Connector and heating and ventilation system
By dividing the outer shell of the connector into two parts: high heat resistance and low heat resistance, and installing the connector terminals in the high heat resistance part, the problem of softening of the connector terminals at high temperatures is solved, achieving more stable electrical connections and extending service life.
Patent Information
- Application Number
- CN202311258320.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-26
- Publication Date
- 2025-03-28
AI Technical Summary
The connector terminals are prone to soften at high temperatures, affecting the effective electrical connection between the compressor and the connector.
A connector is designed, and its outer shell is divided into a first housing portion with high heat resistance and a second housing portion with low heat resistance. The connector terminals are installed at the second port of the first housing portion and are covered by a cover closure to improve heat resistance.
By separating the heat resistance of the housing material, the connector terminals prevent softening at high temperatures, extending service life and ensuring a stable electrical connection between the compressor and the connector.
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Figure CN119726211A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of compressor equipment, and in particular to a connector and a HVAC system. Background Art
[0002] When the compressor is powered on for operation testing or installed in an air conditioner, a connector is required to connect the external wires to the terminals on the compressor to supply power to the compressor.
[0003] However, when the connector is connected to the compressor and is in working condition, the temperature of the surface of the compressor is relatively high, and the connector terminals in the connector are easily softened by the high temperature, thus affecting the effective electrical connection between the compressor and the connector. Summary of the invention
[0004] The embodiments of the present application provide a connector and a HVAC system, which are used to improve the problem in the related art that the connector terminals in the connector are easily softened by high temperature, thus affecting the effective electrical connection between the compressor and the connector.
[0005] In a first aspect, an embodiment of the present application provides a connector, including:
[0006] A housing, the housing comprising a first housing portion and a second housing portion connected to the first housing portion, the first housing portion having a higher heat resistance than the second housing portion, the first housing portion being formed with a first port and a second port; and
[0007] A connector terminal is installed on the first housing portion through the second port, and the connector terminal is used to be electrically connected to a compressor terminal extending through the first port.
[0008] In some embodiments, a cover is further included, wherein the cover covers the second port, and the second housing portion covers the cover.
[0009] In some embodiments, the cover comprises:
[0010] A cover plate covers the second port and the connector terminal, and the second housing portion covers the cover plate.
[0011] In some embodiments, one of the cover plate and the first shell portion is provided with a limiting protrusion, and the other is provided with a limiting groove matched with the limiting protrusion, and the limiting protrusion is located in the limiting groove.
[0012] In some embodiments, the connector includes at least two connector terminals, the first housing portion is formed with at least two first chambers whose number is equal to the at least two connector terminals, each of the first chambers is used to accommodate each of the connector terminals, each of the first chambers is formed with the second port, and the cover plate covers all of the second ports.
[0013] In some of the embodiments, the connector terminal is formed with an insertion hole, and the insertion hole is used to accommodate at least a portion of the compressor terminal.
[0014] In some embodiments, the connector terminal comprises:
[0015] First motherboard;
[0016] Two first bent plates, the two first bent plates are located on the same side of the first main board along a direction perpendicular to the board surface of the first main board, the two first bent plates are respectively located on opposite sides of the first main board along a direction parallel to the board surface of the first main board, one end of each of the first bent plates is connected to the first main board, and the other end of each of the first bent plates is bent and extended in a direction away from the first main board;
[0017] Two second bending plates, one end of each of the second bending plates is respectively connected to one end of each of the first bending plates away from the first main board, and the other end of each of the second bending plates is respectively bent and extended toward a direction close to the first main board;
[0018] Among them, each of the second bending plates is spaced apart from the first main board to form a first plugging hole, and two of the second bending plates are spaced apart to form a second plugging hole, and the plugging holes include the first plugging hole and the second plugging hole.
[0019] In some embodiments, the connector includes three connector terminals, namely a first connector terminal, a second connector terminal and a third connector terminal, and the first main boards of the three connector terminals are arranged at angles to each other, and along the clockwise direction, the angle between the first main board of the first connector terminal and the first main board of the second connector terminal is greater than or equal to 20° and less than or equal to 40°, and the angle between the first main board of the first connector terminal and the first main board of the third connector terminal is greater than or equal to 50° and less than or equal to 70°.
[0020] In some embodiments, the connector terminal includes an electrical connection portion, the electrical connection portion is mounted on the first housing portion via the second port, and the electrical connection portion is formed with a plug hole for electrical connection with the compressor terminal;
[0021] The cover member includes a sealing portion, which is located on a side of the electrical connection portion close to the second port, the sealing portion and the electrical connection portion are an integrally formed structure, the second shell portion covers the sealing portion, the sealing portion covers the second port, or the sealing portion seals the plug hole.
[0022] In some embodiments, the connector includes at least two connector terminals, the first shell portion is formed with at least two first chambers whose number is equal to the at least two connector terminals, each of the first chambers is used to accommodate the electrical connection portion of each connector terminal, each of the first chambers is formed with the second port, and the cover member includes at least two sealing portions whose number is equal to the at least two connector terminals, and each of the sealing portions is arranged corresponding to each of the electrical connection portions.
