Endoscopic inspection apparatus and method for pipeline quality inspection

Through the endoscopic detection mechanism, pipeline cleaning mechanism and garbage pressing mechanism of the endoscopic detection equipment, the problem of impurities in the pipeline affecting the detection accuracy is solved, the accurate measurement of pipeline thickness and the convenience of cleaning are achieved, and the stability and safety of the detection equipment are improved.

CN119715620BActive Publication Date: 2025-10-17GUANGDONG PRECISION SURVEYING TECH CO LTD
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Patent Information

Application Number
CN202411872293.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-10-17
Estimated Expiration
2044-12-18

AI Technical Summary

Technical Problem

The large amount of garbage or particulate impurities in the pipeline affects the accuracy of thickness data detection, and the long pipeline is inconvenient to clean, which reduces the safety and efficiency of the detection equipment.

Method used

Endoscopic inspection equipment is used, combined with an endoscopy inspection mechanism, a pipe cleaning mechanism and a garbage pressing mechanism. A servo motor drives the screw shaft to drive the X-ray emitter and detector to move synchronously, rotating blades and scrapers to remove impurities, cutting knives to crush garbage, and tensioning and adjusting components to ensure normal operation of the equipment.

Benefits of technology

It achieves accurate measurement of pipeline thickness, improves the accuracy of detection data, simplifies the long pipeline cleaning process, ensures equipment stability and safety, and avoids waste of resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a pipeline quality detection endoscopic detection equipment and method, and belongs to the technical field of pipeline detection equipment and method, and comprises: a workbench, the bottom of the workbench is provided with rollers matched with the workbench; an endoscopic detection mechanism, the endoscopic detection mechanism comprises a servo motor arranged on the workbench, an output shaft of the servo motor is connected with a driving wheel through a first bevel gear, one end of the driving wheel is fixedly connected with a first lead screw shaft, the driving wheel and a driven wheel are connected through a first conveying belt, one end of the driven wheel is connected with a rolling groove arranged on the outer wall of a cover body, and the other end of the driven wheel is connected with a second lead screw shaft which rotates in the same direction with the first lead screw shaft. The application solves the technical problem that a large amount of garbage or other particle impurities in the pipeline greatly influences the accuracy of pipeline thickness data detection, and the cleaning work is relatively inconvenient and not conducive to personnel operation when the pipeline is too long.
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Description

Technical Field

[0001] The present invention belongs to the technical field of pipeline detection equipment and methods, and particularly relates to endoscopic detection equipment and methods for pipeline quality detection. Background Art

[0002] A pipeline is a device connected by pipes, fittings, and valves for transporting gases, liquids, or fluids containing solid particles. Typically, fluids are pressurized by blowers, compressors, pumps, and boilers, flowing from high-pressure areas to low-pressure areas within the pipeline. Alternatively, the fluid's own pressure or gravity can be used for transport. Pipelines have a wide range of uses, primarily in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering, and various industrial installations.

[0003] Pipeline quality refers to the ability of the pipeline to meet design requirements and usage requirements during use, including its physical properties, chemical properties, durability and other aspects.

[0004] Whether the thickness of the inner wall of the pipeline meets the standard is also one of the important parameters of pipeline quality. For example, when measuring the thickness of aluminum, copper or steel pipes, if the pipeline contains a large amount of garbage or other particulate impurities when using an X-ray thickness gauge, it will greatly affect the accuracy of the pipeline thickness data detection. At the same time, if the pipeline is too long, it will be inconvenient to clean it, which is not conducive to personnel operation, reduces work efficiency, and is not conducive to improving the safety of the detection equipment. Summary of the Invention

[0005] The purpose of the present invention is to provide an endoscopic inspection device and method for pipeline quality inspection to solve the technical problem that a large amount of garbage or other particulate impurities in the pipeline will greatly affect the accuracy of pipeline thickness data detection. At the same time, if the pipeline is too long, the cleaning work will be inconvenient and not conducive to human operation.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] Endoscopic inspection equipment for pipeline quality inspection, including:

[0008] A workbench, wherein rollers adapted to the workbench are installed on all four sides of the bottom of the workbench;

[0009] The endoscopic detection mechanism comprises a servo motor placed on a workbench, an output shaft of the servo motor extends through a first bevel gear and a driving wheel, one end of the driving wheel is fixedly connected with a first screw shaft, the driving wheel and a driven wheel are transmissionally connected through a first conveying belt, one end of the driven wheel is connected with a rolling groove placed on the outer wall of the cover, the opposite end is connected with a second screw shaft which rotates in the same direction with the first screw shaft, the first screw shaft and the second screw shaft are correspondingly screw transmissionally connected with a first sliding block and a second sliding block;

[0010] The first sliding block and the second sliding block are correspondingly connected with an X-ray emitter and a detector, the X-ray emitter and the detector are respectively placed on the inner and outer sides of the pipeline, and a detection area is formed between the X-ray emitter and the detector.

[0011] The pipeline cleaning mechanism comprises a fixed block mounted at one end of the first screw shaft, rotating blades placed on the first sliding block are connected to the fixed block through telescopic rods on both sides, the telescopic rods are provided with multiple nodes, one end of the rotating blade is connected with the first sliding block through a rotating ring, and one end of the telescopic rod penetrates through the rotating blade and extends to a scraper on the outer wall of the filter screen.

[0012] Further, the filter screen is detachably mounted on the first sliding block, an annular groove is arranged at one end of the scraper along the edge of the outer wall of the first sliding block, and bristles are connected to the scraper through viscous fixation.

[0013] Further, the garbage pressing mechanism comprises a corrugated hose, a material guide opening connected with the opening of the pipeline is mounted at one end of the corrugated hose, a guide pipe fixed on the air pump is mounted at the opposite end, one end of the guide pipe penetrates through the box and extends into the box, and the first bevel gear is in meshing transmission with a second bevel gear fixed on a rotating wheel.

[0014] Further, the rotating wheel and the rotating shaft are transmissionally connected through a second conveying belt, a reciprocating screw is fixedly mounted at the bottom of the rotating shaft, a third sliding block is screw transmissionally arranged on the reciprocating screw, one end of the third sliding block is connected with a pressing plate placed on the inner wall of the box, and a strip-shaped groove is arranged on the third sliding block along the height direction of the side wall of the box.

[0015] Further, a driving motor is fixedly mounted at the center of the bottom of the box, an output shaft of the driving motor penetrates through the box and is connected with a cutting knife through a telescopic assembly.

[0016] Further, the telescopic assembly comprises a first sleeve fixed on the cutting knife, the first sleeve is movably connected in the slot of the side wall of the second sleeve, protruding portions are integrally connected at both ends of the first sleeve, and an embedding groove connected with the protruding portions is arranged on the inner wall of the second sleeve along the height direction.

[0017] Furthermore, the bottom of the first sleeve and the inner wall of the second sleeve are connected by a spring rod, and a storage cavity connected to the cutting knife is provided inside the box.

[0018] Furthermore, a pushing cylinder is installed on the workbench, one end of the piston rod on the pushing cylinder extends to the servo motor and the cover body, and the piston rod and the fourth slider are connected by a swing rod, the top of the fourth slider is movably connected to a tensioning wheel placed on the second conveyor belt through the pushing rod, and both ends of the swing rod are connected to the piston rod and the fourth slider by a rotating connection, and the bottom of the servo motor and the cover body are provided with sliding guide rails placed on the workbench.

[0019] The endoscopic inspection method for pipeline quality inspection includes the following steps:

[0020] S1.1. The pneumatic cylinder starts, driving the servo motor and housing toward the outside of the workbench. The first and second screw shafts are inserted into the inner and outer sides of the pipe, respectively. Simultaneously, the tensioning pulley moves toward the center of the workbench and adjusts the tension on the second conveyor belt.

