A lifting and transporting device and method for substation equipment installation

By designing a lifting and handling device for substation equipment, the automatic lifting and thrust driving system is used to realize the automatic lifting and thrust of the equipment, the physical consumption and labor intensity problems when manually pushing the equipment are solved, and the installation efficiency and stability of the equipment are improved.

CN119735126AActive Publication Date: 2025-04-01GANSU TRANSMISSION & DISTRIBUTION ENG CO
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Patent Information

Application Number
CN202510247001.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-04-01
Estimated Expiration
2045-03-04

AI Technical Summary

Technical Problem

When installing substation equipment, after it is lifted to the target height through hydraulic lifting and lifting equipment, it is necessary to manually push the equipment from the handling platform to the installation position, resulting in high coordination requirements for manual cooperation, a lot of physical labor, a high labor intensity, and an impact on installation efficiency.

Method used

Design a lifting and handling device for installation of substation equipment, including lifting components, thrust components and protective components, to realize automatic lifting and thrust of the equipment through hydraulic systems and thrust drive systems, reducing manual operation.

Benefits of technology

The equipment is automatically lifted and pushed, reducing the physical and labor intensity of manual operation, improving installation efficiency, and improving the stability and safety of the equipment through protective components.

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Abstract

The present invention discloses a lifting and transporting device and method for substation equipment installation, which relates to the field of lifting and transport technology, including a lifting component, a push component and a protective component are arranged on the top of the lifting component, and an adjustment component is arranged at the center of the top of the lifting component. When the present invention is used, two push cylinders are started, so that the piston rods of the two push cylinders are extended at the same time, and the push plates are pushed to move through the two mounting plates, which further drives the substation equipment to move, and then the two push drive systems are started to continue to provide power so that the push component continues to move as a whole. Under the action of the push component, the substation equipment is pushed, and it is pushed from the top of the transport platform to the installation position. With the cooperation of the lifting component and the push component, the effect of automatic lifting and pushing is achieved, and there is no need for multiple people to cooperate in transporting the equipment, which reduces physical exertion and labor intensity.
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Description

Technical Field

[0001] The present invention relates to the technical field of lifting and transporting, and in particular to a lifting and transporting device and method for installing substation equipment. Background Art

[0002] Substation equipment mainly refers to equipment used for the conversion, distribution and control of electric energy, including transformers, circuit breakers, load switches, disconnectors, protective devices, etc. These devices play a key role in substations to ensure the normal operation and safety of the power system. Substation equipment is usually large and heavy. Manually moving it to a high place is not only difficult, but also poses great safety risks. The use of a lifting and handling device can easily lift the equipment to the required height, and during the lifting process, the lifting and handling device can maintain the stability of the equipment to avoid dangerous situations such as shaking, tilting, or even falling of the equipment, thereby ensuring the safety and smooth progress of the equipment installation process.

[0003] In the prior art, the hydraulic lifting platform is a common lifting and handling equipment, which has the advantages of large carrying capacity, smooth lifting, simple operation, safety and reliability, etc., and can meet the lifting and handling needs of various large and heavy equipment in the substation. When installing the substation equipment, it is necessary to lift it to the target height through the hydraulic lifting and handling equipment, and then push it from the handling platform to the installation site. When manually pushing the substation equipment from the handling platform to the installation location, the operator needs to exert a lot of physical strength, and the coordination requirements of manual cooperation are high. The labor intensity is very high, which makes the operator easily feel tired, affecting the installation efficiency.

[0004] Therefore, we propose a lifting and transporting device and method for substation equipment installation to solve the problems raised in the above background technology. Summary of the invention

[0005] The purpose of the present invention is to provide a lifting and transporting device and method for substation equipment installation, so as to solve the problem proposed in the above background technology that when the substation equipment is installed, after it is lifted to the target height by hydraulic lifting and transporting equipment, it is necessary to manually push the substation equipment from the transport platform to the installation position, which requires high coordination of manual cooperation, consumes a lot of physical strength, has high labor intensity, and the operator easily feels tired, which affects the installation efficiency.

[0006] To achieve the above object, the present invention provides the following technical solution: a lifting and transporting device for substation equipment installation, comprising a lifting assembly, a pushing assembly and a protection assembly are arranged on the top of the lifting assembly, and an adjustment assembly is arranged at the center of the top of the lifting assembly; The lifting assembly comprises a support base, a lifting mechanism is arranged on the top of the support base, a hydraulic system is arranged inside the lifting mechanism, and a transport platform is installed on the top of the support base by bolts; The pushing assembly includes two guide rails, and a pushing drive system is arranged on the outer surfaces of the two guide rails. The pushing drive system includes two pushing cylinders, and a mounting plate is fixedly installed at one end of the two pushing cylinders, and a pushing plate is installed on the outer surface of one side of the two mounting plates by bolts; the protective assembly includes two protective frames, and forward and reverse motors are fixedly installed on the tops of the two protective frames, and rotating shafts are fixedly installed at the output ends of the two forward and reverse motors, and a first bevel gear is fixedly installed at one end of the two rotating shafts.

[0007] Preferably, movable holes are provided at the bottom of the two guide rails, and sliders are movably mounted on the outer surfaces of the two guide rails. The bottoms of the two guide rails are mounted on the top of the transport platform by bolts, and the tops of the two sliders are respectively fixedly mounted on the bottom of the push plate near the front surface and the rear surface.

