Positioning and installation structure of profile components, instrument panel pipe beam and automobile
By installing longitudinal guide grooves on the side surface of the beam member of the magnesium-aluminum alloy profile member, and combining the bonding surface and positioning ribs of the mounting bracket member, a simple positioning and installation of the profile member is achieved, solving the problems of high welding difficulties and complex screw connections in the prior art, reducing costs and weight.
Patent Information
- Application Number
- CN202411719852.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-04-01
AI Technical Summary
The welding of existing magnesium-aluminum alloy profile structural parts is difficult, the cost is high, and the welds are prone to cracking. The screw connection requires multiple installation points to increase installation time, increase in profile, and increase in cost and weight.
A positioning and mounting structure for profile members is designed, and a longitudinal guide groove is provided with a side surface of the beam member, and the mounting bracket member has a fitting surface that fits the side surface and a positioning rib that protrudes outwardly. The fastening screw member is arranged next to the side of the positioning rib to achieve the tightening of the mounting bracket member and the beam member.
It realizes simple positioning and installation operation between profile components, saves installation labor time, uses a single installation point to reduce profiles, reduce product weight and cost, and improves design freedom.
Smart Images

Figure CN119734763A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of profile component assembly, and in particular relates to a positioning and installation structure of a profile component, an instrument panel pipe beam and a car. Background Art
[0002] Magnesium-aluminum alloy profiles are commonly used in vehicle body structural parts, such as instrument panel beams, bumper beams, and overhead box beams. While achieving lightweight, they ensure the required stiffness, strength, and collision energy absorption performance of the components.
[0003] In the prior art, magnesium-aluminum alloy profile structural parts are mostly welded to form an integrated assembly; however, magnesium-aluminum alloy materials are difficult to weld, and the welding labor cost is usually more than four times that of steel products. The welding cost is high, and magnesium alloy welds have potential risks such as easy cracking and breakage.
[0004] In addition, a small number of magnesium-aluminum alloy profile structural parts are connected by screws to form an integrated assembly; however, considering the positioning between parts and the stability of installation, at least two or more installation points are required, which increases the installation man-hours. Moreover, since multiple installation surfaces are required, the surface of the parts increases, the material consumption increases, and ultimately the cost and weight of the product increase. Summary of the invention
[0005] In order to solve the above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a positioning and installation structure of a profile component, an instrument panel tube beam and a car.
[0006] To achieve the above object, the present invention adopts the following technical solutions:
[0007] <Option 1>
[0008] The present invention provides a positioning and installation structure of a profile component, which has the following characteristics: a beam component and a mounting bracket component, both of which are profile structures, and a fastening screw component, wherein each side surface of the beam component is provided with a longitudinal guide groove extending along the length direction of the beam component, the mounting bracket component has a fitting surface that fits with the side surface, the fitting surface is provided with a positioning rib that protrudes outward and matches the longitudinal guide groove, and the fastening screw component is arranged on the side of the positioning rib to fasten the mounting bracket component and the beam component together.
[0009] The positioning and installation structure of the profile component provided by the present invention may also have the following features: wherein, the inner edge of the guide groove is provided with a flange extending inward, and the outer edge is provided with an arc chamfer.
[0010] The positioning and installation structure of the profile component provided by the present invention may also have the following characteristics: wherein the cross section of the positioning rib is in a "T" shape, and the positioning rib and the fitting surface together form an "I"-shaped structure.
[0011] The positioning and installation structure of the profile component provided by the present invention may also have the following feature: a mounting hole matching the fastening screw member is provided on the fitting surface.
[0012] The positioning and installation structure of the profile component provided by the present invention may also have the following features: wherein the beam component is a symmetrical profile structure with a rectangular cross section and has a "well"-shaped frame inside.
[0013] The positioning and installation structure of the profile component provided by the present invention may also have the following features: wherein the installation bracket component is a profile structure with a bent cross-section, one end having a fitting surface, and the other end having an installation surface for installing the installed component.
