Starting battery fault emergency processing device and processing method

By designing fault emergency response devices, including battery management modules and emergency connection units, the problem of failure of lithium-ion starting batteries is solved, and rapid emergency start-up and reduced rescue costs are achieved.

CN119725810AInactive Publication Date: 2025-03-28DONGGUAN DALY ELECTRONICS CO LTD
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Patent Information

Application Number
CN202510215971.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The lithium-ion startup battery cannot charge and discharge normally during a failure, resulting in the vehicle being unable to start and the rescue cannot be summoned in the signal-free area, resulting in high rescue costs.

Method used

A fault emergency treatment device is designed, including a battery management module, a fault emergency treatment unit, an emergency connection pole and an emergency connection unit. When the battery management module fails, the emergency connection pole is electrically connected to the first pole of the load through the emergency connection unit to ensure that the load can continue to be powered.

Benefits of technology

It realizes rapid emergency start-up when the lithium-ion start battery management module fails, reduces rescue costs, and adapts to emergency use in a signal-free area, improving the speed and flexibility of fault handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a starting battery fault emergency processing device and method, and the device comprises a battery management module and a fault emergency processing unit which are electrically connected with a lithium ion starting battery, and the battery management module is connected between a first pole of the lithium ion starting battery and a first pole of a load. A second pole of the lithium ion starting battery is connected with a second pole of the load, the battery management module is used for collecting an electric signal of the lithium ion starting battery to perform power control and safety protection, the first pole and the second pole are respectively connected with a first pole and a second pole of the load to supply power to the load, and the first pole and the second pole are opposite in polarity; the fault emergency processing unit and the battery management module are arranged in parallel, when the battery management module breaks down, the fault emergency processing unit is used for transmitting electricity of the lithium ion starting battery to the load, so that the load is started, operation is easy, cost is low, the emergency processing method is more comprehensive, and the effect is better; and the fault processing speed and flexibility of the lithium ion starting battery are improved.
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Description

Technical Field

[0001] The invention relates to the field of starting batteries, and in particular to emergency treatment of failures of lithium-ion starting batteries. Background Art

[0002] Traditionally, automobile starting batteries use lead-acid batteries. Lead-acid batteries do not require a circuit protection board (i.e., battery management module). Except for the end of service life, they are relatively mature and reliable with a low failure rate. After replacing with lithium-ion starting batteries, due to the risk of overcharging and over-discharging of lithium-ion starting batteries, a battery management module must be configured for monitoring and protection. The battery management module is an electronic circuit protection board with a certain failure rate. When the battery management module fails, the lithium-ion starting battery cannot be charged and discharged normally.

[0003] When the lithium-ion starting battery fails, the vehicle cannot be started and rescue needs to be called, which is expensive. In addition, rescue cannot be called in areas without signal.

[0004] At this time, there is an urgent need for a lithium-ion starting battery fault emergency processing device and method that solves the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a starting battery failure emergency processing device and processing method, which can quickly realize emergency starting, save rescue costs and adapt to emergency use in areas without signals.

[0006] In order to achieve the above-mentioned object, the present invention provides a fault emergency processing device for a starting battery, comprising a battery management module electrically connected to a lithium-ion starting battery, the battery management module being connected between a first pole of the lithium-ion starting battery and a first pole of a load, the second pole of the lithium-ion starting battery being connected to a second pole of the load, the battery management module being used to collect an electrical signal of the lithium-ion starting battery for power control and safety protection, the first pole and the second pole being respectively connected to a first pole of the load and a second pole of the load to supply power to the load, the first pole having opposite polarities to the second pole; and further comprising a fault emergency processing unit, an emergency connection pole and an emergency connection unit, the first end of the fault emergency processing unit being connected to the first pole of the lithium-ion starting battery, the fault emergency processing unit transmitting electricity from the first pole of the lithium-ion starting battery to the emergency connection pole, and the emergency connection unit being selectively used to electrically connect the emergency connection pole to the first pole of the load.

