Anti-abrasion electrical contact machining equipment and machining method

By designing an electrical contact processing equipment including a circular processing table, a material discharge structure, a grinding mechanism and a synchronous rotation mechanism, the problems of unevenness and consistency of electrical contact processing in the prior art are solved, and uniform grinding and efficient processing of multiple electrical contacts are achieved.

CN119734159AActive Publication Date: 2025-04-01NINGBO DONGDA SHENLE ELECTRICAL ENG ALLOY CO LTD

Patent Information

Application Number
CN202510196956.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-04-01
Estimated Expiration
2045-02-21

AI Technical Summary

Technical Problem

When existing electrical contact processing equipment polishes multiple electrical contacts simultaneously, the same part on the polishing belt continuously contacts multiple electrical contacts, resulting in weakening of the grinding effect and causing problems of processing inequality and consistency.

Method used

An electrical contact processing equipment including a circular processing table, a material discharge structure, a grinding mechanism and a synchronous rotation mechanism is designed. Through the rotation of the spindle and the annular grinding disc, combined with the actions of the first drive assembly and the synchronous rotation mechanism, the reciprocating movement and rotation of the electrical contacts in the radial direction of the circular processing table are realized, ensuring that each electrical contact is evenly in contact with different parts of the annular grinding disc.

Benefits of technology

The uniform grinding of multiple electrical contacts is achieved, which avoids excessive grinding of some electrical contacts, improves the consistency and uniformity of processing, significantly enhances the grinding effect, and extends the service life of electrical contacts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an anti-abrasion electrical contact machining device and method, and the machining device comprises a circular machining table, a plurality of discharging structures, a polishing mechanism and a synchronous rotating mechanism; a plurality of mounting grooves are formed in the edge of the circular machining table in the diameter direction; the multiple discharging structures are movably arranged in the multiple mounting grooves correspondingly. One end of the main shaft downwards penetrates through the middle of the circular machining table, the annular grinding disc is arranged at the other end of the main shaft and is parallel to the circular machining table, and the main shaft is connected with the synchronous rotating mechanism; the synchronous rotating mechanism is arranged in the middle of the multiple discharging structures and is in transmission connection with the multiple discharging structures. According to the electric contact machining device, the circular machining table, the discharging structure, the grinding mechanism and the synchronous rotating mechanism are arranged, so that the grinding face is fully utilized, excessive grinding of part of electric contacts is avoided, and the machining consistency and uniformity of the electric contacts are guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of electric contact processing, in particular to a wear-resistant electric contact processing device, and also to a processing method of the wear-resistant electric contact processing device. Background Art

[0002] In the fields of power, electronics and automation control, electrical contacts are key components, and their performance and quality are directly related to the stability and reliability of the entire system. Electrical contacts need to withstand frequent connection and disconnection operations during use, so their surface quality and wear resistance are crucial. Traditional electrical contact processing methods often use manual or simple mechanized grinding, which is not only inefficient, but also difficult to ensure the consistency and uniformity of grinding, which can easily lead to uneven wear on the surface of the electrical contacts, increased contact resistance, and other problems, thereby affecting their service life and performance.

[0003] In the prior art, for example, a Chinese utility model patent with authorization announcement number CN222134497U discloses a rivet-type electric contact convex point processing equipment, whose working process is: first, the electric contact body is placed in the circular groove on the top of the rotating column for fixing, and then the grinding belt is brought into contact with the position of the electric contact body that needs to be polished, so as to use the grinding belt to polish the electric contact, and the electric contact body is evenly inserted on each rotating column, and all the rotating columns are arranged in a straight line, so the grinding belt can be in contact with multiple electric contact bodies for grinding at the same time, and the rotating column can be rotated, and the sliding rod used to install the grinding belt can be rotated and slid by the connecting rod, so that different positions of the electric contact body can be polished, which is convenient for batch processing of the convex points of the electric contact body and improves work efficiency.