[0021] S1.2. The servo motor starts, and the first and second sliders on the first and second screw shafts move synchronously. The X-ray emitter and the detector complete the pipeline thickness detection.

[0022] S1.3. After the servo motor in step S1.3 is started, the fixed block rotates synchronously, driving the rotating blade and the scraper to rotate on the first slider, and the rotation can achieve air blowing and cleaning work inside the pipeline;

[0023] S1.4. Under the action of the air pump, the garbage inside the pipe is absorbed into the box. Under the action of mechanical transmission, the driving motor drives the cutting knife to crush the garbage, and then the third slider drives the pressing plate to press the garbage.

[0024] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0025] (1) An endoscope detection mechanism is provided. After the servo motor is started, it can drive the rotation of the first screw shaft, and through the transmission action of the first conveyor belt, drive the second screw shaft to rotate in the same direction, so that the first slider and the second slider can drive the corresponding X-ray emitter and detector to move synchronously inside and outside the pipeline. In this way, the X-ray principle can be used to effectively measure the overall inner diameter thickness of the pipeline. In addition, the transmission parts have strong synchronization performance, ensuring accurate docking between the X-ray emitter and the detector, and good working stability.

[0026] (2) Set up the pipeline cleaning mechanism, the first screw shaft can drive the synchronous rotation of the fixed block in the rotating process, because the first sliding block moves horizontally, the telescopic rod can drive the scraper and the rotating blade on the first sliding block to rotate together during the rotation of the fixed block, and the telescopic rod is provided with multiple nodes, which can ensure the normal horizontal movement of the first sliding block, and the rotating blade can clean the garbage in the pipeline through the blowing action, and the bristles on the scraper can further improve the cleanliness of the inner wall of the pipeline, prevent impurity particles from affecting the accuracy of the thickness measurement, and the rotating ring on the rotating blade and the annular groove on the scraper can effectively prevent the cleaning part from deviating during the movement, thereby effectively removing the garbage and impurity particles and ensuring the stability of the rotating part.

[0027] (3) Set up the garbage pressing mechanism and the telescopic assembly, when the garbage is sucked into the box by the air pump, the driving motor is started and drives the cutting knife to rotate and cut, thereby crushing the garbage, and the pressing plate on the reciprocating screw moves up and down, which can press the garbage, thereby compressing the garbage and avoiding occupying too much space resource, and in order to ensure the flatness requirement of the garbage during the pressing process, the telescopic assembly is used to press the cutting knife into the storage cavity during the downward movement of the pressing plate, thereby improving the good pressing process of the garbage.

[0028] (4) Set up the tension adjusting assembly, under the action of the push cylinder, the endoscopic detection mechanism can be stored in the workbench, because the rotating wheel and the rotating shaft are connected through the second conveying belt, when the endoscopic detection mechanism moves towards the center of the workbench, the second conveying belt becomes loose, at this time, the tensioning wheel connected by the fourth sliding block is tensioned, thereby ensuring the tightness of the second conveying belt, which can effectively transmit power and tension the transmission part when the endoscopic detection mechanism is stored, thereby ensuring the normal work of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative labor.

[0030] Figure 1 is the structure diagram of the endoscopic detection equipment for pipeline quality detection of the present application Figure 1 ;

[0031] Figure 2 is the structure diagram of the endoscopic detection equipment for pipeline quality detection of the present application Figure 2 ;

[0032] Figure 3 is the front view of the pipe quality detection endoscopic detection equipment of the present application;

[0033] Figure 4 is the meshing transmission schematic diagram of the first bevel gear and the second bevel gear of the present application;

[0034] Figure 5 is the enlarged view of A of the present application Figure 1 ;

[0035] Figure 6 is the enlarged view of B of the present application Figure 1 ;

[0036] Figure 7 is the internal schematic diagram of the box of the present application;

[0037] Figure 8 is the structural schematic diagram of the telescopic assembly of the present application;

[0038] Figure 9 is the flow schematic diagram of the pipe quality detection endoscopic detection method of the present application.

