 includes a transverse rib surrounding the inner wall of the insulation tube 1, and a longitudinal rib fixedly connected to each transverse rib, the transverse rib and the longitudinal rib are preferably integrally formed, and the inner rib 2 and the insulation tube 1 can be glued or integrally formed. A plurality of insulation materials are arranged in a linear array to form an insulation and sound insulation structure, and a cavity exists inside the insulation tube 1 to improve the insulation performance. Aluminum profiles can be filled in the inner rib 2, so that a plurality of small chambers are formed between the aluminum profile of the wall structure and the inner rib 2, which improves the insulation performance while increasing the structural strength. The insulation tube 1 and the inner rib 2 are preferably made of foamed material.

[0028] When there is a wall on one side of the construction object and there is no cross section, the thermal insulation material processing method is used to obtain the second form of thermal insulation material:

[0029] Based on form 1, for example Figure 3 and 4 , divide the insulation pipe 1 and the inner rib 2 into sections along the axial direction to form a multi-section annular structure, and then divide the annular structure into two along the axis to form a semi-circular ring structure. The two semi-circular ring structures can be spliced ​​into a complete circular ring structure, and the two semi-circular ring structures are plugged into the tubular member, so as to facilitate the completion of the pipe wrapping operation in a smaller space, and then stacked along the extension direction of the pipeline, and finally fixed the adjacent insulation pipes 1 with structural glue, foam glue or adhesive. If the flat tube is wrapped, an insulation strip 3 can be added between the mirror-symmetrical insulation pipes 1 and the insulation pipe 1 to form an elliptical insulation layer to cover the flat tube, and the insulation strip 3 and the insulation pipe 1 can also be fixed by gluing.

[0030] A thermal insulation material processing device, such as Figures 4 to 8, including two support mechanisms which are arranged in mirror symmetry up and down. For example, the support mechanism located at the top includes a support body 1-1, the upper end face of the support body 1-1 is an arc surface, a groove extending along the axial direction is arranged at the center of the upper part of the support body 1-1, and a notch 1-2 is arranged in an array along the axial direction at the rear end of the support body 1-1, a first linear drive 1-3 is fixedly connected to the support body 1-1, a base 1-4 is fixedly connected to the upper end of the first linear drive 1-3, a roller 1-5 is rotatably connected to the base 1-4, the roller 1-5 coincides with the axis of the support body 1-1, the roller 1-5 is located in the groove, the height of the roller 1-5 is adjusted by the first linear drive 1-3, and can protrude from the arc surface of the support body 1-1, or be hidden in the arc surface of the support body 1-1, a first motor 1-6 is fixedly connected to the base 1-4, the output shaft of the first motor 1-6 is fixedly connected to the roller 1-5, and the output shaft of the first motor 1-6 is coaxially arranged with the roller 1-5. Preferably, the outer surface of the roller 1-5 is provided with an anti-skid rubber layer, and the anti-skid rubber layer is provided with anti-skid lines extending along the axis direction of the roller 1-5.

[0031] It also includes a driving mechanism, which includes a second base 1-7, a second motor 1-8 is fixedly connected to the second base 1-7, a third base 1-9 is fixedly connected to the output shaft of the second motor 1-8, a second linear drive 1-10 is fixedly connected to the third base 1-9, a support body 1-1 located below is fixedly connected to the third base 1-9, and a support body 1-1 located above is fixedly connected to the second linear drive 1-10, and the second linear drive 1-10 is used to adjust the distance between the two supports 1-1, and the axis of the support body 1-1 located below coincides with the axis of the output shaft of the second motor 1-8. When the distance between the supports 1-1 is reduced, it is convenient for the thermal insulation material to be sleeved on the two supports 1-1, and when the distance between the two supports 1-1 is increased, the inner rib 2 can be supported. When the roller 1-5 protrudes from the support body 1-1 and contacts the inner rib 2, the roller 1-5 can be rotated to drive the inner rib 2 to rotate on the two supports 1-1, so as to cooperate with the cutting equipment for segment processing.

[0032] The cutting equipment includes a guide rail 2-1, on which a third motor 2-2 is slidably connected, the output shaft of the third motor 2-2 faces the slot 1-2, the output shaft of the third motor 2-2 is fixedly connected to a third linear drive 2-3, the third linear drive 2-3 is fixedly connected to a fourth base 2-4, the third linear drive 2-3 is used to adjust the distance between the fourth base 2-4 and the support body 1-1, the front side of the fourth base 2-4 is rotatably connected to a shaft 2-5, a disc-shaped cutting piece 2-6 is fixedly connected to the shaft 2-5, the rear side of the fourth base 2-4 is fixedly connected to a fourth motor 2-7, the output shaft of the fourth motor 2-7 is parallel to the axis of the support body 1-1, the output shaft of the fourth motor 2-7 is fixedly connected to a first pulley 2-8, the shaft 2-5 is fixedly connected to a second pulley 2-8, and the two pulleys 2-8 are synchronously transmitted through belts. Thus, the fourth motor 2-7 is used to drive the cutting piece 2-6 to rotate around the axis 2-5, and the cutting piece 2-6 is fed into the slot 1-2, accompanied by the self-rotation of the insulation material, so that the insulation tube 1 and the inner rib 2 are cut into segments. The cutting piece 2-6 is away from the insulation material, so that the third motor 2-2 slides linearly on the guide rail 2-1 to achieve left and right translation, so that the cutting piece 2-6 enters the next position to cut the insulation material. After the segment processing step is completed, the roller 1-5 is adjusted to rotate at a low speed so that the longitudinal rib faces the cutting piece 2-6, and then the third motor 2-2 is rotated 90° to rotate the cutting piece 2-6 from a vertical state to a horizontal state. The cutting piece 2-6 is fed forward into between the two support bodies 1-1, thereby passing through the insulation material, and the transverse cutting piece 2-6 cuts the insulation material in the axial direction, so that the longitudinal rib is divided into two. The longitudinal rib can increase the bonding area of ​​the glue and the splicing thickness, so that the splicing position is more firmly bonded to the insulation strip 3, and the insulation performance is improved. Preferably, a handle is fixedly connected to the rear end of the third motor 2-2 and the fourth base 2-4. Each motor adopts a reduction motor, and the linear drive adopts an electric telescopic cylinder.

