Production method of ultra-low defeathering double-sided velvet printed towel and towel

Abstract

The invention relates to the technical field of towel weaving, and provides an ultra-low defeathering double-sided velvet printed towel production method and a towel, and the method comprises the following steps: S1, weaving a blank towel by adopting a warp knitting process; s2, carrying out pile cutting on the warp-knitted blank towel by adopting special pile cutting equipment, wherein the pile cutting frequency is 2-4 times; s3, pretreatment of the blank towel, open-width desizing, scouring and bleaching, overflow whitening and softening are conducted, treatment is conducted at least twice, and treatment is conducted at least once in the pile cutting process; s4, pattern design, wherein disperse dye is adopted for size mixing, plate making and printing; s5, drying, ageing and washing are conducted, the drying temperature is 100-140 DEG C, and the drying time is 10-30 min; the ageing temperature is 110-120 DEG C, and the ageing time is 8-10 minutes; the water washing temperature is 90-98 DEG C, and the water washing time is 15-30 minutes. According to the technical scheme, the ultra-thin and anti-hooking appearance effect can be achieved, meanwhile, single-face printing is conducted during printing, and through permeation of scraper pressure, the effect that patterns are formed on the two faces is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of towel weaving, and in particular to a production method of an ultra-low-feathering double-sided fleece printed towel and the towel. Background Art

[0002] Printed towels on the market are mainly pure cotton products. Although pure cotton products have the characteristics of hygroscopicity, good air permeability and soft feel, they are relatively poor in durability, easy to shrink and deform, and are not resistant to friction, easy to snag and pill, and easy to tear. With the development of technology, polyester towels have gradually appeared on the market. Polyester towels have high strength and wear resistance, but relatively poor hygroscopicity and air permeability. In addition, while ensuring that the overall structure of the towel is not destroyed, the towel blanks after cutting are thicker, and the height of the pile loops is not less than 3mm. The suede effect is not ideal, and it cannot meet the market demand for ultra-thin, anti-snagging, etc., and is prone to snags and pulling. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art or related art.

[0004] To this end, the purpose of the present invention is to provide a method for producing an ultra-low shedding double-sided velvet printed towel and a towel, which adopts a blended yarn of 70% polyester staple fiber and 30% polyester filament through a special warp knitting process, and adopts special velvet cutting equipment and technology, etc., to achieve an ultra-thin and anti-hooking appearance effect. At the same time, when printing, single-sided printing is performed, and the penetration of scraper pressure can achieve the effect of having patterns on both sides.

[0005] In order to achieve the above object, the technical solution of the present invention provides a method for producing an ultra-low shedding double-sided velvet printed towel, comprising the following steps:

[0006] S1, warp knitting technology is used to weave the blank towel, wherein the yarn is a blended yarn of 70% polyester staple fiber and 30% polyester filament; 11 heald frames are used, 1-2 are wool warps, 3 are selvedges, 4-5 are cut selvedges, 6-7 are selvedges, and 8-11 are ground warps; single strip weaving is used, and the space between strips is 1 cm; the ratio of the number of terry loops on the front and back is 2:1; two ground warps of the selvedge are on the top, and one ground warp is on the bottom, extending from the raised part to both sides, and the specific threading method is 1 lead 2 into 3T, 2 lead 2 into 4T, [1, 2 lead 3 into 2T, 2 lead 2 into 4T]*4+raised part+[2 lead 2 into 4T, 2, 1 lead 3 into 1T]*4, 2 lead 2 into 4T, 1 lead 2 into 3T;

[0007] S2, using a special pile cutting device to cut the warp knitted towel, the number of pile cutting times is 2-4 times, the special pile cutting device includes: a brush roller installed at the entrance of the frame; a pile cutting vertical knife assembly installed on the frame; a blower set on the frame; a pile cutting flat knife located behind the blower in the direction of travel of the towel; a blower, set in the blower, with multiple air outlets on the top surface of the blower; a suction fan, set on the top of the frame and corresponding to the position of the blower, the speed of the brush roller is 90rpm-100rpm, and the air volume of the blower is 7.5-8.5m 3 / s, outlet wind speed is 12-15m / s, and the air volume of the suction fan is 9.3-10.7m 3 / s, outlet wind speed is 20.4-26.5m / s;