[0008] Preferably, two mounting blocks are fixedly installed on one side of the top of the conveying platform, and a rotating rod is movably embedded in the two mounting blocks. A plurality of protective rods are fixedly installed on the outer surfaces of the rotating rod and the two rotating shafts, and one end of the plurality of protective rods is fixedly connected to a rubber sleeve. Polygonal slots are provided at both ends of the rotating rod, and polygonal clamping rods are movably embedded in the two polygonal slots.

[0009] Preferably, a second bevel gear is fixedly installed at one end of the two polygonal clamping rods, a limiting sleeve is fixedly installed on the outer surface of the two polygonal clamping rods, a sleeve plate is movably provided on the outer surface of the two limiting sleeves, a movable plate is fixedly installed on the opposite side of the two protective frames, a plurality of sliding rods are fixedly installed on the bottom of the two movable plates, sliding rails are movably embedded in the interior of the plurality of sliding rods, and a push-pull plate is fixedly installed on the opposite side of the two movable plates.

[0010] Preferably, the front surface and the rear surface of the conveying platform are each provided with a plurality of first movable holes, the outer surface of one side of the conveying platform is provided with a plurality of second movable holes, the top of the conveying platform near the front surface and the rear surface is provided with a plurality of limiting grooves, the outer surfaces of the plurality of protective bars are respectively movably embedded in the plurality of first movable holes and the plurality of second movable holes, the bottom ends of the plurality of sliding bars are respectively movably embedded in the plurality of limiting grooves, the bottom ends of the plurality of sliding rails are respectively fixedly mounted on the bottom surfaces inside the plurality of limiting grooves, and the outer surfaces of the two push-pull plates are respectively movably embedded in the two movable holes.

[0011] Preferably, one end of the two rotating shafts are movably penetrated to the outer surface of one side of the two protective frames, and the other ends of the two rotating shafts are movably penetrated to the outer surface of the other side of the two protective frames, the outer surfaces of the two first bevel gears are respectively meshed with the outer surfaces of the two second bevel gears, and the outer surfaces of one side of the two sleeve plates are respectively fixedly installed on the edges of the opposite sides of the two protective frames.

[0012] Preferably, the adjustment assembly includes a fixed block, an electric push rod is fixedly installed on the outer surface of one side of the fixed block, a trapezoidal adjustment plate is fixedly installed on one end of the electric push rod, three support rods are movably embedded inside the trapezoidal adjustment plate, the front and rear surfaces of the trapezoidal adjustment plate are both provided with adjustment grooves, and the top and bottom surfaces inside the two adjustment grooves are both provided with embedded grooves.

[0013] Preferably, sliding grooves are provided on both sides of the four embedded grooves, adjusting rods are movably embedded in the two adjustment grooves, two reinforcement rods are fixedly installed on the outer surfaces of the two adjustment rods, pulleys are movably sleeved on the outer surfaces of the four reinforcement rods, detection plates are fixedly installed on the edges of the opposite sides of the two guide rails, a connecting block is fixedly installed on the bottom of the push plate near one of the sliders, a laser ranging sensor is fixedly installed on the outer surface of one side of the connecting block, a protective box is installed on the other side of the top of the conveying platform by bolts, and a communication module and a PLC controller are respectively arranged inside the protective box.

[0014] Preferably, the communication module and the PLC controller are respectively mounted on the top of the transport platform by bolts, one ends of the four reinforcement rods are respectively movably embedded in the four embedded grooves, the outer surfaces of the four pulleys are respectively movably embedded in the four slide grooves, a square groove is opened on the top of the transport platform, the bottom of the fixed block is fixedly mounted on the top of the transport platform near the square groove, the two ends of the three support rods are respectively fixedly mounted on both sides of the square groove, and the other ends of the two adjusting rods are respectively fixedly mounted on the opposite side of the two push-pull plates.

[0015] A method for using a lifting and transporting device for installing substation equipment comprises the following steps: S1, start the laser distance sensor to detect the distance between the push plate and the detection plate, and transmit the data to the PLC controller for identification and comparison. When the distance data does not match the set width data, the PLC controller controls the push drive system to start, drive the connecting block and the laser distance sensor to move, and adjust the distance between the push plate and the detection plate. When the distance after movement meets the set width data, the PLC controller will shut down the push drive system; S2, start the electric push rod to push the trapezoidal adjustment plate to move, so that the pulley, reinforcement rod and adjustment rod move along the outward inclined track, and at the same time receive an outward thrust, thereby pushing the push-pull plate and the movable plate to move outward, and under the limiting action of the slide rod and the slide rail, push the two protective frames to move outward, thereby expanding the distance between the two protective frames; S3. Place the equipment on the two guide rails and contact the push plate. Start the two forward and reverse motors to drive the two rotating shafts and the two first bevel gears to rotate. With the cooperation of the polygonal clamping rod and the polygonal clamping slot, drive the rotating rod to rotate, so that the front, rear and side protection rods are rotated out and move closer to the substation equipment and contact it. With the cooperation of the push plate, the substation equipment is clamped and fixed on the top of the transport platform; S4, start the hydraulic system, push the lifting mechanism to expand upward, and push the handling platform, the pushing assembly, the protection assembly and the adjustment assembly to move upward together. When the substation equipment is lifted to the target height, turn off the hydraulic system, start the protection assembly again, drive the two shafts and the rotating rod to rotate in the opposite direction, so that the protection rod is reset and the clamping of the substation equipment is released; S5. Start the two push cylinders, and push the installation plate and the push plate by extending the piston rod, further pushing the substation equipment to move. Then start the push drive system to continue to provide power so that the push assembly continues to move as a whole, thereby realizing the pushing of the substation equipment, and pushing it from the top of the transport platform to the installation position.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. When the present invention is used, two push cylinders are started, so that the piston rods of the two push cylinders extend at the same time, and the push plates are pushed to move through the two mounting plates, further driving the substation equipment to move, and then the push drive system is started to continue to provide power, so that the push assembly as a whole continues to move, and under the action of the push assembly, the substation equipment is pushed from the top of the transport platform to the installation position. With the cooperation of the lifting assembly and the push assembly, the effect of automatic lifting and pushing is achieved, and multiple people are not required to cooperate in transporting the equipment, which reduces physical exertion, reduces labor intensity, and does not affect the subsequent installation efficiency.