[0007] Preferably, the fault emergency processing unit is a connected wire or a fuse connected in series between the first pole of the lithium-ion starting battery and the emergency connection pole.

[0008] Preferably, the emergency connection unit is a power cord detachably connected to the emergency connection pole and the first pole, or the emergency connection unit is a power cord with one end electrically connected to the load and the other end detachably selectively electrically connected to the first pole and the emergency connection pole, or the emergency connection unit includes a power cord electrically connected between the first pole and the emergency connection pole and a control switch connected in series to the power cord, and the control switch has an operating unit, and operating the operating unit causes the control switch to control the on and off of the power cord.

[0009] The present invention also provides a method for emergency handling of faults of a starting battery, and provides an emergency handling device for faults of a lithium-ion starting battery as described above, wherein in an initial state, the emergency connection pole is not connected to the first pole of the load, but the first pole is used to power the first pole of the load, and the second pole is used to power the second pole of the load; when the battery management module fails, an emergency connection unit is used to electrically connect the emergency connection pole to the first pole of the load, so that the emergency connection pole is used to power the first pole of the load, and the second pole is used to power the second pole of the load.

[0010] The present invention also provides a fault emergency processing device for a starting battery, comprising a battery management module electrically connected to a lithium-ion starting battery, the battery management module being connected between a first pole of the lithium-ion starting battery and a first pole of a load, the second pole of the lithium-ion starting battery being connected to a second pole of the load, the first pole and the second pole having opposite polarities, the battery management module being used to collect electrical signals from the lithium-ion starting battery for power control and safety protection; and further comprising a fault emergency processing unit and an operating unit, the first end of the fault emergency processing unit being connected to the first pole of the lithium-ion starting battery, the second end of the fault emergency processing unit being connected to the first pole of the load, the fault emergency processing unit comprising an on-off switch connected in series between the first pole of the lithium-ion starting battery and the first pole of the load, the operating unit being connected to a control end of the on-off switch, the operating unit being operated to control the on-off of the on-off switch, the on-off switch being turned on to control the electricity of the first pole of the lithium-ion starting battery to be transmitted to the first pole of the load through the fault emergency processing unit.

[0011] Preferably, the on-off switch is a relay switch or a semiconductor switch.

[0012] Preferably, the operating unit is an operating button or an operating switch, and the lithium-ion starting battery supplies power to the operating unit.

[0013] Preferably, the fault emergency processing unit consists of a power line electrically connected between the first pole of the lithium-ion starting battery and the first pole of the load, and an on-off switch connected in series on the power line, or the fault emergency processing unit consists of a power line electrically connected between the first pole of the lithium-ion starting battery and the first pole of the load, and an on-off switch and a fuse connected in series on the power line in sequence.

[0014] The present invention also provides a method for emergency handling of a starting battery failure, and provides a device for emergency handling of a lithium-ion starting battery failure as described above, wherein in an initial state, the on-off switch is disconnected, and the electricity at the first pole of the lithium-ion starting battery is transmitted to the first pole of the load through the battery management module; when the battery management module fails, the operating unit is operated to turn on the on-off switch, so that the electricity at the first pole of the lithium-ion starting battery is transmitted to the first pole of the load through the fault emergency handling unit.

[0015] Compared with the prior art, when a battery management module failure makes the lithium-ion starting battery unable to supply power to the load, there is no need to wait for rescue, but the lithium-ion starting battery can be directly processed, and the fault emergency processing unit is used to transmit the power of the lithium-ion starting battery to the load, so that the load can be started. The operation is simple and the cost is low. The emergency processing method is more comprehensive and the effect is better, which improves the speed and flexibility of lithium-ion starting battery fault processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a stereoscopic diagram of the fault emergency processing device in Example 1 of the present invention.

[0017] Figure 2 It is a structural diagram of the fault emergency processing device in Example 1 of the present invention.

