Electric appliance box assembly and air conditioner with same
By setting brackets and cable management sections in the air conditioner electrical box assembly to manage strong and weak current cables separately, the problems of complex electrical box structure and low safety are solved, achieving compactness of the electrical box and improved electrical safety.
Patent Information
- Application Number
- CN202411929385.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2044-12-25
AI Technical Summary
The electrical box of existing air conditioners has a complex structure and low safety. The cross contact between strong and weak current wires results in poor electromagnetic interference resistance and poses a safety hazard.
Design an electrical box assembly that uses brackets and cable trays on both sides of the box to accommodate high-voltage and low-voltage cables respectively, and uses limiting components for fixing and management, thereby avoiding excessive space occupation by the cables and reducing electromagnetic interference.
The internal layout of the electrical box has been optimized, reducing electromagnetic interference, improving electrical safety, simplifying the assembly process, enhancing structural stability, and reducing safety hazards.
Smart Images

Figure CN119713541B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electrical box structure design, in particular to an electrical box assembly and an air conditioner with the same. BACKGROUND
[0002] The electrical box in an air conditioner is a component for installing the controller and other electronic components of the air conditioner, which is generally connected with the air inlet panel of the air conditioner. In order to avoid the problem of front inclination caused by the electrical box, a support structure is arranged at the front end of the electrical box to stabilize the electrical box, but this increases the complexity of the internal structure of the air conditioner.
[0003] In addition, the existing electrical box has strong and weak electric wire harnesses that are crossed and contacted together, which not only has poor aesthetic appearance and poor electromagnetic anti-interference ability, but also easily causes safety hazards, thereby reducing the safety of the air conditioner during use. SUMMARY
[0004] The main purpose of the present application is to provide an electrical box assembly and an air conditioner with the same, so as to solve the problem of complex structure and low safety of the electrical box in the prior art air conditioner.
[0005] In order to achieve the above purpose, according to one aspect of the present application, an electrical box assembly is provided, comprising: a box body, a control panel being arranged in the box body; a first support being arranged at a first side of the box body and connected with the box body, a first wire passing portion being arranged on the first support, the first wire passing portion being used for accommodating a first cable bundle; a second support being arranged at a second side of the box body and connected with the box body, a second wire passing portion being arranged on the second support, the second wire passing portion being used for accommodating a second cable bundle; and a third wire passing portion being arranged on the box body and located between the first support and the second support, the first cable bundle and the second cable bundle being connected with the control panel by passing through the third wire passing portion.
[0006] Further, the electrical box assembly further comprises: a first limiting component being arranged opposite to the first wire passing portion, a first limiting space being arranged between the first limiting component and the first wire passing portion; and a second limiting component being arranged opposite to the second wire passing portion, a second limiting space being arranged between the second limiting component and the second wire passing portion.
[0007] Further, the first wire passing portion comprises a first wire passing groove, the first limiting component is arranged opposite to the groove bottom surface of the first wire passing groove, and the first limiting space is located between the first wire passing groove and the first limiting component; and / or, the second wire passing portion comprises a second wire passing groove, the second limiting component is arranged opposite to the groove bottom surface of the second wire passing groove, and the second limiting space is located between the second wire passing groove and the second limiting component.
[0008] Further, the first support is provided with a first avoiding recess, the first avoiding recess is communicated with the first wire passing part, and the first limiting part comprises a first limiting plate, at least part of the first limiting plate is arranged in the first avoiding recess.
[0009] Further, the second support is provided with a second avoiding recess, the second avoiding recess is communicated with the second wire passing part, and the second limiting part comprises a second limiting plate, at least part of the second limiting plate is arranged in the second avoiding recess.
[0010] Further, the first limiting part is arranged on the first side of the control plate, the first limiting part comprises a first connecting end and a first free end arranged oppositely, the first connecting end is connected with the control plate, and the first free end extends towards the direction close to the first support; the second limiting part is arranged on the second side of the control plate, the second limiting part comprises a second connecting end and a second free end arranged oppositely, the second connecting end is connected with the control plate, and the second free end extends towards the direction close to the second support; the first limiting part and the second limiting part are integrally formed with the control plate.
[0011] Further, the box body is provided with a third avoiding recess, at least part of the first limiting part is arranged in the third avoiding recess; the box body is further provided with a through channel, and at least part of the second limiting part passes through the through channel and is opposite to the second wire passing part.
[0012] Further, the first support comprises a first support body and a second support body arranged oppositely, the first support body and the second support body are connected through a third support body, the first wire passing part is arranged between the first support body, the second support body and the third support body, and the first support body is connected with the box body; the second support body is provided with the first avoiding recess, at least part of the first limiting part is arranged in the first avoiding recess and is opposite to the third support body.
