Modular multifunctional digital value-added processing system and processing method

Abstract

The invention relates to the field of printing and packaging machinery, in particular to a modularized multifunctional digital value-added processing system and method. The processing system comprises at least one base material feeding device capable of continuously conveying the base material into the coating device; the base material edging and forward conveying device is provided with independent traction and moves at a non-uniform speed; a non-digital coating device; the roller processing device comprises an impressing roller which is at least coated by a base material for more than 90 degrees; and at least one base material receiving device. The device has the advantages that the base material is ensured to be stable and edged, the forward-feeding deviation-rectifying traction device which is not consistent with the base material conveyed by the feeding device in movement speed is formed, and the forward-feeding deviation-rectifying traction device can be ensured to be mutually coordinated with the actions of traction devices such as a front lay gauge, a side pull gauge and grippers of the coating device and consistent in angle with the actions of the traction devices; and a state which is more stable and does not jump than that when the base material is processed on the conveying belt is provided, so that the time required for processing the base material by using the conveying belt traditionally is shortened.

Description

Technical Field

[0001] The invention relates to the field of printing and packaging machinery, and in particular to a modular multifunctional digital value-added processing system and a processing method. Background Art

[0002] In recent years, the market demand for short-term and fast prints has continued to grow, and the application rate of digital enhancement in the field of on-demand printing has also increased accordingly. However, the promotion of the digital enhancement market still faces some challenges: 1. Currently, multiple enhanced prints need to be prepared and run repeatedly, resulting in a waste of manpower, materials and time. In the face of the need for digital enhancement with different effects, it is usually necessary to use independent single-process equipment to process the prints multiple times.

[0003] 2. Digital enhancement processing equipment occupies a large area. In order to avoid the substrate from contacting or scratching the nozzle during the transfer process, most digital enhancements currently use the nozzle to spray ink on the substrate that is transported in a straight line, which leads to the problem of occupying a large area.

[0004] 3. Digital printheads cannot use matte and tactile coatings containing larger particles such as matte powder. Currently, matte effects are usually achieved by offline matte film or software simulation, but the efficiency is low and the effect is not good.

[0005] 4. How to perform digital value-added online and maintain registration accuracy after the printed sheets are laminated is also a problem. After lamination, when the printed sheets are connected end to end for alignment spraying, the existing structure cannot ensure the consistency of the angle between the laminated film edge and the printed sheet side edge, which is prone to skew.

[0006] At present, whether using pioneer brands such as Scodix and MGI, or emerging domestic digital enhancement equipment, in order to achieve high-contrast visual effects, it is usually necessary to first coat the matte / soft touch surface through coating equipment, and then perform digital enhancement processing. This repeated processing and operation process leads to low efficiency and high cost, limiting the market popularity and cost of multi-effect products.

[0007] The laminating equipment on the market usually uses a roll film that is slightly narrower than paper to laminate the printed sheets, and then breaks the sheets after forming the roll material to restore the printed sheets to a single sheet state. This batch and offline operation is because the laminating equipment cannot ensure that the printed sheets can be consistently pushed to the lamination point with the film after being positioned by the front and side gauges.

[0008] At the 2016 Drupa World Printing Show, Autobond tried to add a conveyor belt and a ball-type side trimming device, as well as an electric eye and a digital enhanced point spraying device to the pre-coated film laminating equipment. However, the equipment was too long and the conveyor belt had insufficient transmission accuracy, so it failed to gain market recognition.

[0009] In 2017, Duplo launched a desktop device that can perform lamination, partial cold stamping and glazing, but it can only operate in a low-speed single process and cannot meet the needs of on-demand processing.

[0010] Although the industry has tried to perform digital precision registration spraying on laminated printed sheets, the sides and angles of the printed sheets cannot be kept consistent after coating and before digital spraying due to inconsistent pressing time of the left and right rubber wheels.

[0011] The digital value-added platform of the prior art utilizes laminating equipment to perform matte lamination or matte treatment on thick paper sheets. When the matte-laminated or matte-treated thick paper substrate needs to be processed to generate transparent or digital glazing or digital cold stamping, the processed thick paper substrate needs to be taken out and re-fed and corrected. Therefore, if the prior art needs to perform multiple processes on the same substrate, the efficiency is relatively low, and the position of the substrate is offset during the repeated feeding process, resulting in a low output yield rate of the substrate.

[0012] Even if the existing digital value-added platform uses laminating equipment to first perform matte laminating / matte treatment on thick paper sheets and then form digital C2 glazing or transparency on this platform, if other processing is desired, it is necessary to repeatedly enter the platform for processing.

[0013] The states of the laminating process in the prior art include: State A: digital enhancement, which requires visual positioning + software precise positioning; State B: the ideal traditional laminated printed sheets are not skewed and can be continuously digitally enhanced; State C: the actual traditional laminated printed sheets are not aligned, the printed sheets are skewed, and digital enhancement is impossible.

[0014] In summary, how to shorten the space required for the digital enhancement process, combine matte processing with digital enhancement, and overcome the problem of paper skew and inconsistent angles entering the composite point are challenges that the industry urgently needs to solve. At the same time, the industry is also looking for a processing system that is efficient, high-precision, does not occupy space, reduces energy consumption, and can achieve high-contrast visual and tactile effects. Summary of the invention

[0015] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a modular and multifunctional digital value-added processing system and processing method, which can be used to achieve matte surface treatment of single sheets and roll materials, trim the edges before processing, and then perform digital local registration glazing and other different value-added processing, and realize the reduction of the volume of the processing system, improve efficiency, reduce consumption and reduce costs.

[0016] In order to achieve the above-mentioned purpose, a modular and multifunctional digital value-added processing system is designed, comprising: at least one substrate feeding device capable of continuously conveying the substrate into the coating device; at least one substrate edge-aligning forward feeding device with independent traction and non-uniform motion; a non-digital coating device; one or more roller processing devices, the roller processing device comprising an embossing roller that is at least wrapped by the substrate for more than 90 degrees; and at least one substrate receiving device.