[0017] 2. When the present invention is used, when the substation equipment is placed on the two guide rails and in contact with the push plate, the two forward and reverse motors are started to drive the two rotating shafts and the two first bevel gears to rotate, and the polygonal clamping rod and the polygonal clamping groove cooperate to drive the rotating rod to rotate, so that the front, rear and side protection rods rotate out and move closer to the substation equipment and contact it. With the cooperation of the push plate, the substation equipment is clamped and fixed on the top of the transport platform to improve its stability, thereby achieving a protective effect.

[0018] 3. When the present invention is used, the laser distance measuring sensor is started to detect the distance between the push plate and the detection plate, and the data is transmitted to the PLC controller for identification and comparison. When the distance data does not match the set width data, the PLC controller controls the push drive system to start, drives the connecting block and the laser distance measuring sensor to move, and adjusts the distance between the push plate and the detection plate. When the distance after movement meets the set width data, the PLC controller will turn off the push drive system and adjust the distance between the push plate and the detection plate to adapt to substation equipment of different widths, thereby achieving the effect of adjusting the width.

[0019] 4. When the present invention is used, the electric push rod is started to push the trapezoidal adjustment plate to move, so that the pulley, the reinforcement rod and the adjustment rod move along an outward inclined track, and at the same time they are subjected to an outward thrust, thereby pushing the push-pull plate and the movable plate to move outward, and under the limiting action of the slide rod and the slide rail, the two protective frames are pushed outward to expand the distance between the two protective frames, adapting to substation equipment of different lengths, thereby achieving the effect of adjusting the length, facilitating the placement of equipment of different sizes, and improving flexibility and applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A first-angle stereoscopic view of a lifting and transporting device for installing substation equipment according to the present invention; Figure 2 A second-angle stereoscopic view of a lifting and transporting device for installing substation equipment according to the present invention; Figure 3 A third angle stereogram of a lifting and transporting device for installing substation equipment according to the present invention; Figure 4 It is a schematic diagram of the structure expansion of a transport platform in a lifting transport device for substation equipment installation according to the present invention; Figure 5 It is a schematic diagram of the structure expansion of a push assembly in a lifting and transporting device for substation equipment installation according to the present invention; Figure 6 It is a schematic cross-sectional view of the structure of a guide rail in a lifting and transporting device for installing substation equipment according to the present invention; Figure 7 It is a schematic diagram of the structure expansion of a protection component in a lifting and transporting device for substation equipment installation according to the present invention; Figure 8 It is a schematic diagram of the structure of a transfer rod in a lifting and transporting device for substation equipment installation according to the present invention; Fig. 9 It is a schematic cross-sectional view of the structure of a limit sleeve in a lifting and transporting device for substation equipment installation according to the present invention; Fig.10It is a schematic diagram of the structure expansion of the adjustment assembly in a lifting and transporting device for substation equipment installation according to the present invention; Fig.11 It is a schematic diagram of the structure expansion of an adjustment rod in a lifting and transporting device for substation equipment installation according to the present invention; Fig.12 The present invention is a schematic cross-sectional view of the structure of a trapezoidal adjustment plate in a lifting and transporting device for installing substation equipment.

