Separating device for cloth for coating sludge and sludge

By adding rollers between the correction shaft of the sludge treatment system and the rolling shaft, and using the rollers to improve the sludge separation effect, the difficulty of separation caused by the bonding of the sludge and the fabric is solved, but it also causes problems of changing the direction of the rolling cloth and vibration of the equipment.

CN222975045UActive Publication Date: 2025-06-13DALIAN QINGWU ENVIRONMENTAL PROTECTION TECH CO LTD

Patent Information

Application Number
CN202422052105.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-13
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

In the existing sludge treatment system, some types of sludge tend to form a stable bond with the front of the coated sludge fabric, resulting in poor sludge separation effect, affecting the efficiency of rolling cloth and recycling.

Method used

A roller is added between the correction shaft and the roll shaft, and the roller is wound with the back side of the coated sludge fabric and the sludge bonded to the back side through the roller and the front side of the fabric to improve the sludge removal effect.

Benefits of technology

The removal effect on the bonded sludge is significantly improved by adding rollers, and the efficiency of the rolling cloth and the recycling of sludge are improved, but it also leads to a change in the direction of rolling cloth, which may cause vibration and correction effects of the support seat opening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a sludge separation device, in particular to a sludge separation device for sludge-coated cloth and sludge, which belongs to the technical field of sludge treatment, is used for improving the separation effect of stably bonded sludge on the surface of the sludge-coated cloth, and is characterized in that two end parts of an upper cloth spreading shaft are arranged on two opposite sides of a rack; the two ends of the lower cloth spreading shaft are arranged on the two opposite sides of the rack. The supporting seats comprise a first supporting seat group and a second supporting seat group, two first supporting seats of the first supporting seat group are arranged on two opposite sides of the rack, and two second supporting seats of the second supporting seat group are arranged on two opposite sides of the rack; the two ends of the upper cloth rolling shaft are arranged in the two opposite first supporting seats, and the two ends of the lower cloth rolling shaft are arranged in the two opposite second supporting seats. Wherein the guide rollers are arranged between the upper cloth spreading shaft and the upper cloth rolling shaft and / or between the lower cloth spreading shaft and the lower cloth rolling shaft.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of sludge treatment, in particular to a device for separating a cloth used for covering sludge and the sludge. Background Art

[0002] In the sludge treatment system, the function of the spreader is to separate the roll cloth from the sludge after the sludge is subjected to heavy pressure treatment. The separated sludge falls out through the spreader and is then transported and discharged by the auger. The spreader can be set on different and opposite sides of the conveyor's moving path to achieve efficient and compact sludge treatment process.

[0003] The applicant's prior invention patent CN114292004B discloses a sludge treatment system and a sludge treatment method, and specifically relates to a sludge feeder, including a frame, a spreading shaft, a spreading motor, a rolling shaft, and a rolling motor. The spreading shaft and the rolling shaft are sequentially arranged on the frame along the cloth conveying direction. Both ends of the spreading shaft are fixed on the frame. The spreading shaft is divided into an upper spreading shaft for spreading the upper layer of cloth and a lower spreading shaft for spreading the lower layer of cloth. The upper spreading shaft is located above the lower spreading shaft. The spreading motor is The rotating shaft is connected to the upper cloth-unrolling shaft and the lower cloth-unrolling shaft respectively through chains; the cloth-rolling shaft is mainly composed of an upper cloth-rolling shaft and a lower cloth-rolling shaft with two ends fixed on the frame, the upper cloth-rolling shaft is located above the lower cloth-rolling shaft, and the cloth-rolling motor includes an upper cloth-rolling motor and a lower cloth-rolling motor fixed on the frame, and the upper cloth-rolling motor drives the upper cloth-rolling shaft to rotate, and the lower cloth-rolling motor drives the lower cloth-rolling shaft to rotate, the upper layer of cloth of the upper and lower layers of cloth covering the sludge contacts and is wound on the lower side of the upper cloth-rolling shaft, and the lower layer of cloth contacts and is wound on the upper side of the lower cloth-rolling shaft.

[0004] In this application, the cloth conveying direction is from the first side to the second side. This application sets a lower deviation correction shaft between the lower cloth spreading shaft and the lower cloth winding shaft, and the cloth that goes around the lower deviation correction shaft directly enters the lower cloth winding shaft. The lower deviation correction shaft can only be set on the first side of the cloth covering the sludge to achieve the purpose of deviation correction. In this technology, the support seat for installing the lower cloth winding shaft arranged on the frame has an opening for facilitating the installation and disassembly of the cloth winding shaft, and the cloth winding shaft can be quickly installed in or removed from the support seat, so as to install or remove the cloth winding shaft on the frame. In the above technology, when the lower cloth winding shaft is rolling the cloth, the reverse pulling force of the support seat is applied to the cloth winding shaft from the second side to the first side ( Figure 2 The middle dotted line indicates the improved way in which the cloth is rolled into the lower cloth rolling shaft), that is, the opposite direction of the cloth rolling transmission direction. Therefore, the opening of the above-mentioned support seat is arranged on the second side, so that the reverse pulling force applied by the cloth rolling is offset by the supporting force provided by the closed part of the first side of the support seat. The opening does not need to be closed, and the lower cloth rolling shaft will not be separated from the support seat from the opening when the cloth is rolled, which is convenient for installing or removing the cloth rolling shaft.