[0013] Further, the second support comprises a fourth support body and a fifth support body arranged oppositely, the fourth support body and the fifth support body are connected through a sixth support body, the second wire passing part is arranged between the fourth support body, the fifth support body and the sixth support body, and the fourth support body is connected with the box body; the fifth support body is provided with the second avoiding recess, at least part of the second limiting part is arranged in the second avoiding recess and is opposite to the sixth support body.
[0014] According to another aspect of the present application, there is provided an air conditioner comprising a machine body and an electric appliance box assembly, the electric appliance box assembly is arranged in the machine body, and the electric appliance box assembly is the electric appliance box assembly described above.
[0015] Further, the air conditioner further comprises a chassis arranged at the bottom of the body, a driving assembly, the driving assembly comprising a driving component and a mounting bracket, the driving component being arranged on the mounting bracket and being movably arranged relative to the mounting bracket, the driving component being drivingly connected with an air duct panel of the air conditioner to drive the air duct panel to move, and two ends of the first bracket of the electrical box assembly are respectively connected with the mounting bracket and the chassis, and / or two ends of the second bracket of the electrical box assembly are respectively connected with the mounting bracket and the chassis.
[0016] According to the technical scheme of the present application, the electrical box assembly comprises a box body, a first bracket, a second bracket and a third wire passing part, the box body is internally provided with a control panel; the first bracket is arranged at a first side of the box body and connected with the box body, the first bracket is provided with a first wire passing part, the first wire passing part is used for accommodating a first cable bundle; the second bracket is arranged at a second side of the box body and connected with the box body, the second bracket is provided with a second wire passing part, the second wire passing part is used for accommodating a second cable bundle; the third wire passing part is arranged on the box body and located between the first bracket and the second bracket, the first cable bundle and the second cable bundle are respectively connected with the control panel through the third wire passing part. By arranging the bracket and the wire passing part on the two sides of the box body respectively, the internal space of the electrical box assembly is reasonably utilized, the cable is prevented from occupying too much space, thereby more mounting positions are provided for other important components, the internal layout of the electrical box is optimized, and the compactness of the overall structure is facilitated. By arranging the first cable bundle (strong electric cable) and the second cable bundle (weak electric cable) on the first side and the second side of the box body respectively and guiding the first cable bundle and the second cable bundle through the first wire passing part and the second wire passing part, the direct contact and overlapping of the strong electric cable and the weak electric cable in the traditional design are avoided, thereby the electromagnetic interference is significantly reduced, and the electrical safety of the electrical box and the entire air conditioner system is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] The accompanying drawings, which form a part of the present application, are used to provide further understanding of the present application, and serve as an explanation of the illustrative embodiments of the present application, and are not intended to limit the present application. In the drawings:
[0018] Figure 1 A structural schematic diagram of an embodiment of the electrical box assembly according to the present application is shown;
[0019] Figure 2 A structural explosion diagram of the electrical box assembly according to the present application from a first perspective is shown;
[0020] Figure 3 A structural explosion diagram of the electrical box assembly according to the present application from a second perspective is shown; Figure 2 An enlarged view of part A in FIG. 4 is shown;
[0021] Figure 4 An enlarged view of part B in FIG. 4 is shown; Figure 2 An enlarged view of part B in FIG. 4 is shown;
[0022] Figure 5A structural exploded view of a second perspective of the electrical box assembly according to the present application is shown.
[0023] Figure 6 A wire connection schematic of the electrical box assembly according to the present application is shown.
[0024] Figure 7 A structural schematic of the air conditioner according to the present application is shown.
[0025] Wherein, the above figures include the following reference signs:
[0026] 100, box body; 110, control panel; 120, third avoiding notch; 130, through passage; 140, junction box cover; 150, electrical box cover; 160, junction board; 111, fixed back plate; 112, main plate; 170, wire pressing plate; 171, insulating gasket; 161, wire passing ring;
[0027] 200, first support; 210, first wire passing part; 211, first wire passing groove; 220, first avoiding notch; 230, first frame body; 240, second frame body; 250, third frame body; 260, first wire passing opening; 300, second support; 310, second wire passing part; 311, second wire passing groove; 320, second avoiding notch; 330, fourth frame body; 340, fifth frame body; 350, sixth frame body; 360, second wire passing opening; 400, third wire passing part; 500, first limiting part; 510, first limiting plate; 600, second limiting part; 610, second limiting plate;
[0028] 700, machine body; 800, electrical box assembly; 710, bottom plate; 720, driving assembly; 721, driving part; 722, mounting support; 730, air duct panel; 740, air duct part; 750, air outlet frame part; 760, evaporator part; 770, top cover; 780, air inlet panel; 910, strong current wire bundle; 920, weak current wire bundle; 930, connection wire bundle. DETAILED DESCRIPTION
[0029] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0030] Reference should be made to Figures 1 to 7The application provides an electric appliance box assembly, comprising: a box body 100, a control panel 110 arranged in the box body 100; a first support 200 arranged on a first side of the box body 100 and connected with the box body 100, a first wire passing part 210 arranged on the first support 200, the first wire passing part 210 being used for accommodating a first cable bundle; a second support 300 arranged on a second side of the box body 100 and connected with the box body 100, a second wire passing part 310 arranged on the second support 300, the second wire passing part 310 being used for accommodating a second cable bundle; and a third wire passing part 400 arranged on the box body 100 and located between the first support 200 and the second support 300, the first cable bundle and the second cable bundle being connected with the control panel 110 by passing through the third wire passing part 400.