[0017] Preferably, the processing system of the present invention also includes other technical features, wherein the substrate edge-aligning forward feeding device is provided with: a side pulling gauge for limiting one side of the substrate and a front stop gauge for resisting or pressing a single substrate or a roll substrate.

[0018] Preferably, the processing system of the present invention also includes other technical features, wherein the substrate feeding device includes a single substrate conveying table, a single conveying and separation mechanism, a conveying plate connected to the substrate edge forward feeding device, and a vacuum suction conveyor belt arranged on the conveying plate, and the substrate feeding device is used to stably and continuously convey the single substrate in an overlapping and uninterrupted manner to the coating device.

[0019] Preferably, the processing system of the present invention also includes other technical features, wherein the substrate edge-feeding device is used to pull the substrate to form non-uniform motion before the substrate is conveyed to the pressure point of the coating device in an uninterrupted manner.

[0020] Preferably, the processing system of the present invention also includes other technical features, wherein the substrate edge-aligning forward feeding device also includes: an intermittent active metal roller arranged below the single substrate and between the side pull gauge and the front stop gauge; a clutch pressure wheel located above the substrate and parallel to the intermittent active metal roller, the clutch pressure wheel moves downward to achieve pressure with the substrate and the stopped intermittent active metal roller.

[0021] Preferably, the processing system of the present invention also includes other technical features, wherein the substrate edge forward feeding device also includes: an intermittent rotating vacuum conveyor belt arranged below the front stop gauge, and the intermittent rotating vacuum conveyor belt is used to form negative pressure suction and conveyance for the substrate.

[0022] Preferably, the processing system of the present invention also includes other technical features, wherein the front stop gauge is arranged on a side close to the substrate feeding device (100), and the substrate edge forward feeding device also includes: an intermittent active negative pressure suction plate arranged between the front stop gauge and the side pulling gauge, the intermittent active negative pressure suction plate makes intermittent reciprocating movements in the direction of substrate movement, and the intermittent active negative pressure suction plate (157-3) is used to absorb the substrate from the front stop gauge (154) and transport it to the feeding port of the coating device.

[0023] Preferably, the processing system of the present invention also includes other technical features, wherein the substrate edge-feeding device also includes: a paper gripper structure arranged at the lower part of the substrate and parallel to the front stop gauge, and the paper gripper structure swings intermittently.

[0024] Preferably, the processing system of the present invention also includes other technical features, wherein the substrate feeding device adopts a roll substrate unwinding device, the roll substrate unwinding device includes an unwinding shaft and a tension control mechanism, and the substrate feeding device also includes a single substrate conveying platform, and the single substrate conveying platform is arranged below the roll substrate unwinding device.

[0025] Preferably, the processing system of the present invention also includes other technical features, wherein the substrate edge forward feeding device also includes: a correction device arranged between the unwinding device and the coating device, and the correction device is used to independently correct and pull the roll-shaped substrate.

[0026] Preferably, the processing system of the present invention also includes other technical features, wherein the coating device includes a pre-coated film heating roller and a pressing rubber roller, the substrate passes between the pre-coated film heating roller and the pressing rubber roller, and also includes a pre-coated film unwinding device and a pre-coated film edge material winding device, the pre-coated film is connected to the pre-coated film edge material winding device via the pre-coated film unwinding device and the pre-coated film heating roller.

[0027] Preferably, the processing system of the present invention also includes other technical features, wherein the roller processing device is a modular structure, and each modular roller processing device includes: an embossing roller that is at least wrapped by the substrate for more than 90 degrees; a label reading electric eye, a digital nozzle and a curing device are located above the embossing roller and are arranged in sequence along the movement direction of the substrate.

[0028] Preferably, the processing system of the present invention also includes other technical features, wherein the roller processing device also includes a roll auxiliary material unwinding device, a roll auxiliary material winding device and a rubber heating pressure roller located on one side of the curing device, and the auxiliary material is connected to the roll auxiliary material winding device via the rubber heating pressure roller and a plurality of guide rollers.

[0029] Preferably, the processing system of the present invention also includes other technical features, wherein the roller processing device also includes a roll auxiliary material unwinding device, a roll auxiliary material winding device and a rubber pressing roller located on one side of the curing device, and the auxiliary material is connected to the roll auxiliary material winding device via the rubber pressing roller and a plurality of guide rollers.

[0030] Preferably, the processing system of the present invention also includes other technical features, wherein the roller processing device also includes an embossing roller with a paper gripping tooth device, and the rubber closing roller is not lower than the top surface of the paper gripping teeth when in closed position; a pressing device is provided above the embossing roller with the paper gripping tooth device to prevent the substrate from rubbing against the embossing roller surface processing device, and the pressing device includes a plurality of non-scraping devices, and the non-scraping devices include a high-pressure air pipe or a roller that can be adjusted left and right.

[0031] Preferably, the processing system of the present invention further includes other technical features, wherein the substrate receiving device includes a receiving unit, a roll substrate winding device and a tension breaking device.

[0032] Preferably, the processing system of the present invention also includes other technical features, wherein the coating device is a non-digital processing device for applying liquid to a substrate, including: a component for applying liquid to the surface of a substrate using a plurality of rollers as a feeding structure, and a drying and curing device.

[0033] Preferably, the processing system of the present invention also includes other technical features, wherein the coating device is a paper gripper that transfers a single printed sheet to the embossing roller with a swinging paper gripper but the top of the paper gripper is not higher than the surface of the embossing roller when the gripper is closed.