[0021] In the figure: 1. Lifting assembly; 101. Support base; 102. Lifting mechanism; 103. Hydraulic system; 104. Handling platform; 105. First movable hole; 106. Second movable hole; 107. Limiting slot; 108. Square slot; 2. Pushing assembly; 201. Guide rail; 202. Pushing drive system; 203. Pushing cylinder; 204. Mounting plate; 205. Pushing plate; 206. Moving hole; 207. Sliding block; 3. Protective assembly; 301. Protective frame; 302. Forward and reverse motor; 303. Rotating shaft; 304. First bevel gear; 305. Mounting block; 306. Rotating rod; 307. Protective rod; 308. Rubber sleeve; 309, polygonal slot; 310, polygonal clamping rod; 311, second bevel gear; 312, limit sleeve; 313, sleeve plate; 314, movable plate; 315, slide rod; 316, slide rail; 317, push-pull plate; 4, adjustment assembly; 401, fixed block; 402, electric push rod; 403, trapezoidal adjustment plate; 404, support rod; 405, adjustment slot; 406, embedded slot; 407, slide slot; 408, adjustment rod; 409, reinforcement rod; 410, pulley; 411, detection plate; 412, connection block; 413, laser ranging sensor; 414, protection box; 415, communication module; 416, PLC controller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Example 1: Please refer to Figure 1-Figure 12As shown, the present invention provides a technical solution: a lifting and transporting device for substation equipment installation, comprising a lifting assembly 1, a pushing assembly 2 and a protection assembly 3 are arranged on the top of the lifting assembly 1, and an adjustment assembly 4 is arranged at the center of the top of the lifting assembly 1; the lifting assembly 1 comprises a supporting base 101, a lifting mechanism 102 is arranged on the top of the supporting base 101, a hydraulic system 103 is arranged inside the lifting mechanism 102, and a transport platform 104 is installed on the top of the supporting base 101 by bolts; the pushing assembly 2 comprises two guide rails 201, The outer surfaces of the two guide rails 201 are provided with a push drive system 202, and the push drive system 202 includes two push oil cylinders 203, one end of each of the two push oil cylinders 203 is fixedly mounted with a mounting plate 204, and one side outer surface of each of the two mounting plates 204 is fixed with a push plate 205 by bolts; the protection component 3 includes two protection frames 301, the tops of the two protection frames 301 are fixedly mounted with forward and reverse motors 302, and the output ends of the two forward and reverse motors 302 are fixedly mounted with rotating shafts 303, and the two rotating shafts 30 The first bevel gear 304 is fixedly installed at one end of each of the two guide rails 201, a movable hole 206 is opened at the bottom of each of the two guide rails 201, and a slider 207 is movably sleeved on the outer surface of each of the two guide rails 201. The bottom of each of the two guide rails 201 is bolted to the top of the transfer platform 104, and the tops of the two sliders 207 are respectively fixedly installed at the bottom of the push plate 205 near the front surface and the rear surface. The front surface and the rear surface of the transfer platform 104 are opened with a plurality of first movable holes 105, and the outer surface of one side of the transfer platform 104 is opened with a plurality of The second movable hole 106, a plurality of limiting grooves 107 are provided on the top of the conveying platform 104 near the front surface and the rear surface, the outer surfaces of the plurality of protective rods 307 are movably embedded in the plurality of first movable holes 105 and the plurality of second movable holes 106, the bottom ends of the plurality of sliding rods 315 are movably embedded in the plurality of limiting grooves 107, the bottom ends of the plurality of sliding rails 316 are fixedly mounted on the bottom surfaces inside the plurality of limiting grooves 107, and the outer surfaces of the two push-pull plates 317 are movably embedded in the two movable holes 206.

[0024] In this embodiment, when in use, the push drive system 202, the push cylinder 203, the forward and reverse motor 302, the electric push rod 402, the laser ranging sensor 413, the communication module 415 and the PLC controller 416 are electrically connected. Among them, the lifting mechanism 102, the hydraulic system 103 and the push drive system 202 are all existing mature technologies, and no further details are given here. The substation equipment is placed on the two guide rails 201, and one side of the substation equipment is in contact with the outer surface of the push plate 205, and the protection component 3 is started. With the cooperation of the push plate 205, the substation equipment is clamped and fixed, thereby improving the stability of the substation equipment during the subsequent lifting process. Start the hydraulic system 103, push the lifting mechanism 102 to expand upward, and push the transport platform 104, the push component 2, the protection component 3 and the adjustment component 4 to move upward together. When the substation equipment is lifted to the target height, the hydraulic system 103 is closed so that the height of the guide rail 201 is flush with the target height. Then the protection component 3 is started again to release the clamping protection of the substation equipment. The two push cylinders 203 are started, so that the piston rods of the two push cylinders 203 are extended at the same time, and the push plate 205 is pushed to move through the two mounting plates 204, and the two sliders 207 are driven to slide on the top of the two guide rails 201, further driving the substation equipment to move, and then the push drive system 202 is started to continue to provide power, so that the push component 2 continues to move as a whole. Under the action of the push component 2, the substation equipment is pushed and pushed from the top of the transport platform 104 to the installation position. With the cooperation of the lifting component 1 and the push component 2, the effect of automatic lifting and pushing is achieved, and there is no need for multiple people to cooperate in transporting the equipment, which reduces physical energy consumption and labor intensity, and does not affect the subsequent installation efficiency. It solves the problem that when the substation equipment is installed, after it is lifted to the target height by the hydraulic lifting and transporting equipment, it is necessary to manually push the substation equipment from the transport platform to the installation position, which requires high coordination of manual cooperation, consumes a lot of physical energy, has high labor intensity, and the operator is easily tired, which affects the installation efficiency.