[0023] In some embodiments, the electrical connection portion is provided with at least one notch, the notch extending along the hole axis direction of the plug hole and penetrating through an end portion of the electrical connection portion close to the first port;
[0024] And / or, the electrical connection part includes an introduction part and a mounting part distributed along the hole axis direction of the plug-in hole, the introduction part is closer to the first port than the mounting part, and along the direction from the introduction part to the mounting part, the inner diameter of the introduction part first gradually decreases and then gradually increases.
[0025] In some embodiments, the first housing portion is formed with a first chamber for accommodating the connector terminal;
[0026] The connector terminal has a plug-in surface and a back surface opposite to the plug-in surface, and the gap between the back surface and the inner wall surface of the first cavity is G 1 , the connector satisfies:
[0027] 0.1mm≤G 1 ≤2mm.
[0028] In some embodiments, one of the second shell part and the first shell part is provided with a hook, and the other is provided with a slot matched with the hook, and the hook is located in the slot.
[0029] In some embodiments, the second housing portion includes at least one of an injection-molded housing portion and a glue-filled housing portion;
[0030] And / or, the connector further includes a sealing member, the sealing member is located at a side of the first housing portion where the first port is located and is arranged around the first port, and the sealing member is connected to the first housing portion.
[0031] In a second aspect, an embodiment of the present application provides a HVAC system, comprising the above-mentioned connector and the compressor.
[0032] The connector and HVAC system of the present application split the housing into a first housing part and a second housing part, which is convenient for assembling the connector terminals. The heat resistance of the first housing part is higher than that of the second housing part. Compared with the second housing part, the first housing part is less likely to deform under high temperature conditions. Thus, the first port is arranged in the first housing part. When the connector is connected to the compressor, the first housing part is close to the compressor. The first housing part has a higher heat resistance, which can prevent the internal connector terminals from being softened by high temperature and extend the service life of the connector terminals. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0034] Figure 1 It is a structural schematic diagram of a connector provided by the first embodiment of the present application;
[0035] Figure 2 yes Figure 1 Schematic diagram of the exploded structure of the connector provided;
[0036] Figure 3 yes Figure 1 A schematic diagram of the cross-sectional structure of the provided connector;
[0037] Figure 4 yes Figure 1 The corresponding partial structural diagram of the HVAC system;
[0038] Figure 5 yes Figure 4 Schematic diagram of the cross section in the AA direction;
[0039] Figure 6 yes Figure 4 The schematic diagram of the structure of the connector terminals in the HVAC system provided;
[0040] Figure 7 yes Figure 4 A bottom view of the connectors in the HVAC system provided;
[0041] Figure 8 yes Figure 4 A partial structural diagram of a compressor in a HVAC system is provided;
[0042] Fig. 9 yes Figure 8 An enlarged view of a partial structure of a compressor is shown;
[0043] Fig.10 is a structural schematic diagram of a connector provided in a second embodiment of the present application;
[0044] Fig.11 yes Fig.10 Schematic diagram of the exploded structure of the connector provided;
[0045] Fig.12 yes Fig.10 A schematic diagram of the cross-sectional structure of the provided connector;
[0046] Fig.13 yes Fig.12 An enlarged view of the local structure of the connector terminals and the housing in the provided connector;
[0047] Fig.14 yes Fig.10 A schematic diagram of the structure of the connector terminals in the provided connector;
[0048] Fig.15 yes Fig.10 The corresponding partial structural diagram of the HVAC system;
[0049] Fig.16 yes Fig.15 Schematic diagram of the cross section along the DD direction.
[0050] Description of reference numerals:
[0051] 10. Connector;
[0052] 11. housing; 111. first housing portion; 1111. first port; 1113. annular groove; 1114. second port; 1115. slot; 1116. stopper groove; 1117. first chamber; 1118. second chamber; 112. second housing portion; 1121. hook;
[0053] 12, connector terminal; 12a, first connector terminal; 12b, second connector terminal; 12c, third connector terminal; 121, plug-in surface; 122, back surface; 123, plug-in hole; 1231, first plug-in hole; 1232, second plug-in hole; 124, first main board; 125, first bending plate; 126, second bending plate; 127, electrical connection part; 1271, introduction part; 1272, mounting part; 1273, notch; 128, blocking part; 1291, convex rib; 1292, overlap part; 1293, embedding part;
[0054] 13. sealing member; 131. first part; 132. second part;
[0055] 14. Cover plate; 141. Limiting convex;
[0056] 15. Connecting wire;
[0057] 16. A first connecting member;
[0058] 20. compressor; 21. compressor terminal; 211. first plug-in portion; 212. second plug-in portion; 22. second connector; 23. terminal seat. DETAILED DESCRIPTION
[0059] In order to make the objectives, technical solutions and advantages of the present application more clear, the embodiments of the present application will be further described in detail below with reference to the accompanying drawings.
[0060] When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. Instead, they are only examples of devices and methods consistent with some aspects of the present application as detailed in the attached claims.
[0061] Embodiment 1
[0062] See also Figures 1 to 3 The embodiment of the present application provides a connector 10, which includes a housing 11 and a connector terminal 12. The housing 11 includes a first housing portion 111 and a second housing portion 112 connected to the first housing portion 111. The heat resistance of the first housing portion 111 is higher than that of the second housing portion 112. The first housing portion 111 is formed with a first port 1111 and a second port 1114. The connector terminal 12 is installed in the first housing portion 111 through the second port 1114. Figure 4 and Figure 5 The connector terminal 12 is used to be electrically connected to the compressor terminal 21 extending through the first port 1111 .
