Filter pressing equipment for multi-source sludge
By designing a filter pressing equipment including filter pressing chamber, extrusion assembly and classified feed assembly, the problems of low efficiency and easy blockage of existing sludge treatment equipment are solved, and efficient sludge treatment and reliable operation of equipment are achieved.
Patent Information
- Application Number
- CN202510064689.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-04-01
AI Technical Summary
The existing sludge treatment and filter pressing equipment is inefficient. After the sludge is pressed, the mud cake still contains a lot of water, making it difficult to sample, and the equipment is easily blocked and difficult to maintain.
A filter pressing device including a filter pressing chamber, an extrusion assembly and a sorting feed assembly is designed. The difficulty of sludge filtration is reduced through centrifugal dehydration treatment, and automatic unloading and filter cartridge cleaning are realized, improving the working efficiency and reliability of the equipment.
It improves the safety and reliability of sludge treatment, reduces the cost and energy consumption of sludge treatment, simplifies the maintenance and cleaning process of equipment, and improves the production efficiency of equipment.
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Figure CN119735355A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sludge treatment equipment, and in particular to a filter press equipment for multi-source sludge. Background Art
[0002] Typical domestic industries such as chemical industry, electroplating, pickling, printing and dyeing will produce a large amount of sludge during the wastewater treatment process. According to the requirements of the technical specifications for hazardous waste identification, these sludges need to be sampled separately from the sludge produced in different process links during the identification of hazardous characteristics according to the environmental governance and pollution control process flow.
[0003] However, in the actual operation of enterprises, the sludge generated in the wastewater treatment process is often filtered together, which makes sampling difficult; at the same time, the existing filter press equipment for sludge treatment has low filter press efficiency, and the mud cake after filtration still contains a large amount of water, which is not conducive to the subsequent treatment of the sludge and increases the sludge treatment cycle; moreover, the sludge is very easy to clog the filter holes of the filter cartridge under pressure, which makes manual cleaning difficult and affects the working efficiency of the equipment. Summary of the invention
[0004] In view of the above-mentioned technical problems, the present invention provides a filter press device for multi-source sludge.
[0005] The technical solution of the present invention is: a filter press device for multi-source sludge, comprising a filter press box, an extrusion assembly arranged above the filter press box, and a classification feed assembly arranged on the outer wall of the filter press box; a support seat is arranged at the bottom of the filter press box, a limit frame is arranged at the top, a plurality of installation cavities are evenly distributed inside the filter press box, and a drainage pipe connected to each installation cavity one by one is arranged on the outer wall of the filter press box; a filter cartridge is movably connected to each installation cavity one by one;
[0006] The extrusion assembly includes a switching rod rotatably connected to the upper end surface of the filter press box and having its top end passing through the limit frame, a switching plate sleeved on the switching rod and located below the limit frame, a plurality of extrusion rods equidistantly distributed on the switching plate and corresponding to the upper and lower positions of each installation cavity, and a plurality of hydraulic rods equidistantly distributed on the upper end surface of the limit frame and corresponding to the upper and lower positions of each extrusion rod; each extrusion rod is slidably connected to the switching plate, and a pressure plate is connected to the bottom end of each extrusion rod;
[0007] The classification feeding assembly includes a mounting ring mounted on the upper end of the outer wall of the filter press box, a rotating ring rotatably clamped on the mounting ring, a driving motor arranged on a support seat and providing power to the rotating ring, and a material receiving bin arranged on the rotating ring; an inner gear ring mounted on the outside of the mounting ring is arranged on the lower bottom surface of the rotating ring; a driving shaft of the driving motor passes through the mounting ring, and a driving gear meshing with the gear ring is connected to the top end of the driving shaft; a feeding pipe is arranged at the top of the material receiving bin, and a discharging pipe is arranged at the lower end of the outer wall.