[0025] Embodiment 2: Figure 3-Figure 10As shown, a pushing assembly 2 and a protection assembly 3 are arranged on the top of the lifting assembly 1, an adjusting assembly 4 is arranged at the center of the top of the lifting assembly 1, the protection assembly 3 includes two protection frames 301, forward and reverse motors 302 are fixedly installed on the tops of the two protection frames 301, rotating shafts 303 are fixedly installed on the output ends of the two forward and reverse motors 302, and first bevel gears 304 are fixedly installed on one end of the two rotating shafts 303, two mounting blocks 305 are fixedly installed on one side of the top of the conveying platform 104, rotating rods 306 are movably embedded in the interiors of the two mounting blocks 305, multiple protection rods 307 are fixedly installed on the outer surfaces of the rotating rods 306 and the two rotating shafts 303, and rubber sleeves 308 are fixedly connected to one end of the multiple protection rods 307, and polygonal card slots 309 are provided at both ends of the rotating rods 306, polygonal card slots 309 are movably embedded in the interiors of the two polygonal card slots 309, and polygonal card rods 310 are fixedly installed at one end of the two polygonal card rods 310 A second bevel gear 311 is installed, and a limit sleeve 312 is fixedly installed on the outer surfaces of the two polygonal clamping rods 310, and a sleeve plate 313 is movably installed on the outer surfaces of the two limit sleeves 312. A movable plate 314 is fixedly installed on the opposite side of the two protective frames 301, and a plurality of sliding rods 315 are fixedly installed on the bottom of the two movable plates 314. A sliding rail 316 is movably embedded inside the plurality of sliding rods 315, and a push-pull plate 317 is fixedly installed on the opposite side of the two movable plates 314. One end of the two rotating shafts 303 is movably penetrated to the outer surface of one side of the two protective frames 301, and the other ends of the two rotating shafts 303 are movably penetrated to the outer surface of the other side of the two protective frames 301. The outer surfaces of the two first bevel gears 304 are respectively meshed with the outer surfaces of the two second bevel gears 311, and the outer surfaces of one side of the two sleeve plates 313 are respectively fixedly installed on the edge of the opposite side of the two protective frames 301.

[0026] In this embodiment, when the substation equipment is placed on the two guide rails 201, the outer surface of one side of the substation equipment contacts the outer surface of the push plate 205. The two forward and reverse motors 302 are started, and the two shafts 303 are driven to rotate by the rotation of the output ends of the two forward and reverse motors 302. At this time, the front shaft 303 rotates backward and the rear shaft 303 rotates forward, thereby driving the front protection rod 307 to rotate out of the first movable hole 105 and rotate toward the front surface of the substation equipment, and at the same time, the rear protection rod 307 rotates out of the first movable hole 105 and rotates toward the rear surface of the substation equipment. The two rotating shafts 303 rotate while driving the two first bevel gears 304 to rotate, and further drive the two second bevel gears 311 to rotate. The polygonal clamping rod 310 is meshed and connected with the polygonal clamping groove 309. The second bevel gear 311 drives the polygonal clamping rod 310 to rotate while driving the rotating rod 306 to rotate in the two mounting blocks 305, thereby driving the side protection rod 307 to rotate out of the second movable hole 106 and rotate toward the other side of the outer surface of the substation equipment, so that the front, rear and side protection rods 307 are together close to the substation equipment and contact it. With the cooperation of the push plate 205, the substation equipment is clamped and fixed on the top of the transport platform 104 to improve its stability and prevent shaking and instability during the subsequent lifting process, thereby achieving a protective effect. Under the action of the rubber sleeve 308, the tightness of the clamping and fixing is improved. When the substation equipment is lifted to the target height and needs to be moved down, the two forward and reverse motors 302 are started again to drive the two rotating shafts 303 and the rotating rod 306 to rotate in the opposite direction, so that the protective rod 307 is rotated back to the first movable hole 105 and the second movable hole 106 again, loosening the clamping of the substation equipment without affecting the subsequent pushing and transporting work.

[0027] Embodiment 3: Figure 3-Figure 6 and Figure 10-12As shown, a pushing component 2 and a protective component 3 are arranged on the top of the lifting component 1, and an adjusting component 4 is arranged at the center of the top of the lifting component 1. The adjusting component 4 includes a fixed block 401, an electric push rod 402 is fixedly installed on the outer surface of one side of the fixed block 401, a trapezoidal adjusting plate 403 is fixedly installed on one end of the electric push rod 402, three supporting rods 404 are movably embedded in the trapezoidal adjusting plate 403, the front and rear surfaces of the trapezoidal adjusting plate 403 are provided with adjusting grooves 405, the top and bottom surfaces of the two adjusting grooves 405 are provided with embedded grooves 406, sliding grooves 407 are arranged on both sides of the four embedded grooves 406, and adjusting rods 408 are movably embedded in the two adjusting grooves 405. Two reinforcing rods 409 are fixedly installed on the outer surfaces of the two adjusting rods 408, and pulleys 410 are movably sleeved on the outer surfaces of the four reinforcing rods 409. A detection plate 411 is fixedly installed on the edge of the opposite side of the two guide rails 201, and the bottom of the pushing plate 205 is close to the bottom of the pushing plate 205. A connecting block 412 is fixedly installed near one of the sliders 207, and a laser ranging sensor 413 is fixedly installed on the outer surface of one side of the connecting block 412. A protective box 414 is installed on the other side of the top of the conveying platform 104 by bolts. A communication module 415 and a PLC controller 416 are respectively arranged inside the protective box 414, and the communication module 415 and the PLC controller 416 are respectively installed on the top of the conveying platform 104 by bolts. One ends of the four reinforcement rods 409 are respectively movably embedded in the four embedded grooves 406, and the outer surfaces of the four pulleys 410 are respectively movably embedded in the four slide grooves 407. A square groove 108 is opened on the top of the conveying platform 104, and the bottom of the fixed block 401 is fixedly installed on the top of the conveying platform 104 near the square groove 108. The two ends of the three support rods 404 are respectively fixedly installed on both sides of the inside of the square groove 108, and the other ends of the two adjusting rods 408 are respectively fixedly installed on the opposite sides of the two push-pull plates 317.