[0039] The drawings: 1, workbench; 2, endoscopic detection mechanism; 3, servo motor; 4, first bevel gear; 5, driving wheel; 6, first lead screw shaft; 7, driven wheel; 8, first conveying belt; 9, second lead screw shaft; 10, first sliding block; 11, second sliding block; 12, X-ray emitter; 13, detector; 14, fixed block; 15, telescopic rod; 16, rotating blade; 17, rotating ring; 18, filter screen; 19, scraper; 20, garbage pressing mechanism; 21, corrugated hose; 22, air pump; 23, rotating wheel; 24, second bevel gear; 25, rotating shaft; 26, second conveying belt; 27, reciprocating lead screw; 28, third sliding block; 29, pressing plate; 30, driving motor; 31, telescopic assembly; 32, cutting knife; 33, first sleeve; 34, second sleeve; 35, protruding part; 36, spring rod; 37, storage cavity; 38, push cylinder; 39, fourth sliding block; 40, swing rod; 41, push rod; 42, tensioning wheel. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0041] Reference is made to the drawings attached Figure 1 , Figure 2 andFigure 3 The pipeline quality detection endoscopic detection device shown comprises:

[0042] A workbench 1 is provided with rollers adapted thereto around the bottom thereof;

[0043] An endoscopic detection mechanism 2 is provided on the workbench 1, comprising a servo motor 3, an output shaft of the servo motor 3 extending through a first bevel gear 4 and onto a driving wheel 5, the driving wheel 5 being fixedly connected at one end to a first lead screw shaft 6, and the driving wheel 5 and a driven wheel 7 being drivingly connected through a first conveying belt 8, the driven wheel 7 being connected at one end to a rolling groove provided on the outer wall of the cover body, and being connected at the opposite end to a second lead screw shaft 9 which rotates in the same direction as the first lead screw shaft 6, the first lead screw shaft 6 and the second lead screw shaft 9 each having a first sliding block 10 and a second sliding block 11 drivingly connected thereon in correspondence; wherein the first sliding block 10 and the second sliding block 11 each have an X-ray emitter 12 and a detector 13 connected thereto in correspondence, the X-ray emitter 12 and the detector 13 being provided on the inner and outer sides of the pipeline respectively, and a detection area being formed between the X-ray emitter 12 and the detector 13;

[0044] Specifically, the driving wheel 5 and the first lead screw shaft 6 are connected through a shaft coupling, so that the rotational power of the driving wheel 5 can be effectively transmitted to the first lead screw shaft 6, and the driving wheel 5 can drive the first lead screw shaft 6 and the second lead screw shaft 9 to rotate simultaneously, and the first sliding block 10 and the second sliding block 11 are provided on the same side, so that the X-ray emitter 12 on the first sliding block 10 can transmit the ray signal to the detector 13 on the second sliding block 11, and thus the inner diameter thickness of the pipeline can be measured, and the detection area is provided to provide a moving space for the pipeline to pass through, so as to avoid interference between structural members.

[0045] The endoscopic detection mechanism 2 is provided, and after the servo motor 3 is started, the first lead screw shaft 6 can be driven to rotate, and the second lead screw shaft 9 can be driven to rotate in the same direction through the driving action of the first conveying belt 8, so that the first sliding block 10 and the second sliding block 11 can drive the corresponding X-ray emitter 12 and detector 13 to move synchronously on the inner and outer sides of the pipeline, so that the inner diameter thickness of the pipeline can be effectively measured as a whole by using the X-ray principle, and the transmission member has strong synchronous performance, which ensures that the X-ray emitter 12 and the detector 13 are precisely connected, and the working stability is good.