[0004] Although the above scheme can achieve the grinding of multiple electrical contacts at the same time, so that the grinding effects of the multiple electrical contacts are consistent and uniform, the multiple electrical contacts are arranged in a straight line, and the grinding belt grinds the electrical contacts along the arrangement direction of the multiple electrical contacts. When grinding the same part of the multiple electrical contacts, the same part on the grinding belt will continue to contact the multiple electrical contacts. Every time a part on the grinding belt passes through an electric contact, the grinding effect of the part will be weakened, resulting in a weakened grinding effect on the rear electric contact, and ultimately resulting in different processing effects for the same batch of electrical contacts. Summary of the invention

[0005] In view of the above problems, an electric contact processing equipment that prevents wear is provided. By setting a circular processing table, a material discharge structure, a grinding mechanism and a synchronous rotation mechanism, full utilization of the grinding surface is achieved, excessive grinding of some electric contacts is avoided, and consistency and uniformity of electric contact processing are ensured.

[0006] In order to solve the problems of the prior art, the present invention provides an electric contact processing equipment that prevents wear, comprising a circular processing table, a feeding structure for placing electric contacts, a grinding mechanism and a synchronous rotation mechanism; a plurality of mounting grooves are provided on the edge of the circular processing table along the diameter direction; there are a plurality of feeding structures, and the plurality of feeding structures are respectively arranged in the plurality of mounting grooves, and the feeding structures are movably connected to the circular processing table; the grinding mechanism is arranged at the upper end of the circular processing table, the grinding mechanism comprises a main shaft with one end passing downward through the middle of the circular processing table and an annular grinding disc arranged at the other end of the main shaft and parallel to the circular processing table, and the main shaft is connected to the synchronous rotation mechanism; the synchronous rotation mechanism is arranged in the middle of the plurality of feeding structures, and the synchronous rotation mechanism is transmission-connected to the plurality of feeding structures.

[0007] Preferably, the discharge structure includes a limiting guide structure and a clamping structure; the limiting guide structure includes a moving block capable of moving along the diameter direction of the circular processing table, a first rotating shaft is vertically arranged in the middle of the moving block, and both ends of the first rotating shaft are respectively connected to the clamping structure and the synchronous rotation mechanism.

[0008] Preferably, the grinding mechanism also includes a first driving component for driving the movable block to move along the diameter direction of the circular processing table. The first driving component includes a driving ring body coaxially arranged with the main shaft and connected to the main shaft. The circumferential wall of the driving ring body is alternately provided with first protrusions and second protrusions of non-equal heights.

[0009] Preferably, the first driving assembly further comprises a plurality of rollers, wherein the plurality of rollers are respectively mounted on a plurality of first rotating shafts, and the circumferential walls of the rollers are tightly pressed against the circumferential wall of the driving ring body.

[0010] Preferably, the limiting guide structure also includes a first guide component for providing a restoring force to the moving block.

[0011] Preferably, the synchronous rotation mechanism includes an annular frame coaxially arranged with the main shaft and connected to the circular processing table, a second drive assembly and several transmission structures; the second drive assembly is arranged in the middle of the annular frame and connected to several transmission structures; the several transmission structures are respectively connected to the first rotating shafts in several limiting guide structures.

[0012] Preferably, the transmission structure includes a transmission component and a transmission maintaining structure; the two ends of the transmission component are respectively connected to the first rotating shaft and the second driving component; the transmission maintaining structure is arranged on one side of the transmission component, and the transmission maintaining structure is used to maintain the transmission efficiency of the transmission component.

[0013] Preferably, the transmission maintaining structure includes a second guide rod and two clamping assemblies arranged between the first rotating shaft and the second driving assembly; both ends of the second guide rod extend to the outside of the transmission assembly; and the two clamping assemblies are slidably connected to both ends of the second guide rod.

[0014] Preferably, the second driving assembly includes a central gear and a plurality of transmission gears; the central gear is coaxially arranged with the main shaft and fixedly connected; the plurality of transmission gears are respectively arranged around the central gear, the transmission gears are connected with the transmission assembly, and the transmission gears are meshed with the central gear.