[0008] S3, pre-treatment of the grey fabric, open width desizing, scouring, overflow whitening, softening, at least 2 cycles of treatment, at least 1 during the cutting process;

[0009] S4, pattern design, slurry mixing with disperse dyes, plate making, and printing;

[0010] S5, drying, steaming and washing, wherein the drying temperature is 100-140°C and the drying time is 10-30min; the steaming temperature is 110-120°C and the steaming time is 8-10min; the washing temperature is 90-98°C and the washing time is 15-30min.

[0011] The specially designed warp knitting process used in the present invention makes the warp and weft yarns of the towel more closely interwoven, the structure of the towel is more stable, not easy to deform, has good hygroscopicity, is soft and comfortable, and uses a blended yarn of 70% polyester staple fiber and 30% polyester filament, which has both wear resistance and high strength, and has certain wrinkle resistance and elastic recovery ability. In the specific method of wearing the selvedge, T is the reed tooth, and the number represents the number of the reed teeth. In the present invention, disperse dyes are used for sizing and printing. Disperse dyes can enter the interior of the fiber through the tiny pores on the fiber surface under high temperature and high pressure conditions to achieve effective printing and dyeing.

[0012] Preferably, when using special pile cutting equipment to cut the warp knitted towel, first cut it against the hair, then pre-treat the towel, then cut it along the hair, cut it against the hair, and cut it along the hair. After the double-sided pile cutting is completed, pre-treat the towel again.

[0013] Preferably, in the pre-treatment of the cloth, the open width desizing and bleaching are performed by hot washing at 80-100°C for 15 minutes; overflow whitening and softening are performed by using 30% hydrogen peroxide 30g / L, scouring agent YJ 20g / L, and supporting auxiliary agent KX-1042g / L at 98°C for 40 minutes, wherein the rolling rate is 85% and the steaming time is 30 minutes.

[0014] Preferably, the center plane of the vertical pile cut knife assembly perpendicular to the top surface of the flat pile cut knife is located at 1-4 mm from the front edge of the flat pile cut knife, and the speed is 350 rpm.

[0015] The brush roller of the present invention is equipped with many fine brushes, which can evenly lift up all the loops during operation, so that the loops stand upright and the pile is fully cut. Using a relatively low speed of 90rpm-100rpm, the fine brushes on the brush roller can make the fallen loops stand up completely, thus ensuring the pile cutting rate. The air volume of the blower is 7.5-8.5m 3 / s, outlet wind speed is 12-15m / s, and the air volume of the suction fan is 9.3-10.7m 3 / s, the outlet wind speed is 20.4-26.5m / s, which can be applied to the thin blank towel in the present invention, so that the blank towel can be infinitely close to the velvet cutting knife, which is beneficial to cleanly cut the terry loops on the surface. The central plane of the vertical velvet cutting knife assembly perpendicular to the top surface of the flat velvet cutting knife is located at 4mm from the front edge of the flat velvet cutting knife (when starting to cut the velvet, adjust the position according to needs, and the lowest can be adjusted to 1mm), and the left and right scales are adjusted to "0", and the speed is 350rpm, which is further beneficial to ensure the uniformity and flatness of the velvet surface. The velvet cutting knife position cannot be pressed too low at one time to avoid damaging and downgrading the product. Turn on the cloth feeding, move forward about half a meter, turn the cloth over to observe the velvet effect, adjust the knife position again to confirm, and then conduct formal velvet cutting. When cutting the pile, it is first cut against the hair, at this time, about 90% of the pile loops have been cut cleanly, and then the blank towel is pre-treated. After the treatment, there are still upright pile loops, and it is cut along the hair again. At this time, there are still about 2% of the pile loops that have not been cut cleanly, and it is cut against the hair again to make the pile loops 100% cut cleanly to the maximum extent, and the height of the pile loops is about 1-2mm. It can be cut along the hair again according to the situation. Based on the special warp knitting process and the specially designed pile cutting equipment and pile cutting process of the present invention, after the double-sided pile cutting, the tissue of the blank towel is still tight and firm, and the feather shedding rate is low, and the problems of hooking hair will not be caused.