[0008] Furthermore, each filter cartridge is rotatably engaged with the mounting cavity at the corresponding position, and a docking sink is provided on the lower surface of each filter cartridge; a connecting sprocket is rotatably engaged with the bottom of the filter press box and corresponding to the position of each filter cartridge, and a docking shaft is provided on each connecting sprocket, and a docking clamp head is sleeved on each docking shaft for movably engaging with the docking sink at the corresponding position; a centrifugal motor is provided inside the filter press box, and a main sprocket is connected to the output end of the centrifugal motor, and the main sprocket and each connecting sprocket are respectively connected to each other through chains in a one-to-one transmission manner;
[0009] Description: After the sludge enters the filter cartridge, the centrifugal motor is first used to drive the main sprocket to rotate. At this time, each connecting sprocket drives the docking shaft to rotate under the transmission action of the chain. At this time, each filter cartridge rotates inside the corresponding installation cavity under the action of the docking shaft to achieve centrifugal dehydration of the sludge, which is beneficial to reduce the difficulty of sludge filtration.
[0010] Furthermore, each installation cavity is provided with a cleaning rack which is sleeved on the outside of the filter cartridge at the corresponding position, the cleaning rack is provided with a cleaning pipe, and a cleaning nozzle is provided on one side of the cleaning pipe close to the outer wall of the filter cartridge;
[0011] Note: Use the cleaning nozzle on the cleaning pipe to spray external flushing water to the filter cartridge to facilitate cleaning of the filter cartridge so that the filter cartridge always remains unobstructed.
[0012] Furthermore, each cleaning rack is rotatably clamped in the corresponding installation cavity, and each cleaning rack is provided with a docking hole that can be movably clamped with a docking clamp head; the docking shaft is slidably clamped with the connecting sprocket; a push plate that is rotatably clamped with each docking shaft is slidably clamped inside the support seat; a push screw that is threadedly connected to the push plate is rotatably clamped on the support seat;
[0013] Description: When in use, the push screw is used to drive the push plate to move up and down inside the support seat, so that the docking clamp on the docking shaft can be movably engaged with the docking hole and the docking sink respectively, so that the centrifugal motor can be used to drive the cleaning rack and the filter cartridge to rotate respectively, which can not only improve the working efficiency of the equipment, but also help to reduce the energy consumption of the equipment.
[0014] Furthermore, an insert block movably engaged with the upper end surface of the filter press box is arranged on the outer wall of each filter cartridge; a discharge seat is slidably engaged inside the filter press box; a top rod penetrating the filter press box and capable of correspondingly abutting against each insert block is arranged on the upper end surface of the discharge seat, and a first electric rod connected with the filter press box is arranged on the lower bottom surface of the discharge seat;
[0015] Description: After the sludge filtration is completed, the first electric rod is used to push the unloading seat to move upward inside the filter press box. At this time, the top rod pushes the plug block to make the filter cartridge separate from the installation cavity, which is convenient for transferring the sludge after filtration.
[0016] Furthermore, a first docking plate is provided at the top end of each extrusion rod, and a second docking plate is provided at the bottom end of each hydraulic rod, which abuts against each first docking plate in a one-to-one correspondence;
[0017] Note: During the operation of the hydraulic rod, the second docking plate pushes the first docking plate, which is beneficial to improving the connection stability between the hydraulic rod and the extrusion rod.
[0018] Furthermore, the upper end surface of the switching disk is provided with a straightening sleeve sleeved outside each extrusion rod; the first docking disk is slidably engaged with the inner wall of the straightening sleeve;
[0019] Note: By setting the straightening sleeve, the extrusion rod can be prevented from bending due to uneven force, thereby ensuring the reliability of the extrusion rod.
[0020] Furthermore, a second electric rod is movably hinged on the upper end surface of the limit frame; a push arm is sleeved on the top end of the switch rod, and an end of the push arm away from the switch rod is movably hinged to the output end of the second electric rod;
[0021] Description: The second electric rod is used to drive the push arm to rotate. At this time, the switching rod drives the switching disk to deflect on the upper end surface of the filter press box, which is convenient for adding sludge into the filter cartridge and improving the convenience of equipment use.
[0022] Furthermore, each extrusion rod is sleeved with a return spring that abuts against the upper end surface of the switching disk;
[0023] Note: After the extrusion rod is used, it can automatically reset under the action of the reset spring, which is beneficial to improve the working continuity of the equipment.