[0046] Reference Figure 1 , Figure 5 and Figure 6, the pipeline cleaning mechanism comprises a fixed block 14 mounted at one end of the first lead screw shaft 6, and a rotating blade 16 placed on the first sliding block 10 is connected on both sides of the fixed block 14 through an extension rod 15, the extension rod 15 is provided with multiple nodes, one end of the rotating blade 16 is connected with the first sliding block 10 through a rotating ring 17, and one end of the extension rod 15 penetrates through the rotating blade 16 and extends to a scraper 19 on the outer wall of a filter screen 18, the filter screen 18 is detachably mounted on the first sliding block 10, and an annular groove is arranged at one end of the scraper 19 along the edge of the outer wall of the first sliding block 10, and a brush is fixedly connected to the scraper 19 by viscosity.

[0047] The pipeline cleaning mechanism is arranged, the first lead screw shaft 6 can drive the synchronous rotation of the fixed block 14 during rotation, the extension rod 15 can drive the scraper 19 and the rotating blade 16 on the first sliding block 10 to rotate together during the rotation of the fixed block 14, the extension rod 15 is provided with multiple nodes, so that the normal horizontal movement of the first sliding block 10 is ensured, the rotating blade 16 can clean the garbage in the pipeline through the blowing action, and the brush on the scraper 19 can further improve the cleanliness of the inner wall of the pipeline, so that the accuracy of the thickness measurement work is not affected by the impurity particles, and the rotating ring 17 on the rotating blade 16 and the annular groove on the scraper 19 can effectively prevent the cleaning part from deviating during movement, so that the garbage and impurity particles are effectively removed, and the stability of the rotating part is ensured.

[0048] In order to prevent the garbage in the pipeline from affecting the normal detection work, the pipeline cleaning mechanism is arranged at the front end of the endoscopic detection device, the first lead screw shaft 6 can drive the synchronous rotation of the fixed block 14 during rotation, the fixed block 14 can drive the rotating blade 16 and the scraper 19 to rotate together through the extension rod 15, so that the rotating blade 16 and the scraper 19 can ensure the free horizontal movement of the first sliding block 10 during the normal rotation of the first sliding block 10, the garbage is removed by the rotating blade 16 through the wind power cleaning mode, and the impurities on the inner wall of the pipeline are further removed by the brush on the scraper 19, the filter screen 18 on the scraper 19 is arranged, so that the garbage is prevented from contacting the endoscopic detection mechanism 2, thereby preventing the normal work of the X-ray emitter 12, and the impurities on the filter screen 18 are removed by the scraper 19 during rotation, which is discharged in the pipeline together with the rotating blade 16.

[0049] Reference Figure 2 , Figure 4 , Figure 7 and Figure 8The pipe quality detection endoscopic detection equipment further comprises a garbage pressing mechanism 20, the garbage pressing mechanism 20 comprises a corrugated hose 21, one end of the corrugated hose 21 is provided with a guide opening connected with the pipe opening, and the opposite end is provided with a guide pipe fixed on an air pump 22, one end of the guide pipe penetrates through the box and extends into the box, and the first bevel gear 4 is in meshing transmission with a second bevel gear 24 fixed on a rotating wheel 23.

[0050] The rotating wheel 23 and the rotating shaft 25 are in transmission connection through a second conveying belt 26, the bottom of the rotating shaft 25 is fixedly provided with a reciprocating lead screw 27, the reciprocating lead screw 27 is in screw transmission with a third sliding block 28, one end of the third sliding block 28 is connected with a pressing plate 29 arranged on the inner wall of the box, and the third sliding block 28 is provided with a strip-shaped groove in the height direction of the side wall of the box, and a driving motor 30 is fixedly arranged at the center of the bottom of the box, and the output shaft of the driving motor 30 penetrates through the box and is connected with a cutting knife 32 through an extension assembly 31.