[0005] However, in engineering practice, it is found that in the solution of the above patent document where the cloth wound out of the lower deviation rectifying shaft directly enters the lower cloth winding shaft, for the already dewatered sludge, some types of sludge are prone to firmly adhere to the front side of the cloth covering the sludge, making it difficult to achieve a satisfactory sludge detachment effect under some working conditions in the above solution, seriously affecting the cloth winding efficiency and the reuse of the wound cloth.

[0006] The inventor accidentally found that adding a roller between the deviation rectifying shaft and the cloth winding shaft in the present invention, and the roller winds in from the back side of the cloth covering the sludge and acts on the back side and the sludge adhered to the front side of the cloth through the action of the roller, can greatly improve the detachment effect of the sludge firmly adhered to the front side of the cloth covering the sludge. However, the above improvement will cause the direction of the cloth winding into the lower cloth winding machine to be redirected, and the reverse pulling force exerted by the cloth winding on the support seat when the lower cloth winding shaft winds the cloth changes from the original second side to the first side, that is, the reverse direction of the cloth transmission direction is redirected from the first side to the second side ( Figure 2 The solid line in [reference] indicates the way the cloth enters the lower cloth winding shaft after the improvement), that is, the cloth transmission direction. The above redirection causes the above open - mouth method on the support seat, and when the cloth winding starts or stops, due to the fluctuation of the pulling force, it is easy to cause the lower cloth winding shaft to vibrate, and the deviation rectifying effect of the deviation rectifying shaft is significantly affected. Even when winding the cloth, it may cause the lower cloth winding shaft to break away from the open - mouth, affecting the cloth - sludge separation effect and efficiency.

[0007] In engineering practice, when the defects caused by the above improvement cannot be overcome, the improvement solution of adding a roller between the deviation rectifying shaft and the cloth winding shaft in the present invention cannot be directly implemented. Although adding a roller between the deviation rectifying shaft and the cloth winding shaft has obvious effects, not all types of sludge necessarily adapt to this means and can also have a satisfactory sludge removal effect. In particular, for the solution of the present application, it is not necessarily applicable to all types of sludge. There is a need for alternating or replacing the use of the solution in the above patent document where the cloth wound out of the lower deviation rectifying shaft directly enters the lower cloth winding shaft and the solution of adding a roller between the deviation rectifying shaft and the cloth winding shaft in the present invention. This leads to the fact that in order to reduce the influence of the open - mouth, usually only a non - detachable and non - installable closed support seat can be made. Otherwise, it is difficult to achieve frequent disassembly of the fixed support seat for large - scale mechanical equipment. However, a non - detachable and non - installable closed support seat will seriously affect the convenience and efficiency of shaft replacement. Utility Model Content

[0008] To solve the above problems, according to some embodiments of the present application, a separation device for cloth and sludge for coating sludge includes a frame, a support seat, an upper cloth spreading shaft, a lower cloth spreading shaft, an upper cloth winding shaft, a lower cloth winding shaft, and a guiding roller;

[0009] Both ends of the upper cloth spreading shaft are arranged on opposite sides of the frame, and both ends of the lower cloth spreading shaft are arranged on opposite sides of the frame;

[0010] The support base includes a first support base group and a second support base group. Two first support bases of the first support base group are arranged on opposite sides of the frame, and two second support bases of the second support base group are arranged on opposite sides of the frame.

[0011] Two ends of the upper fabric winding shaft are arranged in two opposite first support bases, and two ends of the lower fabric winding shaft are arranged in two opposite second support bases. Wherein, the guiding roller is arranged between the upper fabric spreading shaft and the upper fabric winding shaft and / or between the lower fabric spreading shaft and the lower fabric winding shaft.

[0012] For a separating device of fabric for coating sludge and sludge according to some embodiments of the present application, an upper guiding roller is arranged between the upper fabric spreading shaft and the upper fabric winding shaft, and a lower guiding roller is arranged between the lower fabric spreading shaft and the lower fabric winding shaft. The back surface of the upper layer fabric spread by the upper fabric spreading shaft winds into and out of the upper guiding roller and winds around the upper fabric winding shaft, and the back surface of the lower layer fabric spread by the lower fabric spreading shaft winds into and out of the lower guiding roller and winds around the lower fabric winding shaft.

[0013] For a separating device of fabric for coating sludge and sludge according to some embodiments of the present application, the upper guiding roller is arranged between the upper fabric spreading shaft and the upper fabric winding shaft, the setting position is lower than the upper fabric winding shaft, and lower than the position of the upper layer fabric on the first side from the upper guiding roller, and is arranged below the first side of the upper fabric winding shaft.

[0014] For a separating device of fabric for coating sludge and sludge according to some embodiments of the present application, the upper layer fabric unfolded by the upper fabric spreading shaft winds into the upper guiding roller from the first side below the upper guiding roller with the second surface, and winds out of the upper guiding roller from the second side below the upper guiding roller; winds into and winds around the upper fabric winding shaft with the second surface from the second side above the upper fabric winding shaft.

[0015] For a separating device of fabric for coating sludge and sludge according to some embodiments of the present application, the lower guiding roller is arranged between the lower fabric spreading shaft and the lower fabric winding shaft, the setting position is higher than the lower fabric winding shaft, and higher than the position of the lower layer fabric on the first side from the lower guiding roller, and is arranged above the second side of the lower fabric winding shaft.

[0016] For a separating device of fabric for coating sludge and sludge according to some embodiments of the present application, the lower layer fabric unfolded by the lower fabric spreading shaft winds into the lower guiding roller from the first side above the lower guiding roller with the second surface, and winds out of the lower guiding roller from the second side above the lower guiding roller; winds into and winds around the lower fabric winding shaft with the second surface from the second side below the lower fabric winding shaft.

