A new flip structure
By introducing X-guide rails, Y-guide rails and clamping components into the HUB assembly equipment, combined with a flip servo motor and positioning fixture, efficient and precise product flipping and positioning are achieved, solving the high cost and changeover difficulties of traditional equipment and improving production efficiency.
Patent Information
- Application Number
- CN202411946450.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2024-07-12
- Filing Date
- 2024-12-27
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2044-12-27
AI Technical Summary
The flip structure of traditional HUB assembly equipment is costly, takes up a lot of space, is inconvenient for clamping and positioning, and is difficult to change models, making it difficult to meet the production needs of different models of products.
A set of X-guide rails, Y-guide rails and clamping components are used, combined with a flip servo motor, reducer, clamping fixture and positioning fixture to achieve longitudinal clamping, flipping and precise positioning of the product, and the quick-change knob can be used to quickly replace the fixture.
It reduces production costs, reduces space occupation, improves production efficiency and changeover speed, meets the needs of precision screw driving, and expands the application range of the equipment.
Smart Images

Figure CN119734987B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of HUB assembly and processing, and in particular to a novel flip structure. Background Art
[0002] In the hub assembly line, a new structure is used in a hub upper shell assembly device. Its main function is to complete the hub flip 180 degrees and then accurately fix the product, so that the equipment can accurately screw the front and back sides simultaneously. Traditional flipping structures generally clamp the module, flip it 180 degrees, and then return it to its original position, or add multiple cylinders to the rotating mechanism to clamp it, and then use cylinders or servos to drive the flip;
[0003] The above flipping structure is very expensive, occupies a large space, is not convenient for clamping, positioning and flipping, and is difficult to change the fixture when the production line produces different models of products. It is not economical and has low efficiency. Summary of the Invention
[0004] The main purpose of the present invention is to provide a new type of flip structure, which can effectively solve the technical problems raised by the background technology.
[0005] To achieve the above object, the technical solution adopted by the present invention is:
[0006] A novel flip structure comprises a set of first X guide rails, a set of second X guide rails and a set of first Y guide rails, a set of first X guide rails having a first base plate and a first buffer movably mounted on the top of the set of first X guide rails, a flip connecting plate fixedly mounted on the top of the first base plate, a flip connecting shaft and a left clamping fixture mounted on the inner side of the flip connecting plate, a reducer and a flip servo motor mounted on the outer side of the flip connecting plate, a left clamping fixture mounted on one end of the reducer output shaft, a linear bearing mounted on the inner side of the flip connecting shaft, a set of second X guide rails having a second base plate movably mounted on the top of the set of second X guide rails, The same flip connecting plate is movably installed on the inner side of the second base plate, and a right clamping jig is movably installed on the inner side of the flip connecting plate in the second base plate. The left clamping jig and the right clamping jig are connected to the flip connecting plate through a first quick-change knob. Flip synchronous wheels are movably installed between the two first X-guide rails in a group and between the two second X-guide rails in a group. The outer periphery of the two flip synchronous wheels is sleeved with a flip synchronous belt. A second connecting block is fixedly connected between the bottom of the first base plate and the second base plate and the flip synchronous belt, and a tensioning block is installed on the outer end of the rotating shaft of one of the flip synchronous wheels.
[0007] As a further solution of the present invention, the end of the linear bearing is connected to the flip connecting plate in the second base plate, and the two flip connecting plates are fixedly installed with the left clamping fixture and the right clamping fixture respectively.
[0008] As a further solution of the present invention, the left clamping fixture and the corresponding flip connecting plate are fixedly connected to the output shaft of the reducer, and the right clamping fixture and the corresponding flip connecting plate are movably rotatably arranged on the top of the second base plate through the flip shaft.
[0009] As a further solution of the present invention, the first base plate and the second base plate are respectively slidably arranged through a set of first X-direction guide rails and a set of second X-direction guide rails, and the first base plate and the second base plate are both fixedly connected to the flip synchronous belt through a second connecting block.
[0010] As a further solution of the present invention, a clamping assembly is installed between the first base plate and the top of the second base plate, and the clamping assembly includes two groups of first Y-guide rails, and the two groups of first Y-guide rails are installed between the top of the first base plate and the second base plate, and the third base plate and the fourth base plate are movably installed on the top of the two groups of first Y-guide rails, a front positioning fixture is fixedly installed on the top of the third base plate, and a rear positioning fixture is installed on the inner side of the fourth base plate, and first positioning wheels are movably installed between the two groups of first Y-guide rails, and the outer peripheries of the two first positioning wheels are sleeved with the same flipping synchronous belt, and the third connecting block and the first connecting block are respectively connected and installed between the bottom of the third base plate and the fourth base plate and the flipping synchronous belt, a positioning cylinder is installed on one side of the third base plate and the fourth base plate, and a second buffer is installed on the end of the positioning cylinder.