[0034] The present invention also provides a processing method using the modular multifunctional digital value-added processing system, and the specific method is as follows: the substrate is laminated with the pre-coated film released by the pre-coated film unwinding device at the pressing point, the hot melt adhesive is located on the surface of the pre-coated film away from the pre-coated film heating roller, and the pre-coated film after lamination is wound up by the pre-coated film edge material winding device; a single substrate is laminated to form a rolled substrate after overlapping and laminating, which is wrapped on the upper surface of the first embossing roller after passing through a plurality of guide rollers and moves forward, the wrapped area of ​​the rolled substrate covers the cylindrical side area corresponding to the rotation angle of the first embossing roller of more than 90 degrees, the mark-reading electric eye on the periphery of the first embossing roller reads the printed identification points on the printed sheet of the laminated rolled substrate, the digital nozzle performs local positioning coating on the surface of the laminated rolled substrate, and the curing device coats the coated rolled substrate. The coating of the roll substrate is cured; the cured roll substrate is coated on the second embossing roller through several guide rollers and moves forward, and the printing mark points on the roll substrate sheet are read again by the second mark-reading electric eye on the outer periphery of the second embossing roller, and the second digital print head performs a second local positioning coating on the surface of the digitally coated substrate; the roll auxiliary material unwinding device unwinds the roll auxiliary material and presses and bonds the coated substrate with the holographic casting film and solidifies it, and a holographic effect texture with a microstructure is formed on the surface of the substrate, and the roll auxiliary material and the roll substrate leave the second embossing roller after bonding, and the roll auxiliary material after bonding is wound up by the roll auxiliary material winding device after several guide rollers, and the roll substrate after bonding enters the breaking device, and finally enters the material receiving unit to realize automatic stacking of the finished product and winding of the substrate.

[0035] The present invention also provides a processing method using the modular multifunctional digital value-added processing system, the specific method is as follows: the roll substrate is unwound by the roll substrate unwinding device, the roll substrate is transmitted to the pressing point between the pre-coating film heating roller and the pressing rubber roller after passing through the deviation correction device, the pre-coating film unwinding device realizes the unwinding of the pre-coating film, the pre-coating film and the roll substrate are bonded at the pressing point to form a roll substrate, and the pre-coating film after lamination is wound up by the pre-coating film edge material winding device; the roll substrate after film lamination is transmitted to the first embossing roller after passing through a plurality of guide rollers, and the surface of the roll substrate after lamination is locally digitally sprayed with a curable coating that can be reheat-activated by a digital spray head after passing through a label reading electric eye, and the coating on the roll substrate is cured by irradiation through a curing device; the roll auxiliary material unwinding device realizes the unwinding of the roll auxiliary material, the roll auxiliary material winding device realizes the winding of the roll auxiliary material, and the roll auxiliary material and the cured roll substrate are in a disengageable pressing The heated and pressed roll auxiliary material of the cold stamping film and the coated surface of the roll base material are heated and pressed under the action of the rubber heated pressure roller and leave the first embossing roller. The heated and pressed roll auxiliary material is wound up by the roll auxiliary material winding device, and the heated and pressed roll base material continues to move forward; the roll base material passes through several guide rollers and moves upward again and covers the second embossing roller again and moves forward, and passes through the mark-reading electric eye on the outer periphery of the second embossing roller to read the printed identification points on the print sheet of the roll base material again, and the second digital print head performs a second local positioning coating on the surface of the roll base material that has been digitally value-added. After the coated roll base material and the roll auxiliary material holographic casting film are pressed and adhered and then solidified, a holographic effect texture with a microstructure is formed on the surface of the base material. After leaving the second embossing roller, the roll auxiliary material and the roll base material pass through several guide rollers and enter the next link. The roll auxiliary material is wound up by the roll auxiliary material winding device, and the roll base material enters the base material receiving device to realize sheet breaking, base material winding and finished product stacking.

[0036] The present invention also provides a processing method using the modular multifunctional digital value-added processing system, and the specific method is as follows: a single substrate is transferred through a single-sheet conveying and separation mechanism, and the substrate is sent to the front stop gauge of a coating device through a feed plate, and a side pull gauge pulls the substrate to align, and an intermittently swinging gripper structure transfers the substrate to a coating device above a first embossing roller with grippers, and the coating device includes a cavity scraper, a feeding structure including a plurality of rollers, and a glazing plate cylinder, and the coating device coats and cures the substrate to achieve a matte effect texture; the substrate with a matte effect texture then passes through the gripper and is transferred to the second embossing roller under the action of a transfer roller, and the surface of the substrate is positioned and locally digitally coated by a digital nozzle above the second embossing roller, and after the substrate is cured, a high-quality matte effect is formed. The second embossing roller is provided with a non-contact paper pressing unit which avoids the wet paint in the outer ring range; the non-contact paper pressing unit includes a jet paper pressing structure or a movable pressing wheel structure; the substrate after the light enhancement is transferred to the third embossing roller through the paper gripper, and the surface of the substrate is positioned and locally digitally coated by the digital nozzle again and pressed and fitted with the holographic casting film released by the roll auxiliary material unwinding device, and then the digital coating is cured by the casting film; while the microstructured holographic effect texture is formed on the surface of the substrate, the fitted roll auxiliary material, holographic casting film and substrate leave the third embossing roller and pass through several guide rollers to enter the next link, the holographic casting film is peeled off and rolled up by the roll auxiliary material winding device, and the substrate enters the material receiving device to complete the product stacking.

[0037] Compared with the prior art, the present invention has the following advantages: 1. The present invention solves the problem that the previous equipment cannot ensure the stable and even edge of the substrate, thus affecting the accurate positioning during the second or even multiple processing of the connection line, through the "non-uniform motion substrate edge forward feeding device".

[0038] 2. The present invention uses a "substrate edge-aligned forward feeding device" to pull the substrate before the substrate is continuously fed to the pressure point of the coating device, thereby forming a forward feeding correction and traction device with a non-uniform movement speed of the substrate fed by the feeding device.

[0039] 3. The present invention uses a "non-uniformly moving substrate edge-aligned forward feeding device" to fine-tune the correct corresponding time point before the substrate enters the coating device, ensuring that the movements of the coating device's front stopper, side puller, paper gripper and other traction devices are coordinated and the angles are consistent.

[0040] 4. The present invention solves the high cost pressure caused by the inability of digital printheads to use matte powder particle paint and large-area digital paint by combining digital and traditional coating or compounding processes.

[0041] 5. The present invention provides a more stable working posture than when the substrate is processed on a conveyor belt through the roller structure, reduces the jumping of the material during the continuous operation process, avoids the positioning deviation between the covering material and the substrate during the processing operation caused by the jumping of the substrate, and improves the yield rate.