[0063] In the embodiment of the present application, the housing 11 is split into a first housing portion 111 and a second housing portion 112, which is convenient for assembling the connector terminal 12. The heat resistance of the first housing portion 111 is higher than that of the second housing portion 112. Compared with the second housing portion 112, the first housing portion 111 is less likely to deform under high temperature conditions. Thus, the first port 1111 is disposed in the first housing portion 111. When the connector 10 is connected to the compressor 20, the first housing portion 111 is close to the compressor 20. The first housing portion 111 has a high heat resistance, which can prevent the internal connector terminal 12 from being softened by high temperature, thereby extending the service life of the connector terminal 12.
[0064] The first housing portion 111 may be made of a high heat-resistant material, for example, the first housing portion 111 may include at least one of PBT (poly butylene terephthalate) and GF (glass fiber). In the embodiment of the present application, the first housing portion 111 is made of PBT+30% GF, which is a high temperature resistant and fireproof material, and can prevent the connector terminal 12 from softening during operation.
[0065] Combination Figure 3 , the second housing portion 112 can cover the second port 1114 and the connector terminal 12. The second port 1114 is provided to facilitate the installation of the connector terminal 12 in the housing 11, and the second housing portion 112 covers the second port 1114 and the connector terminal 12, so that when the connector terminal 12 and the compressor terminal 21 are connected, both are wrapped by the housing 11 of the connector 10, avoiding the presence of refrigerant near the two and the ignition problem when the connector terminal 12 and the compressor terminal 21 are connected.
[0066] The second housing portion 112 may include an injection-molded housing portion connected to the first housing portion 111, and / or the second housing portion 112 may include a glue-filled housing portion connected to the first housing portion 111. The injection-molded housing portion is formed by an injection molding process, and the injection-molded housing portion is connected to the first housing portion 111, and the injection-molded housing portion is at least an integrally-molded structure with the first housing portion 111. Specifically, after the first housing portion 111 is molded, at least the first housing portion 111 is placed in a mold to participate in constructing a cavity for molding the injection-molded housing portion, and then a molding material is injected into the cavity to obtain the injection-molded housing portion.
[0067] The glue-filled housing portion is formed by a glue-filling process, and the glue-filled housing portion is connected to the first housing portion 111, so the glue-filled housing portion is at least an integrally molded structure with the first housing portion 111. Specifically, the first housing portion 111 is formed with a molding groove, and at least the molding groove participates in constructing a glue-filling groove for molding the glue-filled housing portion, and then the molding material is injected into the glue-filling groove to obtain the glue-filled housing portion.
[0068] In summary, whether the second housing portion 112 includes an injection-molded housing portion or a glue-filled housing portion, the second housing portion 112 and the first housing portion 111 can be formed as an integral structure, which can improve the tightness of the connection between the second housing portion 112 and the first housing portion 111, and improve the sealing between the second housing portion 112 and the first housing portion 111, compared with the second housing portion 112 and the first housing portion 111 being formed independently and then assembled. The second housing portion 112 of the connector 10 is sealed to the first housing portion 111, and when the connector 10 is connected to the compressor 20, the first housing portion 111 and the surface of the compressor 20 are sealed due to the presence of the seal 13, so that the overall sealing of the connector 10 can be improved.
[0069] The second shell part 112 may be made of a sealing rubber shell, which has a high sealing performance. The second shell part 112 may be elastic or inelastic, and may be flexibly designed according to actual needs. In the embodiment of the present application, the second shell part 112 may be made of PVC (Polyvinyl chloride), which has excellent elasticity and sealing performance. The second shell part 112 may be made of plastic or silicone, which is not limited.
[0070] In order to improve the connection reliability between the second housing part 112 and the first housing part 111, one of the second housing part 112 and the first housing part 111 may be provided with a hook 1121, and the other may be provided with a slot 1115 adapted to the hook 1121, and the hook 1121 is located in the slot 1115. The second housing part 112 and the first housing part 111 can be hooked by the hook 1121 and are not easy to be separated. It can be understood that the second housing part 112 may be provided with a hook 1121, and the first housing part 111 may be provided with a slot 1115; or the second housing part 112 may be provided with a slot 1115, and the first housing part 111 may be provided with a hook 1121, and this is not limited.
[0071] It is understandable that the second housing portion 112 can be integrally formed as an injection-molded housing portion, or the second housing portion 112 can be integrally formed as a glue-potted housing portion, so as to simplify the processing technology of the second housing portion 112 and reduce the manufacturing cost of the connector 10 .
[0072] See also Figure 3 and Figure 5The connector 10 further includes a sealing member 13, which is located on one side of the first port 1111 of the first housing portion 111 and is disposed around the first port 1111, and is connected to the first housing portion 111. The sealing member 13 is disposed on the first housing portion 111, so that even if the heat on the surface of the compressor 20 is transferred to the sealing member 13 and the first housing portion 111, the first housing portion 111 is not easily deformed, and thus can provide a stable support effect for the sealing member 13, thereby ensuring the sealing performance between the compressor 20 and the connector 10, and at the same time ensuring the stability of the connection between the compressor 20 and the connector 10.