[0031] According to the electric appliance box assembly provided by the application, the box body 100, the first support 200, the second support 300 and the third wire passing part 400 are arranged, the control panel 110 is arranged in the box body 100, the first support 200 is arranged on the first side of the box body 100 and connected with the box body 100, the first wire passing part 210 is arranged on the first support 200, the first wire passing part 210 is used for accommodating the first cable bundle, the second support 300 is arranged on the second side of the box body 100 and connected with the box body 100, the second wire passing part 310 is arranged on the second support 300, the second wire passing part 310 is used for accommodating the second cable bundle, and the third wire passing part 400 is arranged on the box body 100 and located between the first support 200 and the second support 300, the first cable bundle and the second cable bundle are connected with the control panel 110 by passing through the third wire passing part 400. By arranging the supports and the wire passing parts on the two sides of the box body, the internal space of the electric appliance box assembly is reasonably utilized, the cables are prevented from occupying too much space, more mounting positions are provided for other important components, the internal layout of the electric appliance box is optimized, and the compactness of the overall structure is facilitated. By arranging the first cable bundle (strong electric cable) and the second cable bundle (weak electric cable) on the first side and the second side of the box body respectively and guiding the first cable bundle and the second cable bundle through the first wire passing part and the second wire passing part, the direct contact and overlapping of the strong electric cable and the weak electric cable in the traditional design are avoided, the electromagnetic interference is significantly reduced, and the electrical safety of the electric appliance box and the entire air conditioning system is improved.
[0032] The arrangement of the first support and the second support not only realizes classified management of the cables, but also simplifies the wiring path of the cables and shortens the cable length, which not only reduces the wire cost, but also reduces the assembly cost and maintenance cost caused by cable disorder. The first support and the second support are respectively connected with the box body and an external structure (such as a moving part support and a chassis), forming a stable triangular support structure, enhancing the structural strength of the electric appliance box assembly, effectively preventing the forward tilting problem of the air conditioner caused by unstable center of gravity during use, and improving the stability of the whole machine. The arrangement of the third wire passing part enables the first cable bundle and the second cable bundle to be introduced from the first side and the second side of the box body respectively, and then connected with the control panel through the third wire passing part. This design greatly simplifies the assembly process of the electric appliance box assembly, and also facilitates the later maintenance and maintenance, without the need to disassemble the whole electric appliance box to replace or repair the cables.
[0033] Specifically, as shown in Figures 2 to 5 The electric appliance box assembly further comprises: a first limiting part 500 arranged opposite to the first wire passing part 210, and a first limiting space is arranged between the first limiting part 500 and the first wire passing part 210; and a second limiting part 600 arranged opposite to the second wire passing part 310, and a second limiting space is arranged between the second limiting part 600 and the second wire passing part 310. Through the arrangement of the first limiting part 500 and the second limiting part 600, the wire arrangement can be effectively fixed, and the displacement and misplacement of the cable bundle in the electric appliance box can be avoided. The limiting space between the limiting part and the wire passing part can effectively prevent the short circuit of the line, especially between the strong current and weak current lines, reduce the fire hazard, and improve the overall safety performance of the electric appliance box assembly.
[0034] The fixing effect of the limiting part makes it easier to position and install the cable bundle during assembly, reduces the assembly time, improves the production efficiency, and is beneficial to large-scale production.
[0035] In the specific implementation process, the first wire passing part 210 comprises a first wire passing groove 211, the first limiting part 500 is arranged opposite to the groove bottom surface of the first wire passing groove 211, and the first limiting space is located between the first wire passing groove 211 and the first limiting part 500; and / or the second wire passing part 310 comprises a second wire passing groove 311, the second limiting part 600 is arranged opposite to the groove bottom surface of the second wire passing groove 311, and the second limiting space is located between the second wire passing groove 311 and the second limiting part 600. The first wire passing groove 211 and the second wire passing groove 311 guide the strong current line and the weak current line to independent limiting spaces respectively, avoiding the intersection of the strong current line and the weak current line in space, significantly reducing the electromagnetic interference, and ensuring the stability and reliability of the equipment. The design of the wire passing groove and the limiting part optimizes the wire arrangement path, makes the line management more standardized, reduces the complexity of the wire arrangement, and makes the assembly and maintenance more convenient and efficient.