[0016] The flat-width treatment can guarantee the flatness of the grey cloth to the greatest extent, but the fluffiness of the suede is slightly poor. The present invention combines the two processes of flat-width desizing and bleaching, overflow whitening and softening, and cycles the treatment for at least two times, which can reduce impurities to a minimum and achieve better flatness and fluffiness.

[0017] Preferably, in step S4, the mesh number of the plate making is 80-120.

[0018] Preferably, in step S4, printing is performed using a scraper printing machine, the number of printing times is 4-6 times, the pressure is 30-40 kg / m, and the scraper angle is 40-50 degrees.

[0019] The present invention is light and thin, and through the above printing method, it can achieve good printing effects on both sides, the reverse side has good permeability, and when the pattern penetrates downward, it does not spread to the surroundings, and the printing is uniform. In addition, the proportion of the lathe should be increased when the lathe is glued on the upper plate. Since the yarn woven towel blank towel used in the present invention is easy to slip compared with pure cotton products, in order to prevent the product from being loosely bonded at the guide belt, the conventional use proportion should be increased by 10-30%.

[0020] Preferably, the yarn specification is 150d-288f. Thus, the ultra-thin and anti-snagging appearance effect can be better achieved.

[0021] Preferably, in step S2, the number of times of cutting is 4, the speed of the brush roller is 100 rpm, and the air volume of the blower is 8.5 m 3 / s, outlet wind speed is 15m / s, and the air volume of the suction fan is 10.7m 3 / s, the outlet wind speed is 26.5m / s.

[0022] Therefore, the pile cutting effect can be better guaranteed, the pile loops can be cut 100% cleanly to the maximum extent, and the pile loop height is about 1-2mm.

[0023] The technical solution of the present invention also provides a towel obtained by using the ultra-low shedding double-sided velvet printed towel production method of any one of the above technical solutions, and the velvet loop height is 1-2mm.

[0024] The towel has high strength and wear resistance, is not easy to shrink and deform, and has good wrinkle resistance and good quick-drying properties. At the same time, it has certain moisture absorption and breathability, and can achieve an ultra-thin and anti-snagging appearance effect. The suede surface is uniform and beautiful, with a low feather shedding rate, and no snags or pulling.

[0025] The ultra-low-shedding double-sided velvet printed towel production method and towel proposed by the present invention have the following beneficial technical effects:

[0026] (1) The present invention proposes a method for producing an ultra-low shedding double-sided velvet printed towel, which adopts a blended yarn of 70% polyester staple fiber and 30% polyester filament through a special warp knitting process, and adopts special velvet cutting equipment and technology, etc. to achieve the production of an ultra-low shedding double-sided velvet anti-tear and anti-snagging printed towel. The towel has an ultra-thin appearance. After double-sided velvet cutting, the fabric of the towel is still tight and firm, and the shedding rate is low, and no snagging or other problems will be caused.

[0027] (2) The towels produced by the method for producing ultra-low feather shedding double-sided velvet printed towels proposed in the present invention have high strength, good wear resistance, are not easy to shrink and deform, and have good wrinkle resistance and good quick-drying properties. At the same time, they have certain moisture absorption and air permeability, can achieve an ultra-thin and anti-snagging appearance effect, have a uniform and beautiful velvet surface, a low feather shedding rate, and are not snagged or pulled.

[0028] (3) The method for producing an ultra-low-shedding double-sided fleece printed towel proposed by the present invention is to print on one side during printing, and through the penetration of scraper pressure, it is possible to achieve the effect of having patterns on both sides.

[0029] (4) The present invention proposes a method for producing an ultra-low shedding double-sided velvet printed towel using a specially designed velvet cutting device, which can use a vacuum fan and a blower to make the blank towel infinitely close to a velvet cutting knife, and use a brush roller to evenly hook up all the velvet loops, so that the velvet loops stand upright and the velvet is fully cut. Without destroying the overall structure of the towel, the velvet loops can be cut to a height of about 1-2 mm.