[0051] The extension assembly 31 comprises a first sleeve 33 fixed on the cutting knife 32, the first sleeve 33 is movably connected in the notch of the side wall of a second sleeve 34, and the both ends of the first sleeve 33 are integrally connected with a protruding part 35, the inner wall of the second sleeve 34 is provided with an embedded groove connected with the protruding part 35 in the height direction, the first sleeve 33 and the inner wall of the second sleeve 34 are connected through a spring rod 36, and the box is provided with a storage cavity 37 connected with the cutting knife 32.

[0052] Specifically, when the servo motor 3 rotates, the power can be transmitted to the rotating wheel 23 on the second bevel gear 24 through the first bevel gear 4, and the rotating wheel 23 is rotated, so that the reciprocating lead screw 27 in the vertical direction can be rotated under the transmission of the second conveying belt 26, and the garbage sucked into the box can be pressed and handled in the up-down movement of the pressing plate 29, so that the garbage is compressed, and the cutting knife 32 in the box can be crushed first, thereby facilitating effective compression work.

[0053] In addition, the extension assembly 31 cooperates with the storage cavity 37 in the box to not only ensure the flatness of the garbage treatment when the pressing plate 29 moves, but also drive the normal rotary cutting work of the cutting knife 32 through the extension assembly 31, so as to ensure the effective crushing of the garbage and the free up-down movement of the cutting knife 32, and also enable the rotary cutting.

[0054] The garbage compression mechanism 20 and the telescopic assembly 31 are arranged, when the garbage is sucked into the box by the air pump 22, the driving motor 30 is started, and the cutting knife 32 is driven to rotate and cut, so that the garbage is crushed, and the pressing plate 29 on the reciprocating lead screw 27 is matched, during the up-down movement of the pressing plate 29, the garbage can be compressed and treated, so that the garbage is compressed and treated, and the space resource is avoided to be occupied too much, and in order to ensure the flatness requirement of the compression treatment to the garbage, during the downward movement of the pressing plate 29, the telescopic assembly 31 can be telescoped to press the cutting knife 32 into the storage cavity 37, so that the garbage can be well compressed and treated.

[0055] Specifically, the workbench 1 is provided with a push cylinder 38, one end of a piston rod of the push cylinder 38 extends to the servo motor 3 and the cover, and the piston rod and the fourth sliding block 39 are connected through a swing rod 40, the fourth sliding block 39 is movably connected with a tension pulley 42 arranged on the second conveying belt 26 through a push rod 41, and the swing rod 40 is connected to the piston rod and the fourth sliding block 39 through a rotary connection mode at both ends, and the servo motor 3 and the cover are provided with sliding guides arranged on the workbench 1.

[0056] The tension adjusting assembly is arranged, under the action of the push cylinder 38, the endoscopic detection mechanism 2 can be stored in the workbench 1, since the rotating wheel 23 and the rotating shaft 25 are connected in transmission through the second conveying belt 26, when the endoscopic detection mechanism 2 moves towards the center of the workbench 1, the second conveying belt 26 becomes loose, at this time, the tension pulley 42 connected through the fourth sliding block 39 is adjusted in tension, so as to ensure the tightness of the second conveying belt 26, and the power can be effectively transmitted, so that the endoscopic detection mechanism 2 is stored, the transmission member is adjusted in tension accordingly, so as to ensure the normal work of the equipment.

[0057] Reference Figure 9 The endoscopic detection method for pipeline quality detection comprises the following steps:

[0058] S1.1, the push cylinder 38 is started, the servo motor 3 and the cover are driven to move towards the outside of the workbench 1, the first lead screw shaft 6 and the second lead screw shaft 9 are respectively inserted into the inner and outer sides of the pipeline, and the tension pulley 42 is driven to move towards the center of the workbench 1 and adjust the tightness of the second conveying belt 26;

[0059] S1.2, the servo motor 3 is started, the first sliding block 10 and the second sliding block 11 on the first lead screw shaft 6 and the second lead screw shaft 9 are synchronously moved, and the pipeline thickness detection work is completed through the X-ray emitter 12 and the detector 13;