[0073] It is understandable that the two opposite sides of the seal 13 can respectively abut the surface of the compressor 20 and the first housing portion 111 to achieve sealing between the surface of the compressor 20 and the first housing portion 111. In an exemplary solution, the seal 13 can be disposed on the port surface where the first port 1111 of the first housing portion 111 is located. At this time, in order to achieve a reliable connection between the seal 13 and the first housing portion 111, the seal 13 and the first housing portion 111 can be connected by means of adhesives or the like to prevent the seal 13 from falling off.
[0074] In another exemplary embodiment, an annular groove 1113 may be provided on one side of the first port 1111 of the first shell portion 111, and the annular groove 1113 is arranged around the first port 1111. Part of the seal 13 may be located in the annular groove 1113. The setting of the annular groove 1113 can, on the one hand, locate the installation position of the seal 13 on the first shell portion 111, thereby speeding up the assembly speed between the seal 13 and the first shell portion 111; on the other hand, it can constrain the seal 13 and accommodate the deformation of the seal 13 caused by extrusion so that it is not easy to move.
[0075] See also Figure 3 , the portion of the seal 13 located in the annular groove 1113 may be: the seal 13 includes a first portion 131 and a second portion 132 distributed in the depth direction of the annular groove 1113, the first portion 131 may be located in the annular groove 1113, and the second portion 132 may be located outside the annular groove 1113. The second portion 132 located outside the annular groove 1113 may be deformed when the connector 10 is connected to the compressor 20, so as to improve the tightness of the connection between the connector 10 and the compressor 20.
[0076] It is understandable that the annular groove 1113 may be connected to the first port 1111, or may not be connected to the first port 1111. In the embodiment of the present application, the annular groove 1113 is not connected to the first port 1111, which can prevent the seal 13 from deforming toward the first port 1111 when it is squeezed and deformed, thereby affecting the installation stability of the seal 13. It should be noted that the seal 13 can be installed in the annular groove 1113 by snapping, or by bonding, etc., and this is not limited.
[0077] The seal 13 may be any device with sealing performance, such as a sealing ring, etc. In the embodiment of the present application, the seal 13 is a device with elasticity and high heat resistance, wherein the seal 13 has elasticity, so that when the connector 10 is connected to the compressor 20, the seal 13 can be in a compressed state to improve the tightness of the connection between the connector 10 and the compressor 20; and the seal 13 has high heat resistance, which can prevent the seal 13 from being damaged by the surface heat of the compressor 20, and can improve the service life of the seal 13. Specifically, the seal 13 can be a silicone rubber seal, which has low cost and is elastic and highly heat-resistant.
[0078] Combination Figure 3 The connector 10 also includes a cover, which covers the second port 1114, and the second housing portion 112 covers the cover. Under the cover, impurities such as water vapor and dust can be prevented from entering the first housing portion 111, which would affect the performance of the connector terminal 12. When the second housing portion 112 includes an injection-molded housing portion or a glue-filled housing portion, under the cover, the molding material of the second housing portion 112 will not pass through the second port 1114 to reach the connector terminal 12, and wrap the connector terminal 12, thereby ensuring effective electrical connection between the connector terminal 12 and the compressor terminal 21.
[0079] The connector terminal 12 and the cover member may be in contact with each other or have a gap therebetween. Figure 3 If there is a gap between the connector terminal 12 and the cover member, the connector terminal 12 can be deformed toward the gap when plugged into the compressor terminal 21 to avoid damage to the connector terminal 12 and the compressor terminal 21 due to hard insertion.
[0080] The cover assembly may include a cover plate 14 , the cover plate 14 covers the second port 1114 and the connector terminal 12 , and the second housing portion 112 covers the cover plate 14 .
[0081] One of the cover plate 14 and the first housing portion 111 may be provided with a limiting protrusion 141, and the other may be provided with a limiting groove 1116, and the limiting protrusion 141 is located in the limiting groove 1116. The provision of the limiting protrusion 141 and the limiting groove 1116 can position the cover plate 14 and the first housing portion 111 when they are assembled, which is conducive to improving the assembly efficiency of the cover plate 14 and the first housing portion 111. It can be understood that the limiting protrusion 141 can be provided on the cover plate 14, and the limiting groove 1116 can be provided on the first housing portion 111; or, the limiting groove 1116 can be provided on the cover plate 14, and the limiting protrusion 141 can be provided on the first housing portion 111, and this is not limited. In the embodiment of the present application, a limiting protrusion 141 is provided on the cover plate 14, and a limiting groove 1116 is provided on the first shell portion 111. Since the cover plate 14 is relatively thin, providing the limiting protrusion 141 on the cover plate 14 is more conducive to improving the structural strength of the cover plate 14 than providing the limiting groove 1116.
[0082] See also Figure 5 , the first housing portion 111 is formed with a first chamber 1117 for accommodating the connector terminal 12, and the first chamber 1117 may be formed with a second port 1114. The connector 10 may include at least two connector terminals 12, and the first housing portion 111 is formed with at least two first chambers 1117 equal in number to the at least two connector terminals 12, and each connector terminal 12 is mounted in each first chamber 1117 in a one-to-one correspondence. For example, the connector 10 includes two connector terminals 12, and the first housing portion 111 is formed with two first chambers 1117; or, the connector 10 includes three connector terminals 12, and the first housing portion 111 is formed with three first chambers 1117, and so on, without limitation.