[0011] As a further solution of the present invention, the third base plate and the fourth base plate are located on the top of the second X-guide rail and are slidingly arranged. The rear positioning fixture and the front positioning fixture are respectively connected to the fourth base plate and the third base plate through the second quick-change knob.
[0012] As a further solution of the present invention, the bottom of the third base plate is fixedly connected to the flip timing belt via a third connecting block, and the bottom of the fourth base plate is fixedly connected to the flip timing belt via a first connecting block.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] By setting up a flip servo motor, a flip connecting plate, and a flip connecting shaft, the left clamping fixture and the right clamping fixture clamp the product longitudinally. The flip servo motor drives the left clamping fixture and the right clamping fixture to rotate 180 degrees, which can clamp the product longitudinally and laterally, completing the positioning and flipping of the product;
[0015] By setting up the front positioning fixture and the rear positioning fixture, the product will swing slightly after flipping due to the gear clearance of the reducer itself, which will have a great impact on screw driving, making it easy to drive the screw off-center or get stuck. However, this new mechanism adds a clamping device after flipping, eliminating this swing clearance, thereby greatly improving the accuracy after flipping and meeting the needs of precision screw driving.
[0016] By setting up the clamping assembly, when producing different models of products on the production line, you only need to open the first and second quick-change knobs on the left clamping jig, right clamping jig, front positioning jig, and rear positioning jig, remove the jig plate, and replace the new corresponding jig plate to complete the model change. The model change is convenient and fast, greatly saving the production line model change time.
[0017] The new flip structure of the present invention has a simple structure, occupies little space, and can be quickly changed according to different product jigs, greatly improving the efficiency of the production line. In addition, the new flip mechanism can also expand other similar product assembly equipment that requires flip assembly, so it has great market prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a novel flip structure of the present invention;
[0019] Figure 2 This is a schematic diagram of the rear structure of a novel flip structure of the present invention;
[0020] Figure 3 This is a cross-sectional view of a novel flip structure of the present invention;
[0021] Figure 4 This is a front view of a novel flip structure of the present invention.
[0022] In the figure: 2. First quick-change knob; 3. Reducer; 4. Flip servo motor; 5. Flip connecting plate; 6. Flip connecting shaft; 7. Clamping assembly; 8. Linear bearing; 9. First X-guide rail; 10. First base plate; 11. First buffer; 12. Third base plate; 13. First Y-guide rail; 14. First positioning wheel; 15. Positioning cylinder; 17. First connecting block; 18. Second connecting block; 19. Second X-guide rail; 20. Tensioning block; 21. Flip synchronous wheel; 22. Second base plate; 23. Flip shaft; 24. Right clamping fixture; 25. Rear positioning fixture; 26. Fourth base plate; 27. Front positioning fixture; 28. Left clamping fixture; 29. Third connecting block; 30. Second buffer; 31. Second quick-change knob; 37. Flip synchronous belt. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figure 1-Figure 4As shown, a new flip structure includes a group of first X guide rails 9, a group of second X guide rails 19 and a group of first Y guide rails 13, the top of a group of first X guide rails 9 is movably mounted with a first base plate 10 and a first buffer 11, the top of the first base plate 10 is fixedly mounted with a flip connecting plate 5, the inner side of the flip connecting plate 5 is mounted with a flip connecting shaft 6 and a left clamping fixture 28, the outer side of the flip connecting plate 5 is mounted with a reducer 3 and a flip servo motor 4, one end of the output shaft of the reducer 3 is mounted with a left clamping fixture 28, the inner side of the flip connecting shaft 6 is mounted with a linear bearing 8, the top of a group of second X guide rails 19 is movably mounted with a second base plate 22, the second base The same flip connecting plate 5 is movably installed on the inner side of the plate 22, and the right clamping jig 24 is movably installed on the inner side of the flip connecting plate 5 in the second base plate 22. The left clamping jig 28 and the right clamping jig 24 are connected to the flip connecting plate 5 through the first quick-change knob 2. A flip synchronous wheel 21 is movably installed between the two first X-guide rails 9 in a group and between the two second X-guide rails 19 in a group. The outer periphery of the two flip synchronous wheels 21 is sleeved with a flip synchronous belt 37. A second connecting block 18 is fixedly connected between the bottom of the first base plate 10 and the second base plate 22 and the flip synchronous belt 37, and a tensioning block 20 is installed at the outer end of the rotating shaft of one of the flip synchronous wheels 21.
