Digital twinning method for fracturing truck on downhole operation site
Patent Information
- Application Number
- CN202311257517.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-27
- Publication Date
- 2025-03-28
AI Technical Summary
In the prior art, fracturing vehicles have low level of informatization, and their quality and efficiency rely heavily on human factors, with various risks, and lack of digital simulation methods, making it difficult to achieve remote real-time support and equipment hidden danger management.
By constructing a static model of a fracturing vehicle, connecting to the real-time data of drilling production and real-time data of fracturing status, building a fracturing vehicle database, and driving the static model through data, forming a digital twin model of a fracturing vehicle synchronized with the real-time drilling process.
Real-time linkage simulation of fracturing vehicle on-site equipment and dynamic display of equipment data, support functions such as roaming inspection, electronic fences, personnel positioning, fault alarm, etc., reduce maintenance costs and improve equipment guarantee capabilities.
Smart Images

Figure CN119720720A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of drilling fracturing vehicles, and is applied to digital twinning of fracturing vehicles, and specifically to a digital twinning method for fracturing vehicles at an underground operation site. Background Art
[0002] A fracturing truck is a special vehicle used to inject high-pressure, large-volume fracturing fluid into a well, to press open the formation and squeeze proppant into the cracks. Large-scale fracturing operations currently face the following problems: the scale of fracturing is getting bigger and bigger, the types and numbers of units are increasing, the on-site management is difficult, the operation is large-scale and long-time, it is difficult for experts to stay in the well to command, there is a strong demand for remote real-time support, the on-site construction pressure is high, and there are many equipment hidden dangers. In the existing technology, the degree of informatization is low, the quality and efficiency are heavily dependent on human factors, and there are various risks; as a key equipment in the underground operation process, the fracturing truck lacks a digital simulation method.
[0003] In view of the problems of the prior art, the present invention provides a digital twin method of a fracturing truck at an underground operation site. Summary of the invention
[0004] In view of the problems of the current prior art, the present invention provides a digital twin method of a fracturing truck at an underground operation site, the method comprising:
[0005] According to the structural characteristics of the fracturing truck, a static model of the fracturing truck is constructed, which includes a static model of the power system, a static model of the fracturing system, and a static model of the electrical system;
[0006] Based on the static model of the fracturing truck, the real-time drilling production data and the real-time fracturing status data under the fracturing condition are accessed to build a fracturing truck database;
[0007] According to the real-time drilling production data and the real-time fracturing status data, the static model of the fracturing truck is data-driven to obtain a digital twin model of the fracturing truck that is synchronized with the real-time drilling process.
[0008] According to one embodiment of the present invention, the static model of the power system includes but is not limited to: a static model of the vehicle chassis, a static model of the vehicle engine, and a static model of the vehicle transmission box; the static model of the fracturing system includes but is not limited to: a static model of the fracturing pump and a static model of the manifold system.
[0009] According to an embodiment of the present invention, the static model of the fracturing truck further includes: a static model of a lubrication system and a static model of a hydraulic system.
[0010] According to one embodiment of the present invention, a static model of a fracturing truck including a static model of a power system, a static model of a fracturing system, and a static model of an electrical system is constructed by the following steps: three-dimensional geometric modeling of the system is performed based on the entity of the target system, and the appearance, shape, proportion, and structure of the target system are restored to obtain the static model of the fracturing truck.
[0011] According to one embodiment of the present invention, the real-time drilling production data includes but is not limited to: actual construction pressure, actual displacement, cumulative displacement; the real-time fracturing status data includes but is not limited to: large pump pressure, large pump instantaneous displacement, large pump cumulative displacement, large pump power end oil pressure, large pump power end oil temperature, large pump power, motor working time, motor speed, and motor power.
[0012] According to one embodiment of the present invention, the static model of the fracturing truck is data-driven through the following steps: comprehensively analyzing the logical association between the real-time drilling production data and the real-time fracturing status data to form a multivariable algorithm model, decomposing the actions of each system at different times to form a correspondence, and realizing the triggering of target system actions under the conditions of changes in the real-time drilling production data and the real-time fracturing status data.
[0013] According to one embodiment of the present invention, the method further includes: performing model rendering based on the digital twin model of the fracturing truck, and realizing two-dimensional charts and three-dimensional roaming effect display.
[0014] According to one embodiment of the present invention, the method further includes: for the digital twin model of the fracturing truck, by replacing the system model and performing different data access operations, rapid replication of models of different models and manufacturers is achieved.