[0083] It should be noted that when at least two first chambers 1117 are formed on the first housing portion 111 , the first housing portion 111 has at least two second ports 1114 , and the cover plate 14 covers all the second ports 1114 .
[0084] It is understandable that when the connector 10 includes at least two connector terminals 12, the compressor 20 includes at least two compressor terminals 21 equal in number to the at least two connector terminals 12, and each compressor terminal 21 is electrically connected to each connector terminal 12 in a one-to-one correspondence. Due to factors such as manufacturing errors, the compressor terminals 21 of the compressor 20 inevitably have tolerances, for example, the thickness of the compressor terminals 21, the inclination of the compressor terminals 21, the spacing between two adjacent compressor terminals 21, etc. have certain tolerances. In order to enable the compressor terminals 21 to be effectively electrically connected to the connector terminals 12 even when there are tolerances, the connector terminals 12 can move in the first chamber 1117 along the first direction to adapt to the tolerance of the compressor terminals 21.
[0085] Specifically, the connector terminal 12 may have a plugging surface 121 and a back surface 122 opposite to the plugging surface 121, wherein the plugging surface 121 is used to contact the compressor terminal 21 when the connector terminal 12 is connected to the compressor terminal 21, and the back surface 122 is used to be away from the compressor terminal 21 when the connector terminal 12 is connected to the compressor terminal 21. The plugging surface 121 may extend along the plugging direction of the compressor terminal 21 and the connector terminal 12. The first direction may be perpendicular to the plugging direction of the compressor terminal 21 and the connector terminal 12. The connector terminal 12 moves in the first chamber 1117 along the first direction, which may be: along the first direction, there is a gap between the back surface 122 and the inner wall surface of the first chamber 1117, so that when the compressor terminal 21 is inserted into the first chamber 1117 to contact the connector terminal 12, the connector terminal 12 can be pushed to deform toward the gap to adapt to the tolerance of the compressor terminal 21.
[0086] Furthermore, in the first direction, the gap G between the back surface 122 and the inner wall surface of the first chamber 1117 is 1 Satisfy: 0.1mm≤G 1 ≤2mm. By reasonably limiting the gap G1 between the back surface 122 and the inner wall surface of the first chamber 1117 in the first direction, it is possible to avoid space waste caused by too large a gap and damage caused by hard insertion of the compressor terminal 21 and the connector terminal 12 due to insufficient gap. Optionally, G 1 It can be 0.1mm, 0.5mm, 1mm, 1.5mm, 2mm, etc., without limitation.
[0087] One of the connector terminal 12 and the compressor terminal 21 may be a male terminal, and the other may be a female terminal. In the embodiment of the present application, the connector terminal 12 is a female terminal, the compressor terminal 21 is a male terminal, the connector terminal 12 is formed with a plug hole 123, and at least a portion of the compressor terminal 21 is inserted into the plug hole 123 and is electrically connected to the connector terminal 12.
[0088] Specifically, in an exemplary embodiment, see Figure 6The connector terminal 12 includes a first main board 124, two first bent plates 125 connected to the first main board 124, and two second bent plates 126 connected to the first main board 124. The first main board 124 extends along the above-mentioned plug-in direction. The two first bent plates 125 are located on the same side of the first main board 124 along a direction perpendicular to the board surface of the first main board 124. The two first bent plates 125 are located on opposite sides of the first main board 124 along a direction perpendicular to the plug-in direction and parallel to the board surface of the first main board 124. One end of each first bent plate 125 is connected to the first main board 124, and the other end of each first bent plate 125 is facing The second bending plate 126 is bent and extended in a direction away from the first main board 124; one end of each second bending plate 126 is respectively connected to one end of each first bending plate 125 away from the first main board 124, and the other end of each second bending plate 126 is bent and extended in a direction close to each other and close to the first main board 124. Each second bending plate 126 is spaced apart from the first main board 124 to form a first plug hole 1231. The two second bending plates 126 are spaced apart in a direction perpendicular to the plugging direction and parallel to the board surface of the first main board 124 to form a second plug hole 1232. The plug hole 123 includes a first plug hole 1231 and a second plug hole 1232. At this time, the structure of the connector terminal 12 is relatively stable and not easy to deform, and the first plug hole 1231 and the second plug hole 1232 can both be connected to the compressor terminal 21, and the connection is more reliable. The plug-in surface 121 of the connector terminal 12 may include a surface of the first main board 124 close to the two first bending plates 125 and a surface of the two second bending plates 126 close to each other. The back surface 122 of the connector terminal 12 may be a surface of the first main board 124 away from the two first bending plates 125, and the first direction may be perpendicular to the board surface of the first main board 124.