[0015] The present invention also provides a method for processing an electric contact processing device that prevents wear, which is applied to an electric contact processing device that prevents wear, and comprises the following steps:

[0016] S1. placing a plurality of electrical contacts into a plurality of clamping structures respectively;

[0017] S2, the main shaft rotates to drive the annular grinding disc to rotate;

[0018] S3, the spindle simultaneously drives the first drive assembly to rotate around the axis of the spindle, and the first drive assembly drives the electric contact on the clamping structure to reciprocate along the diameter direction of the circular processing table;

[0019] S4. The main shaft also drives the synchronous rotating mechanism to operate, and the synchronous rotating mechanism drives the electric contacts on the clamping structure to rotate.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The present invention is provided with a circular processing table, a material discharge structure, a grinding mechanism and a synchronous rotation mechanism. The main shaft and the annular grinding disc in the grinding mechanism can drive the annular grinding disc to rotate when the main shaft rotates, contact with multiple electric contacts placed in the material discharge structure and perform synchronous grinding, so that all the electric contacts can be polished at the same time, thereby improving the grinding efficiency. The synchronous rotation mechanism is connected with the material discharge structure through transmission, so that when the main shaft rotates, each material discharge component can also be driven to rotate through the synchronous rotation mechanism, thereby driving the electric contacts to rotate. The rotation of the electric contacts is combined with the rotation of the annular grinding disc to form a composite grinding action, which significantly enhances the grinding effect, helps to remove tiny defects on the surface of the electric contacts, and improves the processing quality. Each material discharge component reciprocates along the diameter direction of the circular processing table, so that the distance between the electric contacts and the axis of the annular grinding disc changes continuously, so that the electric contacts can contact different parts of the annular grinding disc, thereby achieving full utilization of the grinding surface, avoiding excessive grinding of some electric contacts, and ensuring the consistency and uniformity of the electric contact processing.

[0022] 2. The present invention is provided with a limiting guide structure and a clamping structure. During the grinding operation, if the electric contact remains stationary and does not rotate, a fixed grinding texture will easily form on its contact surface, affecting the processing quality. The synchronous rotation mechanism drives the first rotating shaft to rotate and utilizes the rigid connection between the clamping structure and the electric contact to transmit the rotational power to the electric contact, thereby prompting the electric contact to rotate. The rotation of the electric contact enables the electric contact to contact the grinding disc in different postures, thereby effectively avoiding the formation of fixed grinding texture and improving the smoothness and consistency of the processed surface of the electric contact. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a stereoscopic diagram of an electric contact processing device for preventing wear of the present invention.

[0024] Figure 2 It is a left side view of an electric contact processing device for preventing wear of the present invention.

[0025] Figure 3 yes Figure 2 Stereoscopic cross-sectional view at AA in the middle.

[0026] Figure 4 yes Figure 3 A magnified partial view of point B in the middle.

[0027] Figure 5 It is a stereoscopic diagram of a material discharge structure, a main shaft, an annular grinding disc and a first driving component in an anti-wear electric contact processing device of the present invention.

[0028] Figure 6 It is a stereoscopic diagram of a limit guide structure, a main shaft, a driving ring body and a roller in an anti-wear electric contact processing device of the present invention.

[0029] Figure 7 yes Figure 6 A magnified partial view of point C in the middle.

[0030] Figure 8 It is a stereoscopic diagram of a first rotating shaft and a first guide assembly in an anti-wear electric contact processing device of the present invention.

[0031] Fig. 9 It is a stereoscopic diagram of a limit guide structure, a main shaft, a ring frame, a second drive assembly and a transmission structure in an anti-wear electric contact processing device of the present invention.

[0032] Fig.10 It is a stereoscopic diagram of a position limiting guide structure, a transmission assembly and a transmission maintaining structure in an anti-wear electric contact processing device of the present invention.

[0033] Fig.11It is a stereoscopic diagram of a main shaft, an annular frame, a second driving assembly and a second rotating shaft in an anti-wear electric contact processing device of the present invention.