[0030] (5) The present invention proposes a method for producing ultra-low shedding double-sided velvet printed towels, which performs pre-treatment of the raw towel during the velvet cutting process, so that the fallen terry loops and messy terry loops can stand up, which is conducive to achieving a more thorough velvet cutting effect.

[0031] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0033] Figure 1 The schematic diagram of the structure of the special velvet cutting equipment used in the method for producing the ultra-low shedding double-sided velvet printed towel of the present invention is shown;

[0034] Figure 2 A partial structural schematic diagram of a special velvet cutting device used in the method for producing ultra-low shedding double-sided velvet printed towels of the present invention is shown;

[0035] Figure 3 It shows a schematic structural diagram of a blank towel before cutting the fleece using the method for producing ultra-low shedding double-sided fleece printed towel of the present invention;

[0036] Figure 4 It shows a schematic structural diagram of a blank towel after the pile is cut using the method for producing a double-sided velvet printed towel with ultra-low shedding of the present invention;

[0037] Figure 5A physical picture of a towel product obtained by using the method for producing an ultra-low-shedding double-sided velvet printed towel of the present invention is shown;

[0038] Figure 6 A detailed enlarged comparison diagram of a towel product obtained by the method for producing an ultra-low-shedding double-sided fleece printed towel of the present invention and a conventional polyester towel product is shown.

[0039] in, Figure 1 and Figure 2 The corresponding relationship between the reference numerals and the components is as follows:

[0040] 102 frame, 104 brush roller, 106 pile cutting vertical knife assembly, 108 blower box, 110 pile cutting flat knife, 112 blower, 114 air outlet, 116 suction fan, 118 blank towel. DETAILED DESCRIPTION

[0041] The present invention discloses a method for producing an ultra-low-shedding double-sided fleece towel and a towel. Those skilled in the art can refer to the content of this article and appropriately improve the process parameters to achieve the desired effect. It should be particularly noted that all similar substitutions and modifications are obvious to those skilled in the art, and they are all considered to be included in the present invention. The method and application of the present invention have been described through preferred embodiments, and relevant personnel can obviously modify or appropriately change and combine the method and application described herein without departing from the content, spirit and scope of the present invention to implement and apply the technology of the present invention.

[0042] The present invention will be further described below in conjunction with embodiments:

[0043] Example 1

[0044] A method for producing ultra-low-shedding double-sided fleece printed towel (blank towel: 60x125cm 236gsm; yarn: 150d-288f 70% polyester staple fiber + 30% filament.)

[0045] Blanket weaving: 11 palm frames, including 1-2 wool warps, 3 cloth edges, 4-5 cut edges, 6-7 cloth edges, 8-11 ground warps; single strip weaving, 1cm space between strips, add twisted edges, scissors, twisted edges should be firm; two up and one down on the cloth edge, two ground warps on the top and one on the bottom; single and double wool, the ratio of the number of terry loops on the front and back is 2:1; reverse weaving; cloth edge threading method: the thickened one is the third piece of the cloth edge (the cloth edge is raised, single and double wool, the same wool core, and the two sides are extended)

[0046] 1 leads 2 into 3T, 2 leads 2 into 4T, [1, 2 leads 3 into 2T, 2 leads 2 into 4T]*4+hair core+[2 leads 2 into 4T, 2, 1 leads 3 into 1T]*4, 2 leads 2 into 4T, 1 leads 2 into 3T. T refers to the number of reed teeth, and these data refer to the number of reed teeth. The warp knitted towel is woven into the warp knitted towel. The schematic diagram of the warp knitted towel structure is as follows Figure 3 shown.