[0015] According to another aspect of the present invention, a storage medium is provided, which contains a series of instructions for executing the steps of a digital twin method of a fracturing truck at a downhole operation site as described in any of the above items.
[0016] According to another aspect of the present invention, a digital twin device of a fracturing truck at a downhole operation site is provided, which executes a digital twin method of a fracturing truck at a downhole operation site as described in any one of the above items, and the device comprises:
[0017] A fracturing truck static model module is used to construct a fracturing truck static model including a power system static model, a fracturing system static model, and an electrical system static model according to the structural characteristics of the fracturing truck;
[0018] A fracturing truck database module, which is used to access the real-time drilling production data and the real-time fracturing status data under the fracturing condition based on the static model of the fracturing truck, so as to build a fracturing truck database;
[0019] The fracturing truck digital twin model module is used to data-drive the static model of the fracturing truck according to the real-time drilling production data and the real-time fracturing status data, so as to obtain a digital twin model of the fracturing truck that is synchronized with the real-time drilling process.
[0020] The present invention provides a digital twin method for a fracturing truck at an underground operation site, which has the following advantages over the prior art: the present invention constructs a digital twin virtual operation site for a fracturing truck, connects it with the sensor data of the fracturing truck, and uses an intuitive and interactive 3D scene browsing technology to achieve real-time linkage simulation of the on-site equipment of the fracturing truck and dynamic display of real-time equipment data. The present invention realizes the digital twin of the fracturing truck, which can support functions such as roaming inspection, electronic fence, personnel positioning, fault alarm, etc., reduce maintenance costs, and improve equipment protection capabilities.
[0021] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 A flowchart of the steps of a digital twin method of a fracturing vehicle at a downhole operation site according to an embodiment of the present invention is shown;
[0024] Figure 2 A schematic diagram of the construction process of a digital twin model of a fracturing truck according to an embodiment of the present invention is shown;
[0025] Figure 3 A module composition diagram of a digital twin device of a fracturing truck at an underground operation site according to an embodiment of the present invention is shown.
[0026] In the accompanying drawings, the same reference numerals are used for the same components. In addition, the accompanying drawings are not drawn according to the actual scale. DETAILED DESCRIPTION
[0027] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings.
[0028] The prior art (CN104637363A) discloses a fracturing acidizing simulation training system and simulation method, which includes a control system, a liquid storage tank model, a tank manifold model, a high and low pressure manifold model, a sand concentrator model, a wax ball manifold model, a liquid nitrogen truck model, a surfactant pump model and a fracturing wellhead, and the control system includes a teacher console, a ring screen projection system, a fracturing truck remote console, a fracturing truck local console, a sand mixing truck remote console, and a sand mixing truck local console. The ring screen projection system is connected to an image fusion machine, and the consoles are connected to a parameter computer through an RS232 communication interface. The beneficial effects of the present invention are: building a simulation training platform for fracturing acidizing technology, which not only meets the requirements of theoretical teaching, but also provides practical hands-on simulation training operations, displays the on-site scene in a large-screen projection mode, and combines highly simulated on-site sound effects to make trainees more familiar with on-site equipment, reduce misoperation, improve training effects, and reduce training and maintenance costs.
[0029] However, the prior art (CN104637363A) aims to simulate the process of fracturing and acidizing, and mentions the remote control console of the fracturing truck and the local control console of the fracturing truck, but there is no direct connection between the fracturing truck and the digital twin. Therefore, the prior art (CN104637363A) does not disclose the digital twin of the fracturing truck used for drilling.
[0030] The prior art (CN204440705U) discloses a fracturing vehicle operating table, which includes a control panel 1 and a box 2. The operating elements distributed on the control panel 1 include one or more groups. The control panel 1 includes an inclined control panel area 3, a horizontal control panel area 4 and a hand pad area 5. The control panel 1 is evenly distributed with pointer instruments, digital display modules, switches, knobs, and indicator lights. The beneficial effects of the utility model are: it can not only meet the requirements of theoretical teaching, but also provide practical hands-on simulation training operations, enhance the on-site sense of teaching and training, shorten the training cycle, improve the training effect, and reduce the training cost. On the operating table, acid fracturing process training, acid fracturing vehicle operation training, layered fracturing process training, ball fracturing training, current limiting method fracturing process training, acid fracturing instrument detection, balanced fracturing training, fracturing acidification skills assessment and other projects can be realized.