[0024] The working principle of the present invention is:
[0025] When in use, the sludge is introduced into the receiving bin through the feed pipe, and the receiving bin is driven to rotate outside the filter press box by the drive motor, and the sludge is introduced into different filter cartridges through the discharge pipe according to the type of sludge; the second electric rod is used to drive the push arm, so that the switching rod drives the switching disk to deflect on the filter press box, and at this time, each pressure plate corresponds to the upper and lower positions of each filter cartridge; then, the centrifugal motor is used to drive the main sprocket to rotate, and at this time, each connecting sprocket drives the docking shaft to rotate under the transmission action of the chain, and at this time, each filter cartridge rotates inside the corresponding installation cavity under the action of the docking shaft. , to achieve centrifugal dehydration of the sludge, and the water removed from the sludge is discharged through the drain pipe; then the hydraulic rod is used to push the extrusion rod and the pressure plate downward, and extend into the filter cartridge to perform filter pressing on the sludge; after the sludge filtration is completed, the first electric rod is used to push the unloading seat upward inside the filter press box, and at this time the push rod pushes the plug to separate the filter cartridge from the installation cavity; finally, the push screw is used to drive the push plate to move downward inside the support seat, so that the docking clamp on the docking shaft is engaged with the docking hole, and the centrifugal motor is used to drive the cleaning rack to rotate to clean the filter cartridge.
[0026] Compared with the prior art, the beneficial effects of the present invention are embodied in the following aspects:
[0027] First, the present invention has a reasonable structural design and can independently filter-press the sludge generated in the wastewater treatment process of different production industries, so that the sludge with different environmental risks can be independently sampled and classified for treatment, which improves the treatment safety and reliability of multi-source sludge and promotes environmental protection;
[0028] Second, during operation, the equipment of the present invention can perform centrifugal dehydration treatment on the sludge, effectively reducing the difficulty of sludge filtration, which is beneficial to reducing the energy consumption of the equipment and reducing the cost of sludge treatment;
[0029] Third, the present invention can realize automatic unloading of filter press sludge and clean the filter cartridge at the same time, which reduces the difficulty of maintenance and cleaning of the equipment, provides reliable guarantee for the stable operation of the equipment, and is also conducive to improving the production efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 is a longitudinal sectional view of the present invention;
[0031] Figure 2 It is a front view of the present invention;
[0032] Figure 3 is a schematic diagram of the connection between the second electric motor and the switching lever of the present invention;
[0033] Figure 4 is a schematic diagram of the connection between the extrusion rod and the switching rod of the present invention;
[0034] Figure 5 It is a schematic diagram of the connection between the filter cartridge and the filter press box of the present invention;
[0035] Figure 6 The present invention Figure 1 A local enlarged schematic diagram of the middle A;
[0036] Figure 7 It is a schematic diagram of the connection between the cleaning rack and the filter press box of the present invention;
[0037] Figure 8 The present invention Figure 1 A partial enlarged schematic diagram of point B in the middle;
[0038] Among them, 1-filter press box, 10-support seat, 11-limiting frame, 12-installation cavity, 13-drain pipe, 2-extrusion assembly, 20-switching rod, 200-pushing arm, 21-switching plate, 22-extrusion rod, 220-reset spring, 221-first docking plate, 23-hydraulic rod, 230-second docking plate, 24-pressure plate, 25-righting sleeve, 26-second electric rod, 3-classification feed assembly, 30-installation ring, 31-rotating ring, 310-inner gear ring, 32- Driving motor, 320-driving shaft, 321-driving gear, 33-receiving bin, 330-feeding pipe, 331-discharging pipe, 4-filter cartridge, 40-docking trough, 41-insertion block, 5-centrifugal motor, 50-connecting sprocket, 51-docking shaft, 52-docking clamp, 53-main sprocket, 54-pushing plate, 540-pushing screw, 6-cleaning rack, 60-cleaning pipe, 61-cleaning nozzle, 62-docking hole, 7-discharging seat, 70-top rod, 71-first electric rod. DETAILED DESCRIPTION
[0039] Example 1