[0047] Cutting pile: Use special cutting pile equipment to cut the warp knitted blanket towel. The number of cutting pile is 3 times. Special cutting pile equipment such as Figure 1 and Figure 2 As shown, it includes: a brush roller 104 installed at the entrance of the frame 102; a vertical pile cutter assembly 106 installed on the frame 102; a blower box 108 installed on the frame 102; a flat pile cutter 110 located behind the blower box 108 in the direction of travel of the towel blank 118; a blower 112, which is arranged in the blower box 108, and a plurality of air outlets 114 are provided on the top surface of the blower box 108; a suction fan 116, which is arranged on the top of the frame 102 and corresponds to the position of the blower box 108. Adjust the knife position according to the blank towel, and the pile cutter position cannot be pressed too low at one time to avoid the product being cut and downgraded. Turn on the cloth feeding, move forward about half a meter, turn the cloth over to observe the pile effect, adjust the knife position again to confirm, and then formally cut the pile. The central plane of the vertical pile cutter assembly 106 and the top surface of the flat pile cutter 110 is located at the 4mm position of the front edge of the flat pile cutter 110, and the speed is 350rpm. The speed of the brush roller 104 is 100 rpm, and the air volume of the blower 112 is 8.5 m 3 / s, outlet wind speed is 15m / s, and the air volume of suction fan 116 is 10.7m 3 / s, outlet wind speed is 26.5m / s, the pile loop height after cutting is 2mm, the structural diagram is as follows Figure 4 shown.

[0048] Pretreatment of the fabric: desizing and bleaching in open width, washing with water at 80℃ for 15min; overflow whitening and softening, using 30% hydrogen peroxide 30g / L, scouring agent YJ 20g / L, and supporting auxiliary agent KX-10 42g / L, at 98℃ for 40min, among which the rolling rate is 85% and the steaming time is 30min.

[0049] It is worth mentioning that when the warp knitted towel is cut, it is first cut against the hair, and then the towel is pre-treated, and then it is cut along the hair and against the hair. After the double-sided cutting is completed, the towel is pre-treated again.

[0050] Pattern design: No restrictions, design according to market demand.

[0051] Prepare the screen required for printing: pattern plate with normal printing color, 120 mesh.

[0052] Color paste preparation: It is conventional and well-known technology for disperse dyes.

[0053] Printing: Printing is done by scraper printing machine. The best printing conditions are: 4 printing times, 30kg / m pressure, 45 degree scraper angle; so that the slurry fully penetrates into the back of the product, forming a flower-patterned appearance on both sides;

[0054] Drying - steaming (110°C, 10 minutes) - washing - drying;

[0055] The sewing preparation is completed to obtain an ultra-low-shedding double-faced velvet printed towel.

[0056] The pile loop height of the towel product is 2mm, which is relatively soft and thick, and has a good printing effect.

[0057] Example 2

[0058] A method for producing ultra-low-shedding double-sided fleece printed towel (blank towel: 60x125cm 206gsm; yarn: 150d-288f 65% polyester staple fiber + 35% filament.)

[0059] Blanket fabric weaving: 11 palm frames, including 1-2 wool warps, 3 cloth edges, 4-5 cut edges, 6-7 cloth edges, 8-11 ground warps; single strip weaving, 1cm space between strips, add twisted edges, scissors, twisted edges should be firm; two up and one down on the cloth edge, two ground warps on the top and one on the bottom; single and double wool, the ratio of the number of terry loops on the front and back is 2:1; reverse weaving; cloth edge threading method: the thickened one is the third piece of the cloth edge (the cloth edge is raised, single and double wool, the same wool core, and the two sides are extended)

[0060] 1 leads 2 into 3T, 2 leads 2 into 4T, [1, 2 leads 3 into 2T, 2 leads 2 into 4T]*4+hair core+[2 leads 2 into 4T, 2, 1 leads 3 into 1T]*4, 2 leads 2 into 4T, 1 leads 2 into 3T. T refers to the number of reed teeth, and these data refer to the number of reed teeth. The warp knitted towel is woven into the warp knitted towel. The schematic diagram of the warp knitted towel structure is as follows Figure 3 shown.

[0061] Cut velvet: Use Figure 1 and Figure 2 The special cutting equipment shown cuts the warp knitted towel 4 times. The brush roller speed is 100rpm, and the blower air volume is 8.5m 3 / s, outlet wind speed: 15m / s; suction fan: air volume: 10.7m 3 / s, outlet wind speed: 26.5m / s, pile loop height after cutting is 1.5mm, the structural diagram is as follows Figure 4 shown.