[0042] 6. The present invention shortens the time required for traditional processing of substrates using a conveyor belt by moving the substrate on a roller structure, so that the substrate processing device can be spliced ​​in multiple modules without repeated calibration during the process, and the process processing does not need to repeatedly collect and feed materials, which greatly improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 , is a schematic diagram of the multifunctional post-printing efficiency enhancement system structure (matt film + 3D glazing + holography) of the present invention; Figure 2 , is a schematic diagram of the multifunctional post-printing efficiency enhancement system structure (matte film + 3D hot stamping + hologram) of the present invention; Figure 3 , is a schematic diagram of the structure of the multifunctional post-printing efficiency enhancement system (matte coating + efficiency enhancement) of the present invention; Figure 4 , is a top view of the paper edge assembly before the coating unit of the single-sheet feeding unit of the present invention (pressing wheel method); Figure 5 , is a side view of the paper edge assembly before the coating unit of the single-sheet feeding unit of the present invention (pressing wheel method); Figure 6 , is a top view of the paper edge assembly before the coating unit of the single-sheet feeding unit of the present invention (negative pressure conveyor belt method); Figure 7 , is a side view of the paper edge assembly before the coating unit of the single-sheet feeding unit of the present invention (negative pressure conveyor belt method); Figure 8 , is a top view of the paper edge assembly before the coating unit of the single-sheet paper feeding unit of the present invention (negative pressure suction plate method); Fig. 9 , is a side view of the paper edge assembly before the coating unit of the single-sheet paper feeding unit of the present invention (negative pressure suction plate method); In the figure: 100, substrate feeding device; 101, single substrate conveying platform; 101-1, roll substrate unwinding device; 102, single conveying separation mechanism; 103, feed plate; 150, substrate edge forward feeding device; 153, feed plate; 154, front stop gauge; 155, side pull gauge; 156, clutch pressure wheel; 156-1 release pressure position; 156-2 closing pressure position; 157-1, intermittent active metal roller; 157-2, intermittent rotating vacuum conveyor belt; 157-3, intermittent active negative pressure suction plate; 157-3-1 rear end; 157-3-2 front end; 160, deviation correction device; 201, pre-coated film unwinding device; 202, pre-coated film heating roller; 203, closing rubber roller; 204, pre-coated film edge material winding device; 205, roller coating device; 301, embossing roller; 302, roll auxiliary material winding device; 303, roll auxiliary material unwinding device; 304, label reading electric eye; 305, rubber pressing roller; 306, digital print head; 307, curing device; 308, rubber heating roller; 400, substrate receiving device; 401, receiving unit; 401-1, roll substrate winding device; 402, breaking device;. DETAILED DESCRIPTION

[0044] In order to make the purpose, principle and structure of the present invention more clear, it is further described below in conjunction with the drawings and specific embodiments.

[0045] Embodiment 1: A modular multifunctional digital value-added processing system includes: at least one substrate feeding device 100 capable of continuously conveying a substrate into a coating device; at least one substrate edge-aligning forward feeding device 150 with independent traction and non-uniform motion; a non-digital coating device; one or more roller processing devices, the roller processing device including an embossing roller 301 that is at least covered by the substrate for more than 90 degrees; at least one substrate receiving device. The at least 90 degrees covered by the substrate means that when the substrate passes through the cylindrical side of the embossing roller 301, the area covered by the substrate on the embossing roller 301 is at least larger than the cylindrical side area corresponding to the central axis rotation angle of the embossing roller 301 is 90 degrees. This technical feature ensures the stability of the substrate transmission on the embossing roller 301. The modular multifunctional digital value-added processing system is used to drive the substrate to move forward from the substrate feeding device 100 to the substrate receiving device 400, with the direction in which the substrate is transported forward, that is, the direction in which the substrate approaches the substrate receiving device 400, as the forward direction, and the opposite direction in which the substrate is transported forward, that is, the direction in which the substrate approaches the substrate feeding device 100, as the backward direction.

[0046] The substrate edge-aligning forward feeding device 150 comprises: a side-drawing gauge 155 disposed at the rear of the substrate; and a front stop gauge 154 disposed at the front of the substrate and in front of the side-drawing gauge 155 and moving up and down.

[0047] The substrate edge-aligning forward feeding device 150 is used to pull the substrate to form a non-uniform motion before the substrate is conveyed to the pressing point of the coating device in an uninterrupted manner.

[0048] The coating device includes a pre-coated film heating roller 202 and a pressing rubber roller 203, and the substrate passes between the pre-coated film heating roller 202 and the pressing rubber roller 203. It also includes a pre-coated film unwinding device 201 and a pre-coated film edge material winding device 204. The pre-coated film is connected to the pre-coated film edge material winding device 204 via the pre-coated film unwinding device 201 and the pre-coated film heating roller 202.

[0049] The roller processing device is a modular structure, and each modular roller processing device includes: an embossing roller 301 that is at least covered by the substrate for more than 90 degrees; a label reading electric eye 304, a digital nozzle 306 and a curing device 307 are arranged above the embossing roller 301 and in sequence along the direction of movement of the substrate.

[0050] The roller processing device also includes a roll auxiliary material unwinding device 303, a roll auxiliary material winding device 302 and a rubber heating pressure roller 308 located on one side of the curing device 307, and the auxiliary material is connected to the roll auxiliary material winding device 302 via the rubber heating pressure roller 308.

[0051] The roller processing device further comprises a roll auxiliary material unwinding device 303, a roll auxiliary material winding device 302 and a rubber pressing roller 305 located on one side of the curing device 307, and the auxiliary material is connected to the roll auxiliary material winding device 302 via the rubber pressing roller 305. The rubber pressing roller 305 can be heated to not less than 60 degrees Celsius.

[0052] The auxiliary material is connected from the rubber pressing roller 305 to the roll auxiliary material winding device 302 through a plurality of guide rollers, and is partially attached to the impression cylinder 301 .

[0053] The substrate receiving device comprises a receiving unit 401, a roll substrate winding device 401-1 and a tension breaking device 402. It also comprises a deviation correction device and an active winding device.