[0089] In this exemplary embodiment, see Figure 6 and Figure 7 The connector 10 includes three connector terminals 12, namely a first connector terminal 12a, a second connector terminal 12b and a third connector terminal 12c, and the first main boards 124 of the three connector terminals 12 are arranged at an angle to each other. Specifically, along the clockwise direction, the angle θ between the first main board 124 of the first connector terminal 12a and the first main board 124 of the second connector terminal 12b is 1 The angle θ between the first main board 124 of the first connector terminal 12a and the first main board 124 of the third connector terminal 12c is greater than or equal to 20° and less than or equal to 40°. 2Greater than or equal to 50° and less than or equal to 70°. It is understood that the orientation of the compressor terminal 21 corresponds to the orientation of the corresponding connector terminal 12. Through the above arrangement, a feasible plug-in method can be provided for the three connector terminals 12 and the three compressor terminals 21, that is, a matching method can be provided for the three connector terminals 12 and the three compressor terminals 21, which can avoid the problem of wrong plug-in. It is understood that the angle θ between the first main board 124 of the first connector terminal 12a and the first main board 124 of the second connector terminal 12b is 1 The angle θ between the first main board 124 of the first connector terminal 12a and the first main board 124 of the third connector terminal 12c can be 20°, 25°, 30°, 35°, 40°, etc. 2 It can be 50°, 55°, 60°, 65°, 70° and so on.
[0090] In this exemplary embodiment, see Figure 8 and Fig. 9 The compressor terminal 21 may include a first plug-in portion 211 inserted into the first plug-in hole 1231, and a second plug-in portion 212 inserted into the second plug-in hole 1232. The first plug-in portion 211 may be roughly a sheet-like structure extending along the plug-in direction, and the second plug-in portion 212 may be roughly a columnar structure extending along the plug-in direction, which can improve the structural strength of the compressor terminal 21 and prevent deformation. Along the plug-in direction, the cross-sectional profile of the first plug-in portion 211 may be roughly a narrow square, and the cross-sectional profile of the second plug-in portion 212 may be roughly a circle, which is not limited. The first plug-in portion 211 may be connected to the second plug-in portion 212, and the first plug-in portion 211 may be connected to the main body of the compressor 20.
[0091] In this exemplary embodiment, 0.2 mm ≤ G 1 ≤2mm. Further, 0.4mm≤G 1 ≤1mm. For example, G 1 It can be 0.4mm, 0.5mm, 0.7mm, 0.9mm, 1mm, etc., without limitation.
[0092] Specifically, in another exemplary embodiment, see Figures 10 to 16, the connector terminal 12 includes an electrical connection portion 127 for electrically connecting to the compressor terminal 21, the electrical connection portion 127 is formed with a plug hole 123, and the electrical connection portion 127 includes an introduction portion 1271 and a mounting portion 1272 distributed along the plug-in direction, the introduction portion 1271 is closer to the first port 1111 than the mounting portion 1272, that is, when the compressor terminal 21 is plugged with the connector terminal 12, it first enters the introduction portion 1271 and then enters the mounting portion 1272. Among them, along the direction from the introduction portion 1271 to the mounting portion 1272, the inner diameter of the introduction portion 1271 gradually decreases and then gradually increases. In this way, when the compressor terminal 21 is connected to the introduction portion 1271 of the connector terminal 12, the compressor terminal 21 will be constrained by the small diameter of the introduction portion 1271, which can avoid the risk of mismatching between the compressor 20 and the connector 10 and causing misplugging. When the compressor terminal 21 is connected to the mounting portion 1272 of the connector terminal 12, the large diameter of the mounting portion 1272 can speed up the installation convenience of the compressor terminal 21 and improve the installation efficiency. In the direction from the introduction portion 1271 to the mounting portion 1272, the inner diameter of the introduction portion 1271 first gradually decreases and then gradually increases. The inner diameter of the introduction portion 1271 can change smoothly, improving the smoothness of the connection between the compressor terminal 21 and the connector terminal 12.
[0093] In this exemplary embodiment, the compressor terminal 21 can be roughly a columnar structure extending along the plugging direction to simplify the structure of the compressor terminal 21 and reduce the manufacturing cost. In the plugging direction, the cross-sectional profile of the compressor terminal 21 can be roughly circular, square, etc., without limitation.
[0094] In this exemplary solution, at least one notch 1273 may be provided on the connector terminal 12, and the notch 1273 extends along the hole axis direction of the plug hole 123 and penetrates one end of the connector terminal 12 close to the first port 1111, so that when the compressor terminal 21 is initially inserted into the connector terminal 12, due to the provision of the notch 1273, the connector terminal 12 is easily deformed and can adapt to the tolerance of the compressor terminal 21, for example, the thickness, inclination tolerance, etc. of the compressor terminal 21. The notch 1273 may be provided on the electrical connection portion 127.
[0095] In this exemplary embodiment, 0.1 mm ≤ G 1 ≤1mm. Further, 0.1mm≤G 1 ≤0.8mm. For example, G 1 It can be 0.1mm, 0.3mm, 0.5mm, 0.7mm, 0.8mm, etc., without limitation.
[0096] The first housing portion 111 may further include a second chamber 1118 in communication with the first chamber 1117. The second chamber 1118 is closer to the first port 1111 than the first chamber 1117. Along the plug-in direction, the cross-sectional profile of the second chamber 1118 is larger than the cross-sectional profiles of all the first chambers 1117. Along the plug-in direction, the cross-sectional profiles of all the first chambers 1117 are located within the cross-sectional profile of the second chamber 1118. In this way, when the connector 10 includes at least two connector terminals 12 and the compressor 20 includes at least two compressor terminals 21, when the compressor terminals 21 are connected to the connector terminals 12, all the compressor terminals 21 can pass through the second chamber 1118 and reach the corresponding first chamber 1117 to achieve electrical connection with the corresponding connector terminals 12. For further information, see Figure 8 , Fig. 9 and Fig.14 The compressor 20 may include a terminal seat 23 for fixing the compressor terminal 21, and the terminal seat 23 protrudes relative to the compressor body. When the compressor terminal 21 is connected to the connector terminal 12, the terminal seat 23 may be located in the second chamber 1118.
