Multi-station laser cutting equipment for metal profiles

By designing multi-station laser cutting equipment, using clamping and positioning mechanisms to ensure the symmetry of profile cuts, and multi-station processing is realized through intermittent rotating components, the problems of profile cutting error and low processing efficiency in the prior art are solved, and efficient and accurate profile cutting and processing are achieved.

CN119733972AActive Publication Date: 2025-04-01SHANDONG PRESACE CNC EQUIP CO LTD

Patent Information

Application Number
CN202510251978.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-04-01
Estimated Expiration
2045-03-05

AI Technical Summary

Technical Problem

When existing laser cutting equipment processes metal profiles, there may be errors in the chamfers cut out, resulting in gaps during splicing, affecting the strength of the frame. At the same time, the processing efficiency is low, because loading, positioning, cutting and unloading need to be carried out separately and cannot be parallel between the processes.

Method used

A multi-station laser cutting equipment is designed, including a connecting frame, a clamping mechanism, a positioning mechanism and a cutting mechanism. The two profiles are clamped and positioned at the same time through the clamping mechanism and a positioning mechanism, and combined with the symmetrical tooling of the cutting mechanism, ensuring that the cuts of the profile are exactly the same. At the same time, intermittent rotation of the connecting frame is achieved through intermittent rotation components, allowing loading, processing and unloading to be carried out simultaneously, improving processing efficiency.

Benefits of technology

The symmetry and consistency of profile cuts are achieved, the possibility of splicing gaps is reduced, the strength of the frame is improved, and the processing efficiency is significantly improved through multi-station design.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119733972A_ABST
    Figure CN119733972A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of metal profile laser cutting machining, in particular to metal profile multi-station laser cutting equipment which comprises a center rod, a connecting frame, a driving mechanism, three clamping mechanisms, a positioning mechanism, a cutting mechanism, a collecting container and an arc-shaped plate. Meanwhile, three positioning mechanisms which are in one-to-one correspondence with the clamping mechanisms are arranged, the positioning mechanisms are matched with the clamping mechanisms to clamp and position the two profiles at the same time, and the positioning mechanisms are matched with the cutting mechanism to synchronously and symmetrically cut the two profiles at the same time, so that splicing at notches is facilitated; the connecting frame is driven by the driving mechanism to intermittently rotate by 120 degrees, workers finish feeding and discharging work at the static interval of the connecting frame and in front of the corresponding clamping mechanism, the three working procedures of feeding, machining and discharging can be conducted at the same time through the multi-station arrangement method, and then the machining efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of metal profile laser cutting processing, and in particular to a metal profile multi-station laser cutting device. Background Art

[0002] When producing rectangular door and window frames (composed of two sets of symmetrical profiles, with both ends of each profile requiring chamfering), in order to make the splicing of the door and window frames more beautiful and easier to install, it is generally necessary to cut the edges and corners of the profiles that make up the door and window frames. Common cutting methods include manual cutting, power tool cutting, laser equipment cutting, and many others.

[0003] Among them, the cutting method using laser equipment has higher processing accuracy, its cut surface is relatively smooth and easy to splice. The current process of producing door frames using laser cutting equipment is as follows: each profile is placed on the laser cutting equipment in turn manually. Before cutting, the laser cutting equipment first positions the profile. After positioning, the laser cutting equipment cuts the two ends of the profile in turn. After cutting, the profile is removed and a new profile is placed. The above process is repeated to complete the cutting of multiple profiles.

[0004] The above cutting process still has the following problems: since the laser cutting equipment has relatively independent processing processes for each profile, there may be certain errors in the chamfers cut, and there may be gaps when the cuts of the two profiles are subsequently spliced ​​together, which in turn affects the strength of the frame after welding; at the same time, when this processing method is used to cut profiles, the above-mentioned loading, positioning, cutting and unloading need to be carried out separately, and the next process cannot be carried out when the previous process is not completed, which reduces the processing efficiency. Summary of the invention

[0005] In order to solve the above problems, the present invention adopts the following technical solution: a multi-station laser cutting equipment for metal profiles, comprising a base, a center rod is fixedly connected to the base, a connecting frame is rotatably sleeved on the center rod, a driving mechanism is connected to the center of the connecting frame, and three clamping mechanisms are evenly connected to the edge of the connecting frame along the circumferential direction.

[0006] The clamping mechanism includes a T-shaped plate, the lower end surface of the T-shaped plate is symmetrically fixedly connected to two rectangular plates, a sliding rod is fixedly connected between the two rectangular plates, the sliding rod is slidably connected to the connecting frame, and a return spring is sleeved on the sliding rod. The return spring is connected between the connecting frame and the rectangular plate on the side close to the center rod. Under the action of the return spring, when the T-shaped plate rotates with the connecting frame, except for the position directly above the arc plate, the T-shaped plate is close to the center rod. The end surface of the rectangular plate close to the center rod on the side away from the center rod is fixedly connected with a semicircular block matching the arc plate. The upper end surface of the T-shaped plate is symmetrically fixedly connected to two vertical plates, an intermittent rotating assembly is commonly connected between the two vertical plates, and the end surface of the vertical plate away from the center rod is connected to two symmetrical pipe clamping assemblies.