[0054] The substrate feeding device 100 may be a roll substrate unwinding device 101 - 1 , which includes but is not limited to an unwinding shaft, a tension control mechanism and the like.

[0055] Embodiment 2: See also Figure 3On the basis of the first embodiment, the substrate feeding device 100 includes a single substrate conveying platform 101, a single conveying and separating mechanism 102, a conveying plate 103 connected to the substrate edge forward feeding device 150, and a vacuum suction conveyor belt arranged on the conveying plate 103. The substrate feeding device 100 is used to stably and continuously convey the single substrates to the coating device in an overlapping and uninterrupted manner.

[0056] See also Figure 4 , 5 The substrate edge-aligning forward feeding device 150 also includes: an intermittent active metal roller 157-1 disposed below the substrate, in front of the side drawing gauge 155, and behind the front stop gauge 154; a clutch pressure wheel 156 disposed above the substrate and parallel to the active metal roller 157-1, wherein the clutch pressure wheel 156 moves up and down to achieve clutching with the substrate and the intermittent active metal roller 157-1. The clutch pressure wheel 156 moves up and down to achieve clutching with the substrate and the intermittent active metal roller 157-1. Figure 5 In the process, the clutch action with the active metal roller 157-1 is realized.

[0057] The processing system in this embodiment can perform the following on the printed sheets at a time: 1. Matt film lamination / matte treatment; 2. 3D transparent glazing; 3. Same-position 3D hologram; 4. Overlay of different-position holograms.

[0058] Embodiment three: See also Figure 6 , 7 On the basis of the second embodiment, the intermittent active metal roller 157-1 of the substrate edge forward feeding device 150 can be replaced by an intermittent rotating vacuum conveyor belt 157-2 arranged under the front stop 154, and the intermittent rotating vacuum conveyor belt 157-2 is used to form negative pressure suction and convey the substrate.

[0059] Embodiment 4: See also Figure 8 , 9 On the basis of the second embodiment, the intermittent active metal roller 157-1 of the substrate edge forward feeding device 150 can be replaced by an intermittent active negative pressure suction plate 157-3 arranged between the front stop gauge 154 and the side pull gauge 155. The intermittent active negative pressure suction plate 157-3 makes intermittent reciprocating movements in the front and rear directions of the substrate movement. The front end 157-3-2 of the intermittent active negative pressure suction plate 157-3 is between the front stop gauge 154 and the side pull gauge 155 during the intermittent reciprocating movement, and the rear end 157-3-1 is at the rear side of the side pull gauge 155.

[0060] Embodiment five: Based on the first embodiment, the intermittent active metal roller 157-1 of the substrate edge feeding device 150 can be replaced by a paper gripper structure (not shown) arranged at the bottom of the substrate and parallel to the front stop 154, and the paper gripper structure swings intermittently.

[0061] Embodiment six: See also Figure 2 On the basis of the first embodiment, the substrate feeding device 100 adopts a roll substrate unwinding device 101-1, and the roll substrate unwinding device 101-1 includes an unwinding shaft and a tension control mechanism. The substrate feeding device 100 also includes a single substrate conveying platform 101, and the single substrate conveying platform 101 is arranged below the roll substrate unwinding device 101-1.

[0062] The substrate edge-aligning forward feeding device 150 further includes: a deviation-correcting device 160 disposed between the unwinding device 101 - 1 and the coating device, and the deviation-correcting device is used to independently correct the deviation and pull the roll-shaped substrate.

[0063] The device of this embodiment can perform the following operations on the printed sheets at one time: 1. Matt film coating and matte finishing; 2. 3D digital hot stamping; 3. Same-position 3D hologram A; 4. Different-position hologram; 5. Mutual positioning.

[0064] Embodiment seven: Based on the first embodiment, the coating device can be a non-digital processing device for coating liquid on a substrate, including but not limited to: 1. A component for coating liquid on the surface of a substrate using a plurality of rollers as a feeding structure, 2. A drying and curing device.

[0065] Embodiment eight: Based on the first embodiment, the coating device may be a gripper that transfers a single printed sheet to the embossing roller 301 with a swinging gripper but the top of the gripper is not higher than the surface of the embossing roller 301 when the gripper is closed.

[0066] A pressing device is arranged above the embossing roller 301 with grippers to prevent the substrate from rubbing against the roller surface processing device of the embossing roller 301. The pressing device includes a non-scratching device such as a high-pressure air pipe or a roller that can be adjusted left and right.

[0067] Embodiment nine: On the basis of the first embodiment, the roller processing device comprises: a detachable inkjet head on the outer edge of the upper half above the center point of the embossing roller 301, the inkjet head facing the center of the roller; and a curing lamp group.