[0014] The positioning and installation structure of the profile component provided by the present invention may also have the following features: wherein the installation bracket component is a profile structure with a "T"-shaped cross section, and a positioning pin is further provided on the side.
[0015] The positioning and installation structure of the profile component provided by the present invention may also have the following characteristics: wherein, the number of the fastening screw members is two, and the two fastening screw members are respectively arranged beside the two sides of the reinforcing rib.
[0016] The positioning and installation structure of the profile component provided by the present invention may also have the following feature: wherein the beam component and the installation bracket component are both magnesium-aluminum alloy profile structures.
[0017] <Option 2>
[0018] The present invention also provides an instrument panel tube beam having the following characteristics, including a positioning and installation structure of the profile component of <Scheme 1>.
[0019] <Scheme 3>
[0020] The present invention also provides an automobile having the following characteristics, including the instrument panel tube beam of <Solution 2>.
[0021] Function and Effect of the Invention
[0022] According to the positioning and installation structure of the profile member, the instrument panel tube beam and the automobile involved in the present invention, since each side surface of the beam member is provided with a longitudinal guide groove extending along the length direction of the beam member, the mounting bracket member has a fitting surface that fits with the side surface, and the fitting surface is provided with a positioning rib that protrudes outward and matches the longitudinal guide groove, which can be inserted into the longitudinal guide groove to limit the rotation of the mounting bracket member relative to the beam member, and the fastening screw is arranged beside the positioning rib, which can fasten the mounting bracket member and the beam member together, thereby making the positioning and installation operation between the profile members simple and saving installation time; moreover, a single installation point is adopted to reduce the profile surface, reduce the product weight and cost. In addition, by adopting the design of setting a longitudinal guide groove on each side surface of the beam member, the mounting bracket member can be designed in multiple directions, with a high degree of design freedom, which can meet the installation requirements in different directions. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a structural schematic diagram of a positioning and installation structure of a profile component in Embodiment 1 of the present invention;
[0024] Figure 2 is a schematic diagram of the three-dimensional structure of the beam component in the first embodiment of the present invention;
[0025] Figure 3 is a schematic diagram of the cross-sectional structure of a beam component in Embodiment 1 of the present invention;
[0026] Figure 4 is a schematic diagram of the three-dimensional structure of the mounting bracket in the first embodiment of the present invention;
[0027] Figure 5 is a structural schematic diagram of a positioning and installation structure of a profile component in Embodiment 2 of the present invention;
[0028] Figure 6 It is a structural schematic diagram of the positioning and installation structure of the profile component in the third embodiment of the present invention. DETAILED DESCRIPTION
[0030] The concept, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings to fully understand the purpose, characteristics and effects of the present invention.
[0031] <Example 1>
[0032] Figure 1 It is a structural schematic diagram of the positioning and installation structure of the profile component in the first embodiment of the present invention.
[0033] like Figure 1As shown, in the first embodiment, the positioning and mounting structure 10 of the profile member is used for the instrument panel tube beam of the automobile, and includes a beam member 11 and a mounting bracket member 12, all of which are profile structures, and a fastening screw member 13.
[0034] Figure 2 is a schematic diagram of the three-dimensional structure of the beam component in the first embodiment of the present invention; Figure 3 It is a schematic diagram of the cross-sectional structure of the beam component in the first embodiment of the present invention.
[0035] like Figures 1 to 3 As shown, the beam component 11 is a symmetrical profile structure with a rectangular cross section, and has a "well"-shaped frame inside to ensure the overall strength and rigidity of the beam component. In the first embodiment, the beam component 11 is used as a crossbeam of the instrument panel.
[0036] The beam member 11 has four side surfaces 11a, each of which is provided with a longitudinal guide groove 111 extending along its length. The longitudinal guide groove 111 is designed to cooperate with the positioning rib 121 of the mounting bracket member 12 to position the mounting bracket member 12 on the beam member 11 and prevent the mounting bracket member 12 from rotating during the installation process.