[0007] A positioning mechanism is connected on the center rod and located above the driving mechanism, a cutting mechanism for cutting profiles is connected to the top of the center rod, a collecting container is fixedly sleeved on the center rod and located below the connecting frame, and an arc plate is fixedly connected to the outer wall of the collecting container.

[0008] Preferably, the driving mechanism includes a center gear, which is fixedly connected to the center of the connecting frame. The center gear is rotatably mounted on the center rod, and an incomplete gear No. 1 is meshed at the edge of the center gear. A circular plate is fixedly mounted on the center rod and located above the center gear. The incomplete gear No. 1 is rotatably connected to the bottom of the circular plate, and a driving motor is fixedly connected to the upper end of the circular plate. The driving shaft of the driving motor is fixedly connected to the incomplete gear No. 1.

[0009] Preferably, the tube clamping assembly includes a rotating plate, which is rotatably connected to the end face of the vertical plate away from the center rod and corresponds to the position of the reversing gear. The end face of the rotating plate away from the center rod is fixedly connected to a cylindrical shell, and two mounting rods are symmetrically fixedly connected to the inner wall of the cylindrical shell. The two mounting rods are parallel to each other and the angle between the two mounting rods and the upper end face of the T-shaped plate is forty-five degrees, and the mounting rods in the two cylindrical shells are symmetrically arranged, and the two mounting rods in the same cylindrical shell are both slidably sleeved with toothed plates, and a linkage gear is commonly meshed between the two toothed plates, and an electric slider No. 1 is fixedly connected to the end of any toothed plate, and the electric slider No. 1 is slidably sleeved on the mounting rod, and the front end of the cylindrical shell is fixedly connected to a square shell, and a circular groove is commonly opened on the rotating plate, the cylindrical shell, the linkage gear and the square shell, and a clamping module is commonly connected to the cylindrical shell and the square shell.

[0010] Preferably, the clamping module includes a linkage rod, the front end faces of the tooth plates are fixedly connected with the linkage rods, the side walls of the cylindrical shell and the square shell are provided with sliding grooves with the same length direction as the length direction of the tooth plates, the linkage rods are slidably connected in the sliding grooves and are centrally symmetrically distributed with the axis of the circular groove as the center of symmetry, two right-angle frames are symmetrically fixedly connected to the rod body close to the lower linkage rod and located in the square shell, a right-angle frame is also fixedly connected to the upper linkage rod, the right-angle frame on the upper linkage rod is staggered with the two right-angle frames on the lower linkage rod and located between the two, and the end faces on the horizontal and vertical sections of the right-angle frames and close to the axis of the circular groove are rotatably connected with clamping rollers.

[0011] Preferably, the intermittent rotation component includes a reversing gear, and two symmetrically arranged reversing gears are rotatably connected between the two vertical plates. The two reversing gears are meshed with each other, and any one of the reversing gears is meshed with a No. 2 incomplete gear, and the No. 2 incomplete gear is rotatably connected between the two vertical plates. The No. 2 incomplete gear is connected to an actuator motor that drives it to rotate, and the actuator motor is fixedly connected to the vertical plate away from the center rod. A through groove is opened on the reversing gear from front to back, and a connecting pipe module is connected in the through groove.

[0012] Preferably, the connecting pipe module comprises a wedge block, and the wedge block is slidably embedded in the through groove along the circumferential direction. The wedge block is connected to the reversing gear through an abutment spring, and the end surface of the wedge block away from the center rod is provided with an inclined surface.

[0013] Preferably, the positioning mechanism includes a mounting frame, a center rod and two mounting frames fixedly sleeved above the connecting frame, an annular plate is connected between the two mounting frames for common rotation, three inner support components corresponding to the clamping mechanism are connected to the outer wall of the annular plate along the circumferential direction, and an annular guide plate is fixedly connected to the outer side of the lower mounting frame.

[0014] Preferably, the inner support assembly includes two connecting parts fixed to the outer wall of the annular plate, the end of the connecting part away from the center rod is rotatably connected to a hinged plate, the lower end surface of the hinged plate is fixedly connected to a ball seat via a round rod, the end of the hinged plate away from the connecting part is fixedly connected to a positioning plate, the end of the positioning plate away from the connecting part is rotatably connected to a connecting rod via damping, and the end of the connecting rod away from the connecting part is connected to an abutment module for fixing the profile.

[0015] Preferably, the abutment module includes a rectangular seat, which is fixedly connected to the end of the connecting rod away from the connecting piece, and trapezoidal blocks are slidably embedded on the four end faces of the rectangular seat. The trapezoidal blocks are connected to the rectangular seat by a connecting spring, and a No. 1 rope is slidably penetrated through the interior of the connecting rod and the hinged plate. One end of the No. 1 rope close to the center rod is fixedly connected to the connecting piece, and the other end of the No. 1 rope away from the center rod is fixedly connected to four No. 2 ropes matching the four trapezoidal blocks, and the corresponding No. 2 ropes are fixedly connected to the trapezoidal blocks.