[0025] In this embodiment, the end of the linear bearing 8 is connected to the flip connecting plate 5 in the second base plate 22, and the two flip connecting plates 5 are fixedly installed with the left clamping fixture 28 and the right clamping fixture 24 respectively. The linear bearing 8 is connected to the two flip connecting plates 5, so that the output shaft of the reducer 3 is transmitted.
[0026] In this embodiment, the left clamping jig 28 and the corresponding flip connecting plate 5 are fixedly connected to the output shaft of the reducer 3, and the right clamping jig 24 and the corresponding flip connecting plate 5 are movably rotated through the flip shaft 23 on the top of the second base plate 22. The output shaft of the reducer 3 is connected to the flip connecting plate 5 and is connected to the flip connecting shaft 6 through the linear bearing 8, thereby transmitting power to the flip shaft 23.
[0027] In this embodiment, the first base plate 10 and the second base plate 22 are respectively slidingly arranged through a group of first X-guide rails 9 and a group of second X-guide rails 19. The first base plate 10 and the second base plate 22 are fixedly connected to the flip timing belt 37 through the second connecting block 18. Through the first X-guide rail 9 and the second X-guide rail 19, the left clamping jig 28 and the right clamping jig 24 clamp both sides of the product.
[0028] In this embodiment, a clamping assembly 7 is installed between the first base plate 10 and the top of the second base plate 22. The clamping assembly 7 includes two sets of first Y guide rails 13. The two sets of first Y guide rails 13 are installed between the first base plate 10 and the top of the second base plate 22. The tops of the two sets of first Y guide rails 13 are movably installed with a third base plate 12 and a fourth base plate 26. A front positioning fixture 27 is fixedly installed on the top of the third base plate 12, and a rear positioning fixture 25 is installed on the inner side of the fourth base plate 26. There are two sets of first Y guide rails 13 movably installed between them. The first positioning wheel 14, the outer periphery of the two first positioning wheels 14 is sleeved with the same flipping synchronous belt 37, the third connecting block 29 and the first connecting block 17 are respectively connected and installed between the bottom of the third base plate 12 and the fourth base plate 26 and the flipping synchronous belt 37, a positioning cylinder 15 is installed on one side of the third base plate 12 and the fourth base plate 26, and a second buffer 30 is installed at the end of the positioning cylinder 15, the left clamping jig 28 and the right clamping jig 24 perform horizontal clamping and rotational movement, and the rear positioning jig 25 and the front positioning jig 27 can be clamped horizontally.
[0029] In this embodiment, the third base plate 12 and the fourth base plate 26 are located at the top of the second X-guide rail 19 and are slidingly arranged. The rear positioning jig 25 and the front positioning jig 27 are respectively connected to the fourth base plate 26 and the third base plate 12 through the second quick-change knob 31. The rear positioning jig 25 and the front positioning jig 27 are both connected through the second quick-change knob 31 for disassembly and assembly.
[0030] In this embodiment, the bottom of the third base plate 12 is fixedly connected to the flipping timing belt 37 through the third connecting block 29, and the bottom of the fourth base plate 26 is fixedly connected to the flipping timing belt 37 through the first connecting block 17. The product is clamped horizontally by moving the rear positioning jig 25 and the front positioning jig 27.
[0031] It should be noted that the present invention is a new type of flipping structure. The first X-guide rail 9 and the flipping synchronous wheel 21 are located on the first base plate 10 and the second base plate 22. The flipping servo motor 4 and the reducer 3 are connected to the first X-guide rail 9 through the flipping connecting plate 5. The output shaft of the reducer 3 is connected to the flipping connecting plate 5 and is connected to the flipping connecting shaft 6 through the linear bearing 8, thereby transmitting power to the flipping shaft 23. The left clamping jig 28 and the right clamping jig 24 can be clamped horizontally and rotated. The rear positioning jig 25 and the front positioning jig 27 can be clamped horizontally. The left clamping jig 28 and the right clamping jig 24 clamp the product longitudinally. The flipping servo motor 4 drives the left clamping jig 28 and the right clamping jig 24 to rotate 180 degrees. When in place, the front positioning jig 27 and the rear positioning jig 25 clamp the product side to complete the positioning of the product.