[0018] Figure 3 The present invention is a structural diagram of a fault emergency processing unit based on Example 1.

[0019] Figure 4 This is another structural diagram of the fault emergency processing unit based on Example 1 of the present invention.

[0020] Figure 5 It is a structural diagram of the fault emergency processing device in Example 2 of the present invention.

[0021] Figure 6 It is another structural diagram of the fault emergency processing device in Example 2 of the present invention. DETAILED DESCRIPTION

[0022] In order to explain the technical content, structural features, achieved objectives and effects of the present invention in detail, the following is a detailed description in conjunction with the implementation methods and the accompanying drawings.

[0023] Embodiment 1: refer to Figure 1 and Figure 2 The present invention provides a fault emergency processing device for a lithium-ion starting battery 30, comprising a battery management module 20 electrically connected to the lithium-ion starting battery 30, wherein the battery management module 20 is connected between a first pole B- of the lithium-ion starting battery 30 and a first pole 41 of a load, and a second pole B+ of the lithium-ion starting battery 30 is connected to a second pole 42 of the load, wherein the polarity of the first pole B- is opposite to that of the second pole B+, and the battery management module 20 is used to collect an electrical signal of the lithium-ion starting battery 30 for power control and safety protection, and the first pole 41 and the second pole 42 are respectively connected to a first pole P- of the load and a second pole P+ of the load for powering the load. The fault emergency processing device also includes a fault emergency processing unit 10, an emergency connection pole 43 (forming an electrical connection terminal AUX-) and an emergency connection unit, wherein the first terminal of the fault emergency processing unit 10 is connected to the first pole B- of the lithium-ion starting battery 30, the fault emergency processing unit 10 transmits electricity from the first pole B- of the lithium-ion starting battery 30 to the emergency connection pole 43, and the emergency connection unit can selectively electrically connect the emergency connection pole 43 to the first pole P- of the load.

[0024] In this embodiment, the first electrode B-, P- is a negative electrode, and the second electrode B+, P+ is a positive electrode. Different from this, the first electrode can also be a positive electrode, and the second electrode is a negative electrode.

[0025] refer to Figure 1 The fault emergency processing device includes a shell 11, the battery management module 20 and the fault emergency processing unit 10 are installed in the shell 11, and the first pole 41, the second pole 42 and the emergency connection pole 43 are installed on the shell 11 and exposed to the outside.

[0026] refer to Figure 3 , the fault emergency processing unit 10 is a connected wire, that is, the fault emergency processing unit 10 is a straight wire. Figure 4 In another embodiment, the fault emergency processing unit 10a is a fuse FU connected in series between the first pole B- of the lithium-ion starting battery 30 and the emergency connection pole 43.

[0027] refer to Figure 2The battery management module 20 includes a battery management unit 24, a current detection circuit 23, a discharge switch 22 and a charging switch 21. The battery management unit 24 has a collection circuit for collecting the cell voltage and the total voltage of the lithium-ion starting battery 30 and a CPU for performing corresponding control processing. The current detection circuit 23 collects the charge and discharge current of the lithium-ion starting battery 30. The CPU controls the discharge switch 22 and the charging switch 21 according to the collected charge and discharge current, cell voltage and total voltage. The discharge switch 22 and the charging switch 21 can control the on and off of the charge and discharge circuit.

[0028] Based on the fault emergency processing device of the lithium-ion starting battery 30, the present invention also provides a fault emergency processing method of the lithium-ion starting battery 30. In the initial state, the emergency connection pole 43 is not connected to the first pole P- of the load, and the first pole 41 is used to power the first pole P- of the load, and the second pole 42 is used to power the second pole P+ of the load; when the battery management module 20 fails, the first pole 41 loses power, and the emergency connection unit is used to electrically connect the emergency connection pole 43 to the first pole P- of the load, so that the emergency connection pole 43 is used to power the first pole P- of the load, and the second pole 42 is used to power the second pole of the load.