[0016] Preferably, the cutting mechanism includes an electric lifting slide, the upper end of the center rod is slidably connected to the electric lifting slide, the front end of the electric lifting slide is fixedly connected to an electric push rod, the movable section of the electric push rod is fixedly connected to a mounting seat, a guide frame is fixedly connected to the mounting seat, and sliding seats are symmetrically slidably connected on both sides of the guide frame and located on the mounting seat, and the lower end of the sliding seat is fixedly connected to a laser cutting machine for cutting profiles, and the upper end of the sliding seat and the upper end of the rectangular seat are commonly connected to a moving component, and the moving component includes a No. 2 electric slider, and the No. 2 electric slider is slidably connected to the upper end of the mounting seat along the telescopic direction of the electric push rod, and the No. 2 electric slider is hinged to the two sliding seats through connecting plates, and the two connecting plates are symmetrical on the left and right.

[0017] The beneficial effects of the present invention are: 1. Three clamping mechanisms are arranged on the connecting frame of the present invention, and each clamping mechanism can clamp two profiles. At the same time, three positioning mechanisms corresponding to the clamping mechanisms are arranged in the present invention. The two can cooperate with each other to clamp and position two profiles at the same time, and cooperate with the cutting mechanism to cut two profiles at the same time. Since the laser cutting machine in the cutting mechanism moves synchronously and symmetrically under the drive of the moving component, it can ensure that the incisions of the two profiles are exactly the same, which can facilitate the splicing of the two profiles and improve the processing efficiency.

[0018] 2. In the present invention, the connecting frame is driven by the driving mechanism to intermittently rotate one hundred and twenty degrees. During the intermittent period when the connecting frame is stationary, the staff in front of the left front clamping mechanism places the profile on the clamping mechanism. The placed profile is transferred to the bottom of the cutting mechanism after the next rotation of the connecting frame, and is cut by the cutting mechanism. Then, as the connecting frame rotates again, the cut profile will continue to be transferred in the counterclockwise direction. After arriving at the right rear, the corresponding staff will unload it. This multi-station setting method allows the three processes of loading, processing and unloading to be carried out simultaneously, further improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is further described below with reference to the accompanying drawings and examples.

[0020] Figure 1 It is a schematic diagram of the state change of the profile of the present invention before and after processing.

[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of a metal profile multi-station laser cutting device from a first viewing angle of the present invention.

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of a metal profile multi-station laser cutting device from a second viewing angle of the present invention.

[0023] Figure 4 The present invention Figure 2 Top view of the .

[0024] Figure 5 It is a three-dimensional structural schematic diagram of the positioning mechanism of the present invention.

[0025] Figure 6 The present invention Figure 5 A partial enlarged view of point A in the middle.

[0026] Figure 7 It is a three-dimensional structural schematic diagram of the clamping mechanism of the present invention.

[0027] Figure 8 It is a schematic diagram of the three-dimensional structure of the intermittent rotating component of the present invention.

[0028] Fig. 9 It is a three-dimensional structural schematic diagram of the cutting mechanism of the present invention.

[0029] Fig.10 It is a planar cross-sectional view of the abutment module of the present invention.

[0030] Fig.11 It is a structural diagram of the annular guide plate of the present invention.

[0031] In the figure: 1, center rod; 2, connecting frame; 3, driving mechanism; 31, center gear; 32, No. 1 incomplete gear; 33, circular plate; 34, driving motor; 4, clamping mechanism; 41, T-shaped plate; 42, sliding rod; 43, reset spring; 44, vertical plate; 45, intermittent rotation assembly; 451, reversing gear; 452, No. 2 incomplete gear; 453, connecting pipe module; 4531, wedge block; 4532, abutment spring; 46, clamping pipe assembly; 461, rotating plate; 462, cylindrical shell; 463, mounting rod; 464, tooth plate; 465, linkage gear; 466, No. 1 electric slider; 467, square shell; 468, clamping module; 4681, linkage rod; 4682, right-angle frame ;4683, clamping roller; 5, positioning mechanism; 51, mounting frame; 52, annular plate; 53, inner support assembly; 531, connecting piece; 532, hinged plate; 533, ball seat; 534, positioning plate; 535, connecting rod; 536, abutment module; 5361, rectangular seat; 5362, trapezoidal block; 5363, connecting spring; 5364, No. 1 rope; 5365, No. 2 rope; 54, annular guide plate; 6, cutting mechanism; 61, electric lifting slide; 62, electric push rod; 63, mounting seat; 64, guide frame; 65, sliding seat; 66, laser cutting machine; 67, moving assembly; 671, No. 2 electric slider; 672, connecting plate; 7, collecting container; 8, arc plate; 81, semicircular block. DETAILED DESCRIPTION

[0032] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the invention can be implemented in many different ways as defined and covered by the claims.

[0033] See also Figure 2 and Figure 3 A multi-station laser cutting equipment for metal profiles comprises a base, a center rod 1 is fixedly connected to the base, a connecting frame 2 is rotatably sleeved on the center rod 1, a driving mechanism 3 is connected to the center of the connecting frame 2, three clamping mechanisms 4 are evenly connected to the edge of the connecting frame 2 along the circumferential direction, a positioning mechanism 5 is connected to the center rod 1 and located above the driving mechanism 3, a cutting mechanism 6 for cutting profiles is connected to the top of the center rod 1, and a collecting container 7 is fixedly sleeved on the center rod 1 and located below the connecting frame 2.