[0028] In this embodiment, when in use, the laser distance sensor 413 is started, a laser beam is emitted to the detection plate 411, and the reflected laser beam is received to detect the distance between the laser distance sensor 413 and the detection plate 411, that is, the distance between the outer surface of one side of the push plate 205 and the detection plate 411 is detected. After the laser distance sensor 413 detects the distance data, it will transmit the data to the PLC controller 416 in the form of an electrical signal. The width data of the substation equipment is set in advance inside the PLC controller 416. The PLC controller 416 identifies and compares the received distance data. When the distance data does not match the set width data, the PLC controller 416 will control the push drive system 202 to start, drive the push cylinder 203 and the push plate 205 to move, and drive the connecting block 412 and the laser distance sensor 413 to move, adjust the distance between the push plate 205 and the detection plate 411, and when the distance after the movement meets the set width data, the PLC controller 416 will shut down the push drive system 202. By adjusting the distance between the push plate 205 and the detection plate 411, the substation equipment of different widths can be adapted to achieve the effect of adjusting the width. The outer surfaces of both sides of the trapezoidal adjustment plate 403 are inclined, and the adjustment groove 405, the embedded groove 406 and the slide groove 407 are all inclined outwards. Fig.11 and Fig.12 As shown. Start the electric push rod 402 to push the trapezoidal adjustment plate 403 to move on the support rod 404, and at the same time make the pulley 410 rotate in the corresponding slide groove 407, the reinforcement rod 409 move in the embedded groove 406, and the adjustment rod 408 move in the adjustment groove 405. Since the adjustment groove 405, the embedded groove 406 and the slide groove 407 are all arranged to be inclined outward, when the pulley 410, the reinforcement rod 409 and the adjustment rod 408 move along the outward inclined track, they will be simultaneously subjected to an outward thrust, thereby generating an outward thrust on the push-pull plate 317, causing it to move outward in the corresponding moving hole 206, further pushing the moving plate 314 to move, and under the limiting action of the slide rod 315 and the slide rail 316, the two protection frames 301 are pushed outward, thereby expanding the distance between the two protection frames 301, adapting to substation equipment of different lengths, thereby achieving the effect of adjusting the length, facilitating the placement of equipment of different sizes, and improving flexibility and applicability. When the protective frame 301 moves, it drives the two sleeve plates 313 to move, and further drives the two limit sleeves 312 to move, thereby partially pulling the polygonal clamping rod 310 out of the polygonal clamping slot 309, which neither affects the distance adjustment of the protective frame 301 nor affects the clamping and fixing of the equipment by the subsequent three groups of protective rods 307.

[0029] The usage method and working principle of the present invention are as follows: start the laser ranging sensor 413, detect the distance between the push plate 205 and the detection plate 411, and transmit the data to the PLC controller 416 for identification and comparison. The width data of the substation equipment is set in advance inside the PLC controller 416. When the distance data does not match the set width data, the PLC controller 416 will control the push drive system 202 to start, drive the push cylinder 203 and the push plate 205 to move, and drive the connecting block 412 and the laser ranging sensor 413 to move, adjust the distance between the push plate 205 and the detection plate 411, and when the distance after the movement meets the set width data, the PLC controller 416 will turn off the push drive system 202. By adjusting the distance between the push plate 205 and the detection plate 411, it can adapt to substation equipment of different widths, thereby achieving the effect of adjusting the width. The adjustment groove 405, the embedded groove 406 and the slide groove 407 are all arranged to be inclined outward, such as Fig.11 and Fig.12The electric push rod 402 is started to push the trapezoidal adjustment plate 403 to move on the support rod 404, and at the same time, the pulley 410 rotates in the corresponding slide groove 407, the reinforcement rod 409 moves in the embedded groove 406, and the adjustment rod 408 moves in the adjustment groove 405, and is simultaneously subjected to an outward thrust, thereby generating an outward thrust on the push-pull plate 317, causing it to move outward in the corresponding moving hole 206, further pushing the moving plate 314 to move, and under the limiting action of the slide rod 315 and the slide rail 316, the two protection frames 301 are pushed outward, thereby expanding the distance between the two protection frames 301 to adapt to substation equipment of different lengths. When the protective frame 301 moves, it drives the two sleeve plates 313 to move, and further drives the two limit sleeves 312 to move, so that the polygonal clamping rod 310 is partially pulled out from the polygonal clamping slot 309, which does not affect the distance adjustment of the protective frame 301, nor does it affect the clamping and fixing of the equipment by the subsequent three groups of protective rods 307. The substation equipment is placed on the two guide rails 201, and one side of the substation equipment is in contact with the outer surface of the push plate 205. The two forward and reverse motors 302 are started to drive the two rotating shafts 303 to rotate. At this time, the front rotating shaft 303 rotates backward and the rear rotating shaft 303 rotates forward, thereby driving the front protective rod 307 to rotate out of the first movable hole 105 and rotate toward the front surface of the substation equipment. At the same time, the rear protective rod 307 rotates out of the first movable hole 105 and rotates toward the rear surface of the substation equipment. The two rotating shafts 303 rotate while driving the two first bevel gears 304 to rotate, and further drive the two second bevel gears 311 to rotate, the polygonal clamping rod 310 is meshed and connected with the polygonal clamping groove 309, and the second bevel gear 311 drives the polygonal clamping rod 310 to rotate while driving the rotating rod 306 to rotate in the two mounting blocks 305, thereby driving the side protection rod 307 to rotate out of the second movable hole 106 and rotate toward the other side of the outer surface of the substation equipment, so that the front, rear and side protection rods 307 are together close to the substation equipment and contact it, and with the cooperation of the push plate 205, the substation equipment is clamped and fixed on the top of the transport platform 104 to improve its stability. Start the hydraulic system 103, push the lifting mechanism 102 to expand upward, and push the transport platform 104, the push assembly 2, the protection assembly 3 and the adjustment assembly 4 to move upward together. When the substation equipment is lifted to the target height, close the hydraulic system 103 so that the height of the guide rail 201 is flush with the target height. Then the protection assembly 3 is started again to drive the two rotating shafts 303 and the rotating rod 306 to rotate in the opposite direction, so that the protection rod 307 rotates back to the first movable hole 105 and the second movable hole 106 again, and the clamping of the substation equipment is released.Start the two push cylinders 203 so that the piston rods of the two push cylinders 203 extend at the same time, and push the push plate 205 to move through the two mounting plates 204, further driving the substation equipment to move, and then start the push drive system 202 to continue to provide power so that the push assembly 2 continues to move as a whole. Under the action of the push assembly 2, the substation equipment is pushed from the top of the transport platform 104 to the installation position, and there is no need for multiple people to cooperate in transporting the equipment, which reduces physical exertion, reduces labor intensity, and does not affect the subsequent installation efficiency.