[0068] Embodiment ten: A processing method using the modular multifunctional digital value-added processing system in the above embodiment, the specific method is as follows: The single-sheet substrate conveying platform 101 passes the paper through the single-sheet conveying and separation mechanism 102, and the substrate is sent to the front stop 154 ​​in a fish-scale-like manner through the suction belt on the feed plate 103. At this time: The pressure wheel 156 above the substrate is in the off-pressure position, the intermittent active metal roller 157-1 below the substrate is in a stopped state and has no driving force on the paper, the side pull gauge 155 pulls the substrate to align with the side edge, the paper is in a stationary state, and the front end of the paper is aligned with the front stop gauge 154, and the side edge of the paper is aligned with the side pull gauge 155, the clutch pressure wheel 156 is pressed downward to contact the substrate and form a force with the intermittent active metal roller 157-1 that is paused below the substrate; Then the intermittent active metal roller 157-1 starts to rotate and conveys the substrate to the pressing point between the pre-coating film heating roller 202 and the pressing glue roller 203, and the substrate is laminated with the pre-coating film released by the pre-coating film unwinding device 201 at the pressing point, and the hot melt adhesive is located on the surface of the pre-coating film away from the pre-coating film heating roller 202. The pre-coating film after lamination is rolled up by the pre-coating film edge material winding device 204; After the single substrate is laminated head to tail, it forms a roll substrate, which is coated on the upper surface of the first embossing roller 301 after passing through a number of guide rollers and moves forward. The coated area of ​​the roll substrate covers the cylindrical side area corresponding to the rotation angle of the first embossing roller 301 of more than 90 degrees. The mark-reading electric eye 304 on the periphery of the first embossing roller 301 reads the printed mark points on the coated roll substrate sheet. Combined with the calculation of the angle and speed of the first embossing roller 301, the digital nozzle 306 performs local positioning coating on the surface of the coated roll substrate, and the curing device 307 cures the coating of the coated roll substrate. After solidification, the roll substrate is coated on the second embossing roller 301 through several guide rollers and moves forward. The second mark-reading electric eye 304 on the outer periphery of the second embossing roller 301 reads the printed mark points on the roll substrate again. Combined with the calculation of the angle and speed of the second embossing roller 301, the second digital print head 306 performs a second local positioning coating on the surface of the digitally coated substrate. The roll auxiliary material unwinding device 303 unwinds the roll auxiliary material and the coated substrate to press and bond the holographic casting film and solidify it. A holographic effect texture with a microstructure is formed on the surface of the substrate. The roll auxiliary material and the rolled substrate after bonding leave the second embossing roller 301. The roll auxiliary material after bonding passes through several guide rollers and is wound up by the roll auxiliary material winding device 302. The rolled substrate after bonding enters the breaking device 402, and finally enters the material receiving unit 401 to realize automatic stacking of finished products and winding of the substrate.

[0069] Embodiment eleven: A processing method using the modular multifunctional digital value-added processing system in the above embodiment, the specific method is as follows: The roll substrate is unwound by the roll substrate unwinding device 101-1, and the roll substrate is transferred to the pressing point between the pre-coating film heating roller 202 and the pressing rubber roller 203 after passing through the deviation correction device 160. The pre-coating film unwinding device 201 unwinds the pre-coating film, and the pre-coating film and the roll substrate are bonded at the pressing point to form a rolled substrate. The pre-coating film after bonding and lamination is wound up by the pre-coating film edge material winding device 204. After the film is laminated, the roll substrate passes through several guide rollers and is transferred to the first embossing roller 301. After the label reading electric eye 304, the digital spray head 306 performs local digital spraying of the curable coating that can be reheat-activated on the surface of the film-laminated roll substrate. The coating on the roll substrate is irradiated by the curing device 307 to be cured. The auxiliary roll material unwinding device 303 realizes unwinding of the auxiliary roll material, and the auxiliary roll material winding device 302 realizes winding of the auxiliary roll material. The auxiliary roll material and the cured roll base material are heated and pressed by the rubber heating pressing roller 308 that can be disengaged and pressed, and the coated surface of the auxiliary roll material and the roll base material of the cold stamping film are left by the first embossing roller 301. The auxiliary roll material after heating and pressing is wound up by the auxiliary roll material winding device 302, and the heated and pressed roll base material continues to move forward. The roll substrate passes through several guide rollers and moves upward again and covers the second embossing roller 301 again and moves forward. The printed identification points on the printed sheet of the roll substrate are read again by the mark-reading electric eye 304 on the outer periphery of the second embossing roller 301. Then, after combining the calculation of the angular direction, speed and distance between the two embossing rollers 301 of the second embossing roller 301, the second digital nozzle 306 performs a second local positioning coating on the surface of the roll substrate that has been digitally value-added. After the coated roll substrate and the roll auxiliary material holographic casting film are pressed and fitted and then solidified, a holographic effect texture with a microstructure is formed on the surface of the substrate. After leaving the second embossing roller 301, the roll auxiliary material and the roll substrate pass through several guide rollers and enter the next link. The roll auxiliary material is wound by the roll auxiliary material winding device 302, and the roll substrate enters the substrate receiving device to realize sheet breaking, substrate winding and finished product stacking.

[0070] Embodiment 12: A processing method using the modular multifunctional digital value-added processing system in the above embodiment, the specific method is as follows: A single substrate is transferred through the single-sheet conveying and separation mechanism 102, and the substrate is sent to the front stopper 154 of the coating device through the feed plate 103, and the side pull gauge 155 pulls the substrate to align, and the intermittent swinging gripper structure transfers the substrate to the coating device above the first embossing roller 301 with grippers, and the coating device includes a chamber scraper, a feeding structure including a plurality of rollers, and a glazing plate cylinder, and the coating device coats and cures the substrate to achieve a matte effect texture; The substrate with matte effect texture passes through the paper gripper and is transferred to the second embossing roller 301 under the action of the transfer roller. The digital print head 306 above the second embossing roller 301 performs local digital coating on the surface of the substrate. After the substrate is cured, a local bright light enhancement texture with high contrast to the matte surface is formed. The outer ring of the second embossing roller 301 is provided with a non-contact paper pressing unit that avoids the wet paint; The non-contact paper pressing unit includes an air jet paper pressing structure or a movable pressing wheel structure; The substrate after light enhancement is transferred to the third embossing roller 301 through the paper gripper, and the digital nozzle 306 is used to position and partially digitally coat the surface of the substrate and press it tightly with the holographic casting film released by the roll auxiliary material unwinding device 303, and then the digital coating is cured by the casting film; While a texture with a microstructured holographic effect is formed on the surface of the substrate, the laminated roll auxiliary material, holographic casting film and substrate leave the third embossing roller 301 and pass through several guide rollers to enter the next link. The holographic casting film is peeled off and rolled up by the roll auxiliary material winding device 302, and the substrate enters the material receiving device to complete product stacking.

[0071] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes according to the technical solutions and novel concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A modular multifunctional digital value-added processing system, characterized by: include At least one substrate feeding device (100) capable of continuously feeding the substrate into the coating device; At least one substrate edge-feeding device (150) with independent traction and non-uniform motion; a non-digital coating device; One or more roller processing devices, the roller processing device comprising an embossing roller (301) which is covered by a substrate for at least 90 degrees; At least one substrate receiving device.