[0040] like Figure 1 , 2 , 5, a filter press device for multi-source sludge, comprising a filter press box 1, an extrusion assembly 2 arranged above the filter press box 1, and a classification feed assembly 3 arranged on the outer wall of the filter press box 1; a support seat 10 is arranged at the bottom end of the filter press box 1, a limit frame 11 is arranged at the top end, four installation cavities 12 are evenly distributed inside the filter press box 1, and a drainage pipe 13 connected to each installation cavity 12 is arranged on the outer wall of the filter press box 1; filter cartridges 4 are movably connected in each installation cavity 12 in a one-to-one manner;
[0041] like Figure 1 , 3 As shown in , 4, the extrusion assembly 2 includes a switching rod 20 that is rotatably connected to the upper end surface of the filter press box 1 and the top end of which passes through the limiting frame 11, a switching disk 21 that is sleeved on the switching rod 20 and located below the limiting frame 11, 4 extrusion rods 22 that are equidistantly distributed on the switching disk 21 and correspond to the upper and lower positions of each installation cavity 12, and 4 extrusion rods 22 that are equidistantly distributed on the upper end surface of the limiting frame 11 and correspond to the upper and lower positions of each extrusion rod 22; each extrusion rod 22 is slidably connected to the switching disk 21, and a pressure plate 24 is connected to the bottom end of each extrusion rod 22; the outside of each extrusion rod 22 is sleeved with a return spring 220 that abuts against the upper end surface of the switching disk 21;
[0042] like Figure 1 , 2As shown, the classification feeding assembly 3 includes a mounting ring 30 sleeved on the upper end of the outer wall of the filter press box 1, a rotating ring 31 rotatably clamped on the mounting ring 30, a driving motor 32 arranged on the support seat 10 and providing power for the rotating ring 31, and a receiving bin 33 arranged on the rotating ring 31; the lower bottom surface of the rotating ring 31 is provided with an inner gear ring 310 sleeved on the outside of the mounting ring 30; the driving shaft 320 of the driving motor 32 passes through the mounting ring 30, and the top end of the driving shaft 320 is connected to a driving gear 321 meshing with the gear ring 310; the top end of the receiving bin 33 is provided with a feeding pipe 330, and the lower end of the outer wall is provided with a discharge pipe 331.
[0043] Example 2
[0044] The present embodiment is different from the first embodiment in that six installation cavities 12 , six extrusion rods 22 and six extrusion rods 22 are provided.
[0045] Example 3
[0046] The difference between this embodiment and embodiment 1 is that:
[0047] like Figure 1 , 6 As shown, each filter cartridge 4 is rotatably engaged with the mounting cavity 12 at the corresponding position, and the lower bottom surface of each filter cartridge 4 is provided with a docking sink 40; a connecting sprocket 50 is rotatably engaged with the position corresponding to each filter cartridge 4 at the bottom of the filter press box 1, and each connecting sprocket 50 is provided with a docking shaft 51, and each docking shaft 51 is sleeved with a docking clamp head 52 that is movably engaged with the docking sink 40 at the corresponding position; a centrifugal motor 5 is arranged inside the filter press box 1, and a main sprocket 53 is connected to the output end of the centrifugal motor 5, and the main sprocket 53 and each connecting sprocket 50 are respectively connected to each other through a chain in a one-to-one transmission connection; after the sludge enters the filter cartridge 4, the main sprocket 53 is first driven to rotate by the centrifugal motor 5, and at this time, each connecting sprocket 50 drives the docking shaft 51 to rotate under the transmission action of the chain, and at this time, each filter cartridge 4 rotates inside the corresponding mounting cavity 12 under the action of the docking shaft 51, so as to realize the centrifugal dehydration treatment of the sludge.
[0048] Example 4
[0049] The difference between this embodiment and embodiment 3 is that:
[0050] like Figure 1 , 6As shown in , 7, each installation cavity 12 is provided with a cleaning rack 6 which is sleeved on the outside of the filter cartridge 4 at the corresponding position, and a cleaning pipe 60 is provided on the cleaning rack 6. A cleaning nozzle 61 is provided on the side of the cleaning pipe 60 close to the outer wall of the filter cartridge 4; each cleaning rack 6 is rotatably clamped in the corresponding installation cavity 12, and each cleaning rack 6 is penetrated with a docking hole 62 which can be movably clamped with the docking clamp 52; the docking shaft 51 is slidably clamped with the connecting sprocket 50; a push plate 54 which is rotatably clamped with each docking shaft 51 at the same time is rotatably clamped inside the support seat 10; a push screw 540 which is threadedly connected to the push plate 54 is rotatably clamped on the support seat 10; the cleaning nozzle 61 on the cleaning pipe 60 is used to spray external flushing water to the filter cartridge 4, so as to facilitate the cleaning of the filter cartridge 4 and keep the filter cartridge 4 unobstructed at all times.