[0032] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A new type of flip structure, characterized by: The invention comprises a group of first X-direction guide rails (9), a group of second X-direction guide rails (19) and a group of first Y-direction guide rails (13), wherein a first base plate (10) and a first buffer (11) are movably mounted on the top of the group of first X-direction guide rails (9), a flip connecting plate (5) is fixedly mounted on the top of the first base plate (10), a flip connecting shaft (6) and a left clamping fixture (28) are mounted on the inner side of the flip connecting plate (5), a reducer (3) and a flip servo motor (4) are mounted on the outer side of the flip connecting plate (5), a left clamping fixture (28) is mounted on one end of the output shaft of the reducer (3), a linear bearing (8) is mounted on the inner side of the flip connecting shaft (6), a second base plate (22) is movably mounted on the top of the group of second X-direction guide rails (19), and the second base plate (22) is fixedly mounted on the top of the first base plate (22). ) is movably mounted on the inner side of the same flip connecting plate (5), a right clamping fixture (24) is movably mounted on the inner side of the flip connecting plate (5) in the second bottom plate (22), the left clamping fixture (28) and the right clamping fixture (24) are connected to the flip connecting plate (5) through a first quick-change knob (2), a flip synchronous wheel (21) is movably mounted between two of the first X-direction guide rails (9) in one group and between two of the second X-direction guide rails (19) in one group, a flip synchronous belt (37) is sleeved on the outer periphery of the two flip synchronous wheels (21), a second connecting block (18) is fixedly connected between the bottom of the first bottom plate (10) and the second bottom plate (22) and the flip synchronous belt (37), and a tensioning block (20) is mounted on the outer end of the rotating shaft of one of the flip synchronous wheels (21); The end of the linear bearing (8) is connected to the flip connection plate (5) in the second base plate (22), and the two flip connection plates (5) are fixedly mounted on the left clamping fixture (28) and the right clamping fixture (24) respectively; A clamping assembly (7) is installed between the top of the first base plate (10) and the second base plate (22). The clamping assembly (7) includes two sets of first Y-direction guide rails (13). The two sets of first Y-direction guide rails (13) are installed between the top of the first base plate (10) and the second base plate (22). The tops of the two sets of first Y-direction guide rails (13) are movably installed with a third base plate (12) and a fourth base plate (26). The top of the third base plate (12) is fixedly installed with a front positioning fixture (27), and the inner side of the fourth base plate (26) is installed with a rear positioning fixture. (25), a first positioning wheel (14) is movably installed between the two sets of first Y-direction guide rails (13), the outer periphery of the two first positioning wheels (14) is sleeved with the same flipping synchronous belt (37), the bottom of the third base plate (12) and the fourth base plate (26) are respectively connected to the flipping synchronous belt (37) and installed with a third connecting block (29) and a first connecting block (17), a positioning cylinder (15) is installed on one side of the third base plate (12) and the fourth base plate (26), and a second buffer (30) is installed at the end of the positioning cylinder (15).
2. A novel flip structure according to claim 1, characterized in that: The left clamping fixture (28) and the corresponding flip connecting plate (5) are fixedly connected to the output shaft of the reducer (3), and the right clamping fixture (24) and the corresponding flip connecting plate (5) are movably rotatably arranged on the top of the second bottom plate (22) through the flip shaft (23).
3. The novel flip structure according to claim 1, characterized in that: The first base plate (10) and the second base plate (22) are respectively arranged to slide via a set of first X-direction guide rails (9) and a set of second X-direction guide rails (19), and the first base plate (10) and the second base plate (22) are both fixedly connected to the flipping synchronous belt (37) via a second connecting block (18).
4. The novel flip structure according to claim 1, characterized in that: The third base plate (12) and the fourth base plate (26) are located on the top of the second X-direction guide rail (19) and are arranged to slide. The rear positioning fixture (25) and the front positioning fixture (27) are respectively connected to the fourth base plate (26) and the third base plate (12) via a second quick-change knob (31).
5. The novel flip structure according to claim 1, characterized in that: The bottom of the third base plate (12) is fixedly connected to the flip timing belt (37) via a third connecting block (29), and the bottom of the fourth base plate (26) is fixedly connected to the flip timing belt (37) via a first connecting block (17).
Citation Information
Patent Citations
Rapid positioning device for irregular rectangular workpieces with multiple specifications
CN217776074U
Automatic overturning and positioning device for lower support
CN219258744U