[0034] The numbers in the figure are: 1, circular processing table; 2, material discharge structure; 21, limit guide structure; 211, moving block; 212, first rotating shaft; 213, first guide assembly; 2131, first guide rod; 2132, first spring; 22, clamping structure; 3, grinding mechanism; 31, spindle; 32, annular grinding disc; 33, first driving assembly; 331, driving ring body; 3311, first convex part; 3312, second convex part; 332, roller; 4, synchronous rotation mechanism; 41, annular frame; 42, second driving assembly; 421, central gear; 422, transmission gear; 43, transmission assembly; 431, second rotating shaft; 432, transmission wheel; 433, transmission belt; 44, transmission maintaining structure; 441, second guide rod; 442, clamping assembly; 4421, slider; 4422, clamping wheel; 4423, second spring. DETAILED DESCRIPTION

[0035] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0036] Reference Figures 1 to 11 As shown: an electric contact processing equipment for preventing wear, comprising a circular processing table 1, a feeding structure 2 for placing electric contacts, a grinding mechanism 3 and a synchronous rotation mechanism 4; a plurality of mounting grooves are provided on the edge of the circular processing table 1 along the diameter direction; there are a plurality of feeding structures 2, and the plurality of feeding structures 2 are respectively arranged in the plurality of mounting grooves, and the feeding structure 2 is movably connected with the circular processing table 1; the grinding mechanism 3 is arranged at the upper end of the circular processing table 1, and the grinding mechanism 3 comprises a main shaft 31 with one end passing downward through the middle of the circular processing table 1 and an annular grinding disc 32 arranged at the other end of the main shaft 31 and parallel to the circular processing table 1, and the main shaft 31 is connected with the synchronous rotation mechanism 4; the synchronous rotation mechanism 4 is arranged in the middle of the plurality of feeding structures 2, and the synchronous rotation mechanism 4 is transmission-connected with the plurality of feeding structures 2.

[0037] When the processing flow starts, the operator first places multiple electrical contacts in each discharge component one by one, and then starts the processing equipment. After the grinding surface of the annular grinding disk 32 contacts all the electrical contacts, the main shaft 31 starts to rotate around its own axis, driving the annular grinding disk 32 to rotate, and performing synchronous grinding operations on multiple electrical contacts. At the same time, the main shaft 31 drives the synchronous rotation mechanism 4 to start, and the synchronous rotation mechanism 4 drives each discharge structure 2 to rotate. The rotation of the discharge structure 2 drives the self-rotation of the electric contact. The self-rotation of the electric contact is combined with the revolution of the annular grinding disk 32, which significantly improves the grinding efficiency. In addition, each discharge structure 2 reciprocates along the diameter direction of the circular processing table 1, so that the distance between the electric contact and the axis of the annular grinding disk 32 changes continuously, so that the electric contact can contact different parts of the annular grinding disk 32, thereby fully utilizing the grinding surface of the annular grinding disk 32, avoiding excessive grinding of some electric contacts, and ensuring the consistency and uniformity of the electric contact processing.

[0038] Reference Figure 3 and Figure 4 As shown: the discharge structure 2 includes a limiting guide structure 21 and a clamping structure 22; the limiting guide structure 21 includes a moving block 211 that can move along the diameter direction of the circular processing table 1, and a first rotating shaft 212 is vertically arranged in the middle of the moving block 211, and both ends of the first rotating shaft 212 are respectively connected to the clamping structure 22 and the synchronous rotation mechanism 4.

[0039] The clamping structure 22 is a prior art. The main function of the clamping structure 22 is to clamp and fix the electric contact, ensure a rigid connection between the electric contact and the first rotating shaft 212, stabilize the position of the electric contact during the processing, effectively resist the force perpendicular to the axial direction of the first rotating shaft 212, avoid the electric contact from deviating from the axial movement during the grinding process, and ensure the accuracy and consistency of the grinding. During the grinding operation, if the electric contact remains stationary and does not rotate, the contact surface of the electric contact will form a fixed grinding texture. To this end, the synchronous rotating mechanism 4 drives the first rotating shaft 212 to rotate. The first rotating shaft 212 is rigidly connected to the electric contact through the clamping structure 22, and the rotational power is transmitted to the electric contact, prompting the electric contact to rotate. The rotation of the electric contact, combined with the revolution of the annular grinding disk 32, enables the electric contact to contact the grinding disk in different postures, thereby improving the smoothness and consistency of the processed surface of the electric contact, thereby effectively preventing the contact surface of the electric contact from forming a fixed grinding texture.