[0031] However, the prior art (CN204440705U) aims to build a fracturing truck operating platform, which can realize acid fracturing process training, acid fracturing truck operation training, layered fracturing process training, ball fracturing training, current limiting method fracturing process training, acid fracturing instrument detection, balanced fracturing training, fracturing and acidizing skills assessment and other projects. However, there is no direct connection between the fracturing truck and the digital twin in the prior art (CN204440705U). Therefore, the prior art (CN204440705U) does not disclose the digital twinning of the fracturing truck used for drilling.
[0032] In view of the above-mentioned defects of the prior art, the present invention constructs a digital twin mapping model through an entity, and the digital twin is connected to the device entity through the digital twin mapping model; the sensor is installed on the device entity, connected to the device through a data interface, and the digital twin mapping model is used to collect relevant data and parse the protocol, thereby realizing the virtual-real interaction of the device entity in the digital space.
[0033] Figure 1 A flowchart of the steps of a digital twin method of a fracturing truck at a downhole operation site according to an embodiment of the present invention is shown.
[0034] like Figure 1 As shown, in step S101, a static model of the fracturing truck including a static model of a power system, a static model of a fracturing system, and a static model of an electrical system is constructed according to the structural characteristics of the fracturing truck.
[0035] In one embodiment, in step S101, the static model of the power system includes but is not limited to: a static model of the vehicle chassis, a static model of the vehicle engine, and a static model of the vehicle transmission box.
[0036] In one embodiment, in step S101, the static model of the fracturing system includes but is not limited to: a static model of a fracturing pump and a static model of a manifold system.
[0037] Furthermore, the static model of the fracturing truck also includes: a static model of the lubrication system and a static model of the hydraulic system.
[0038] In one embodiment, in step S101, a static model of a fracturing truck including a static model of a power system, a static model of a fracturing system, and a static model of an electrical system is constructed by performing three-dimensional geometric modeling of the system based on entities of the target system, restoring the appearance, shape, proportion, and structure of the target system, and obtaining a static model of the fracturing truck.
[0039] Furthermore, the static model of the fracturing truck is consistent with the basic identity information of the target fracturing truck, wherein the basic identity information includes but is not limited to: model, name, models of each core component and specifications of the core components.
[0040] like Figure 1 As shown, in step S102, based on the static model of the fracturing truck, the real-time data of drilling production under fracturing conditions and the real-time data of fracturing status are accessed to build a fracturing truck database.
[0041] In one embodiment, in step S102, the real-time drilling production data includes but is not limited to: actual operation pressure, actual displacement, and accumulated displacement.
[0042] In one embodiment, in step S102, the real-time data of the fracturing status includes but is not limited to: large pump pressure, large pump instantaneous displacement, large pump cumulative displacement, large pump power end oil pressure, large pump power end oil temperature, large pump power, motor working time, motor speed, and motor power.
[0043] like Figure 1 As shown, in step S103, the static model of the fracturing truck is data-driven according to the real-time data of drilling production and the real-time data of fracturing status, so as to obtain a digital twin model of the fracturing truck that is synchronized with the real-time drilling process.
[0044] In one embodiment, in step S103, the static model of the fracturing truck is data-driven through the following steps: comprehensively analyzing the logical association between the real-time drilling production data and the real-time fracturing status data, forming a multivariable algorithm model, decomposing the actions of each system at different times, forming a correspondence, and realizing the triggering of the target system action under the conditions of changes in the real-time drilling production data and the real-time fracturing status data.
[0045] In one embodiment, a digital twin method for a fracturing truck at an underground operation site further includes: based on the digital twin model of the fracturing truck, performing model rendering, and realizing two-dimensional chart and three-dimensional roaming effect display.
[0046] Specifically, based on modeling and data-driven, the synthesis of the overall twin of the fracturing truck is formed, and the development of effects such as model rendering, two-dimensional charts and roaming is realized.
[0047] In one embodiment, a digital twin method for a fracturing truck at an underground operation site further includes: for the digital twin model of the fracturing truck, rapid replication of models of different models and manufacturers is achieved through system model replacement and different data access operations.
[0048] Specifically, based on the digital twin model that has been built, rapid replication of different fracturing truck models can be achieved through operations such as equipment model replacement and data access.
[0049] The present invention constructs a virtual operation site of a digital twin of a fracturing truck, connects it with the sensor data of the fracturing truck, and uses intuitive and interactive 3D scene browsing technology to achieve real-time linkage simulation of the on-site equipment of the fracturing truck and dynamic display of real-time equipment data. The present invention realizes the digital twin of the fracturing truck, which can support functions such as roaming inspection, electronic fence, personnel positioning, fault alarm, etc., reduce maintenance costs, and improve equipment protection capabilities.