[0017] According to some embodiments of the present application, a separating device for a cloth for coating sludge and the sludge, the support seat includes a bearing seat, a bearing and a gland. The bearing seat includes two vertical plates, the two vertical plates have a certain gap and are arranged oppositely. The bearing seat is provided with a first opening, and an inwardly concave arc-shaped accommodating space is formed inside the bearing seat from the first opening; the bearing is used to hold the end of the shaft and is loaded into the inwardly concave arc-shaped accommodating space of the bearing seat along the opening of the bearing seat; the gland is detachably arranged at the first opening of the bearing seat.

[0018] According to some embodiments of the present application, a separating device for a cloth for coating sludge and the sludge, the gland includes a first shaft, a fixing part and an arc part;

[0019] The first shaft is arranged on the first side of the bearing seat; the fixing part is arranged between the two vertical plates of the bearing seat, the first shaft penetrates through the two vertical plates and the fixing part between the vertical plates, so that the fixing part is rotatably connected between the vertical plates; the arc part is formed into an outwardly convex arc, the upper arc end of the arc part is connected to the fixing part, and the lower arc end of the arc part is arranged between the two vertical plates and on the second side of the bearing seat.

[0020] According to some embodiments of the present application, a detachable control device for the gland includes a positioning component, a rotating shaft component, a connecting component and an arc-shaped slider. The positioning component is connected to the lower arc end of the arc part, and an arc-shaped groove is arranged on the positioning component; the rotating shaft component is fixed on the panel for installing the bearing seat and includes a rotating shaft that rotates in a horizontal plane; one end of the connecting component is connected to the rotating shaft of the rotating shaft component; the arc-shaped slider is connected to the other end of the connecting component and cooperates with the arc-shaped groove of the positioning component, and is driven by the rotation of the rotating shaft of the rotating shaft component to be assembled or separated from the arc-shaped groove, so as to limit or release the lower arc end of the arc part of the gland.

[0021] According to some embodiments of the present application, the frame is provided with a panel for installing the support seat.

[0022] Beneficial effects:

[0023] In the first aspect, the utility model realizes the cooperation between the rollers and the cloth for coating sludge by arranging upper and lower guide rollers. The second side is wound in and wound around by the cloth winding shaft, so that the upper and lower guide rollers apply a force to the sludge adhered to the first side of the cloth on the second side of the cloth, improving the separation effect on the adhered sludge.

[0024] In a second aspect, an opening is provided on the second side of the support base for mounting the lower cloth winding shaft, and a switch control device capable of controlling the opening to be open or closed is provided. This can overcome the defects caused by the change in the reverse pulling force of the cloth roll on the cloth winding shaft due to the arrangement of the upper and lower guide rollers. For example, when the cloth winding starts or stops, the lower cloth winding shaft is prone to vibration due to the pulling force fluctuation, and the deviation correction effect of the deviation correction shaft is significantly affected. Another example is that when winding the cloth, the lower cloth winding shaft disengages from the opening, affecting the cloth sludge separation effect and efficiency. Thus, the technical means in the first aspect can be implemented and the effects can be achieved.

[0025] In a third aspect, the switch control device also meets the requirement of alternately or alternatively using two cloth winding methods without closing the support base. That is, it overcomes the defects caused by meeting the requirement of alternative use, such as the convenience and efficiency of shaft replacement. Thus, the above switch control device realizes the rapid switching of the cloth winding method in a very convenient way. Description of the Drawings

[0026] Figure 1 It is a schematic structural diagram of the sludge feeding machine in the embodiment.

[0027] Figure 2 It is a partial side view of the sludge feeding machine in the embodiment.

[0028] Figure 3 It is a schematic diagram of the support base in the embodiment.

[0029] Figure 4 It is a schematic diagram of the feeding and transportation. Among them, the solid line represents the transportation of the prior utility model patent CN114292004B, and the dotted line represents the transportation in the embodiment.

[0030] Wherein:

[0031] 100. Frame body.

[0032] 200. Support base, 210. Bearing seat, 211. Vertical plate, 212. First opening, 213. Arc-shaped accommodating space, 214. Arc-shaped slideway, 220. Bearing.

[0033] 300. Cloth spreading shaft, 310. Upper cloth spreading shaft, 311. First upper cloth spreading shaft, 312. Second upper cloth spreading shaft, 320. Lower cloth spreading shaft, 321. First lower cloth spreading shaft, 322. Second lower cloth spreading shaft.

[0034] 400. Cloth winding shaft, 410. Upper cloth winding shaft, 420. Lower cloth winding shaft.

[0035] 500. Upper guide roller.

[0036] 600. Lower guide roller.

[0037] 700. Switch control device, 710. gland, 711. first shaft, 712. fixing part, 713. arc part, 720. positioning part, 721. arc groove, 730. rotating shaft part, 740. connecting part, 750. arc slider.

[0038] 800. Deviation correction shaft, 810. upper deviation correction shaft, 820. lower deviation correction shaft.

[0039] 900. Guide shaft.

[0040] 1000. Fabric, 1010. first side, 1020. second side. Detailed implementation mode

[0041] The embodiments of the present application will be described in detail below with reference to the accompanying drawings. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.