[0036] The first bracket 200 is provided with a first avoiding recess 220, the first avoiding recess 220 is communicated with the first wire passing part 210, the first limiting part 500 comprises: a first limiting plate 510, at least part of the first limiting plate 510 is arranged in the first avoiding recess 220. The first bracket 200 is equipped with the first avoiding recess 220, the first avoiding recess 220 is communicated with the first wire passing part 210, the design purpose is to better manage and protect the wire harness passing through the bracket. The first limiting plate 510 in the first limiting part 500 is at least partially arranged in the first avoiding recess 220, so that the design can effectively limit the movement of the wire harness in the bracket, prevent the wire harness from loosening or damaging due to vibration or external force, and also help to keep the wire harness neat, improve the beauty of the equipment interior and reduce the maintenance difficulty.
[0037] In the assembly process, the first avoiding recess 220 can also limit the first limiting plate 510, and the design of the first avoiding recess 220 makes the first limiting plate 510 closer to the first wire passing groove 211, so that the first limiting plate 510 enhances the limiting effect on the strong current wire harness 910 in the first wire passing groove 211.
[0038] The second bracket 300 is provided with a second avoiding recess 320, the second avoiding recess 320 is communicated with the second wire passing part 310, the second limiting part 600 comprises: a second limiting plate 610, at least part of the second limiting plate 610 is arranged in the second avoiding recess 320. Similarly, the second bracket 300 is equipped with the second avoiding recess 320, the second avoiding recess 320 is communicated with the first wire passing part 210, the design purpose is to better manage and protect the wire harness passing through the bracket. The second limiting plate 610 in the second limiting part 600 is at least partially arranged in the second avoiding recess 320, so that the design can effectively limit the movement of the wire harness in the bracket, prevent the wire harness from loosening or damaging due to vibration or external force, and also help to keep the wire harness neat, improve the beauty of the equipment interior and reduce the maintenance difficulty.
[0039] In the assembly process, the second avoiding recess 320 can also limit the second limiting plate 610, and the design of the second avoiding recess 320 makes the second limiting plate 610 closer to the second wire passing groove 311, so that the second limiting plate 610 enhances the limiting effect on the weak current wire harness 920 in the second wire passing groove 311.
[0040] In the implementation process, the first limiting component 500 is arranged on the first side of the control panel 110, the first limiting component 500 includes a first connecting end and a first free end arranged oppositely, the first connecting end is connected with the control panel 110, and the first free end extends towards the direction close to the first support 200; the second limiting component 600 is arranged on the second side of the control panel 110, the second limiting component 600 includes a second connecting end and a second free end arranged oppositely, the second connecting end is connected with the control panel 110, and the second free end extends towards the direction close to the second support 300; the first limiting component 500 and the second limiting component 600 are in an integrated molding structure with the control panel 110. The limiting component and the control panel are in an integrated molding structure, which avoids the assembly of additional components, simplifies the assembly process of the electrical box assembly, reduces the assembly time, reduces the failure rate caused by improper assembly, and improves the overall assembly efficiency and production quality. The design of the limiting component is directly implemented on the control panel, without the need for additional space to install independent limiting components, which makes the internal layout of the electrical box more compact, saves valuable space resources, and is conducive to the miniaturization and modularization design of the electrical box assembly.
[0041] Further, the box body 100 is provided with a third avoiding notch 120, at least part of the first limiting component 500 is located in the third avoiding notch 120; the box body 100 is also provided with a through channel 130, at least part of the second limiting component 600 passes through the through channel 130 and is opposite to the second wire passing part 310. The introduction of the avoiding notch and the through channel provides a more accurate guide path for the cable, so that the first cable bundle and the second cable bundle can be fixed and passed through more orderly, avoiding the disorderly winding of the cable in the electrical box, improving the neatness and management efficiency of the cable layout. The design of the third avoiding notch 120 and the through channel 130 reasonably utilizes the internal space of the box body 100, not only provides installation positions for the first and second limiting components, but also ensures that the cable can be connected with the control panel in the shortest path, reduces space waste, and is conducive to the miniaturization and compactness of the electrical box assembly.
[0042] The combination of the limiting component and the avoiding notch and the through channel not only can fix the cable, but also can enhance the mechanical strength of the electrical box assembly. The installation of the limiting component in the specific notch and channel ensures the stability of the cable when the electrical box assembly is subjected to external impact, reducing the risk of connection loosening or damage caused by the movement of the cable.
[0043] In the assembling process, the second limiting plate 610 is firstly used to pre-position the control plate 110 by penetrating through the passage 130, at this time, the second limiting plate 610 extends into the second avoiding recess 320 to form a stop action on the second wire harness in the second wire passing groove 311, then the control plate 110 is completely put into the box body 100, at this time, the first limiting plate 510 extends into the third avoiding recess 120 and the first avoiding recess 220, so that the first limiting plate 510 forms a stop action on the first wire harness in the first wire passing groove 211, and at the same time, the control plate 110 is also installed at a predetermined position in the box body 100 under the limiting action of the third avoiding recess 120, therefore, the first limiting plate 510 and the second limiting plate 610 not only play a stop action on the first wire harness and the second wire harness, but also play a positioning action on the control plate 110 when the control plate 110 is installed.