Claims

1. A thermal insulation material, comprising a thermal insulation pipe (1), wherein an inner rib (2) is fixedly connected to the inner wall surface of the thermal insulation pipe (1), and a cavity is formed between the inner rib (2) and the thermal insulation pipe (1).

2. According to the thermal insulation material of claim 1, the thermal insulation pipe (1) has a cubic or cylindrical wall structure.

3. According to the thermal insulation material of claim 1, the inner ribs (2) include transverse ribs surrounding the inner wall of the thermal insulation pipe (1), the transverse ribs are distributed in an array along the axis of the thermal insulation pipe (1), and also include at least two symmetrical longitudinal ribs connecting all the transverse ribs, and both the transverse ribs and the longitudinal ribs are in contact with the inner wall of the thermal insulation pipe (1).

4. According to the thermal insulation material of claim 1, the transverse reinforcement and the longitudinal reinforcement are integrally formed, and the inner reinforcement (2) and the thermal insulation pipe (1) are glued or integrally formed.

5. The thermal insulation material according to claim 1, wherein a profile is filled into the inner rib (2), and a plurality of chambers can be formed after the profile and the inner rib (2) are bonded together.

6. According to the thermal insulation material of claim 1, the thermal insulation pipe (1) and the inner rib (2) are made of foamed material.

7. A method for processing a thermal insulation material, comprising the following steps: Step 1: Cut the thermal insulation material into sections to form a thermal insulation material with a multi-section ring structure; Step 2: Divide the annular structure into two parts along the axis direction to form a semicircular ring structure; Step three, the two semi-circular ring structures can be spliced ​​into a complete circular ring structure, and the two semi-circular ring structures are inserted into the tubular member, and are stacked along the extension direction of the pipeline. Finally, the adjacent insulation pipes (1) are fixed with structural glue, foam glue or adhesive; the flat tube is wrapped, and an insulation strip (3) is added between the mirror-symmetrical insulation pipes (1) and the insulation pipes (1), so as to form an elliptical insulation layer, and the insulation strip (3) and the insulation pipe (1) are fixed by gluing.

8. A thermal insulation material processing device, comprising a support mechanism, the support mechanism comprising a support body (1-1), the support body (1-1), a groove extending along the axial direction is arranged at the center of the upper part of the support body (1-1), a first linear drive (1-3) is fixedly connected to the support body (1-1), the upper end of the first linear drive (1-3) is fixedly connected to a base (1-4), a roller (1-5) is rotatably connected to the base (1-4), the axis of the roller (1-5) coincides with the axis of the support body (1-1), the roller (1-5) is located in the groove, a first motor (1-6) is fixedly connected to the base (1-4), the output shaft of the first motor (1-6) is fixedly connected to the roller (1-5), the output shaft of the first motor (1-6) is coaxially arranged with the roller (1-5), two support mechanisms are arranged in mirror symmetry above and below, and the rollers (1-5) of the two support bodies (1-1) are arranged back to back; The invention also includes a driving mechanism, wherein the driving mechanism includes a second base (1-7), a second motor (1-8) is fixedly connected to the second base (1-7), a third base (1-9) is fixedly connected to the output shaft of the second motor (1-8), a second linear drive (1-10) is fixedly connected to the third base (1-9), a support body (1-1) located below is fixedly connected to the third base (1-9), a support body (1-1) located above is fixedly connected to the second linear drive (1-10), and an axis of the support body (1-1) located below coincides with an axis of the output shaft of the second motor (1-8); the cutting device includes a guide rail (2-1), a third motor (2-2) is slidably connected to the guide rail (2-1), and the third motor (2-2 ) faces the notch (1-2); a third linear drive (2-3) is fixedly connected to the output shaft of the third motor (2-2); a fourth base (2-4) is fixedly connected to the third linear drive (2-3); a shaft (2-5) is rotatably connected to the front side of the fourth base (2-4); a disc-shaped cutting member (2-6) is fixedly connected to the shaft (2-5); a fourth motor (2-7) is fixedly connected to the rear side of the fourth base (2-4); an output shaft of the fourth motor (2-7) is parallel to the axis of the support body (1-1); a first pulley (2-8) is fixedly connected to the output shaft of the fourth motor (2-7); a second pulley (2-8) is fixedly connected to the shaft (2-5); and the two pulleys (2-8) are synchronously driven by belts.

9. According to the thermal insulation material processing device of claim 8, the rear end of the support body (1-1) is provided with slots (1-2) in an array along the axial direction.

10. The thermal insulation material processing device according to claim 8, wherein the outer surface of the roller (1-5) is provided with an anti-skid rubber layer, and the anti-skid rubber layer is provided with anti-skid patterns extending along the axis direction of the roller (1-5).

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