[0030] Among them, the lifting mechanism 102, the hydraulic system 103, the push drive system 202, the push cylinder 203, the forward and reverse motor 302, the electric push rod 402, the laser ranging sensor 413, the communication module 415, and the PLC controller 416 are all existing technologies, and their components and usage principles are all public technologies, which will not be explained in detail here.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A lifting and transporting device for installing substation equipment, comprising a lifting assembly (1), characterized in that: A pushing assembly (2) and a protection assembly (3) are arranged on the top of the lifting assembly (1); and an adjusting assembly (4) is arranged at the center of the top of the lifting assembly (1); The lifting assembly (1) comprises a support base (101), a lifting mechanism (102) is arranged on the top of the support base (101), a hydraulic system (103) is arranged inside the lifting mechanism (102), and a transport platform (104) is installed on the top of the support base (101) by means of bolts; The push assembly (2) comprises two guide rails (201), the outer surfaces of the two guide rails (201) are provided with a push drive system (202), the push drive system (202) comprises two push oil cylinders (203), one end of the two push oil cylinders (203) is fixedly mounted with a mounting plate (204), and one side outer surface of the two mounting plates (204) is mounted with a push plate (205) via bolts; The protection assembly (3) comprises two protection frames (301), the tops of the two protection frames (301) are fixedly mounted with forward and reverse motors (302), the output ends of the two forward and reverse motors (302) are fixedly mounted with rotating shafts (303), and one end of the two rotating shafts (303) is fixedly mounted with a first bevel gear (304).

2. The lifting and transporting device for substation equipment installation according to claim 1 is characterized in that: The bottoms of the two guide rails (201) are each provided with a movable hole (206); the outer surfaces of the two guide rails (201) are each movably sleeved with a slider (207); the bottoms of the two guide rails (201) are each mounted on the top of the transport platform (104) by bolts; and the tops of the two sliders (207) are respectively fixedly mounted on the bottom of the push plate (205) near the front surface and the rear surface.

3. The lifting and transporting device for substation equipment installation according to claim 2 is characterized in that: Two mounting blocks (305) are fixedly mounted on one side of the top of the transport platform (104); rotating rods (306) are movably embedded inside the two mounting blocks (305); multiple protective rods (307) are fixedly mounted on the outer surfaces of the rotating rods (306) and the two rotating shafts (303); one end of each of the multiple protective rods (307) is fixedly connected to a rubber sleeve (308); both ends of the rotating rod (306) are provided with multi-angle slots (309); and multi-angle slots (310) are movably embedded inside the two multi-angle slots (309).

4. The lifting and transporting device for substation equipment installation according to claim 3 is characterized in that: A second bevel gear (311) is fixedly mounted on one end of the two polygonal clamping rods (310), a limiting sleeve (312) is fixedly mounted on the outer surface of the two polygonal clamping rods (310), a sleeve plate (313) is movably mounted on the outer surface of the two limiting sleeves (312), a moving plate (314) is fixedly mounted on the opposite side of the two protective frames (301), a plurality of sliding rods (315) are fixedly mounted on the bottom of the two moving plates (314), a sliding rail (316) is movably embedded in the interior of the plurality of sliding rods (315), and a push-pull plate (317) is fixedly mounted on the opposite side of the two moving plates (314).

5. The lifting and transporting device for substation equipment installation according to claim 4 is characterized in that: The front and rear surfaces of the transport platform (104) are each provided with a plurality of first movable holes (105), the outer surface of one side of the transport platform (104) is provided with a plurality of second movable holes (106), the top of the transport platform (104) near the front and rear surfaces is provided with a plurality of limiting grooves (107), the outer surfaces of the plurality of protection rods (307) are respectively movably embedded in the plurality of first movable holes (105) and the plurality of second movable holes (106), the bottom ends of the plurality of slide rods (315) are respectively movably embedded in the plurality of limiting grooves (107), the bottoms of the plurality of slide rails (316) are respectively fixedly mounted on the bottom surfaces of the plurality of limiting grooves (107), and the outer surfaces of the two push-pull plates (317) are respectively movably embedded in the two movable holes (206).