[0044] Specifically, the control plate 110 comprises a fixed back plate 111 and a main plate 112, the main plate 112 is installed on the fixed back plate 111, and the first limiting plate 510 and the second limiting plate 610 are integrally formed with the fixed back plate 111.
[0045] In the embodiments provided in the application, the first support 200 comprises a first support body 230 and a second support body 240 which are oppositely arranged, the first support body 230 and the second support body 240 are connected through a third support body 250, the first wire passing part 210 is arranged between the first support body 230, the second support body 240 and the third support body 250, and the first support body 230 is connected with the box body 100; the second support body 240 is provided with the first avoiding recess 220, at least part of the first limiting part 500 is located in the first avoiding recess 220 and opposite to the third support body 250. In order to avoid the interference of the first support body 230 on the first limiting part 500, the height of the first support body 230 is less than that of the second support body 240, so that the first wire harness can also be limited by the first side surface of the box body 100.
[0046] The first wire passing part 210 is arranged between the first frame 230, the second frame 240 and the third frame 250 to form a polygonal cable channel, which makes the cable arrangement more standardized, avoids cable confusion and crossing, improves the neatness of the electrical box interior, and facilitates maintenance and inspection. The cooperation of the first avoiding notch 220 on the second frame 240 and the first limiting part 500 can more firmly fix the cable, prevent the cable from loosening or damaging due to vibration during equipment operation or transportation, and improve the safety of the cable. The combined design of the first frame 230, the second frame 240 and the third frame 250 forms a more stable support structure, enhances the carrying capacity and impact resistance of the electrical box assembly, especially when part of the first limiting part 500 is placed in the first avoiding notch 220 and opposite to the third frame 250, this structure can better fix the electrical box assembly to avoid tilting or shaking.
[0047] The second support 300 comprises: oppositely arranged fourth frame 330 and fifth frame 340, the fourth frame 330 and the fifth frame 340 are connected by the sixth frame 350, the second wire passing part 310 is arranged between the fourth frame 330, the fifth frame 340 and the sixth frame 350, the fourth frame 330 is connected with the box body 100; The second avoiding notch 320 is arranged on the fifth frame 340, at least part of the second limiting part 600 is located in the second avoiding notch 320, and opposite to the sixth frame 350. In order to avoid the interference of the fourth frame 330 to the second limiting part 600, the height of the fourth frame 330 is less than that of the fifth frame 340, so that the second wire harness can be limited by the second side of the box body 100.
[0048] The second wire passing part 310 is located in the area formed by the fourth frame, the fifth frame and the sixth frame, which not only provides a physical barrier for the cable to prevent it from being damaged by external mechanical damage, but also ensures that the cable is fixed when passing through the second wire passing part by setting part of the second limiting part 600 in the second avoiding notch 320, avoiding cable wear or loosening caused by vibration or movement. By arranging the second wire passing part 310 between the internal structures of the second support 300, the space of the second support is fully utilized, the space in the electrical box assembly is effectively saved, more installation space is provided for other key components, which is conducive to optimizing the overall layout and making the electrical box assembly more compact.
[0049] Since the strong current cable and the weak current cable are guided through different wire passing parts of the first support and the second support respectively, this separated wiring method can further reduce electromagnetic interference, ensure the clarity and stability of signal transmission, and improve the electromagnetic compatibility of the electrical box assembly.
[0050] The application also provides an air conditioner, comprising a machine body 700 and an electrical box assembly 800, the electrical box assembly 800 is arranged in the machine body 700, and the electrical box assembly 800 is the electrical box assembly in the above-mentioned embodiment.
[0051] The electrical box assembly 800 significantly reduces electromagnetic interference by respectively routing strong current wires and weak current wires, isolating the wires by using the first wire passing part and the second wire passing part, and further fixing and managing the cables by using the limiting part, ensures the precise operation of the air conditioner control system, and improves the electromagnetic compatibility of the whole machine. The design of the electrical box assembly 800 effectively avoids the risk of line contact short circuit and fire, reduces the safety hidden danger caused by line fault through separate wiring and fixed limiting, and protects the life and property safety of the user. The electrical box assembly 800 optimizes the cable management and layout, simplifies the assembly process, is convenient for maintenance and inspection, reduces the cost and time consumption of the air conditioner in the production and maintenance process, and improves the work efficiency.