[0029] Specifically, in one embodiment, the emergency connection unit is a power cord detachably connected to the emergency connection pole 43 and the first pole 41. In the initial state, at least one end of the power cord is vacant. When the battery management module 20 fails, a corresponding tool is used to electrically connect one end of the power cord to the emergency connection pole 43 and the other end to the first pole 41, so that the emergency connection pole 43 and the first pole 41 are short-circuited, and the electric energy is transmitted from the first pole B- of the lithium-ion starting battery 30 through the fault emergency processing unit 10 or 10a to the emergency connection pole 43, and then from the emergency connection pole 43 to the first pole 41 through the power cord, and then from the first pole 41 to the first pole P- of the load.

[0030] Specifically, in another embodiment, the emergency connection unit is a power cord having one end electrically connected to the first pole P- of the load and the other end selectively electrically connected to the first pole 41 and the emergency connection pole 43 in a detachable manner. In the initial state, one end of the power cord is electrically connected to the first pole P- of the load, and the other end is selectively electrically connected to the first pole 41, so that electricity is transmitted from the first pole B- of the lithium-ion starting battery 30 to the first pole 41 through the battery management module 20, and then transmitted from the first pole 41 to the first pole P- of the load through the power cord. When the battery management module 20 fails, the power cord is removed from the first pole 41, and then selectively electrically connected to the emergency connection pole 43, so that electricity is transmitted from the first pole B- of the lithium-ion starting battery 30 to the emergency connection pole 43 through the fault emergency processing unit 10 or 10a, and then transmitted from the emergency connection pole 43 to the first pole P- of the load through the power cord.

[0031] In another embodiment, the emergency connection unit includes a power line electrically connected between the first pole 41 and the emergency connection pole 43 and a control switch connected in series to the power line, wherein the control switch has an operation unit SB, and the operation unit SB is operated to enable the control switch to control the on and off of the power line. In the initial state, the control switch is disconnected to disconnect the power line, so that electricity is transmitted from the first pole B- of the lithium-ion starting battery 30 to the first pole 41 through the battery management module 20, and then transmitted from the first pole 41 to the first pole P- of the load through the power line. When the battery management module 20 fails, the operation unit SB is operated to turn on the control switch, and at this time, electricity is transmitted from the first pole B- of the lithium-ion starting battery 30 to the emergency connection pole 43 through the fault emergency processing unit 10 or 10a, and then transmitted from the emergency connection pole 43 to the first pole P- of the load through the power line.

[0032] Embodiment 2: refer to Figure 5 and Figure 6 The present invention discloses a fault emergency processing device for a lithium-ion starting battery 30, comprising a battery management module 20 electrically connected to the lithium-ion starting battery 30, wherein the battery management module 20 is connected between a first pole B- of the lithium-ion starting battery 30 and a first pole P- of a load, and a second pole B+ of the lithium-ion starting battery 30 is connected to a second pole P+ of the load, wherein the polarities of the first pole B-, P- and the second pole B+, P+ are opposite, and the battery management module 20 is used to collect electrical signals of the lithium-ion starting battery 30 for power control and safety protection.

[0033] In this embodiment, the first electrode B-, P- is a negative electrode, and the second electrode B+, P+ is a positive electrode. Different from this, the first electrode can also be a positive electrode, and the second electrode is a negative electrode.

[0034] refer to Figure 5and Figure 6 The battery management module 20 includes a battery management unit 24, a current detection circuit 23, a discharge switch 22 and a charging switch 21. The battery management unit 24 has a collection circuit for collecting the cell voltage and the total voltage of the lithium-ion starting battery 30 and a CPU for performing corresponding control processing. The current detection circuit 23 collects the charge and discharge current of the lithium-ion starting battery 30. The CPU controls the discharge switch 22 and the charging switch 21 according to the collected charge and discharge current, cell voltage and total voltage. The discharge switch 22 and the charging switch 21 can control the on and off of the charge and discharge circuit.