[0037] In the first embodiment, an inwardly extending flange 111a is provided at the inner edge of the longitudinal guide groove 111 to ensure the stability of the positioning of the mounting bracket component 12 on the beam component 11; an arc chamfer 111b is provided at the outer edge of the longitudinal guide groove 111 to ensure smooth matching of the positioning rib 121 and the longitudinal guide groove 111.
[0038] Figure 4 It is a schematic diagram of the three-dimensional structure of the mounting bracket in the first embodiment of the present invention.
[0039] like Figure 1 and Figure 4 As shown, the mounting bracket member 12 is a special-shaped profile structure with a bent cross section, and one end thereof has a fitting surface 12a that can fit with the side surface 11a of the beam member 11; the fitting surface 12a is provided with a positioning rib 121 that protrudes outward and matches the longitudinal guide groove 111. In the first embodiment, a 0.1 mm gap is reserved on one side of the longitudinal guide groove 111 and the positioning rib 121, which can ensure positioning accuracy and prevent the problem that the positioning rib 121 cannot be installed in the longitudinal guide groove 111 due to manufacturing errors.
[0040] In the first embodiment, the other end of the mounting bracket component 12 has a mounting surface 12b for mounting the guard plate; a rivet nut 122 is also provided on the mounting surface 12b, and the guard plate is mounted on the mounting bracket 12 by matching the rivet with the rivet nut 122.
[0041] In the first embodiment, the beam component 11 and the mounting bracket component 12 are both magnesium-aluminum alloy profile structures.
[0042] like Figure 1 As shown, the fastening screw 13 is arranged beside the positioning rib 121, and is used to fasten the mounting bracket component 12 and the beam component 11 together; at this time, the positioning rib 121 is inserted into the longitudinal guide groove 111, and the contact surface 12a is in close contact with the side surface 11a. In the first embodiment, the fastening screw 13 is an automatic nail, and the contact surface 12a of the mounting bracket component 12 is provided with a mounting hole 12c matching the self-tapping screw, and the side surface corresponding to the contact surface 12a is provided with a through hole 12d for the self-tapping screw to pass through.
[0043] <Example 2>
[0044] The second embodiment is a further improvement of the first embodiment. The same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.
[0045] Figure 5 It is a structural schematic diagram of the positioning and installation structure of the profile component in the second embodiment of the present invention.
[0046] like Figure 5 As shown, in the second embodiment, the positioning and mounting structure 20 of the profile member includes a beam member 11 , a mounting bracket member 22 and a fastening screw member 13 .
[0047] In the second embodiment, the beam member 11 is used as the instrument panel cross beam; the main difference between the mounting bracket member 22 and the mounting bracket member 12 is that the cross section of the positioning rib 221 in the mounting bracket member 22 is "T"-shaped, and the positioning rib 221 and the fitting surface of the mounting bracket member 22 together form an "I"-shaped structure, so that the positioning rib 221 can be inserted into the longitudinal guide groove 111 in advance, which can prevent the mounting bracket frame 22 from falling, reduce the difficulty of operation, and ensure assembly efficiency.
[0048] <Example 3>
[0049] The third embodiment is a further improvement of the first embodiment. The same symbols are given to the same structures as those in the first embodiment, and the same descriptions are omitted.
[0050] Figure 6 It is a structural schematic diagram of the positioning and installation structure of the profile component in the third embodiment of the present invention.
[0051] like Figure 6 As shown, in the third embodiment, the positioning and mounting structure 30 of the profile member includes a beam member 11 , a mounting bracket member 32 and a fastening screw member 13 .
[0052] In the third embodiment, the beam member 11 is used as a cross beam of the dashboard; the main difference between the mounting bracket member 32 and the mounting bracket member 12 is that the mounting bracket member 32 is a profile structure with a "T"-shaped cross-section; the side of the mounting bracket member 32 is provided with a positioning pin 322 connected by a threaded connection, and the mounting bracket member 32 is installed on the vehicle body through the positioning pin 322.