[0060] S1.3, after the servo motor 3 of step S1.2 is started, the fixed block 14 rotates synchronously, and drives the rotating blade 16 and the scraper 19 to rotate on the first sliding block 10, and when rotating, the inside of the pipeline can be blown and cleaned;

[0061] S1.4, under the action of the air pump 22, the garbage in the pipeline is absorbed into the box body, under the action of the mechanical transmission, the driving motor 30 drives the cutting knife 32 to crush the garbage, and then the third sliding block 28 drives the pressing plate 29 to press the garbage.

[0062] The X-ray thickness gauge utilizes the characteristics that the change of the intensity of X-rays is related to the thickness of the material when the X-rays penetrate the measured material, so as to measure the thickness of the material. It is a non-contact dynamic measuring instrument. The X-ray thickness gauge can be automatically controlled to ensure that the thickness of the plate meets the requirements. The X-ray emitter emits X-rays, which are received by the detector 13 after penetrating the material. By measuring the transmission intensity, the thickness of the material can be calculated.

[0063] The whole detection process has high automation degree and strong integration performance, can accurately measure the thickness of the inner wall of the pipeline, improve the accuracy of the detection data, is beneficial to personnel operation, can compress the garbage in the pipeline, is beneficial to resource recycling, avoids resource waste and protects the environment.

[0064] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

[0065] The preferred embodiments disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details and do not limit the application to the specific embodiments. Obviously, many modifications and changes can be made according to the content of the present application. The embodiments are selected and described in detail in order to better explain the principles and practical applications of the present application, so that those skilled in the art can well understand and utilize the present application. The present application is limited by the claims and their entire scope and equivalents.

Claims

1. Endoscopic inspection equipment for pipeline quality inspection, characterized in that: include: A workbench (1), wherein rollers adapted to the workbench (1) are mounted on all four sides of the bottom of the workbench (1); An endoscope detection mechanism (2), the endoscope detection mechanism (2) includes a servo motor (3) placed on a workbench (1), an output shaft of the servo motor (3) passes through a first bevel gear (4) and extends to a driving wheel (5), one end of the driving wheel (5) is fixedly connected to a first screw shaft (6), and the driving wheel (5) and the driven wheel (7) are connected to each other through a first conveyor belt (8), one end of the driven wheel (7) is connected to a rolling groove placed on the outer wall of the housing, and the other end is connected to a second screw shaft (9) that rotates in the same direction as the first screw shaft (6), and the first screw shaft (6) and the second screw shaft (9) are both spirally driven with a first slider (10) and a second slider (11); The first slider (10) and the second slider (11) are connected to an X-ray emitter (12) and a detector (13) respectively, the X-ray emitter (12) and the detector (13) are respectively placed on the inner and outer sides of the pipe, and a detection area is formed between the X-ray emitter (12) and the detector (13); A pipe cleaning mechanism, the pipe cleaning mechanism comprising a fixed block (14) mounted at one end of a first screw shaft (6), both sides of the fixed block (14) being connected to a rotating blade (16) disposed on a first slider (10) via a telescopic rod (15), the telescopic rod (15) being a multi-node arrangement, one end of the rotating blade (16) being connected to the first slider (10) via a rotating ring (17), and one end of the telescopic rod (15) penetrating the rotating blade (16) and extending to a scraper (19) on the outer wall of a filter screen (18); The filter screen (18) is detachably mounted and fixed on the first slider (10); one end of the scraper (19) is provided with an annular groove along the outer wall edge of the first slider (10); and bristles are connected to the scraper (19) by means of adhesive fixation; It also includes a garbage pressing mechanism (20), which includes a corrugated hose (21). One end of the corrugated hose (21) is equipped with a material guide port connected to the pipeline opening, and the other end is equipped with a conduit fixed to the air pump (22).