[0034] See also Figure 2-Figure 4The driving mechanism 3 includes a central gear 31, and the central gear 31 is fixedly connected to the center of the connecting frame 2. The central gear 31 is rotatably sleeved on the central rod 1, and an incomplete gear 32 is meshed at the edge of the central gear 31. A circular plate 33 is fixedly sleeved on the central rod 1 and located above the central gear 31. The incomplete gear 32 is rotatably connected to the bottom of the circular plate 33. A driving motor 34 is fixedly connected to the upper end of the circular plate 33, and the driving shaft of the driving motor 34 is fixedly connected to the incomplete gear 32.

[0035] For specific work, see Figure 4 The positions of the clamping mechanisms 4 are as follows: one of the clamping mechanisms 4 is located in the loading area M, the clamping mechanism 4 next to the loading area M in the counterclockwise direction is located in the processing area N, the clamping mechanism 4 next to the loading area M in the clockwise direction is located in the unloading area P, and an arc plate 8 is fixedly connected to the outer wall of the collecting container 7 and located below the unloading area P.

[0036] The staff places two profiles to be processed in the clamping mechanism 4 in the loading area M, and aligns their ends through the corresponding positioning mechanism 5. Then, as the driving motor 34 rotates, the incomplete gear No. 1 32 is driven to rotate synchronously, thereby driving the center gear 31 and the connecting frame 2 to rotate counterclockwise by 120 degrees synchronously, so that the clamping mechanism 4 originally located in the loading area M moves to the processing area N together with the profiles thereon.

[0037] After the profile reaches the processing area N, the cutting mechanism 6 first descends to a certain height, and then cuts along the set path on the surface of the profile. At the same time, the clamping mechanism 4 will drive the profile to rotate 90 degrees intermittently while clamping the profile, so that the cutting mechanism 6 can cut each outer surface of the profile in turn (the state change of the profile before and after cutting is shown in FIG. Figure 1 As shown in the figure), after the cutting is completed, the center gear 31 and the connecting frame 2 are driven by the No. 1 incomplete gear 32 to continue to rotate counterclockwise by 120 degrees, and then the processed profile is transferred to the unloading area P. During this process, the clamping mechanism 4 holding the profile will move a certain distance outward along the center of the connecting frame 2 under the action of the arc plate 8, so that the main part of the profile is separated from the cut-off part. The cut-off part is separated from the positioning mechanism 5 under the action of its own gravity and falls into the collection container 7. After the above steps are completed, the staff located in the unloading area P takes the profile out of the clamping mechanism 4, and the processing of the profile is completed.

[0038] See also Figure 3 and Figure 7The clamping mechanism 4 includes a T-shaped plate 41, and the lower end surface of the T-shaped plate 41 is symmetrically fixedly connected to two rectangular plates, and a sliding rod 42 is fixedly connected between the two rectangular plates, and the sliding rod 42 is slidably connected to the connecting frame 2, and a return spring 43 is sleeved on the sliding rod 42. The return spring 43 is connected between the connecting frame 2 and the rectangular plate on the side close to the center rod 1. Under the action of the return spring 43, when the T-shaped plate 41 rotates with the connecting frame 2, except for the position directly above the arc plate 8, the T-shaped plate 41 is close to the center rod 1. The end surface of the rectangular plate close to the center rod 1 on the side away from the center rod 1 is fixedly connected with a semicircular block 81 that cooperates with the arc plate 8. The upper end surface of the T-shaped plate 41 is symmetrically fixedly connected to two vertical plates 44, and an intermittent rotating component 45 is commonly connected between the two vertical plates 44. The end surface of the vertical plate 44 away from the center rod 1 is connected to two symmetrical clamping tube components 46.

[0039] See also Figure 7 The clamping tube assembly 46 includes a rotating plate 461, which is rotatably connected to the end face of the vertical plate 44 away from the center rod 1 and corresponds to the position of the reversing gear 451. The end face of the rotating plate 461 away from the center rod 1 is fixedly connected to a cylindrical shell 462. The inner wall of the cylindrical shell 462 is symmetrically fixedly connected to two mounting rods 463. The two mounting rods 463 are parallel to each other and the angle between them and the upper end face of the T-shaped plate 41 is 45 degrees. The mounting rods 463 in the two cylindrical shells 462 are symmetrically arranged. The two mounting rods 463 in the same cylindrical shell 462 are fixedly connected to the inner wall of the cylindrical shell 462. A tooth plate 464 is slidably sleeved on the mounting rod 463, and a linkage gear 465 is meshed between the two tooth plates 464. An electric slider 466 is fixedly connected to the end of any one of the tooth plates 464, and the electric slider 466 is slidably sleeved on the mounting rod 463. A square housing 467 is fixedly connected to the front end of the cylindrical housing 462. A circular groove is commonly formed through the rotating plate 461, the cylindrical housing 462, the linkage gear 465 and the square housing 467, and a clamping module 468 is commonly connected to the cylindrical housing 462 and the square housing 467.