[0040] Reference Figure 5 , Figure 6 and Figure 7As shown: the grinding mechanism 3 also includes a first driving assembly 33 for driving the moving block 211 to move along the diameter direction of the circular processing table 1. The first driving assembly 33 includes a driving ring body 331 coaxially arranged with the main shaft 31 and connected to the main shaft 31. The circumferential wall of the driving ring body 331 is alternately provided with first protrusions 3311 and second protrusions 3312 of non-equal heights.

[0041] Specifically, the distance between the protrusion of the first protrusion 3311 and the driving ring body 331 is smaller than the distance between the protrusion of the second protrusion 3312 and the driving ring body 331. During the grinding operation, the rotation of the main shaft 31 not only drives the annular grinding disc 32 to grind the electrical contact, but also drives the operation of the first driving assembly 33. The driving ring body 331 in the first driving assembly 33 rotates. During the rotation process, the first protrusion 3311 and the second protrusion 3312 on the driving ring body 331 will sequentially and continuously rotate with the first rotating shaft 212 comes into contact. When the first protrusion 3311 contacts the first rotating shaft 212, the first rotating shaft 212 drives the moving block 211 to move a fixed distance along the specified direction. Subsequently, as the driving ring body 331 continues to rotate, the second protrusion 3312 replaces the first protrusion 3311 to contact the first rotating shaft 212, and the second protrusion 3312 drives the first rotating shaft 212 and the moving block 211 to move a distance in the same direction again, thereby driving the discharge structure 2 to move along the diameter direction of the circular processing table 1.

[0042] Reference Figure 6 and Figure 7 As shown, the first driving assembly 33 further includes a plurality of rollers 332 , which are respectively mounted on a plurality of first rotating shafts 212 , and the circumferential walls of the rollers 332 are tightly pressed against the circumferential wall of the driving ring body 331 .

[0043] During the process of grinding the electric contacts, both sliding friction and rolling friction are generated between the driving ring body 331 and the first rotating shaft 212. This composite friction mode increases the transmission resistance and reduces the smoothness of the movement of the first rotating shaft 212. Therefore, a roller 332 is installed on the first rotating shaft 212. During operation, the roller 332 does not rotate with the first rotating shaft 212, but rotates as a follower following the rotation of the driving ring body 331, so that only rolling friction is generated between the roller 332 and the driving ring body 331, and the resistance of the rolling friction is small, so that the driving ring body 331 can smoothly drive the first rotating shaft 212 to move.

[0044] Reference Figure 4 and Figure 8 As shown, the limiting guide structure 21 also includes a first guide component 213 for providing a restoring force to the moving block 211 .

[0045] Specifically, the first guide assembly 213 includes a plurality of first guide rods 2131, which are arranged parallel to each other, and the first guide rods 2131 are parallel to the axis of the circular processing table 1 where the movement direction of the moving block 211 is located, and the plurality of first guide rods 2131 are each provided with a first spring 2132 for applying a force to the moving block 211 toward the middle of the circular processing table 1.

[0046] During operation, when the driving ring body 331 drives the first rotating shaft 212 to move, the first protrusion 3311 and the second protrusion 3312 thereon can only apply a unidirectional driving force to the first rotating shaft 212, and cannot achieve the reset of the first rotating shaft 212. Therefore, a first guide assembly 213 is provided. When the first rotating shaft 212 is pushed by the driving ring body 331, the first rotating shaft 212 drives the moving block 211 to slide along the plurality of first guide rods 2131. The provision of the plurality of first guide rods 2131 ensures that the moving block 211 is in the process of movement. The stability of the moving block 211 is prevented from being offset. At the same time, the moving block 211 will compress multiple first springs 2132 during the movement. These first springs 2132 are synchronously compressed and store elastic potential energy. As the first protrusion 3311 and the second protrusion 3312 on the driving ring body 331 contact and switch with the first rotating shaft 212 in sequence, the elastic potential energy stored in the first spring 2132 is released, pushing the moving block 211 to move toward the center of the driving ring body 331, thereby realizing the reset function of the first rotating shaft 212 driving the electrical contact.