[0052] The air conditioner further comprises: a bottom plate 710 arranged at the bottom of the body 700; a driving assembly 720, the driving assembly 720 comprising a driving component 721 and a mounting bracket 722, the driving component 721 being arranged on the mounting bracket 722 and being movably arranged relative to the mounting bracket 722, the driving component 721 being drivingly connected with an air duct panel 730 of the air conditioner to drive the air duct panel 730 to move; two ends of a first bracket 200 of the electrical box assembly 800 being respectively connected with the mounting bracket 722 and the bottom plate 710; and / or two ends of a second bracket 300 of the electrical box assembly 800 being respectively connected with the mounting bracket 722 and the bottom plate 710. The two ends of the first bracket 200 and the second bracket 300 are respectively connected with the mounting bracket 722 and the bottom plate 710, forming a stable triangular support structure. This structure can effectively disperse and bear the force generated by the driving assembly 720 when operating the air duct panel 730, avoiding deformation or damage of the electrical box assembly 800 or the air duct panel 730 caused by uneven local stress, and improving the overall structural stability and service life of the air conditioner. Since the brackets of the electrical box assembly 800 are directly connected with the mounting bracket 722 of the driving assembly 720, this helps to further isolate the strong and weak electric wires inside the electrical box. The cables connected with other components of the air conditioner are orderly managed through the first wire passing part 210 and the second wire passing part 310, reducing electromagnetic interference between the cables and ensuring that the electrical system of the air conditioner can still operate stably in a complex environment. The design of the brackets not only strengthens the stability of the structure, but also provides space for cable management and limiting. During maintenance and repair, the driving assembly 720 and the electrical box assembly 800 can be easily accessed without the need to disassemble the entire air conditioner, reducing maintenance cost and time. By connecting the first bracket 200 and the second bracket 300 with the mounting bracket 722 and the bottom plate 710, the internal space of the air conditioner is more reasonably utilized. This design avoids the interference that may occur when the electrical box assembly 800 is directly connected with the air duct panel 730, providing more installation space for other key components and optimizing the layout and design of the air conditioner.
[0053] The application provides a novel wiring method, in which the strong electric motor hot wire is arranged in the left support strip groove (first wire passing part 210) of the electrical box component, and the weak point line stepper motor wire and the fan wire are arranged in the right support strip groove (second wire passing part 310) of the electrical box component, thereby reducing the electromagnetic interference ability of strong and weak electricity, solving the problem that a large number of strong and weak wire bundles are crossed and contacted together, and easily causing a fire, and being beneficial to normal work of the air conditioner.
[0054] Specifically, as Figure 6As shown, the first support 200 is provided with a first threading port 260 on the side thereof, the second support 300 is provided with a second threading port 360 on the side thereof, the strong current wire harness 910 enters into the first threading groove 211 through the first threading port 260, and then is connected to the control panel 110 through the third threading part 400, the weak current wire harness 920 enters into the second threading groove 311 through the second threading port 360, and then is connected to the control panel 110 through the third threading part 400, wherein the first threading port 260 and the second threading port 360 are respectively arranged on the side of the first support 200 and the second support 300, which is beneficial to avoid interference to the connection of the first support 200, the second support 300 and the driving assembly 720, the first threading port 260 is preferably arranged on the first frame body 230, and the second threading port 360 is preferably arranged on the fourth frame body 330. The threading port is designed to consider the reasonable use of space, and the cable is guided to enter into the specific threading groove, such as the first threading groove 211 and the second threading groove 311, so that the internal layout of the electric appliance box assembly is more neat and orderly, and more space is provided for the installation of other components.
[0055] The application provides a novel skeleton structure, by designing left and right support frames on the left and right sides of the electric appliance box component, and connecting the upper end of the support frame to the lower motion component mounting frame (the mounting support 722), and connecting the lower end of the support strip to the bottom plate structure, to prevent the front end of the whole machine from tilting forward.
[0056] The air conditioner of the application further comprises an air inlet panel 780, an evaporator component 760, an air duct panel 730, an air duct component 740, an upper motion component, a driving assembly 720, an electric appliance box assembly 800, a top cover 770 and an air outlet frame component 750.
[0057] The evaporator component 760 is fixed to the air inlet panel 780, the left side of the evaporator support is fixed and connected to the left side support structure of the air inlet panel through a limiting structure and a screw, and the right side is fixed and connected to the handle side structure of the air inlet panel through a screw.
[0058] The upper end of the air duct component 740 is fixed to the evaporator component 760 and the air inlet panel through a screw and a limiting structure, and the lower end of the air duct component 740 is fixed to the water pan of the evaporator component 760 and the air inlet panel through a screw and a limiting structure.
[0059] The air outlet frame component 750 is placed on the front side of the air duct component 740 and is fixed to the air duct component 740 through a buckle and a screw. After the grid of the air inlet panel enters and passes through the evaporator for refrigeration or heating, the air is pressurized by the fan blade and flows out from the air duct and the air outlet frame to the room.
[0060] The upper motion component is fixed to the left and right sides of the air inlet panel, and the driving assembly 720 is fixed to the two sides of the air inlet panel and is connected and fixed to the air duct in the middle.