[0042] In the first embodiment, as Figures 1-4 shown, a separating device for separating the upper fabric and the lower fabric in the fabric covering sludge is used to separate the upper fabric from the lower fabric in the fabric covering sludge. The side of the fabric covering the sludge is the first side, and the other side of the fabric is the second side 1020. The fabric is conveyed from the first side to the second side.

[0043] The material spreading machine includes a frame 100, a support seat 200, a fabric spreading shaft 300, a fabric winding shaft 400, an upper guide roller 500, and a lower guide roller 600.

[0044] As Figure 3 shown, wherein, the support seat 200 is arranged on the frame 100 and has a first opening 212, and the first opening 212 is arranged on the second side of the support seat 200.

[0045] In the solution of the support seat 200, the upper fabric winding shaft 410 is inserted into the corresponding support seat 200 through the first opening 212. Among them, for the support seat 200 where the upper fabric winding shaft 410 is installed, the first opening 212 on the second side thereof is provided with a switch control device 700 that can control the first opening 212 to be open or closed. Preferably, the lower fabric winding shaft 420 is inserted into the corresponding support seat 200 through the first opening 212. For the support seat 200 where the lower fabric winding shaft 420 is installed, the first opening 212 on the second side thereof is provided with a switch control device 700 that can control the first opening 212 to be open or closed. Preferably, the first opening 212 is arranged on the support seat 200, facing the second side and opening upward. Among them, the upper fabric winding shaft 410 rotates in the clockwise direction, and the lower fabric winding shaft 420 rotates in the counterclockwise direction.

[0046] In the solution of the support base 200, preferably, the support bases 200 are oppositely arranged on the opposite panels on both sides of the frame body 100, and the support base 200 includes a bearing seat 210 and a bearing 220.

[0047] In the solution of the bearing seat 210, preferably, the bearing seat 210 includes two vertical plates 211. The two vertical plates 211 have a certain gap and are oppositely arranged. The bearing seat 210 formed by the two vertical plates 211 is installed on the panel on one side of the two sides of the frame body 100. A first opening 212 is provided on the second side of the bearing seat 210, and an inwardly concave arc-shaped accommodating space 213 is formed from the first opening 212 into the interior of the bearing seat 210.

[0048] In the solution of the bearing 220, preferably, the bearing 220 holds the end of the shaft and is inserted into the inwardly concave arc-shaped accommodating space 213 of the bearing seat 210 along the first opening 212 of the bearing seat 210. The first end face and the second end face of the bearing 220 are respectively clamped on the outer side of the vertical plate 211 on the side where the end face is located, so that the bearing 220 is limited in the arc-shaped slideway 214 of the inwardly concave arc-shaped accommodating space 213 between the two vertical plates 211.

[0049] In the solution of the bearing seat 210, more preferably, a cut is made from the middle along the upper side direction to the upper side end face on the second side of the vertical plate 211, and a cut is made from the middle along the second side direction to the second side end face on the upper side of the vertical plate 211.

[0050] As Figure 1 and 3 shown, wherein, the spreading shaft 300 is installed on the frame body 100 and includes an upper spreading shaft 310 and a lower spreading shaft 320. The lower cloth winding shaft 420 is inserted into its corresponding support base 200 from the first opening 212. Among them, for the support base 200 where the lower cloth winding shaft 420 is installed, a switch control device 700 for controlling the first opening 212 to be open or closed is provided on the first opening 212 on the second side thereof. In the solution of the spreading shaft 300, preferably, the upper cloth winding shaft 410 is inserted into its corresponding support base 200 from the first opening 212. Among them, for the support base 200 where the upper cloth winding shaft 410 is installed, a switch control device 700 for controlling the first opening 212 to be open or closed is provided on the first opening 212 on the second side thereof.

[0051] As Figure 3As shown, in the solution of the switch control device 700, the support base 200 for mounting the lower fabric winding shaft 420 has a switch control device 700 at the first opening 212 on the second side thereof, which can control the first opening 212 to be open or closed. Preferably, the support base 200 for mounting the upper fabric winding shaft 410 has a switch control device 700 at the first opening 212 on the second side thereof, which can control the first opening 212 to be open or closed.