2. A modular multifunctional digital value-added processing system as claimed in claim 1, characterized in that: The substrate edge-aligning forward feeding device (150) is provided with: A side pull gauge (155) for limiting one side of the substrate and a front stop gauge (154) for resisting or pressing a single substrate or a roll substrate.

3. A modular multifunctional digital value-added processing system as claimed in claim 2, characterized in that: The substrate feeding device (100) comprises a single substrate conveying platform (101), a single substrate conveying and separating mechanism (102), a conveying plate (103) connected to a substrate edge-aligning forward conveying device (150), and a vacuum suction conveyor belt arranged on the conveying plate (103). The substrate feeding device (100) is used to stably and continuously convey single substrates in an overlapping and uninterrupted manner to a coating device.

4. The modular multifunctional digital value-added processing system according to claim 1, characterized in that: The substrate edge-aligning forward conveying device (150) is used to pull the substrate to form a non-uniform motion before the substrate is conveyed to the pressing point of the coating device in an uninterrupted manner.

5. The modular multifunctional digital value-added processing system as claimed in claim 3, characterized in that: The substrate edge-aligning forward feeding device (150) further comprises: An intermittent active metal roller (157-1) disposed below the single substrate and between the side drawing gauge (155) and the front stop gauge (154); A clutch pressure wheel (156) is located above the substrate and parallel to the intermittent active metal roller (157-1), wherein the clutch pressure wheel (156) moves downward to achieve pressure with the substrate and the stopped intermittent active metal roller (157-1).

6. The modular multifunctional digital value-added processing system as claimed in claim 3, characterized in that: The substrate edge-aligning forward feeding device (150) further comprises: An intermittent rotating vacuum conveyor belt (157-2) is arranged below the front stopper (154), and the intermittent rotating vacuum conveyor belt (157-2) is used to form negative pressure suction and conveyance for the substrate.

7. The modular multifunctional digital value-added processing system as claimed in claim 3, characterized in that: The front stop gauge (154) is arranged on a side close to the substrate feeding device (100), and the substrate edge forward feeding device (150) further includes: an intermittent active negative pressure suction plate (157-3) arranged between the front stop gauge (154) and the side pull gauge (155), the intermittent active negative pressure suction plate (157-3) making intermittent reciprocating movements in the direction of substrate movement, and the intermittent active negative pressure suction plate (157-3) is used to absorb the substrate from the front stop gauge (154) and transport it to the coating device feeding port.

8. The modular multifunctional digital value-added processing system as claimed in claim 3, characterized in that: The substrate edge-aligning forward feeding device (150) further comprises: A paper gripper structure is arranged at the bottom of the substrate and is arranged parallel to the front stopper (154), and the paper gripper structure swings intermittently.

9. The modular multifunctional digital value-added processing system as claimed in claim 2, characterized in that: The substrate feeding device (100) adopts a roll substrate unwinding device (101-1), the roll substrate unwinding device (101-1) comprises an unwinding shaft and a tension control mechanism, and the substrate feeding device (100) further comprises a single substrate conveying platform (101), the single substrate conveying platform (101) is arranged below the roll substrate unwinding device (101-1).

10. A modular multifunctional digital value-added processing system as claimed in claim 9, characterized in that: The substrate edge-aligning forward feeding device (150) further comprises: A deflection correction device (160) is arranged between the unwinding device (101-1) and the coating device, and is used to independently correct the deflection and pull the roll-shaped substrate.

11. The modular multifunctional digital value-added processing system according to claim 1, characterized in that: The coating device comprises a pre-coating film heating roller (202) and a pressing rubber roller (203), and the substrate passes between the pre-coating film heating roller (202) and the pressing rubber roller (203). The coating device also comprises a pre-coating film unwinding device (201) and a pre-coating film edge material winding device (204), and the pre-coating film is connected to the pre-coating film edge material winding device (204) via the pre-coating film unwinding device (201) and the pre-coating film heating roller (202).

12. The modular multifunctional digital value-added processing system as claimed in claim 1, characterized in that: The roller processing device is a modular structure, and each modular roller processing device comprises: An embossing roller (301) which is covered by the substrate for at least 90 degrees; A label reading electric eye (304), a digital spray head (306) and a curing device (307) are arranged above the embossing roller (301) and in sequence along the moving direction of the substrate.

13. A modular multifunctional digital value-added processing system as claimed in claim 12, characterized in that: The roller processing device further comprises a roller auxiliary material unwinding device (303), a roller auxiliary material winding device (302), and a rubber heating pressure roller (308) located on one side of the curing device (307); the auxiliary material is connected to the roller auxiliary material winding device (302) via the rubber heating pressure roller (308) and a plurality of guide rollers.

14. The modular multifunctional digital value-added processing system according to claim 12, characterized in that: The roller processing device further comprises a roller auxiliary material unwinding device (303), a roller auxiliary material winding device (302), and a rubber pressing roller (305) located on one side of the curing device (307); the auxiliary material is connected to the roller auxiliary material winding device (302) via the rubber pressing roller (305) and a plurality of guide rollers.

15. A modular multifunctional digital value-added processing system as claimed in claim 14, characterized in that: The roller processing device also includes an embossing roller with a paper gripper device, and the rubber closing roller (305) is not lower than the top surface of the paper gripper when the gripper is closed when in operation; A pressing device is arranged above the embossing roller with a gripper device to prevent the substrate from rubbing against the surface processing device of the embossing roller. The pressing device includes a plurality of non-scraping devices, including a high-pressure air pipe or a roller that can be adjusted left and right.

16. The modular multifunctional digital value-added processing system as claimed in claim 1, characterized in that: The substrate receiving device comprises a receiving unit (401), a roll substrate winding device (401-1) and a tension breaking device (402).

17. The modular multifunctional digital value-added processing system as claimed in claim 1, characterized in that: The coating device is a non-digital processing device for coating liquid on a substrate, and comprises: a component for coating liquid on the surface of a substrate using a plurality of rollers as a feeding structure, and a drying and curing device.

18. The modular multifunctional digital value-added processing system as claimed in claim 1, characterized in that: The coating device comprises a swinging paper gripper, which transfers a single printed sheet to the embossing roller (301), and the top of the swinging paper gripper is not higher than the surface of the embossing roller (301) when the gripper is closed.