[0061] The bottom plate 710 is mounted on the bottom side of the air inlet panel and fixed by screw connection. The front end and the air outlet frame part 750 are connected by limiting structure. The air outlet frame part 750 is fixed on the air inlet panel by the buckles on both sides and screws. The top cover 770 is fixed on the top of the air inlet panel and the decorative plate.
[0062] The upper ends of the left and right support bars of the electrical box assembly 800 are fixed on the support structure of the drive assembly 720, and the lower ends of the left and right support bars are fixed on the bottom plate. The left and right support bars play a role of connecting the upper and lower parts, and transfer the gravity of the upper part to the bottom plate, avoiding the machine from tilting forward.
[0063] The electrical box assembly 800 further includes an electrical box, an electrical box fireproof cover, a PCB fixing plate, a main board 112, a third wire passing part 400, a wire passing ring 161, a first support 200, a second support 300, an electrical box cover 150, a wiring board 160, a wiring box, a wiring box cover 140, and a wire pressing plate 170. The box body 100 of the electrical box is fixed with the electrical box fireproof cover by spot welding or riveting and the like fastening method. The first support 200 is fixed with the second support 300 and the electrical box by spot welding or riveting and the like fastening method. The third wire passing part 400 is assembled to the wire passing hole of the electrical box. The PCB fixing plate (fixed back plate 111) is fixed in the electrical box by limiting structure and screw fastening. The main board is placed inside the PCB fixing plate, and is fastened by two limiting structures at the lower end and buckles and screws at the upper end.
[0064] The electric heating wire runs along the left side of the whole machine. The lower end of the electric heating wire is fixed on the upper water inlet tray, and the upper end is fixed on the evaporator support. The electric heating wire passes out from the upper end of the evaporator support. It passes through the wire groove in the support plate (left). The wire blocking structure on the PCB fixing plate can prevent the electric heating wire from coming out of the wire groove. It passes through the third wire passing part 400 of the electrical box and is inserted into the terminal of the electric heating module of the main board.
[0065] The wires of the upper moving part and the step motor of the drive assembly 720 and the wires of the fan motor run along the right side of the whole machine. They pass through the wire grooves in the support plates (right). The first limiting part 500 and the second limiting part 600 on the PCB fixing plate can prevent the wires from coming out of the wire grooves. They pass through the third wire passing part 400 of the electrical box and are inserted into the terminals of the main board.
[0066] As shown in Figure 6 The wiring board 160 is fixed on the back of the electrical box made of sheet metal. The connection wire bundle 930 of the wiring board 160 and the main board passes through the electrical box rubber wire passing ring 161 from the back of the electrical box and is inserted into the terminal of the main board. There is no spatial intersection with the electric heating wire, the fan wire and the step motor wire, which can reduce electromagnetic radiation interference. The wiring board 160 is also provided with a wire pressing plate 170. The wire pressing plate 170 is provided with an insulating gasket 171 which contacts the cable to avoid short circuit.
[0067] The fireproof cover of the electric appliance box can catch the fire inside the electric appliance box when the main board is accidentally on fire, thereby avoiding the fire from falling on the accidental injection molding part of the electric appliance box.
[0068] From the above description, it can be seen that the above-mentioned embodiments of the present application achieve the following technical effects:
[0069] According to the electric appliance box assembly provided by the present application, the box body 100 is internally provided with a control panel 110; the first support 200 is arranged on the first side of the box body 100 and connected with the box body 100, and the first support 200 is provided with a first wire passing part 210 for accommodating a first cable bundle; the second support 300 is arranged on the second side of the box body 100 and connected with the box body 100, and the second support 300 is provided with a second wire passing part 310 for accommodating a second cable bundle; and the third wire passing part 400 is arranged on the box body 100 and located between the first support 200 and the second support 300, and the first cable bundle and the second cable bundle are connected with the control panel 110 by passing through the third wire passing part 400. By arranging the supports and wire passing parts on the two sides of the box body, the internal space of the electric appliance box assembly is reasonably utilized, and the occupation of too much space by the cables is avoided, thereby providing more installation positions for other important components, optimizing the internal layout of the electric appliance box, and being conducive to the compactness of the overall structure. By arranging the first cable bundle (strong current cable) and the second cable bundle (weak current cable) on the first side and the second side of the box body respectively and guiding them through the first wire passing part and the second wire passing part, the direct contact and overlapping of the strong current cable and the weak current cable in the traditional design are avoided, thereby significantly reducing the electromagnetic interference and improving the electrical safety of the electric appliance box and the entire air conditioning system.