[0035] refer to Figure 5 and Figure 6 The fault emergency processing device further includes a fault emergency processing unit 10b (or 10c) and an operating unit SB, wherein a first terminal of the fault emergency processing unit 10b (or 10c) is connected to a first pole of the lithium-ion starting battery 30, and a second terminal of the fault emergency processing unit 10b (or 10c) is connected to a first pole of the load, and the fault emergency processing unit 10b (or 10c) includes an on-off switch connected in series between the first pole of the lithium-ion starting battery 30 and the first pole of the load, and the operating unit SB is connected to a control end of the on-off switch, and the operating unit SB is operated to control the on-off switch, and the on-off switch is turned on to control the electricity of the first pole of the lithium-ion starting battery 30 to be transmitted to the first pole of the load through the fault emergency processing unit 10b (or 10c).

[0036] The operating unit SB is an operating member such as an operating button or an operating switch that can be manipulated to trigger a signal or switch on and off, and the lithium-ion starting battery 30 supplies power to the operating unit SB. In this embodiment, the operating unit SB is an operating button. When the operating button is not pressed, the on-off switch is disconnected, and the branch where the fault emergency processing unit 10b (or 10c) is located is in an open circuit state. After pressing the operating button, the corresponding high and low level enable control signals are transmitted to the control end of the on-off switch, and the on-off switch is then controlled to be turned on, so that the branch where the fault emergency processing unit 10b (or 10c) is located is in a conducting state to discharge to the outside.

[0037] refer to Figure 5 and Figure 6 The fault emergency processing unit 10b (or 10c) is composed of a power line electrically connected between the first pole B- of the lithium-ion starting battery 30 and the first pole P- of the load, and an on-off switch (Q1, KM1) connected in series to the power line.

[0038] Of course, in another embodiment, the fault emergency processing unit 10b (or 10c) is composed of a power line electrically connected between the first pole of the lithium-ion starting battery 30 and the first pole of the load, and an on-off switch and a fuse FU connected in series on the power line.

[0039] refer to Figure 5 The on-off switch of the fault emergency processing unit 10b is a semiconductor switch Q1, such as a power MOS tube, or a thyristor, or other types of power switches. Figure 6 The on-off switch of the fault emergency processing unit 10b is a relay switch KM1.

[0040] The present invention also provides a method for emergency processing of a fault of a lithium-ion starting battery 30, and provides an emergency processing device for a fault of a lithium-ion starting battery 30 as described above, wherein in an initial state, the on-off switch (Q1, KM1) is disconnected, and the electricity of the first pole of the lithium-ion starting battery 30 is transmitted to the first pole F- of the load through the battery management module 20; when the battery management module 20 fails, the operating unit SB is operated to turn on the on-off switch, and electricity is transmitted from the first pole B- of the lithium-ion starting battery 30 to the first pole P- of the load through the fault emergency processing unit 10.

[0041] Compared with the prior art, when a lithium-ion starting battery 30 fails, there is no need to wait for rescue. The fault emergency processing unit 10 is used to transmit the electricity of the lithium-ion starting battery 30 to the load, so that the load can be started. The operation is simple and the cost is low. The emergency processing method is more comprehensive and the effect is better, which improves the speed and flexibility of lithium-ion starting battery 30 fault processing.

[0042] The above disclosure is only the preferred embodiment of the present invention, which certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention are still within the scope covered by the present invention.

Claims

1. A starting battery failure emergency treatment device, comprising a battery management module electrically connected to a lithium-ion starting battery, characterized in that: The battery management module is connected between the first pole of the lithium-ion starting battery and the first pole of the load, the second pole of the lithium-ion starting battery is connected to the second pole of the load, the battery management module is used to collect the electrical signal of the lithium-ion starting battery for power control and safety protection, the first pole and the second pole are respectively connected to the first pole of the load and the second pole of the load to supply power to the load, and the polarity of the first pole is opposite to that of the second pole; It also includes a fault emergency processing unit, an emergency connection pole and an emergency connection unit, wherein the first end of the fault emergency processing unit is connected to the first pole of the lithium-ion starting battery, the fault emergency processing unit transmits electricity from the first pole of the lithium-ion starting battery to the emergency connection pole, and the emergency connection unit can selectively electrically connect the emergency connection pole to the first pole of the load.