[0050] Figure 2 A schematic diagram of the construction process of a digital twin model of a fracturing truck according to an embodiment of the present invention is shown.
[0051] like Figure 2As shown, a static model 201 of a fracturing truck is constructed, mainly including a static model of a power system, a static model of a fracturing system, a static model of an electrical system, a static model of a lubrication system, and a static model of a hydraulic system. Among them, the static model of the power system includes but is not limited to: a static model of a chassis, a static model of a platform engine, and a static model of a platform transmission box. The static model of a fracturing system includes but is not limited to: a static model of a fracturing pump, and a static model of a manifold system. Specifically, a three-dimensional geometric modeling of the system is performed based on the entity of the target system, and the appearance, shape, proportion, and structure of the target system are restored to obtain a static model 201 of a fracturing truck.
[0052] like Figure 2 As shown, a fracturing truck database 202 is constructed, mainly based on the static model 201 of the fracturing truck, which quickly accesses the on-site real-time production data (drilling production real-time data) and equipment operation data (fracturing status real-time data). Specifically, real-time data access includes: docking industrial time series data in heterogeneous data sources such as equipment, sensors, and control systems to complete multi-source heterogeneous data collection. Drilling production real-time data includes but is not limited to: actual construction pressure, actual displacement, and cumulative displacement. Fracturing status real-time data includes but is not limited to: large pump pressure, large pump instantaneous displacement, large pump cumulative displacement, large pump power end oil pressure, large pump power end oil temperature, large pump power, motor working time, motor speed, and motor power.
[0053] like Figure 2 As shown, the digital twin model 203 of the fracturing truck is constructed, mainly to realize the data-driven effect of the data-related equipment according to the actual data category accessed, and realize the linkage between data and model. Specifically, the logical association relationship between the real-time data of drilling production and the real-time data of fracturing status is comprehensively analyzed to form a multivariate algorithm model, decompose the actions of each system at different times, form a correspondence, realize the triggering of the target system action under the conditions of the change of the real-time data of drilling production and the real-time data of fracturing status, and realize the virtual-real interaction, and display the twin in real time for the collected equipment sensor data, so as to realize the synchronization of virtual and real.
[0054] With the increasing depth of China's oil and gas wells and the increasing intensification and complexity of fracturing technology, fracturing trucks should develop in the direction of high pressure, large displacement, high power, automation, and good linkage with supporting equipment. The present invention uses digital twins to build a three-dimensional scene for the fracturing truck. Construct a health assurance mathematical model for the equipment to realize functions such as equipment status monitoring, fault warning, and maintenance reminders. Use digital twin technology to practice the construction design in a 3D preview analysis system, preview the construction plan in advance, and while verifying the rationality of the design, it can effectively improve the efficiency of construction operations and effectively reduce safety hazards in operations.
[0055] The digital twin method of a fracturing vehicle at a downhole operation site provided by the present invention can also be used in conjunction with a computer-readable storage medium, on which a computer program is stored, and the computer program is executed to run a digital twin method of a fracturing vehicle at a downhole operation site. The computer program can run computer instructions, and the computer instructions include computer program code, which can be in source code form, object code form, executable file, or some intermediate form, etc.
[0056] Computer-readable storage media may include: any entity or device that can carry computer program code, recording media, USB flash drives, mobile hard disks, magnetic disks, optical disks, computer memory, read-only memory (ROM), random access memory (RAM), electrical carrier signals, telecommunication signals, and software distribution media, etc.
[0057] It should be noted that the content contained in computer-readable storage media can be appropriately increased or decreased based on the requirements of legislation and patent practices in the jurisdiction. For example, in some jurisdictions, based on legislation and patent practices, computer-readable storage media do not include electrical carrier signals and telecommunications signals.
[0058] Figure 3 A module composition diagram of a digital twin device of a fracturing truck at an underground operation site according to an embodiment of the present invention is shown.
[0059] According to another aspect of the present invention, a digital twin device 300 of a fracturing truck at an underground operation site is provided, which executes a digital twin method of a fracturing truck at an underground operation site. The device includes: a fracturing truck static model module 301, a fracturing truck database module 302, and a fracturing truck digital twin model module 303.
[0060] The fracturing truck static model module 301 is used to construct a fracturing truck static model including a power system static model, a fracturing system static model, and an electrical system static model according to the structural characteristics of the fracturing truck.