[0047] Reference Fig. 9 As shown: the synchronous rotation mechanism 4 includes an annular frame 41 coaxially arranged with the main shaft 31 and connected to the circular processing table 1, a second drive assembly 42 and a plurality of transmission structures; the second drive assembly 42 is arranged in the middle of the annular frame 41 and is connected to the plurality of transmission structures; the plurality of transmission structures are respectively connected to the first rotating shafts 212 in the plurality of limiting guide structures 21.

[0048] Since there are many discharge structures 2, if the rotation of each discharge structure 2 is driven separately, more drivers are required, resulting in higher cost of the processing equipment. Therefore, a ring frame 41, a second drive component 42 and several transmission structures are set. The second drive component 42 is connected to the main shaft 31 in transmission. In the working process, the rotation of the main shaft 31 is the key to driving the entire synchronous rotation mechanism 4. When the main shaft 31 starts to rotate, the main shaft 31 will drive the second drive component 42 to move accordingly. Subsequently, the second drive component 42 uses its own driving force to synchronously drive the first rotating shaft 212 in the multiple limiting guide structures 21 to rotate through multiple transmission structures, so that multiple transmission structures can share a driving source, effectively reducing the number of drivers, thereby significantly reducing the cost of processing equipment, reducing the complexity of the equipment and maintenance costs.

[0049] Reference Fig. 9 and Fig.10 As shown: the transmission structure includes a transmission component 43 and a transmission maintaining structure 44; the two ends of the transmission component 43 are respectively connected to the first rotating shaft 212 and the second driving component 42; the transmission maintaining structure 44 is arranged on one side of the transmission component 43, and the transmission maintaining structure 44 is used to maintain the transmission efficiency of the transmission component 43.

[0050] Specifically, the transmission assembly 43 is a belt transmission, and the transmission assembly 43 includes a second rotating shaft 431, two transmission wheels 432 and a transmission belt 433. The second rotating shaft 431 is arranged parallel to the first rotating shaft 212, one end of the second rotating shaft 431 is connected to the annular frame 41 through a bearing, the two transmission wheels 432 are respectively installed on the first rotating shaft 212 and the second rotating shaft 431, and the two ends of the transmission belt 433 are respectively mounted on the two transmission wheels 432 to form a closed transmission loop.

[0051] The transmission component 43 adopts belt transmission. In the working process, when the main shaft 31 drives the second driving component 42 to operate, the second driving component 42 drives the second rotating shaft 431 in the transmission component 43 to rotate around its axis. As the second rotating shaft 431 rotates, the transmission wheel 432 on the second rotating shaft 431 also rotates accordingly, and then the rotational power is transmitted to the transmission wheel 432 on the first rotating shaft 212 through the transmission belt 433. The transmission wheel 432 on the first rotating shaft 212 is driven by the transmission belt 433 to drive the first rotating shaft 212 to rotate around its axis. Through this transmission path, the rotation of the electric contact during the grinding process is finally realized, thereby meeting the process requirements of the grinding of the electric contact.

[0052] Reference Fig.10 As shown: the transmission maintaining structure 44 includes a second guide rod 441 and two clamping assemblies 442 arranged between the first rotating shaft 212 and the second driving assembly 42; both ends of the second guide rod 441 extend to the outside of the transmission assembly 43; the two clamping assemblies 442 are respectively slidably connected to both ends of the second guide rod 441.

[0053] Specifically, the clamping assembly 442 includes a slider 4421, a clamping wheel 4422 and a second spring 4423. The slider 4421 is slidably connected to the second guide rod 441. The clamping wheel 4422 is installed on the slider 4421, and the circumferential wall of the clamping wheel 4422 is pressed against the transmission belt 433. The second spring 4423 is sleeved on the second guide rod 441, and the second spring 4423 continuously applies a force to the slider 4421 toward the middle of the transmission belt 433.