2. The endoscopic inspection equipment for pipeline quality inspection according to claim 1, characterized in that: One end of the conduit passes through the box and extends into the interior of the box. The top of the first bevel gear (4) is meshed with a second bevel gear (24) fixed on the rotating wheel (23).

3. The endoscopic inspection equipment for pipeline quality inspection according to claim 2, characterized in that: The rotating wheel (23) and the rotating shaft (25) are connected by a second conveyor belt (26). A reciprocating screw (27) is fixedly installed at the bottom of the rotating shaft (25). A third slider (28) is spirally driven on the reciprocating screw (27). One end of the third slider (28) is connected to a pressure plate (29) placed on the inner wall of the box body, and the third slider (28) is provided with a strip groove along the height direction of the side wall of the box body.

4. The endoscopic inspection equipment for pipeline quality inspection according to claim 3, characterized in that: A driving motor (30) is fixedly mounted at the center of the bottom of the box body, and an output shaft of the driving motor (30) passes through the box body and is connected to a cutting blade (32) via a telescopic assembly (31).

5. The endoscopic inspection equipment for pipeline quality inspection according to claim 4, characterized in that: The telescopic assembly (31) comprises a first sleeve (33) fixed on the cutting blade (32), the first sleeve (33) being movably connected to a notch on a side wall of a second sleeve (34), and both ends of the first sleeve (33) being integrally formed with protrusions (35), and an embedding groove connected to the protrusion (35) is provided on the inner wall of the second sleeve (34) in a height direction.

6. The endoscopic inspection equipment for pipeline quality inspection according to claim 5, characterized in that: The bottom of the first sleeve (33) and the inner wall of the second sleeve (34) are connected via a spring rod (36), and a storage cavity (37) connected to the cutting knife (32) is provided inside the box.

7. The endoscopic inspection equipment for pipeline quality inspection according to claim 1, characterized in that: A push cylinder (38) is installed on the workbench (1), one end of the piston rod on the push cylinder (38) extends to the servo motor (3) and the cover body, and the piston rod and the fourth slider (39) are connected through a swing rod (40), the top of the fourth slider (39) is movably connected to a tensioning wheel (42) placed on the second conveyor belt (26) through a push rod (41), and both ends of the swing rod (40) are connected to the piston rod and the fourth slider (39) through a rotational connection. The servo motor (3) and the bottom of the cover body are both provided with sliding guide rails placed on the workbench (1).

8. An endoscopic inspection method for pipeline quality inspection, applied to the endoscopic inspection device for pipeline quality inspection according to any one of claims 1 to 7, characterized in that: The steps include: S1.

1. The air cylinder (38) is started, and the servo motor (3) and the cover are driven to move toward the outside of the workbench (1), and the first screw shaft (6) and the second screw shaft (9) are respectively inserted into the inner and outer sides of the pipe, and at the same time, the tensioning wheel (42) is driven to move toward the center of the workbench (1) and the tension of the second conveyor belt (26) is adjusted; S1.2, the servo motor (3) is started, the first slider (10) and the second slider (11) on the first screw shaft (6) and the second screw shaft (9) move synchronously, and the pipeline thickness detection work is completed through the X-ray emitter (12) and the detector (13); S1.

3. After the servo motor (3) of step S1.2 is started, the fixed block (14) rotates synchronously, and drives the rotating blade (16) and the scraper (19) to rotate on the first slider (10), and the inside of the pipeline can be blown and cleaned during the rotation; S1.

4. Under the action of the air pump (22), the garbage inside the pipe is absorbed into the box body. Under the action of mechanical transmission, the driving motor (30) drives the cutting knife (32) to crush the garbage, and then the third slider (28) drives the pressing plate (29) to press the garbage.

Citation Information

Patent Citations

  • Fixed-point thickness measuring device for petroleum pipeline

    CN213455378U

  • Pipeline cleaning equipment for pipeline detection

    CN216911372U