[0097] See again Figures 1 to 3 The connector 10 also includes a connecting wire 15, which is electrically connected to the connector terminal 12, and is used to realize signal interaction between the compressor 20 and the outside world when the connector terminal 12 is connected to the compressor terminal 21. Among them, one end of the connecting wire 15 connected to the connector terminal 12 is wrapped by the second shell part 112 to improve the connection reliability between the connecting wire 15 and the connector terminal 12, and improve the sealing of the connector 10. Specifically, when the second shell part 112 includes an injection molding shell part and / or a glue pouring shell part, the second shell part 112 can directly wrap one end of the connecting wire 15 connected to the connector terminal 12 during injection molding and / or glue pouring. If the connector 10 includes multiple connector terminals 12, the connecting wire 15 is electrically connected to the multiple connector terminals 12.
[0098] See also Figure 4 The connector 10 further includes a first connector 16, and a second connector 22 is provided on the compressor 20. The first connector 16 is connected to the second connector 22 to improve the connection reliability between the connector 10 and the compressor 20. The first connector 16 and the second connector 22 can be connected by plugging, snap-fitting, threading, etc., which is not limited.
[0099] In the embodiment of the present application, the first connecting member 16 and the second connecting member 22 are connected by a nut locking connection. Specifically, a mounting hole is formed on the first connecting member 16, and the second connecting member 22 is threadedly connected and fixed with the nut after passing through the mounting hole. By tightening the nut, the distance between the compressor 20 and the connector 10 can be shortened, thereby achieving the compression of the seal 13.
[0100] In a second aspect, the embodiment of the present application provides a HVAC system, which includes the above-mentioned connector 10 and a compressor 20 connected to the connector 10. The HVAC system may include an air conditioner, a multi-split unit, a heat pump, and other systems for heating or cooling, which are not limited in the embodiment of the present application.
[0101] The HVAC system includes a connector 10, and the specific structure of the connector 10 refers to the above embodiment. Since the HVAC system adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here.
[0102] Embodiment 2
[0103] See also Fig.12 and Fig.16 The difference between this embodiment and the first embodiment is that when the connector terminal 12 includes the electrical connection portion 127, the cover member may include a blocking portion 128, the blocking portion 128 is located on the side of the electrical connection portion 127 close to the second port 1114, the blocking portion 128 and the electrical connection portion 127 are an integrally formed structure, the second housing portion 112 covers the blocking portion 128, and the blocking portion 128 covers the second port 1114, or the blocking portion 128 covers the plug hole 123 of the electrical connection portion 127. That is, there is no need to provide a cover plate 14, and the blocking portion 128 on the connector terminal 12 can be directly used to cover the second port 1114 or the plug hole 123, so as to avoid the molding material from entering the electrical connection portion 127 from the second port 1114 or the plug hole 123 when forming the injection molding housing portion or the potting housing portion, thereby affecting the effective electrical connection between the electrical connection portion 127 and the compressor terminal 21.
[0104] The blocking portion 128 can be formed by local stamping and bending of the electrical connection portion 127 , which has a simple processing technology and saves materials; for example, the blocking portion 128 is formed by stamping and bending the material corresponding to a stamping hole on the electrical connection portion 127 .
[0105] One of the electrical connection part 127 and the first housing part 111 may be formed with a convex rib 1291, and the other may be provided with a groove, and the convex rib 1291 is located in the groove. The provision of the convex rib 1291 and the groove can improve the connection reliability between the electrical connection part 127 and the first housing part 111. The convex rib 1291 may extend along the circumference of the plug hole 123, or may extend along the axial direction of the plug hole 123, which is not limited.
[0106] The connector terminal 12 may further include a lap portion 1292 that protrudes outward relative to the electrical connection portion 127 and is used to overlap the first housing portion 111 to limit the depth of the connector terminal 12 inserted into the first housing portion 111, etc.
[0107] See also Fig.12 and 15 The connector terminal 12 may further include an embedding portion 1293, which is embedded in the second housing portion 112. In this way, when the second housing portion 112 includes an injection-molded housing portion and / or a glue-filled housing portion, the embedding portion 1293 will be connected to the second housing portion 112 as a whole, which can improve the installation stability of the connector terminal 12 in the housing 11.
[0108] It should be noted that even if the embedding portion 1293 is embedded in the second housing portion 112, since the electrical connection portion 127 is located in the first cavity 1117 of the first housing portion 111, and there is a gap G between the back surface 122 of the electrical connection portion 127 and the inner wall surface of the first cavity 1117, 1 Therefore, the electrical connection portion 127 can still move toward the gap when electrically connected to the compressor terminal 21 to adapt to the tolerance of the compressor terminal 21. In addition, the second housing portion 112 uses a sealing rubber shell with a certain elasticity, which can also cause the electrical connection portion 127 to have a certain offset.