[0061] The fracturing truck database module 302 is used to access the real-time drilling production data and the real-time fracturing status data under the fracturing condition based on the static model of the fracturing truck, so as to build a fracturing truck database.
[0062] The fracturing truck digital twin model module 303 is used to data-drive the static model of the fracturing truck according to the real-time data of drilling production and fracturing status, so as to obtain a digital twin model of the fracturing truck that is synchronized with the real-time drilling process.
[0063] In one embodiment, in the fracturing truck static model module 301, the power system static model includes but is not limited to: a vehicle chassis static model, a platform engine static model, and a platform transmission box static model; the fracturing system static model includes but is not limited to: a fracturing pump static model and a manifold system static model.
[0064] In one embodiment, in the fracturing truck static model module 301, the fracturing truck static model further includes: a lubrication system static model and a hydraulic system static model.
[0065] In one embodiment, in the fracturing truck static model module 301, a fracturing truck static model including a power system static model, a fracturing system static model, and an electrical system static model is constructed by the following steps: three-dimensional geometric modeling of the system is performed based on the entity of the target system, and the appearance, shape, proportion and structure of the target system are restored to obtain a fracturing truck static model.
[0066] In one embodiment, in the fracturing truck database module 302, the real-time data of drilling production includes but is not limited to: actual operation pressure, actual displacement, cumulative displacement. The real-time data of fracturing status includes but is not limited to: large pump pressure, large pump instantaneous displacement, large pump cumulative displacement, large pump power end oil pressure, large pump power end oil temperature, large pump power, motor working time, motor speed, and motor power.
[0067] In one embodiment, in the digital twin model module 303 of the fracturing truck, the static model of the fracturing truck is data-driven through the following steps: comprehensively analyze the logical association between the real-time drilling production data and the real-time fracturing status data, form a multivariable algorithm model, decompose the actions of each system at different times, form a correspondence, and realize the triggering of target system actions under the conditions of changes in the real-time drilling production data and the real-time fracturing status data.
[0068] In one embodiment, the fracturing truck digital twin device 300 further includes: a model rendering module, which is used to perform model rendering and realize two-dimensional chart and three-dimensional roaming effect display based on the digital twin model of the fracturing truck.
[0069] In one embodiment, the fracturing truck digital twin device 300 further includes: a fast replication module, which is used to achieve fast replication of models of different models and manufacturers for the fracturing truck digital twin model through system model replacement and different data access operations.
[0070] In summary, the present invention provides a digital twin method for a fracturing truck at an underground operation site, which has the following advantages over the prior art: The present invention provides a digital twin method for a fracturing truck at an underground operation site, which has the following advantages over the prior art: The present invention constructs a digital twin virtual operation site for a fracturing truck, connects it with the sensor data of the fracturing truck, and uses intuitive and interactive 3D scene browsing technology to achieve real-time linkage simulation of the on-site equipment of the fracturing truck and dynamic display of real-time equipment data. The present invention realizes the digital twin of the fracturing truck, which can support functions such as roaming inspection, electronic fence, personnel positioning, and fault alarm, reduce maintenance costs, and improve equipment guarantee capabilities.
[0071] It should be understood that the embodiments disclosed in the present invention are not limited to the specific structures, processing steps or materials disclosed herein, but should be extended to equivalent substitutions of these features understood by ordinary technicians in the relevant field. It should also be understood that the terms used herein are only used for the purpose of describing specific embodiments and are not meant to be limiting.
[0072] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0073] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0074] Certain terms are used throughout this application document to indicate specific system components. As those skilled in the art will recognize, different names can usually be used to indicate the same components, so this application document is not intended to distinguish those components that are only different in name but not in function. In this application document, the terms "comprise", "include" and "have" are used in an open form, and therefore should be interpreted as meaning "including but not limited to...". In addition, the terms "substantially", "substantially" or "approximately" that may be used in this article relate to the tolerances of the corresponding terms accepted by the industry. The term "coupling" as may be used in this article includes direct coupling and indirect coupling via other components, elements, circuits, or modules, wherein for indirect coupling, the components, elements, circuits, or modules between them do not change the information of the signal but can adjust its current level, voltage level, and / or power level. Inferred coupling (for example, one of the elements is coupled to another element by inference) includes direct and indirect coupling between two elements in the same way as "coupling".
[0075] The "one embodiment" or "embodiment" mentioned in the specification means that the specific features, structures or characteristics described in conjunction with the embodiment are included in at least one embodiment of the present invention. Therefore, the phrases "one embodiment" or "embodiment" appearing in various places throughout the specification do not necessarily refer to the same embodiment.