[0040] See also Figure 7The clamping module 468 includes a linkage rod 4681, and the front end surface of the tooth plate 464 is fixedly connected with the linkage rod 4681. The side walls of the cylindrical shell 462 and the square shell 467 are provided with a sliding groove with the same length direction as the length direction of the tooth plate 464. The linkage rod 4681 is slidably connected in the sliding groove and is centrally symmetrically distributed with the axis of the circular groove as the center of symmetry. Two right-angle frames 4682 are symmetrically fixedly connected to the rod body close to the lower linkage rod 4681 and located in the square shell 467, and a right-angle frame 4682 is also fixedly connected to the upper linkage rod 4681. The right-angle frame 4682 on the upper linkage rod 4681 is staggered with the two right-angle frames 4682 located on the lower linkage rod 4681 and located between the two. The end surfaces of the horizontal section and the vertical section of the right-angle frame 4682 and close to the axis of the circular groove are rotatably connected with clamping rollers 4683.

[0041] See also Figure 2 , Figure 5 and Figure 7 During specific operation, when the profile is not inserted, the right-angle frames 4682 on the two linkage rods 4681 on the clamping mechanism 4 of the loading area M are far away from each other. After the staff located in the loading area M inserts the two steel pipes to be cut into the circular groove in turn, the tooth plate 464 on it is pushed to move along the mounting rod 463 by the No. 1 electric slider 466, thereby driving the other tooth plate 464 to move synchronously. While moving, the two tooth plates 464 drive the two linkage rods 4681 to approach each other, and further, the two right-angle frames 4682 also approach each other, and then the profile can be clamped by the clamping roller 4683. After the profile is clamped by the clamping roller 4683, the profile is exactly located in the center of the circular groove. At this time, the profile is manually pushed to continue to move toward the position of the center rod 1, so that the profile can be docked with the positioning mechanism 5, and then the profile can be positioned and further clamped by the positioning mechanism 5.

[0042] See also Figure 3 and Figure 8 The intermittent rotation component 45 includes a reversing gear 451. Two symmetrically arranged reversing gears 451 are rotatably connected between the two vertical plates 44. The two reversing gears 451 are meshed with each other. Any one of the reversing gears 451 is meshed with a second incomplete gear 452. The second incomplete gear 452 is rotatably connected between the two vertical plates 44. The second incomplete gear 452 is connected to an actuator motor that drives it to rotate. The actuator motor is fixedly connected to the vertical plate 44 away from the center rod 1. A through groove is opened on the reversing gear 451 from front to back, and a connecting pipe module 453 is connected in the through groove.

[0043] See also Figure 8The connecting pipe module 453 includes a wedge block 4531, and the wedge block 4531 is slidably embedded in the through groove along the circumferential direction. The wedge block 4531 is connected to the reversing gear 451 through a contact spring 4532, and the end surface of the wedge block 4531 away from the center rod 1 is provided with an inclined surface.

[0044] See also Figure 3 , Figure 7 and Figure 8 During specific operation, after the profile is clamped and fixed at the center of the circular groove by the clamping roller 4683, the four wedge blocks 4531 abut against various surfaces of the profile under the action of the abutment spring 4532. After the profile is positioned by the positioning mechanism 5, the positioning mechanism 5 and the profile are driven to move synchronously to the processing area N through the connecting frame 2. Then the cutting mechanism 6 descends and moves along the set trajectory to cut the upper surface of the profile. When the upper surface cutting is completed, the second incomplete gear 452 is driven clockwise by the execution motor, thereby driving the reversing gear 451 on one side to rotate counterclockwise by ninety degrees, and the reversing gear 451 on the other side to rotate clockwise by ninety degrees. While the reversing gear 451 rotates, the profile is driven to rotate synchronously by ninety degrees through the wedge block 4531 and remain stationary for a period of time, so that the unprocessed surface of the profile can be switched to the top, so that the cutting mechanism 6 can cut the remaining surfaces.

[0045] In the above process, since the rotating plate 461 is rotationally connected to the vertical plate 44, when the profile rotates under the action of the reversing gear 451 and the wedge block 4531, the clamping roller 4683 also rotates synchronously, thereby ensuring that the profile is always located in the center of the circular groove, thereby ensuring the normal rotation of the profile.

[0046] See also Figure 2 , Figure 5 and Fig.11 The positioning mechanism 5 includes a mounting frame 51, a center rod 1 and two mounting frames 51 are fixedly sleeved above the center gear 31, an annular plate 52 is connected to the two mounting frames 51 for common rotation, and three inner support components 53 corresponding to the clamping mechanism 4 are connected to the outer wall of the annular plate 52 along the circumferential direction, and an annular guide plate 54 is fixedly connected to the outer side of the lower mounting frame 51, and the thickness of the annular guide plate 54 located below the unloading area P is less than the thickness of the annular guide plate 54 located below the processing area N and the loading area M.