[0053] In the third embodiment, there are two fastening screws 13 , which are respectively arranged on both sides of the reinforcing rib 121 , thereby enhancing the connection strength and stability between the mounting bracket component 32 and the beam component 11 .
[0054] Example Function and Effect
[0055] According to the positioning and installation structure of the profile member, the instrument panel tube beam and the automobile involved in the first to third embodiments, since each side surface of the beam member is provided with a longitudinal guide groove extending along the length direction of the beam member, the mounting bracket member has a fitting surface that fits with the side surface, and the fitting surface is provided with a positioning rib that protrudes outward and matches the longitudinal guide groove, which can be inserted into the longitudinal guide groove to limit the rotation of the mounting bracket member relative to the beam member, and the fastening screw is arranged beside the positioning rib, which can fasten the mounting bracket member and the beam member together, thereby making the positioning and installation operation between the profile members simple and saving installation time; moreover, a single installation point is adopted to reduce the profile surface, reduce the product weight and cost. In addition, by adopting the design of setting a longitudinal guide groove on each side surface of the beam member, the mounting bracket member can be designed in multiple directions, with a high degree of design freedom, which can meet the installation requirements in different directions.
[0056] In addition, in Example 2, the cross-section of the positioning rib is "T"-shaped, and the positioning rib and the fitting surface together form an "I"-shaped structure, so that the installation bracket component can be inserted into the longitudinal guide groove of the beam component, first hung and then locked, which further simplifies the difficulty of the installation operation, avoids the falling of the installation bracket component, saves assembly time, and improves assembly efficiency.
[0057] In addition, in the third embodiment, the mounting bracket component is a profile structure with a "T"-shaped cross section, and two fastening screws are respectively arranged on both sides of the reinforcing rib, which further improves the rigidity and strength between the profile components.
[0058] The above-mentioned embodiments are preferred examples of the present invention and are not intended to limit the protection scope of the present invention.
Claims
1. A positioning and installation structure for a profile member, characterized in that: include: They are all beam components and mounting bracket components of profile structure, as well as fastening screws. Wherein, each side surface of the beam member is provided with a longitudinal guide groove extending along the length direction of the beam member, The mounting bracket component has a fitting surface that fits with the side surface, and a positioning rib that protrudes outward and matches with the longitudinal guide groove is provided on the fitting surface. The fastening screw member is arranged beside the positioning rib and is used to fasten the mounting bracket member and the beam member together.
2. The positioning and installation structure of the profile member according to claim 1, characterized in that: in, The inner edge of the guide groove is provided with a flange extending inwardly, and the outer edge is provided with an arc chamfer.
3. The positioning and installation structure of the profile member according to claim 1, characterized in that: in, The cross section of the positioning rib is in a "T" shape, and the positioning rib and the fitting surface together form an "I" shaped structure.
4. The positioning and installation structure of the profile member according to claim 1, characterized in that: in, The fitting surface is provided with a mounting hole matching the fastening screw member.
5. The positioning and installation structure of the profile member according to claim 1, characterized in that: in, The beam component is a symmetrical profile structure with a rectangular cross section and a "well"-shaped frame inside.
6. The positioning and installation structure of the profile member according to claim 1, characterized in that: in, The mounting bracket component is a profile structure with a bent cross section, one end of which has the fitting surface, and the other end of which has a mounting surface for mounting the mounted component.
7. The positioning and installation structure of the profile member according to claim 1, characterized in that: in, The mounting bracket component is a profile structure with a "T"-shaped cross section, and a positioning pin is also provided on the side.
8. The positioning and installation structure of the profile member according to claim 1, characterized in that: in, The number of the fastening screws is two, and the two fastening screws are respectively arranged on both sides of the reinforcing rib.
9. An instrument panel tube beam, characterized in that: A positioning and mounting structure comprising a profile member as claimed in any one of claims 1 to 8.
10. An automobile, characterized in that: It comprises the instrument panel tube beam as claimed in claim 9.