[0054] During operation, when the driving ring body 331 drives the first rotating shaft 212 to move, the distance between the first rotating shaft 212 and the second rotating shaft 431 will change continuously, which will cause the tension of the transmission belt 433 between the two transmission wheels 432 to change accordingly. If the transmission belt 433 is loose, the rotational force transmitted from the second rotating shaft 431 to the first rotating shaft 212 will be weakened, affecting the transmission efficiency. Therefore, a second guide rod 441 and two clamping assemblies 442 are provided. The second spring 4423 in the clamping assembly 442 is always in a compressed state, and will apply a continuous force toward the middle of the second guide rod 441 to the slider 4421. This force is transmitted to the clamping wheel 442 through the slider 4421. 2. The clamping wheel 4422 squeezes the transmission belt 433 toward the middle of the transmission belt 433 to maintain the tension of the transmission belt 433. When the distance between the two transmission wheels 432 changes, the second spring 4423 will be extended and retracted accordingly as needed to adjust the force of the clamping wheel 4422 on the transmission belt 433. The tensioning adjustment effect of the clamping wheel 4422 on the transmission belt 433 ensures that no matter how the distance between the two transmission wheels 432 changes, the transmission effect between the transmission belt 433 and the two transmission wheels 432 can remain stable, thereby achieving the first rotating shaft 212 can maintain the rotation effect unchanged during the movement, meeting the requirements of the grinding process for rotation stability and continuity.

[0055] Reference Fig. 9 and Fig.11 As shown: the second driving assembly 42 includes a central gear 421 and a plurality of transmission gears 422; the central gear 421 is coaxially arranged with the main shaft 31 and fixedly connected; the plurality of transmission gears 422 are respectively arranged around the central gear 421, the transmission gear 422 is connected to the transmission assembly 43, and the transmission gear 422 is meshed with the central gear 421.

[0056] Specifically, a plurality of transmission gears 422 are respectively connected to the second rotating shafts 431 in the plurality of transmission assemblies 43. In the working process, when the main shaft 31 starts to rotate, the power of the rotation of the main shaft 31 is transmitted to the central gear 421 through the fixed connection, so that the central gear 421 rotates accordingly. Since the central gear 421 is meshed with the plurality of transmission gears 422, the rotation of the central gear 421 drives the plurality of transmission gears 422 around to rotate synchronously. Subsequently, each transmission gear 422 transmits the rotation power to the central gear 421 through the second rotating shaft 431 connected thereto. The electric contact installed on the upper end of the second rotating shaft 431 is handed over to the electric contact to rotate. Due to the meshing relationship between the transmission gear 422 and the center gear 421 and the connection relationship between the transmission gear 422 and the second rotating shaft 431, the efficient and stable transmission of the rotational power is ensured. At the same time, due to the parallel arrangement of multiple transmission gears 422 and transmission components 43, multiple electric contacts can rotate at the same time, and the synchronous rotation of the annular grinding disc 32 and the electric contacts is also realized, thereby meeting the requirements of the grinding process for the synchronization of the rotation of the annular grinding disc 32 and the electric contacts.

[0057] A processing method for an electric contact processing device to prevent wear, applied to an electric contact processing device to prevent wear, comprises the following steps:

[0058] S1, placing a plurality of electrical contacts into a plurality of clamping structures 22 respectively;

[0059] S2, the main shaft 31 rotates to drive the annular grinding disc 32 to rotate;

[0060] S3, the spindle 31 drives the first drive assembly 33 to rotate around the axis of the spindle 31 at the same time, and the first drive assembly 33 drives the electric contact on the clamping structure 22 to reciprocate along the diameter direction of the circular processing table 1;

[0061] S4. The main shaft 31 also drives the synchronous rotation mechanism 4 to operate, and the synchronous rotation mechanism 4 drives the electric contacts on the clamping structure 22 to rotate.

[0062] The above embodiments only express one or several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. An electrical contact processing device for preventing wear, characterized in that: It comprises a circular processing table (1), a material discharge structure (2) for placing electric contacts, a grinding mechanism (3) and a synchronous rotation mechanism (4); The edge of the circular processing table (1) is provided with a plurality of mounting grooves along the diameter direction; There are a plurality of material discharge structures (2), and the plurality of material discharge structures (2) are respectively arranged in a plurality of installation grooves, and the material discharge structures (2) are movably connected to the circular processing table (1); The grinding mechanism (3) is arranged at the upper end of the circular processing table (1), and comprises a main shaft (31) with one end passing downward through the middle of the circular processing table (1) and an annular grinding disc (32) arranged at the other end of the main shaft (31) and parallel to the circular processing table (1), and the main shaft (31) is connected to the synchronous rotation mechanism (4); The synchronous rotation mechanism (4) is arranged in the middle of the plurality of material discharge structures (2), and the synchronous rotation mechanism (4) is transmission-connected with the plurality of material discharge structures (2).