6. The lifting and transporting device for substation equipment installation according to claim 5 is characterized in that: One end of the two rotating shafts (303) is movably inserted into the outer surface of one side of the two protective frames (301), and the other end of the two rotating shafts (303) is movably inserted into the outer surface of the other side of the two protective frames (301). The outer surfaces of the two first bevel gears (304) are respectively meshed with the outer surfaces of the two second bevel gears (311), and the outer surfaces of one side of the two sleeve plates (313) are respectively fixedly mounted on the edge of the opposite side of the two protective frames (301).

7. The lifting and transporting device for substation equipment installation according to claim 6 is characterized in that: The adjustment component (4) comprises a fixed block (401), an electric push rod (402) is fixedly mounted on an outer surface of one side of the fixed block (401), a trapezoidal adjustment plate (403) is fixedly mounted on one end of the electric push rod (402), three support rods (404) are movably embedded inside the trapezoidal adjustment plate (403), the front surface and the rear surface of the trapezoidal adjustment plate (403) are both provided with adjustment grooves (405), and the top surface and the bottom surface inside the two adjustment grooves (405) are both provided with embedded grooves (406).

8. The lifting and transporting device for substation equipment installation according to claim 7 is characterized in that: Slide grooves (407) are provided on both sides of the four embedded grooves (406), adjustment rods (408) are movably embedded in the two adjustment grooves (405), two reinforcement rods (409) are fixedly installed on the outer surfaces of the two adjustment rods (408), pulleys (410) are movably sleeved on the outer surfaces of the four reinforcement rods (409), detection plates (411) are fixedly installed on the edges of the opposite sides of the two guide rails (201), a connecting block (412) is fixedly installed on the bottom of the push plate (205) near one of the sliders (207), a laser distance sensor (413) is fixedly installed on the outer surface of one side of the connecting block (412), and a protective box (414) is installed on the other side of the top of the transfer platform (104) by bolts, and a communication module (415) and a PLC controller (416) are respectively arranged inside the protective box (414).

9. The lifting and transporting device for substation equipment installation according to claim 8, characterized in that: The communication module (415) and the PLC controller (416) are respectively mounted on the top of the transport platform (104) by bolts, one end of the four reinforcement rods (409) are respectively movably embedded in the four embedded grooves (406), the outer surfaces of the four pulleys (410) are respectively movably embedded in the four slide grooves (407), a square groove (108) is opened on the top of the transport platform (104), the bottom of the fixed block (401) is fixedly mounted on the top of the transport platform (104) near the square groove (108), the two ends of the three support rods (404) are respectively fixedly mounted on both sides of the inside of the square groove (108), and the other ends of the two adjustment rods (408) are respectively fixedly mounted on the opposite side of the two push-pull plates (317).

10. A method for using a lifting and transporting device for substation equipment installation, characterized in that: The lifting and transporting device for installing substation equipment according to claim 9 is used, comprising the following steps: S1, start the laser distance sensor (413), detect the distance between the push plate (205) and the detection plate (411), and transmit the data to the PLC controller (416) for identification and comparison. When the distance data does not match the set width data, the PLC controller (416) controls the push drive system (202) to start, drive the connecting block (412) and the laser distance sensor (413) to move, and adjust the distance between the push plate (205) and the detection plate (411). When the distance after movement meets the set width data, the PLC controller (416) will shut down the push drive system (202); S2, start the electric push rod (402) to push the trapezoidal adjustment plate (403) to move, so that the pulley (410), the reinforcement rod (409) and the adjustment rod (408) move along an outwardly inclined trajectory, and are simultaneously subjected to an outward thrust, thereby pushing the push-pull plate (317) and the movable plate (314) to move outward, and under the limiting action of the slide rod (315) and the slide rail (316), the two protection frames (301) are pushed to move outward, thereby expanding the distance between the two protection frames (301); S3, placing the equipment on the two guide rails (201) so as to contact the push plate (205), starting the two forward and reverse motors (302), driving the two rotating shafts (303) and the two first bevel gears (304) to rotate, and driving the rotating rod (306) to rotate under the cooperation of the polygonal clamping rod (310) and the polygonal clamping groove (309), so that the front, rear and side protection rods (307) are rotated out and moved closer to the substation equipment and contacted with it, and under the cooperation of the push plate (205), the substation equipment is clamped and fixed on the top of the transport platform (104); S4, starting the hydraulic system (103), pushing the lifting mechanism (102) to expand upward, and pushing the transport platform (104), the pushing assembly (2), the protection assembly (3) and the adjustment assembly (4) to move upward together; when the substation equipment is lifted to the target height, the hydraulic system (103) is turned off, and the protection assembly (3) is started again to drive the two rotating shafts (303) and the rotating rod (306) to rotate in the opposite direction, so that the protection rod (307) is reset, and the clamping of the substation equipment is released; S5, start the two push cylinders (203), and push the installation plate (204) and the push plate (205) to move by extending the piston rod, thereby further pushing the substation equipment to move. Then start the push drive system (202) to continue to provide power, so that the push assembly (2) continues to move as a whole, thereby achieving the pushing of the substation equipment, and pushing it from the top of the transport platform (104) to the installation position.

Citation Information

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