2. The starting battery failure emergency treatment device according to claim 1, characterized in that: The fault emergency processing unit is a connected wire or a fuse connected in series between the first pole of the lithium-ion starting battery and the emergency connection pole.

3. The starting battery failure emergency treatment device according to claim 1, characterized in that: The emergency connection unit is a power line detachably connected to the emergency connection pole and the first pole, or the emergency connection unit is a power line with one end electrically connected to the load and the other end detachably selectively electrically connected to the first pole and the emergency connection pole, or the emergency connection unit includes a power line electrically connected between the first pole and the emergency connection pole and a control switch connected in series to the power line, and the control switch has an operating unit, and the operating unit is operated to enable the control switch to control the on and off of the power line.

4. A method for emergency treatment of a starting battery failure, characterized in that: A fault emergency processing device for a lithium-ion starting battery according to any one of claims 1 to 3 is provided, wherein in an initial state, the emergency connection pole is not connected to the first pole of the load, and the first pole is used to supply power to the first pole of the load, and the second pole is used to supply power to the second pole of the load; When the battery management module fails, the emergency connection unit is used to electrically connect the emergency connection pole to the first pole of the load, so that the emergency connection pole is used to power the first pole of the load, and the second pole is used to power the second pole of the load.

5. A starting battery failure emergency processing device, comprising a battery management module electrically connected to a lithium-ion starting battery, characterized in that: The battery management module is connected between the first pole of the lithium-ion starting battery and the first pole of the load, the second pole of the lithium-ion starting battery is connected to the second pole of the load, the polarity of the first pole is opposite to that of the second pole, and the battery management module is used to collect the electrical signal of the lithium-ion starting battery for power control and safety protection; It also includes a fault emergency processing unit and an operating unit, wherein a first end of the fault emergency processing unit is connected to the first pole of the lithium-ion starting battery, a second end of the fault emergency processing unit is connected to the first pole of the load, the fault emergency processing unit includes an on-off switch connected in series between the first pole of the lithium-ion starting battery and the first pole of the load, the operating unit is connected to the control end of the on-off switch, the operating unit is operated to control the on-off of the on-off switch, and the on-off switch is turned on to control the electricity of the first pole of the lithium-ion starting battery to be transmitted to the first pole of the load through the fault emergency processing unit.

6. The starting battery failure emergency treatment device according to claim 5, characterized in that: The on-off switch is a relay switch or a semiconductor switch.

7. The starting battery failure emergency treatment device according to claim 5, characterized in that: The operating unit is an operating button or an operating switch, and the lithium-ion starting battery supplies power to the operating unit.

8. The starting battery failure emergency treatment device according to claim 5, characterized in that: The fault emergency processing unit is composed of a power line electrically connected between the first pole of the lithium-ion starting battery and the first pole of the load, and an on-off switch connected in series on the power line, or the fault emergency processing unit is composed of a power line electrically connected between the first pole of the lithium-ion starting battery and the first pole of the load, and an on-off switch and a fuse connected in series on the power line in sequence.

9. A method for emergency treatment of a starting battery failure, characterized in that: A fault emergency processing device for a lithium-ion starting battery according to any one of claims 5 to 8 is provided, wherein in an initial state, the on-off switch is disconnected, and the electricity of the first electrode of the lithium-ion starting battery is transmitted to the first electrode of the load through the battery management module; When the battery management module fails, the operating unit is operated to turn on the on-off switch, so that the electricity of the first pole of the lithium-ion starting battery is transmitted to the first pole of the load through the fault emergency processing unit.

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