[0052] As Figure 3As shown, in the solution of the switch control device 700, the switch control device 700 includes a gland 710, a positioning member 720, a rotating shaft member 730, a connecting member 740, and an arc-shaped slider 750. The gland 710 includes a first shaft 711, a fixing portion 712, and an arc portion 713. The first shaft 711 is disposed on the first side of the bearing seat 210. The fixing portion 712 is disposed between the two vertical plates 211 of the bearing seat 210. The first shaft 711 penetrates through the two vertical plates 211 and the fixing portion 712 between the vertical plates 211, so that the fixing portion 712 is rotatably connected between the vertical plates 211. The arc portion 713 is formed into an outwardly convex arc. The upper arc end of the arc portion 713 is connected to the fixing portion 712. The lower arc end of the arc portion 713 is disposed between the two vertical plates 211 and on the second side of the bearing seat 210. The positioning member 720 is connected to the lower arc end of the arc portion 713, and an arc groove 721 is provided on the positioning member 720. The rotating shaft member 730 is fixed on the panel on which the bearing seat 210 is installed and includes a rotating shaft that rotates in a horizontal plane. One end of the connecting member 740 is connected to the rotating shaft of the rotating shaft member 730. The arc-shaped slider 750 is connected to the other end of the connecting member 740 and cooperates with the arc groove 721 of the positioning member 720, and is assembled or separated from the arc groove 721 driven by the rotation of the rotating shaft of the rotating shaft member 730, so as to limit or release the lower arc end of the arc portion 713 of the gland 710. It can be understood that the arc groove 721 is adapted to the arc-shaped slider 750, and in the arc sliding direction of the arc-shaped slider 750, the arc groove 721 is formed into an opening on the corresponding side. Preferably, the connecting member 740 is a rod. Preferably, the bottom plate of the bearing seat 210 is provided with bolt holes for cooperating with bolts and nuts for installation. Preferably, the support seats 200 are provided in pairs on opposite sides. The structure of the gland of the present utility model and its cooperation and installation with the support seat make the structure compact. Moreover, the rotating shaft member provides rotation in the horizontal plane, thereby driving the connecting member to form an arc trajectory in the horizontal plane, so that the arc-shaped slider and the arc groove of the cooperating member cooperate. On the one hand, the influence of unidirectional vibration on the closing of the gland is smaller, and the fixing reliability of the gland is higher. The present utility model provides a switch control device that can control the opening or closing of the open port on the second side of the support seat for installing the lower cloth winding shaft, so that no matter what the orientation of the open port of the support seat is, even if affected by the reverse pulling force of the winding cloth, the cloth winding shaft will not be separated from the open port, thereby further avoiding the influence on the winding of the cloth. Moreover, when installing or disassembling the cloth winding shaft, the open port can be controllably opened, and the open port function can still be realized.In particular, the structure of the gland of the present invention, its cooperation and installation with the support seat make the structure compact. Moreover, the rotation shaft component provides rotation in the horizontal plane, thereby driving the connecting piece to form an arc-shaped trajectory in the horizontal plane, enabling the arc-shaped slider and the arc-shaped groove of the cooperating piece to cooperate. On the one hand, the influence of unidirectional vibration on the closing of the gland is smaller, and the fixing reliability of the gland is higher.

[0053] As Figures 1-2 shown, wherein, the upper guide roller 500 is arranged between the upper spreading shaft 310 and the upper winding shaft 410, and the setting position is lower than the upper winding shaft 410 and lower than the position of the upper layer of fabric on the first side from the upper guide roller 500, and is arranged below the first side of the upper winding shaft 410. Among them, the upper layer of fabric unfolded by the upper spreading shaft 310 enters the upper guide roller 500 from the first side below the lower part of the upper guide roller 500 with the second surface 1020, and exits the upper guide roller 500 from the second side below the lower part of the upper guide roller 500. It enters and winds around the upper winding shaft 410 from the second side above the upper part of the upper winding shaft 410 with the second surface 1020.

[0054] As Figures 1-2 shown, wherein, the lower guide roller 600 is arranged between the lower spreading shaft 320 and the lower winding shaft 420, and the setting position is higher than the lower winding shaft 420 and higher than the position of the lower layer of fabric on the first side from the lower guide roller 600, and is arranged above the second side of the lower winding shaft 420. Among them, the lower layer of fabric unfolded by the lower spreading shaft 320 enters the lower guide roller 600 from the first side above the upper part of the lower guide roller 600 with the second surface 1020, and exits the lower guide roller 600 from the second side above the upper part of the lower guide roller 600. It enters and winds around the lower winding shaft 420 from the second side below the lower part of the lower winding shaft 420 with the second surface 1020.

[0055] In engineering practice, the inventor found that in the patent document CN114292004B of the background technology, the solution that the fabric wound out from the lower deviation correction shaft 820 directly enters the lower winding shaft 420. For the dried sludge, some types of sludge are prone to form a firm bond with the front side of the fabric covering the sludge, making it difficult to achieve a satisfactory sludge detachment effect in some working conditions of the above solution, seriously affecting the winding efficiency and the recycling use of the winding.

[0056] The inventor accidentally discovered that adding a roller between the deviation rectifying shaft 1000 and the cloth winding shaft 400 in the above-mentioned utility model, and the roller winds into and passes through the back of the cloth coated with sludge, and acts on the back and the sludge adhered to the front of the cloth, can greatly improve the detachment effect of the stable adhesion on the surface of the cloth coated with sludge. However, the above improvement will cause the direction of the cloth winding into the lower cloth winding machine to be changed. When the lower cloth winding shaft 420 winds the cloth, the reverse pulling force exerted on the support seat 200 by the cloth winding changes from the original second side to the first side, that is, the reverse direction of the cloth winding transmission direction changes from the first side to the second side, that is, the cloth winding transmission direction. The above change in direction causes the above-mentioned open mode on the support seat 200. When the cloth winding starts or stops, due to the fluctuation of the pulling force, it is easy to cause the lower cloth winding shaft 420 to vibrate, and the deviation rectifying effect of the deviation rectifying shaft 1000 is significantly affected. Even when winding the cloth, the lower cloth winding shaft 420 is disengaged from the opening, affecting the cloth sludge separation effect and efficiency.

[0057] In engineering practice, when the defects caused by the above improvement cannot be overcome, the improvement scheme of adding a roller between the deviation rectifying shaft 1000 and the cloth winding shaft 400 in the above-mentioned utility model cannot be directly implemented. Although adding a roller between the deviation rectifying shaft 1000 and the cloth winding shaft 400 has obvious effects, not all types of sludge necessarily adapt to this means and can also have a satisfactory sludge removal effect. In particular, the solution of the present application is not necessarily applicable to all types of sludge. There is a need for alternating or replacing the solution of directly entering the cloth wound out of the lower deviation rectifying shaft 820 into the lower cloth winding shaft 420 in the above-mentioned patent document CN114292004B and the solution of adding a roller between the deviation rectifying shaft 1000 and the cloth winding shaft 400 of the present utility model. This leads to the fact that in order to reduce the influence of the opening, usually only a non-easy-to-disassemble and assemble closed support seat 200 can be made. Otherwise, it is difficult to achieve frequent disassembly of the fixed support seat 200 of large mechanical equipment. However, the non-easy-to-disassemble and assemble closed support seat 200 will seriously affect the convenience and efficiency of the shaft replacement.