19. A processing method using the modular multifunctional digital value-added processing system according to any one of claims 1 to 18, characterized in that: The specific method is as follows: The substrate is laminated with the pre-coated film released by the pre-coated film unwinding device (201) at the pressing point, the hot melt adhesive is located on the surface of the pre-coated film away from the pre-coated film heating roller (202), and the pre-coated film after lamination is rolled up by the pre-coated film edge material rolling up device (204); After laminating a single substrate end to end, a roll substrate is formed, which is coated on the upper surface of a first embossing roller (301) after passing through a plurality of guide rollers and moves forward, wherein the coated area of ​​the roll substrate covers the cylindrical side area corresponding to a rotation angle of the first embossing roller (301) of more than 90 degrees, and a mark-reading electric eye (304) on the periphery of the first embossing roller (301) reads the printed mark points on the printed sheet of the coated roll substrate, a digital nozzle (306) performs local positioning coating on the surface of the coated roll substrate, and a curing device (307) cures the coating of the coated roll substrate; The solidified roll-shaped substrate is coated onto a second embossing roller (301) through a plurality of guide rollers and moves forward, and a second mark-reading electric eye (304) on the periphery of the second embossing roller (301) reads the printed mark points on the roll-shaped substrate sheet again, and a second digital print head (306) performs a second local positioning coating on the surface of the digitally coated substrate; The roll auxiliary material unwinding device (303) unwinds the roll auxiliary material and the coated substrate to press and bond the holographic casting film and solidify it, and a holographic effect texture with a microstructure is formed on the surface of the substrate. The roll auxiliary material and the rolled substrate after bonding leave the second embossing roller (301), and the roll auxiliary material after bonding passes through a plurality of guide rollers and is wound up by the roll auxiliary material winding device (302). The rolled substrate after bonding enters the breaking device (402), and finally enters the material receiving unit (401) to realize automatic stacking of the finished product and winding of the substrate.

20. A processing method using the modular multifunctional digital value-added processing system according to any one of claims 1 to 18, characterized in that: The specific method is as follows: The roll substrate is unwound through a roll substrate unwinding device (101-1), and the roll substrate is transferred to a pressing point between a pre-coated film heating roller (202) and a pressing rubber roller (203) after passing through a deviation correction device (160). The pre-coated film unwinding device (201) unwinds the pre-coated film, and the pre-coated film and the roll substrate are bonded at the pressing point to form a rolled substrate. The pre-coated film after bonding and lamination is wound up by a pre-coated film edge material winding device (204); The film-laminated roll substrate is conveyed to the first embossing roller (301) after passing through a plurality of guide rollers, and after passing through a label reading electric eye (304), a digital spray head (306) performs local digital spraying of a curable coating that can be reheat-activated on the surface of the film-laminated roll substrate, and the coating on the roll substrate is irradiated by a curing device (307) to form a cured coating; The auxiliary roll material unwinding device (303) realizes unwinding of the auxiliary roll material, and the auxiliary roll material winding device (302) realizes winding of the auxiliary roll material. The auxiliary roll material and the cured roll base material are heated and pressed together on the coated surface of the auxiliary roll material and the roll base material under the action of the rubber heating pressure roller (308) that can be disengaged and pressed, and leave the first embossing roller (301). The auxiliary roll material after heating and pressing is wound up by the auxiliary roll material winding device (302), and the heated and pressed roll base material continues to move forward. The rolled substrate passes through a plurality of guide rollers and moves upward again and wraps around the second embossing roller (301) again and moves forward. The printed identification points on the printed sheet of the rolled substrate are read again by the label reading electric eye (304) on the outer periphery of the second embossing roller (301). The second digital nozzle (306) performs a second local positioning coating on the surface of the rolled substrate that has been digitally value-added. After the coated rolled substrate and the holographic casting film of the rolled auxiliary material are pressed and adhered and then solidified, a holographic effect texture with a microstructure is formed on the surface of the substrate. After leaving the second embossing roller (301), the rolled auxiliary material and the rolled substrate pass through a plurality of guide rollers and enter the next stage. The rolled auxiliary material is wound up by the rolled auxiliary material winding device (302). The rolled substrate enters the substrate receiving device to achieve sheet breaking, substrate winding and finished product stacking.

21. A processing method using the modular multifunctional digital value-added processing system according to any one of claims 1 to 18, characterized in that: The specific method is as follows: A single sheet of substrate is transferred through a single sheet conveying and separation mechanism (102), and the substrate is sent to a front stopper (154) of a coating device through a feed plate (103). A side puller (155) pulls the substrate to align it, and an intermittently swinging gripper structure transfers the substrate to a coating device above a first embossing roller (301) having grippers. The coating device comprises a cavity scraper, a feeding structure comprising a plurality of rollers, and a glazing plate cylinder. The coating device coats and cures the substrate to achieve a matte effect texture. The substrate with the matte effect texture then passes through the paper gripper and is transferred to the second embossing roller (301) under the action of the transfer roller. The digital nozzle (306) above the second embossing roller (301) performs local digital coating on the surface of the substrate. After the substrate is cured, a local bright light enhancement texture with a high contrast to the matte surface is formed. The outer ring of the second embossing roller (301) is provided with a non-contact paper pressing unit that avoids the wet paint; The non-contact paper pressing unit includes an air jet paper pressing structure or a movable pressing wheel structure; The substrate after light enhancement is transferred to the third embossing roller (301) through the paper gripper, and the digital nozzle (306) is used to position and partially digitally coat the surface of the substrate and press it tightly with the holographic casting film released by the roll auxiliary material unwinding device (303), and then the digital coating is cured by the casting film; While a texture with a microstructured holographic effect is formed on the surface of the substrate, the laminated roll auxiliary material, the holographic casting film and the substrate leave the third embossing roller (301) and pass through a number of guide rollers to enter the next stage, the holographic casting film is peeled off and rolled up by the roll auxiliary material winding device (302), and the substrate enters the material receiving device to complete product stacking.

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