[0051] Example 5
[0052] The difference between this embodiment and embodiment 4 is that:
[0053] like Figure 5 , 8 As shown, the outer wall of each filter cartridge 4 is provided with an insert block 41 which is movably engaged with the upper end surface of the filter press box 1; a discharge seat 7 is slidably engaged inside the filter press box 1; the upper end surface of the discharge seat 7 is provided with a push rod 70 which penetrates the filter press box 1 and can abut against each insert block 41 one by one, and the lower bottom surface of the discharge seat 7 is provided with a first electric rod 71 connected to the filter press box 1; when the sludge filtration is completed, the first electric rod 71 is used to push the discharge seat 7 to move upward inside the filter press box 1, and at this time, the push rod 70 pushes the insert block 41, so that the filter cartridge 4 is separated from the installation cavity 12, so as to facilitate the transfer of the sludge after filtration.
[0054] Example 6
[0055] The difference between this embodiment and embodiment 5 is that:
[0056] like Figure 1 As shown, the top end of each extrusion rod 22 is provided with a first docking plate 221, and the bottom end of each hydraulic rod 23 is provided with a second docking plate 230 which abuts against each first docking plate 221 in a one-to-one manner; the upper end surface of the switching plate 21 is provided with a straightening sleeve 25 which is sleeved on the outside of each extrusion rod 22; the first docking plate 221 is slidably engaged with the inner wall of the straightening sleeve 25; during the operation of the hydraulic rod 23, the second docking plate 230 pushes the first docking plate 221, which is beneficial to improving the connection stability between the hydraulic rod 23 and the extrusion rod 22. By providing the straightening sleeve 25, the extrusion rod 22 can be prevented from bending due to uneven force.
[0057] Example 7
[0058] The difference between this embodiment and embodiment 6 is that:
[0059] like Figure 3 As shown, a second electric rod 26 is movably hinged on the upper end surface of the limit frame 11; a push arm 200 is sleeved on the top end of the switch rod 20, and the end of the push arm 200 away from the switch rod 20 is movably hinged to the output end of the second electric rod 26; the second electric rod 26 is used to drive the push arm 200 to rotate, and at this time the switch rod 20 drives the switch disk 21 to deflect on the upper end surface of the filter press box 1, so as to facilitate the addition of sludge into the filter cartridge 4, thereby improving the convenience of using the equipment.
[0060] It should be noted that the hydraulic rod 23, the second electric rod 26, the drive motor 32, the centrifugal motor 5 and the first electric motor 71 used in the present invention all adopt existing technologies and are not specifically limited here. Those skilled in the art can select corresponding products according to actual needs.
Claims
1. A filter press device for multi-source sludge, characterized in that: The invention comprises a filter press box (1), an extrusion assembly (2) arranged above the filter press box (1), and a classification feed assembly (3) arranged on the outer wall of the filter press box (1); a support seat (10) is arranged at the bottom end of the filter press box (1), a limiting frame (11) is arranged at the top end, and a plurality of installation cavities (12) are evenly distributed inside the filter press box (1); a filter cartridge (4) is movably connected to each of the installation cavities (12) in a one-to-one correspondence; The extrusion assembly (2) comprises a switching rod (20) rotatably clamped on the upper end surface of the filter press box (1) and the top end of which passes through the limiting frame (11), a switching plate (21) sleeved on the switching rod (20) and located below the limiting frame (11), a plurality of extrusion rods (22) equidistantly distributed on the switching plate (21) and corresponding to the upper and lower positions of each of the installation cavities (12), and a plurality of hydraulic rods (23) equidistantly distributed on the upper end surface of the limiting frame (11) and corresponding to the upper and lower positions of each of the extrusion rods (22); the bottom end of each extrusion rod (22) is connected to a pressure plate (24); The classification feed assembly (3) comprises a mounting ring (30) sleeved on the upper end of the outer wall of the filter press box (1), a rotating ring (31) rotatably engaged with the mounting ring (30), a driving motor (32) arranged on the support seat (10) and providing power to the rotating ring (31), and a material receiving bin (33) arranged on the rotating ring (31); the lower bottom surface of the rotating ring (31) is provided with an inner gear ring (310) sleeved on the outside of the mounting ring (30); the driving shaft (320) of the driving motor (32) passes through the mounting ring (30), and the top end of the driving shaft (320) is connected to a driving gear (321) meshing with the gear ring (310).