[0047] See also Figure 5The inner support assembly 53 includes two connecting members 531 fixed on the outer wall of the annular plate 52, the end of the connecting member 531 away from the center rod 1 is rotatably connected to a hinge plate 532, the lower end surface of the hinge plate 532 is fixedly connected to a ball seat 533 through a round rod, the end of the hinge plate 532 away from the connecting member 531 is fixedly connected to a positioning plate 534, the end of the positioning plate 534 away from the connecting member 531 is connected to a connecting rod 535 through damping rotation, and the end of the connecting rod 535 away from the connecting member 531 is connected to an abutment module 536 for fixing the profile.

[0048] See also Figure 5 , Figure 6 , Figure 7 and Fig.10 The abutment module 536 includes a rectangular seat 5361, which is fixedly connected to the end of the connecting rod 535 away from the connecting member 531. Trapezoidal blocks 5362 are slidably embedded on the four end faces of the rectangular seat 5361. The trapezoidal blocks 5362 are connected to the rectangular seat 5361 through a connecting spring 5363. A No. 1 rope 5364 is slidably penetrated through the interior of the connecting rod 535 and the hinged plate 532. One end of the No. 1 rope 5364 close to the center rod 1 is fixedly connected to the connecting member 531, and the other end of the No. 1 rope 5364 away from the center rod 1 is fixedly connected to four No. 2 ropes 5365 corresponding to the four trapezoidal blocks 5362, and the corresponding No. 2 ropes 5365 and the trapezoidal blocks 5362 are fixedly connected.

[0049] During operation, the lower end of the ball seat 533 is always overlapped on the annular guide plate 54. Due to the height difference of the upper surface of the annular guide plate 54, when the ball seat 533 is located in the loading area M and the processing area N, the hinge plate 532 is in a horizontal state under the support of the ball seat 533 (see Figure 5 The state change of the middle connecting rod 535), after the profile is clamped and fixed in the center of the circular groove by the clamping roller 4683, when the staff pushes the profile to contact the positioning plate 534, the rectangular seat 5361 can be inserted into the profile. At the same time, the trapezoidal block 5362 abuts against the inner wall of the profile under the action of the connecting spring 5363, further clamping the profile.

[0050] After the profile is cut by the cutting mechanism 6, when the profile moves to the unloading area P along with the movement of the connecting frame 2, the semicircular block 81 will contact the arc plate 8 and slide along its side wall, thereby compressing the reset spring 43, and the connecting rod 535 slides outward along the connecting frame 2, and drives the main part of the profile to move outward synchronously through the clamping roller 4683 and the wedge block 4531. Since the thickness of the annular guide plate 54 in the unloading area P is thinner than that in the loading area M and the processing area N, It is impossible to form horizontal support for the bottom of the ball seat 533. When the ball seat 533 moves along the upper surface of the annular guide plate 54 to the unloading area P, the hinged plate 532 will tilt downward. During the tilting process, the No. 1 rope 5364 is stretched due to the rotation of the hinged plate 532, thereby driving the No. 2 rope 5365 to be stretched synchronously, and the traction connecting spring 5363 and the trapezoidal block 5362 to shrink synchronously, thereby releasing the pressure on the inner wall of the profile, so that the cut part of the profile can fall smoothly from the rectangular seat 5361.

[0051] See also Fig. 9 The cutting mechanism 6 includes an electric lifting slide 61, and the upper end of the center rod 1 is slidably connected to the electric lifting slide 61, the front end of the electric lifting slide 61 is fixedly connected to an electric push rod 62, the movable section of the electric push rod 62 is fixedly connected to a mounting seat 63, and a guide frame 64 is fixedly connected to the mounting seat 63, and sliding seats 65 are symmetrically slidably connected on the guide frame 64 and on both sides of the mounting seat 63, and the lower end of the sliding seat 65 is fixedly connected to a laser cutting machine 66 for cutting profiles, and the upper end of the sliding seat 65 and the upper end of the rectangular seat 5361 are jointly connected with a moving component 67, and the moving component 67 includes a No. 2 electric slider 671, and the No. 2 electric slider 671 is slidably connected to the upper end of the mounting seat 63 along the telescopic direction of the electric push rod 62, and the No. 2 electric slider 671 is hinged to the two sliding seats 65 through a connecting plate 672, and the two connecting plates 672 are symmetrical on the left and right.

[0052] During specific operation, when the two profiles move to the bottom of the processing area N mounting seat 63 and remain stationary, the electric lifting slide 61 descends, and the two laser cutting machines 66 are driven to descend synchronously through the electric push rod 62, the mounting seat 63, the guide frame 64 and the sliding seat 65. At the same time, the movable section of the electric push rod 62 automatically retracts and extends to adjust the two laser cutting machines 66 to the starting point of cutting. Then, during cutting, the electric push rod 62 drives the mounting seat 63 to retract and move during the retraction process. At the same time, the No. 2 electric slider 671 drives the two sliding seats 65 on the guide frame 64 to move in the same or opposite direction through the connecting plate 672 during the sliding process on the mounting seat 63. Under the joint action of the electric push rod 62 and the sliding seat 65, the laser cutting machine 66 can cut along any path on the profile surface within a certain range, and the moving paths of the two laser cutting machines 66 are symmetrical with each other with the retraction direction of the electric push rod 62 as the center axis.