2. The wear-resistant electrical contact processing equipment according to claim 1, characterized in that: The material discharging structure (2) comprises a limiting guide structure (21) and a clamping structure (22); The position limiting guide structure (21) comprises a moving block (211) capable of moving along the diameter direction of the circular processing table (1), a first rotating shaft (212) is vertically arranged in the middle of the moving block (211), and two ends of the first rotating shaft (212) are respectively connected to the clamping structure (22) and the synchronous rotation mechanism (4).

3. The wear-resistant electrical contact processing equipment according to claim 1, characterized in that: The grinding mechanism (3) also includes a first driving assembly (33) for driving the moving block (211) to move along the diameter direction of the circular processing table (1), the first driving assembly (33) including a driving ring body (331) coaxially arranged with the main shaft (31) and connected to the main shaft (31), and a first convex portion (3311) and a second convex portion (3312) of non-equal height are alternately arranged on the circumferential wall of the driving ring body (331).

4. The wear-resistant electrical contact processing equipment according to claim 3, characterized in that: The first driving assembly (33) further comprises a plurality of rollers (332), wherein the plurality of rollers (332) are respectively mounted on a plurality of first rotating shafts (212), and the circumferential walls of the rollers (332) are tightly pressed against the circumferential wall of the driving ring body (331).

5. The wear-resistant electrical contact processing equipment according to claim 2, characterized in that: The position-limiting guide structure (21) also includes a first guide component (213) for providing a restoring force to the moving block (211).

6. The wear-resistant electrical contact processing equipment according to claim 1, characterized in that: The synchronous rotation mechanism (4) comprises an annular frame (41) coaxially arranged with the main shaft (31) and connected to the circular processing table (1), a second driving assembly (42) and a plurality of transmission structures; The second driving assembly (42) is arranged in the middle of the annular frame (41) and is connected to a plurality of transmission structures; The plurality of transmission structures are respectively connected to the first rotating shafts (212) in the plurality of position limiting guide structures (21).

7. The wear-resistant electrical contact processing equipment according to claim 6, characterized in that: The transmission structure comprises a transmission component (43) and a transmission maintaining structure (44); Two ends of the transmission assembly (43) are respectively connected to the first rotating shaft (212) and the second driving assembly (42); The transmission maintaining structure (44) is arranged on one side of the transmission component (43), and the transmission maintaining structure (44) is used to maintain the transmission efficiency of the transmission component (43).

8. The wear-resistant electrical contact processing equipment according to claim 7, characterized in that: The transmission maintaining structure (44) comprises a second guide rod (441) and two clamping assemblies (442) arranged between the first rotating shaft (212) and the second driving assembly (42); Both ends of the second guide rod (441) extend to the outside of the transmission assembly (43); The two clamping assemblies (442) are respectively slidably connected to the two ends of the second guide rod (441).

9. The wear-resistant electrical contact processing equipment according to claim 6, characterized in that: The second driving assembly (42) includes a central gear (421) and a plurality of transmission gears (422); The central gear (421) is coaxially arranged with the main shaft (31) and fixedly connected; A plurality of transmission gears (422) are respectively arranged around the central gear (421); the transmission gears (422) are connected to the transmission assembly (43), and the transmission gears (422) are meshed with the central gear (421).

10. A method for processing an electric contact processing device to prevent wear, applied to an electric contact processing device to prevent wear as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1, placing a plurality of electrical contacts respectively into a plurality of clamping structures (22); S2, the main shaft (31) rotates to drive the annular grinding disc (32) to rotate; S3, the main shaft (31) simultaneously drives the first driving component (33) to rotate around the axis of the main shaft (31), and the first driving component (33) drives the electric contact on the clamping structure (22) to reciprocate along the diameter direction of the circular processing table (1); S4. The main shaft (31) also drives the synchronous rotation mechanism (4) to operate, and the synchronous rotation mechanism (4) drives the electric contacts on the clamping structure (22) to rotate.

Citation Information

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