[0076] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0077] Although the embodiments disclosed in the present invention are as above, the contents described are only embodiments adopted for facilitating the understanding of the present invention and are not intended to limit the present invention. Any technician in the technical field to which the present invention belongs can make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed in the present invention, but the patent protection scope of the present invention shall still be subject to the scope defined in the attached claims.
Claims
1. A digital twin method for a fracturing truck at an underground operation site, characterized in that: The method comprises: According to the structural characteristics of the fracturing truck, a static model of the fracturing truck is constructed, which includes a static model of the power system, a static model of the fracturing system, and a static model of the electrical system; Based on the static model of the fracturing truck, the real-time drilling production data and the real-time fracturing status data under the fracturing condition are accessed to build a fracturing truck database; According to the real-time drilling production data and the real-time fracturing status data, the static model of the fracturing truck is data-driven to obtain a digital twin model of the fracturing truck that is synchronized with the real-time drilling process.
2. A digital twin method for a fracturing truck at an underground operation site according to claim 1, characterized in that: The power system static model includes but is not limited to: a vehicle chassis static model, a vehicle engine static model, and a vehicle transmission box static model; the fracturing system static model includes but is not limited to: a fracturing pump static model and a manifold system static model.
3. A digital twin method for a fracturing vehicle at an underground operation site as claimed in claim 1 or 2, characterized in that: The static model of the fracturing truck also includes: a static model of the lubrication system and a static model of the hydraulic system.
4. A digital twin method for a fracturing truck at a downhole operation site according to any one of claims 1 to 3, characterized in that: The static model of the fracturing truck including the static model of the power system, the static model of the fracturing system and the static model of the electrical system is constructed by the following steps: three-dimensional geometric modeling of the system is performed based on the entity of the target system, the appearance, shape, proportion and structure of the target system are restored, and the static model of the fracturing truck is obtained.
5. A digital twin method for a fracturing truck at a downhole operation site according to any one of claims 1 to 4, characterized in that: The real-time data of drilling production includes but is not limited to: actual construction pressure, actual displacement, cumulative displacement; the real-time data of fracturing status includes but is not limited to: large pump pressure, large pump instantaneous displacement, large pump cumulative displacement, large pump power end oil pressure, large pump power end oil temperature, large pump power, motor working time, motor speed, and motor power.
6. A digital twin method for a fracturing truck at a downhole operation site according to any one of claims 1 to 5, characterized in that: The static model of the fracturing truck is data-driven through the following steps: comprehensively analyzing the logical association between the real-time drilling production data and the real-time fracturing status data to form a multivariable algorithm model, decomposing the actions of each system at different times to form a correspondence, and realizing the triggering of target system actions under the conditions of changes in the real-time drilling production data and the real-time fracturing status data.
7. A digital twin method for a fracturing truck at a downhole operation site according to any one of claims 1 to 6, characterized in that: The method further includes: performing model rendering based on the digital twin model of the fracturing truck, and realizing two-dimensional chart and three-dimensional roaming effect display.
8. A digital twin method for a fracturing truck at a downhole operation site according to any one of claims 1 to 7, characterized in that: The method further includes: for the digital twin model of the fracturing truck, by replacing the system model and performing different data access operations, achieving rapid replication of models of different models and manufacturers.
9. A storage medium, characterized in that: It contains a series of instructions for executing the steps of a digital twin method of a fracturing truck at a downhole operation site as described in any one of claims 1-8.
10. A digital twin device for a fracturing truck at an underground operation site, characterized in that: A method for developing a digital twin of a fracturing vehicle at a downhole operation site according to any one of claims 1 to 8 is implemented, wherein the device comprises: A fracturing truck static model module is used to construct a fracturing truck static model including a power system static model, a fracturing system static model, and an electrical system static model according to the structural characteristics of the fracturing truck; A fracturing truck database module, which is used to access the real-time drilling production data and the real-time fracturing status data under the fracturing condition based on the static model of the fracturing truck, so as to build a fracturing truck database; The fracturing truck digital twin model module is used to data-drive the static model of the fracturing truck according to the real-time drilling production data and the real-time fracturing status data, so as to obtain a digital twin model of the fracturing truck that is synchronized with the real-time drilling process.
Citation Information
Patent Citations
Fracturing and acidizing simulating and training system and simulating method
CN104637363A
Fracturing truck operating floor
CN204440705U
Cited By
Intelligent fracturing pump
CN121452168A