[0109] In the description of the present application, it should be understood that the terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances. In addition, in the description of the present application, unless otherwise specified, "multiple" refers to at least two, for example, two, three, four, etc. "And / or" describes the association relationship of associated objects, indicating that three relationships may exist, for example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the objects associated before and after are in an "or" relationship.
[0110] The above disclosure is only the preferred embodiment of the present application, which certainly cannot be used to limit the scope of rights of the present application. Therefore, equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A connector, characterized in that: include: A housing, the housing comprising a first housing portion and a second housing portion connected to the first housing portion, the first housing portion having a higher heat resistance than the second housing portion, and the first housing portion having a first port and a second port; A connector terminal is installed on the first housing portion through the second port, and the connector terminal is used to be electrically connected to a compressor terminal extending through the first port.
2. The connector according to claim 1, characterized in that: Also includes: A cover member is provided, wherein the cover member covers the second port, and the second shell portion covers the cover member.
3. The connector according to claim 2, characterized in that: The cover assembly comprises: A cover plate covers the second port and the connector terminal, and the second housing portion covers the cover plate.
4. The connector according to claim 3, characterized in that: One of the cover plate and the first shell part is provided with a limiting protrusion, and the other is provided with a limiting groove matched with the limiting protrusion, and the limiting protrusion is located in the limiting groove.
5. The connector according to claim 3, characterized in that: The connector includes at least two connector terminals, the first housing portion is formed with at least two first chambers having the same number as the at least two connector terminals, each of the first chambers is used to accommodate each of the connector terminals, each of the first chambers is formed with the second port, and the cover plate covers all of the second ports.
6. The connector according to any one of claims 1 to 5, characterized in that: The connector terminal is formed with an insertion hole, and the insertion hole is used to accommodate at least a part of the compressor terminal.
7. The connector according to claim 6, characterized in that: The connector terminal comprises: First motherboard; Two first bent plates, the two first bent plates are located on the same side of the first main board along a direction perpendicular to the board surface of the first main board, the two first bent plates are respectively located on opposite sides of the first main board along a direction parallel to the board surface of the first main board, one end of each of the first bent plates is connected to the first main board, and the other end of each of the first bent plates is bent and extended in a direction away from the first main board; Two second bending plates, one end of each of the second bending plates is respectively connected to one end of each of the first bending plates away from the first main board, and the other end of each of the second bending plates is respectively bent and extended toward a direction close to the first main board; Among them, each of the second bending plates is spaced apart from the first main board to form a first plugging hole, and two of the second bending plates are spaced apart to form a second plugging hole, and the plugging holes include the first plugging hole and the second plugging hole.
8. The connector according to claim 7, characterized in that: The connector includes three connector terminals, namely a first connector terminal, a second connector terminal and a third connector terminal. The first main boards of the three connector terminals are arranged at angles to each other, and along the clockwise direction, the angle between the first main board of the first connector terminal and the first main board of the second connector terminal is greater than or equal to 20° and less than or equal to 40°, and the angle between the first main board of the first connector terminal and the first main board of the third connector terminal is greater than or equal to 50° and less than or equal to 70°.
9. The connector according to claim 2, characterized in that: The connector terminal comprises an electrical connection portion, the electrical connection portion is mounted on the first housing portion via the second port, and the electrical connection portion is formed with a plug hole for electrical connection with the compressor terminal; The cover member includes a sealing portion, which is located on a side of the electrical connection portion close to the second port, the sealing portion and the electrical connection portion are an integrally formed structure, the second shell portion covers the sealing portion, the sealing portion covers the second port, or the sealing portion seals the plug hole.
10. The connector according to claim 9, characterized in that: The connector includes at least two connector terminals, the first shell portion is formed with at least two first chambers whose number is equal to the at least two connector terminals, each of the first chambers is used to accommodate the electrical connection portion of each connector terminal, each of the first chambers is formed with the second port, and the cover member includes at least two sealing portions whose number is equal to the at least two connector terminals, and each of the sealing portions is arranged corresponding to each of the electrical connection portions.
11. The connector according to claim 9, characterized in that: The electrical connection portion is provided with at least one notch, the notch extending along the hole axis direction of the plug hole and penetrating through an end portion of the electrical connection portion close to the first port; And / or, the electrical connection part includes an introduction part and a mounting part distributed along the hole axis direction of the plug-in hole, the introduction part is closer to the first port than the mounting part, and along the direction from the introduction part to the mounting part, the inner diameter of the introduction part first gradually decreases and then gradually increases.
12. The connector according to claim 1, characterized in that The first housing portion is formed with a first cavity for accommodating the connector terminal; The connector terminal has a plug-in surface and a back surface opposite to the plug-in surface, the gap between the back surface and the inner wall surface of the first chamber is G1, and the connector satisfies: 0.1mm≤G1≤2mm.
13. The connector according to claim 1, characterized in that One of the second shell part and the first shell part is provided with a hook, and the other is provided with a slot matched with the hook, and the hook is located in the slot.
14. The connector according to claim 1, characterized in that The second housing portion includes at least one of an injection-molded housing portion and a glue-filled housing portion; And / or, the connector further includes a sealing member, the sealing member is located at a side of the first housing portion where the first port is located and is arranged around the first port, and the sealing member is connected to the first housing portion.
15. A HVAC system, characterized in that: A connector and a compressor comprising any one of claims 1 to 14.
Citation Information
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