[0053] Since the profile can rotate under the action of the wedge block 4531 and the reversing gear 451, and the two profiles rotate in opposite directions, by cooperating with the above-mentioned two laser cutting machines 66 that move along symmetrical paths, symmetrical chamfers can be cut at the ends of the two profiles at the same time, thereby improving processing efficiency.

[0054] In the description of the embodiments of the present invention, it should be noted that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "oil level", "top", "bottom", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention. In addition, in the description of the present invention, unless otherwise specified, "multiple", "multiple roots", and "multiple groups" mean two or more.

[0055] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0056] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A multi-station laser cutting equipment for metal profiles, characterized in that: The invention comprises a base, a center rod (1) is fixedly connected to the base, a connecting frame (2) is rotatably sleeved on the center rod (1), a driving mechanism (3) is connected at the center of the connecting frame (2), and three clamping mechanisms (4) are evenly connected along the circumferential direction at the edge of the connecting frame (2); A positioning mechanism (5) is connected to the center rod (1) and is located above the driving mechanism (3); a cutting mechanism (6) for cutting profiles is connected to the top of the center rod (1); a collecting container (7) is fixedly sleeved on the center rod (1) and is located below the connecting frame (2); an arc-shaped plate (8) is fixedly connected to the outer wall of the collecting container (7); The clamping mechanism (4) comprises a T-shaped plate (41), the lower end surface of the T-shaped plate (41) is symmetrically fixedly connected to two rectangular plates, a sliding rod (42) is fixedly connected between the two rectangular plates, the sliding rod (42) is slidably connected to the connecting frame (2), a reset spring (43) is sleeved on the sliding rod (42), and the reset spring (43) is connected between the connecting frame (2) and the rectangular plate on one side close to the center rod (1). Under the action of the reset spring (43), the T-shaped plate (41) rotates with the connecting frame (2) Except for the position directly above the arc-shaped plate (8), the T-shaped plate (41) is close to the center rod (1), and the end surface of the rectangular plate on the side away from the center rod (1) close to the center rod (1) is fixedly connected with a semicircular block (81) matching with the arc-shaped plate (8), and the upper end surface of the T-shaped plate (41) is symmetrically fixedly connected with two vertical plates (44), and an intermittent rotating component (45) is commonly connected between the two vertical plates (44), and the end surface of the vertical plate (44) on the side away from the center rod (1) is connected with two symmetrical pipe clamping components (46).

2. The multi-station laser cutting equipment for metal profiles according to claim 1, characterized in that: The intermittent rotation assembly (45) comprises a reversing gear (451), and two symmetrically arranged reversing gears (451) are rotatably connected between the two vertical plates (44), and the two reversing gears (451) are meshed with each other, wherein any one of the reversing gears (451) is meshed with a second incomplete gear (452); The driving mechanism (3) comprises a central gear (31), the central gear (31) is fixedly connected to the center of the connecting frame (2), the central gear (31) is rotatably sleeved on the central rod (1), a first incomplete gear (32) is meshed at the edge of the central gear (31), a circular plate (33) is fixedly sleeved on the central rod (1) and located above the central gear (31), the first incomplete gear (32) is rotatably connected to the bottom of the circular plate (33), the upper end of the circular plate (33) is fixedly connected to a driving motor (34), and the driving shaft of the driving motor (34) is fixedly connected to the first incomplete gear (32).

3. The multi-station laser cutting equipment for metal profiles according to claim 1, characterized in that: The pipe clamping assembly (46) comprises a rotating plate (461), which is rotatably connected to the end face of the vertical plate (44) away from the center rod (1) and corresponds to the position of the reversing gear (451). The end face of the rotating plate (461) away from the center rod (1) is fixedly connected to a cylindrical shell (462), and the inner wall of the cylindrical shell (462) is symmetrically fixedly connected to two mounting rods (463). The two mounting rods (463) are parallel to each other and have an angle of forty-five degrees with the upper end face of the T-shaped plate (41). The mounting rods (463) in the two cylindrical shells (462) are symmetrically arranged. The two mounting rods (463) in the same cylindrical shell (462) are fixedly connected to the inner wall of the cylindrical shell (462). A tooth plate (464) is slidably sleeved on the mounting rod (463), and a linkage gear (465) is meshed between the two tooth plates (464). The end of any tooth plate (464) is fixedly connected to a No. 1 electric slider (466), and the No. 1 electric slider (466) is slidably sleeved on the mounting rod (463). The front end of the cylindrical shell (462) is fixedly connected to a square shell (467). A circular groove is commonly formed on the rotating plate (461), the cylindrical shell (462), the linkage gear (465) and the square shell (467), and a clamping module (468) is commonly connected inside the cylindrical shell (462) and the square shell (467).