[0058] Therefore, based on this, the utility model provides a switch control device 700 which is arranged at the open end on the second side of the support seat 200 for installing the lower cloth winding shaft 420 and can control the open end to be open or closed. The defects caused by the reverse pulling force of the cloth roll on the cloth winding shaft 400 due to the upper and lower guide rollers 600 can be overcome. For example, when the cloth winding starts or stops, the lower cloth winding shaft 420 is prone to vibration due to the pulling force fluctuation, and the rectifying effect of the rectifying shaft 1000 is significantly affected. Another example is that when winding the cloth, the lower cloth winding shaft 420 disengages from the open end, affecting the cloth sludge separation effect and efficiency. Thus, the above technical means of the utility model can be implemented and the effects can be achieved. That is, when using the solution of adding a roller between the rectifying shaft 1000 and the cloth winding shaft 400 of the utility model, at this time, the direction of the cloth roll into the lower cloth winding machine is redirected, and the reverse pulling force exerted by the cloth roll on the support seat 200 when the lower cloth winding shaft 420 winds the cloth is from the first side to the second side, that is, the cloth transmission direction. At this time, rotate the rotating shaft of the rotating shaft component 730 in the switch control device 700, so that the connecting component slides in an arc on the horizontal plane, and thus the arc-shaped slider 750 connected to the connecting component slides into the arc-shaped groove 721 of the positioning component 720. The cooperation of the rotating shaft and the arc-shaped slider 750 can greatly reduce the influence of the vibration of the frame 100 in the front and back directions on the rotating shaft, that is, even if there is front and back vibration, it is not enough to cause the rotating shaft to rotate incorrectly left and right and malfunction, especially the arc design of the arc-shaped slider 750 further reduces the possibility of the above malfunction.

[0059] In the second embodiment, the upper spreading shaft 310 of the sludge spreading machine includes a first upper spreading shaft 311 and a second upper spreading shaft 312, and the lower spreading shaft 320 includes a first lower spreading shaft 321 and a second upper spreading shaft. Synchronous wheels are arranged at the ends of the shafts of each spreading shaft 300.

[0060] Such as Figure 1As shown in the figure, the sludge spreading machine further includes a spreading motor 800, a cloth winding motor 900, a deviation rectifying shaft 1000, a deviation rectifying motor, and a guiding shaft 900. The spreading motor 800 includes a first driving motor and a second driving motor. The synchronous pulleys of the first upper spreading shaft 311 and the first lower spreading shaft 321 are connected by a first synchronous belt, and the first driving motor drives the first upper spreading shaft 311 to rotate. The synchronous pulleys between the second upper spreading shaft 312 and the second lower spreading shaft 322 are connected by a second synchronous belt, and the second driving motor drives the second upper spreading shaft 312 to rotate. The cloth winding motor 900 includes an upper cloth winding motor 900 and a lower cloth winding motor 900. The upper cloth winding motor 900 drives the upper cloth winding shaft 410 to rotate, and the lower cloth winding motor 900 drives the lower cloth winding shaft 420 to rotate. The deviation rectifying shaft 1000 is installed on the frame body 100. The deviation rectifying shaft 1000 includes an upper deviation rectifying shaft 810 and a lower deviation rectifying shaft 820. The upper deviation rectifying shaft 810 is arranged between the second upper spreading shaft 312 and the upper guiding roller 500, and the lower deviation rectifying shaft 820 is arranged between the second lower spreading shaft 322 and the lower guiding roller 600. The deviation rectifying motor includes a first deviation rectifying motor and a second deviation rectifying motor. The first deviation rectifying motor drives the first deviation rectifying shaft 1000, and the second deviation rectifying motor drives the second deviation rectifying shaft 1000. The guiding shaft 900 is arranged between the second lower spreading shaft 322 and the lower deviation rectifying shaft 820.

[0061] During operation, the upper layer of fabric and the lower layer of fabric are separated at the spreading shaft 300. The upper layer of fabric sequentially passes through the first upper spreading shaft 311, the second upper spreading shaft 312, the upper deviation rectifying shaft 810, the upper guiding roller 500, and the upper cloth winding shaft 410, and the upper layer of fabric is wound at the upper cloth winding shaft 410. The lower layer of fabric sequentially passes through the first lower spreading shaft 321, the second lower spreading shaft 322, the guiding shaft 900, the lower deviation rectifying shaft 820, the lower guiding roller 600, and the lower cloth winding shaft 420, and the lower layer of fabric is wound at the lower cloth winding shaft 420. The upper driving motor drives the first upper spreading shaft 311 and the first lower spreading shaft 321 to rotate counterclockwise, and the lower driving motor 3 drives the second upper spreading shaft 312 and the second lower spreading shaft 322 to rotate clockwise, so as to perform spreading treatment on the upper and lower layers of fabric respectively. Due to the gravity factor, the sludge is always on the upper surface of the lower layer of fabric before the lower layer of fabric is transported to the lower cloth winding shaft 420 for winding. The upper deviation rectifying shaft 810 and the lower deviation rectifying shaft 820 are driven by the deviation rectifying motor to correct the fabric when the fabric deviates. The upper layer of fabric is wound from the second side below the upper cloth winding shaft 410, and the upper cloth winding shaft 410 rotates clockwise to wind the upper layer of fabric. The lower layer of fabric is wound from the second side below the lower cloth winding shaft 420, and the lower cloth winding shaft 420 rotates counterclockwise to wind the lower layer of fabric. When winding, the sludge drops from the lower layer of fabric due to gravity.