[0070] 1. Effectively solve the problem that the existing air conditioner electric appliance box assembly 800 has high electromagnetic interference ability, a large number of strong and weak cable bundles are in contact with each other, and fire is easily caused, which seriously affects the use safety of the air conditioner indoor unit;
[0071] 2. Effectively solve the problem that the existing air conditioner electric appliance box assembly 800 passes through the electric appliance box support bracket injection molding part for wiring, causing the electric appliance box support bracket to crack during packaging and transportation;
[0072] 3. Effectively solve the problem of the safety hazard of the front inclination of the existing air conditioner.
[0073] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. An electrical box assembly, comprising: The utility model relates to a kind of cable management device, including: Box (100), control panel (110) is arranged in the box (100); First support (200), it is arranged in the first side of the box (100) and is connected with the box (100), first support (200) is provided with first wire passing portion (210) on it, and first wire passing portion (210) is used to accommodate first cable bundle; Second support (300), it is arranged in the second side of the box (100) and is connected with the box (100), second support (300) is provided with second wire passing portion (310) on it, and second wire passing portion (310) is used to accommodate second cable bundle; First cable bundle is strong current cable and second cable bundle is weak current cable, first support (200) and second support (300) are connected with box (100) and external structure respectively; Third wire passing portion (400), it is arranged on the box (100) and is located between first support (200) and second support (300), and first cable bundle and second cable bundle are connected with control panel (110) by passing through third wire passing portion (400) respectively; First limiting component (500), it is oppositely arranged with first wire passing portion (210), and first limiting space is arranged between first limiting component (500) and first wire passing portion (210); Second limiting component (600), it is oppositely arranged with second wire passing portion (310), and second limiting space is arranged between second limiting component (600) and second wire passing portion (310); First wire passing portion (210) includes first wire passing groove (211), and first limiting component (500) is oppositely arranged with the groove bottom surface of first wire passing groove (211), and first limiting space is located between first wire passing groove (211) and first limiting component (500);And / or, Second wire passing portion (310) includes second wire passing groove (311), and second limiting component (600) is oppositely arranged with the groove bottom surface of second wire passing groove (311), and second limiting space is located between second wire passing groove (311) and second limiting component (600).
2. The electrical box assembly of claim 1, wherein, First support (200) is provided with first avoiding recess (220), and first avoiding recess (220) is communicated with first wire passing portion (210), and first limiting component (500) includes: First limiting plate (510), and at least part of first limiting plate (510) is arranged in first avoiding recess (220).
3. The electrical box assembly of claim 1, wherein, Second support (300) is provided with second avoiding recess (320), and second avoiding recess (320) is communicated with second wire passing portion (310), and second limiting component (600) includes: Second limiting plate (610), and at least part of second limiting plate (610) is arranged in second avoiding recess (320).
4. The electrical box assembly of claim 1, wherein, The first limiting component (500) is arranged on the first side of the control panel (110), and the first limiting component (500) comprises a first connecting end and a first free end arranged oppositely, the first connecting end is connected with the control panel (110), and the first free end extends towards the direction close to the first support (200); The second limiting component (600) is arranged on the second side of the control panel (110), and the second limiting component (600) comprises a second connecting end and a second free end arranged oppositely, the second connecting end is connected with the control panel (110), and the second free end extends towards the direction close to the second support (300); The first limiting component (500) and the second limiting component (600) are in an integral molding structure with the control panel (110).
5. The electrical box assembly of claim 4, wherein, The third avoiding recess (120) is arranged on the box body (100), and at least part of the first limiting component (500) is located in the third avoiding recess (120); The through channel (130) is further arranged on the box body (100), and at least part of the second limiting component (600) passes through the through channel (130) and is opposite to the second wire passing portion (310).
6. The electrical box assembly of claim 1, wherein, The first support (200) comprises: The first support (200) comprises: The first support (200) comprises:
7. The electrical box assembly of claim 1, wherein, The first support (200) comprises: The second support (300) comprises: The second support (300) comprises:
8. An air conditioner comprising a cabinet (700) and an electric appliance box assembly (800) provided in the cabinet (700), characterized in that, The second support (300) comprises:
9. The air conditioner of claim 8, wherein The second support (300) comprises: The electric appliance box assembly (800) is the electric appliance box assembly according to any one of claims 1 to 7. The air conditioner further comprises: The bottom plate (710) is arranged at the bottom of the machine body (700). A driving assembly (720) comprising a driving component (721) and a mounting bracket (722), the driving component (721) is arranged on the mounting bracket (722) and movably arranged relative to the mounting bracket (722), the driving component (721) is drivingly connected with an air duct panel (730) of the air conditioner to drive the air duct panel (730) to move; Two ends of the first bracket (200) of the electric appliance box assembly (800) are respectively connected with the mounting bracket (722) and the bottom plate (710); and / or, Two ends of the second bracket (300) of the electric appliance box assembly (800) are respectively connected with the mounting bracket (722) and the bottom plate (710).
Citation Information
Patent Citations
Electric control box part of air conditioner and air conditioner
CN212587984U
Outdoor unit of air conditioner
CN220852395U