4. The multi-station laser cutting equipment for metal profiles according to claim 3, characterized in that: The clamping module (468) includes a linkage rod (4681), the front end surface of the tooth plate (464) is fixedly connected with the linkage rod (4681), the side walls of the cylindrical shell (462) and the square shell (467) are provided with a sliding groove with the same length direction as the tooth plate (464), the linkage rod (4681) is slidably connected in the sliding groove and is centrally symmetrically distributed with the axis of the circular groove as the symmetry center, and the linkage rod (4681) is located at the bottom and at the square shell (46 7) are symmetrically fixedly connected to two right-angle frames (4682), and a right-angle frame (4682) is also fixedly connected to the upper linkage rod (4681). The right-angle frame (4682) on the upper linkage rod (4681) is staggered with the two right-angle frames (4682) on the lower linkage rod (4681) and is located between the two. The end faces of the horizontal and vertical sections of the right-angle frame (4682) and close to the axis of the circular groove are rotatably connected to clamping rollers (4683).

5. The multi-station laser cutting equipment for metal profiles according to claim 2, characterized in that: The second incomplete gear (452) is rotatably connected between the two vertical plates (44); the second incomplete gear (452) is connected to an actuator motor for driving the second incomplete gear (452) to rotate; the actuator motor is fixedly connected to the vertical plate (44) away from the center rod (1); a through slot is provided on the reversing gear (451) from front to back, and a connecting pipe module (453) is connected in the through slot.

6. The multi-station laser cutting equipment for metal profiles according to claim 5, characterized in that: The connecting pipe module (453) comprises a wedge block (4531), in which the wedge block (4531) is slidably embedded in the through groove along the circumferential direction, and the wedge block (4531) is connected to the reversing gear (451) via an abutment spring (4532), and an inclined surface is provided on the end surface of the wedge block (4531) away from the center rod (1).

7. The multi-station laser cutting equipment for metal profiles according to claim 1, characterized in that: The positioning mechanism (5) comprises a mounting frame (51), two mounting frames (51) are fixedly sleeved on the center rod (1) and located above the connecting frame (2), an annular plate (52) is rotatably connected between the two mounting frames (51), three inner support assemblies (53) corresponding to the clamping mechanism (4) are circumferentially connected to the outer side wall of the annular plate (52), and an annular guide plate (54) is fixedly connected to the outer side of the lower mounting frame (51).

8. The multi-station laser cutting equipment for metal profiles according to claim 7, characterized in that: The inner support assembly (53) comprises two connecting members (531) fixed on the outer wall of the annular plate (52); the end of the connecting member (531) away from the center rod (1) is rotatably connected to a hinge plate (532); the lower end surface of the hinge plate (532) is fixedly connected to a ball seat (533) via a round rod; the end of the hinge plate (532) away from the connecting member (531) is fixedly connected to a positioning plate (534); the end of the positioning plate (534) away from the connecting member (531) is rotatably connected to a connecting rod (535); the end of the connecting rod (535) away from the connecting member (531) is connected to an abutment module (536) for fixing the profile.

9. The multi-station laser cutting equipment for metal profiles according to claim 8, characterized in that: The abutment module (536) includes a rectangular seat (5361), which is fixedly connected to the end of the connecting rod (535) away from the connecting member (531), and trapezoidal blocks (5362) are slidably embedded on the four end faces of the rectangular seat (5361). The trapezoidal blocks (5362) are connected to the rectangular seat (5361) through a connecting spring (5363). A No. 1 rope (5364) is slidably penetrated through the interior of the connecting rod (535) and the hinge plate (532). One end of the No. 1 rope (5364) close to the center rod (1) is fixedly connected to the connecting member (531), and the other end of the No. 1 rope (5364) away from the center rod (1) is fixedly connected to four No. 2 ropes (5365) that match the four trapezoidal blocks (5362), and the corresponding No. 2 ropes (5365) and the trapezoidal blocks (5362) are fixedly connected.

10. The multi-station laser cutting equipment for metal profiles according to claim 9, characterized in that: The cutting mechanism (6) comprises an electric lifting slide (61), the upper end of the center rod (1) is slidably connected to the electric lifting slide (61), the front end of the electric lifting slide (61) is fixedly connected to an electric push rod (62), the movable section of the electric push rod (62) is fixedly connected to a mounting seat (63), the mounting seat (63) is fixedly connected to a guide frame (64), the guide frame (64) is symmetrically slidably connected to two sides of the mounting seat (63), and the lower end of the sliding seat (65) is fixedly connected to the guide frame (64). A laser cutting machine (66) for cutting profiles is fixedly connected, and the upper end of the sliding seat (65) and the upper end of the rectangular seat (5361) are commonly connected with a moving component (67), and the moving component (67) includes a No. 2 electric slider (671), and the No. 2 electric slider (671) is slidably connected to the upper end of the mounting seat (63) along the extension and contraction direction of the electric push rod (62), and the No. 2 electric slider (671) and the two sliding seats (65) are hingedly connected through a connecting plate (672), and the two connecting plates (672) are symmetrical on the left and right.

Citation Information

Patent Citations

  • Welding slag removing device for tubular weldment

    CN114799719A

  • Laser cutting device capable of achieving multi-station machining

    CN118342132A

  • High-speed high-precision four-axis drilling and tapping center for new energy automobile part machining

    CN118848052A

  • Clamping device for wood product processing and production

    CN212763063U

  • Automatic phospholipid packaging equipment

    CN215707400U

Cited By

  • Hardware welding tool based on multi-point positioning locking mechanism and multi-point positioning technology of hardware welding tool

    CN120080093A