2. A filter press device for multi-source sludge according to claim 1, characterized in that: Each of the filter cartridges (4) is rotatably engaged with the mounting cavity (12) at a corresponding position, and a docking groove (40) is provided on the bottom surface of each of the filter cartridges (4); a connecting sprocket (50) is rotatably engaged at the bottom of the filter press box (1) and at a position corresponding to each of the filter cartridges (4); each of the connecting sprockets (50) is provided with a docking shaft (51), and each of the docking shafts (51) is sleeved with a docking clamp (52) that is movably engaged with the docking groove (40) at a corresponding position; a centrifugal motor (5) is provided inside the filter press box (1), and an output end of the centrifugal motor (5) is connected to a main sprocket (53), and the main sprocket (53) and each of the connecting sprockets (50) are respectively connected in a one-to-one transmission manner via chains.
3. The filter press equipment for multi-source sludge according to claim 2, characterized in that: Each of the installation cavities (12) is provided with a cleaning rack (6) which is sleeved on the outside of the filter cartridge (4) at a corresponding position, the cleaning rack (6) is provided with a cleaning pipe (60), and a cleaning nozzle (61) is provided on one side of the cleaning pipe (60) close to the outer wall of the filter cartridge (4).
4. The filter press equipment for multi-source sludge according to claim 3, characterized in that: Each of the cleaning racks (6) is rotatably engaged in the corresponding mounting cavity (12); each of the cleaning racks (6) is provided with a docking hole (62) that can be movably engaged with the docking clamp (52); the docking shaft (51) is slidably engaged with the connecting sprocket (50); a push plate (54) is slidably engaged inside the support seat (10) and is rotatably engaged with each of the docking shafts (51); and a push screw (540) threadedly connected to the push plate (54) is rotatably engaged on the support seat (10).
5. The filter press equipment for multi-source sludge according to claim 1, characterized in that: An insert block (41) movably engaged with the upper end surface of the filter press box (1) is arranged on the outer wall of each filter cartridge (4); a discharge seat (7) is slidably engaged inside the filter press box (1); a top rod (70) penetrating the filter press box (1) and capable of correspondingly abutting against each insert block (41) is arranged on the upper end surface of the discharge seat (7); and a first electric rod (71) connected to the filter press box (1) is arranged on the lower bottom surface of the discharge seat (7).
6. The filter press equipment for multi-source sludge according to claim 1, characterized in that: The top end of each of the extrusion rods (22) is provided with a first docking plate (221), and the bottom end of each of the hydraulic rods (23) is provided with a second docking plate (230) which abuts against each of the first docking plates (221) in a one-to-one correspondence.
7. The filter press equipment for multi-source sludge according to claim 6, characterized in that: The upper end surface of the switching disk (21) is provided with a straightening sleeve (25) sleeved on the outside of each of the extrusion rods (22); the first docking disk (221) is slidably engaged with the inner wall of the straightening sleeve (25).
8. The filter press equipment for multi-source sludge according to claim 1, characterized in that: A second electric rod (26) is movably hinged on the upper end surface of the limit frame (11); a push arm (200) is sleeved on the top end of the switch rod (20); and one end of the push arm (200) away from the switch rod (20) is movably hinged to the output end of the second electric rod (26).
9. The filter press equipment for multi-source sludge according to claim 8, characterized in that: The switching disk (21) is provided with a straightening sleeve (25) which is slidably engaged with the first docking disk (221).
Citation Information
Patent Citations
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CN115286203A
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