[0062] Please refer to the document CN114292004B, which records the actions of more specific spreading and cloth rolling related components, as shown in the document CN114292004B. Based on the main difference between the present utility model and it is the setting of upper and lower guiding rollers 500 and 600. On this basis, the actions of the spreading and cloth rolling related components of the present utility model are as follows:

[0063] As Figures 1-2 , as shown in FIG. 4, specifically, the upper layer of the fabric is wound into the first upper spreading shaft 310 from the first side above the first upper spreading shaft 310 with the first side 1010, and is wound out of the first upper spreading shaft 310 from the second side above the first upper spreading shaft 310.

[0064] The upper layer of the fabric unfolded from the first upper spreading shaft 310 is wound into the second upper spreading shaft 310 from the first side below the second upper spreading shaft 310 with the second side 1020, and is wound out of the second upper spreading shaft 310 from the second side below the second upper spreading shaft 310.

[0065] The upper layer of the fabric unfolded from the second upper spreading shaft 310 is wound into the upper deviation correcting shaft 1000 from the first side above the upper deviation correcting shaft 1000 with the first side 1010, and is wound out of the upper deviation correcting shaft 1000 from the second side above the upper deviation correcting shaft 1000.

[0066] The upper layer of the fabric passing through the upper deviation correcting shaft 1000 is wound into the upper guiding roller 500 from the first side below the upper guiding roller 500 with the second side 1020, and is wound out of the upper guiding roller 500 from the second side below the upper guiding roller 500. It is wound into and wound around the upper cloth rolling shaft 410 from the second side above the upper cloth rolling shaft 410 with the second side 1020.

[0067] The lower layer of the fabric is wound into the first lower spreading shaft 320 from the first side above the first lower spreading shaft 320 with the second side 1020, and is wound out of the first lower spreading shaft 320 from the second side above the first lower spreading shaft 320.

[0068] The lower layer of the fabric unfolded from the first lower spreading shaft 320 is wound into the second lower spreading shaft 320 from the first side below the second lower spreading shaft 320 with the first side 1010, and is wound out of the second lower spreading shaft 320 from the second side below the second lower spreading shaft 320.

[0069] The lower layer of the fabric unfolded from the second lower spreading shaft 320 is wound into the guiding shaft 1100 from the first side above the guiding shaft 1100 with the second side 1020, and is wound out of the guiding shaft 1100 from the second side above the guiding shaft 1100.

[0070] The lower-layer fabric passing through the guiding shaft 1100 enters the lower deviation-correcting shaft 1000 from the first side at the lower part of the lower deviation-correcting shaft 1000 with the first surface 1010, and exits the lower deviation-correcting shaft 1000 from the second side at the lower part of the lower deviation-correcting shaft 1000.

[0071] The lower-layer fabric passing through the lower deviation-correcting shaft 1000 enters the lower guiding roller 600 from the first side at the upper part of the lower guiding roller 600 with the second surface 1020, and exits the lower guiding roller 600 from the second side at the upper part of the lower guiding roller 600. It enters and winds around the lower fabric winding shaft 420 from the second side at the lower part of the lower fabric winding shaft 420 with the second surface 1020.

[0072] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0073] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.

[0074] In the present invention, unless otherwise clearly specified and limited, the terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or communicable with each other; it may be directly connected, or indirectly connected through an intermediate medium, and may be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0075] In the present utility model, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "below" and "beneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the horizontal height of the first feature is less than that of the second feature.

[0076] In the present utility model, the term "and / or" describes the relationship of associated objects and indicates that three relationships may exist. For example, A and / or B may represent: A exists alone, A and B exist simultaneously, and B exists alone. The character " / " generally indicates that the associated objects before and after are in an "or" relationship. "At least one" means one or more; "at least one of A and B", similar to "A and / or B", describes the relationship of associated objects and indicates that three relationships may exist. For example, at least one of A and B may represent: A exists alone, A and B exist simultaneously, and B exists alone.

[0077] In the present utility model, terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0078] As described above, it is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A device for separating a cloth for covering sludge from the sludge, characterized in that: It comprises a frame, a support seat (200), an upper cloth spreading shaft (310), a lower cloth spreading shaft (320), an upper cloth rolling shaft (410), a lower cloth rolling shaft (420) and a guide roller; The two ends of the upper spreading shaft (310) are arranged on two opposite sides of the frame, and the two ends of the lower spreading shaft (320) are arranged on two opposite sides of the frame; The support base (200) comprises a first support base (200) group and a second support base (200) group, wherein the two first support bases (200) of the first support base (200) group are arranged on two opposite sides of the frame, and the two second support bases (200) of the second support base (200) group are arranged on two opposite sides of the frame; The two ends of the upper cloth rolling shaft (410) are arranged in two opposite first support seats (200), and the two ends of the lower cloth rolling shaft (420) are arranged in two opposite second support seats (200); wherein the guide roller is arranged between the upper cloth spreading shaft (310) and the upper cloth rolling shaft (410) and / or between the lower cloth spreading shaft (320) and the lower cloth rolling shaft (420).

2. The device for separating the cloth for covering sludge and the sludge according to claim 1, characterized in that: An upper guide roller (500) is arranged between the upper cloth spreading shaft (310) and the upper cloth rolling shaft (410), and a lower guide roller (600) is arranged between the lower cloth spreading shaft (320) and the lower cloth rolling shaft (420); the back side of the upper layer of cloth spread by the upper cloth spreading shaft (310) is wound into and out of the upper guide roller (500) and is wound around the upper cloth rolling shaft (410); and the back side of the lower layer of cloth spread by the lower cloth spreading shaft (320) is wound into and out of the lower guide roller (600) and is wound around the lower cloth rolling shaft (420).

3. The device for separating the cloth for covering sludge and the sludge according to claim 2, characterized in that: The upper guide roller (500) is arranged between the upper cloth spreading shaft (310) and the upper cloth rolling shaft (410), and is arranged at a position lower than the upper cloth rolling shaft (410) and lower than the position of the upper layer of cloth from the first side of the upper guide roller (500), and is arranged below the first side of the upper cloth rolling shaft (410).

4. The device for separating the cloth for covering sludge and the sludge according to claim 3, characterized in that: The upper layer of fabric unfolded by the upper fabric spreading shaft (310) is wound into the upper guide roller (500) from the first side of the lower part of the upper guide roller (500) with the second side (1020), and is wound out of the upper guide roller (500) from the second side of the lower part of the upper guide roller (500); and is wound into and wound around the upper fabric rolling shaft (410) from the second side of the upper part of the upper fabric rolling shaft (410) with the second side (1020).

5. The device for separating the cloth for covering sludge and the sludge according to claim 2, characterized in that: The lower guide roller (600) is arranged between the lower cloth spreading shaft (320) and the lower cloth rolling shaft (420), and is arranged at a position higher than the lower cloth rolling shaft (420), and higher than the position of the lower layer of cloth from the first side of the lower guide roller (600), and is arranged above the second side of the lower cloth rolling shaft (420).

6. The device for separating the cloth for covering sludge and the sludge according to claim 5, characterized in that: The lower layer of fabric unfolded by the lower fabric spreading shaft (320) is wound into the lower guide roller (600) from the first side of the upper portion of the lower guide roller (600) with the second side (1020), and is wound out of the lower guide roller (600) from the second side of the upper portion of the lower guide roller (600); and is wound into and wound around the lower fabric winding shaft (420) from the second side of the lower portion of the lower fabric winding shaft (420) with the second side (1020).

7. The device for separating the cloth for covering sludge and the sludge according to claim 1, characterized in that: The support seat (200) comprises a bearing seat (210), a bearing (220) and a pressure cover (710); the bearing seat (210) comprises two vertical plates (211), the two vertical plates (211) have a certain gap and are arranged opposite to each other; the bearing seat (210) is provided with a first opening (212), and an inwardly concave arc-shaped storage space (213) is formed from the first opening (212) to the inside of the bearing seat (210); the bearing (220) is used to accommodate the end of the shaft and is installed in the inwardly concave arc-shaped storage space (213) of the bearing seat (210) along the opening of the bearing seat (210); the pressure cover (710) is detachably arranged at the first opening (212) of the bearing seat (210).

8. The device for separating the cloth for covering sludge and the sludge according to claim 7, characterized in that: The gland (710) comprises a first shaft (711), a fixing portion (712) and an arc-shaped portion (713); The first shaft (711) is arranged on a first side of the bearing seat (210); the fixing portion (712) is arranged between the two vertical plates (211) of the bearing seat (210); the first shaft (711) passes through the two vertical plates (211) and the fixing portion (712) between the vertical plates (211), so that the fixing portion (712) can be rotatably connected between the vertical plates (211); the arc-shaped portion (713) is formed into an outwardly convex arc, the upper arc-shaped end portion of the arc-shaped portion (713) is connected to the fixing portion (712), and the lower arc-shaped end portion of the arc-shaped portion (713) is arranged between the two vertical plates (211) and is arranged on the second side of the bearing seat (210).

9. The device for separating the cloth for covering sludge and the sludge according to claim 8, characterized in that: The gland (710) is a detachable control device, comprising a positioning component (720), a rotating shaft component (730), a connecting piece (740) and an arc-shaped sliding block (750); the positioning component (720) is connected to the lower arc-shaped end of the arc-shaped portion (713); an arc-shaped groove (721) is provided on the positioning component (720); the rotating shaft component (730) is fixed on a panel on which the bearing seat (210) is installed, and comprises a rotating shaft that rotates in a horizontal plane; One end of the connecting member (740) is connected to the rotating shaft of the rotating shaft component (730); the arc-shaped sliding block (750) is connected to the other end of the connecting member (740) and cooperates with the arc-shaped groove (721) of the positioning component (720) to be assembled or separated from the arc-shaped groove (721) by the rotation of the rotating shaft of the rotating shaft component (730) so as to limit or release the lower arc-shaped end of the arc-shaped portion (713) of the pressure cover (710).

10. The device for separating the cloth for covering sludge and the sludge according to claim 7, characterized in that: The frame is provided for mounting a panel of the support base (200).

Citation Information

Patent Citations

  • Sludge treatment systems and sludge treatment methods

    CN114292004B

Cited By

  • Sludge stirring machine, method and application

    CN119100553A

  • Sludge feeding machine, method and application

    CN119100553B