[0062] Open width desizing, scouring and bleaching, heating to 80℃ water hot washing for 15min; overflow whitening and softening, using 30% hydrogen peroxide 30g / L, scouring agent YJ 20g / L, supporting auxiliary agent KX-10 42g / L, at 98℃ for 40min, among which the rolling rate is 85% and the steaming time is 30min.

[0063] It is worth noting that when the warp knitted towel is cut, it is first cut against the hair, and then the towel is pre-treated, and then it is cut along the hair, against the hair, and along the hair again. After the double-sided cutting is completed, the towel is pre-treated again.

[0064] Pattern design: No restrictions, designed according to market demand, this product uses horizontal stripe pattern elements.

[0065] Prepare the screen required for printing: pattern plate with normal printing color, 80 mesh.

[0066] Color paste configuration: It is conventional and well-known technology for disperse dyes, and there are no special requirements; it only needs good fluidity and permeability.

[0067] Printing: Printed by scraper printing machine, the best printing conditions are: printing times 4 times, pressure 35kg / m, scraper angle 50 degrees, so that the slurry fully penetrates into the back of the product, forming a flower-patterned appearance on both sides;

[0068] Drying - steaming (120℃, 8min) - washing - drying

[0069] After sewing, the ultra-low feather shedding double-sided velvet printed towel is obtained. Figure 5 shown.

[0070] The height of the towel product's pile loops is 1.5mm. The overall style of the product is relatively thin, the pile is cut on both sides, the pile surface is neat, not easy to hook, the pattern is clearly printed, the product is relatively light and thin, and single-sided printing can achieve the effect of double-sided printing. The reverse side pattern has high penetration saturation, feels soft, non-sticky, and has good water absorption.

[0071] Example 3

[0072] A method for producing ultra-low-shedding double-sided fleece printed towels (blank towel: 34x80cm 200gsm; yarn: 150d-288f65% polyester staple fiber + 35% filament.)

[0073] Blanket fabric weaving: 11 palm frames, including 1-2 wool warps, 3 cloth edges, 4-5 cut edges, 6-7 cloth edges, 8-11 ground warps; single strip weaving, 1cm space between strips, add twisted edges, scissors, twisted edges should be firm; two up and one down on the cloth edge, two ground warps on the top and one on the bottom; single and double wool, the ratio of the number of terry loops on the front and back is 2:1; reverse weaving; cloth edge threading method: the thickened one is the third piece of the cloth edge (the cloth edge is raised, single and double wool, the same wool core, and the two sides are extended)

[0074] 1 leads 2 into 3T, 2 leads 2 into 4T, [1, 2 leads 3 into 2T, 2 leads 2 into 4T]*4+hair core+[2 leads 2 into 4T, 2, 1 leads 3 into 1T]*4, 2 leads 2 into 4T, 1 leads 2 into 3T. T refers to the number of reed teeth, and these data refer to the number of reed teeth. The warp knitted towel is woven into the warp knitted towel. The schematic diagram of the warp knitted towel structure is as follows Figure 3 shown.

[0075] Cut velvet: Use Figure 1 and Figure 2 The special cutting equipment shown cuts the warp knitted towel 4 times. The brush roller speed is 90rpm, and the blower air volume is 7.5m 3 / s, outlet wind speed: 12m / s; suction fan: air volume: 9.3m 3 / s, outlet wind speed: 20.4m / s, pile loop height after cutting is 1.0mm, the structural diagram is as follows Figure 4 shown.

[0076] Open width desizing, scouring and bleaching, heating to 80℃ water hot washing for 15min; overflow whitening and softening, using 30% hydrogen peroxide 30g / L, scouring agent YJ 20g / L, supporting auxiliary agent KX-10 42g / L, at 98℃ for 40min, among which the rolling rate is 85% and the steaming time is 30min.

[0077] It is worth noting that when the warp knitted towel is cut, it is first cut against the hair, and then the towel is pre-treated, and then it is cut along the hair, against the hair, and along the hair again. After the double-sided cutting is completed, the towel is pre-treated again.

[0078] Pattern design: No restrictions, designed according to market demand, this product uses horizontal stripe pattern elements.

[0079] Prepare the screen required for printing: pattern plate with normal printing color, 80 mesh.

[0080] Color paste configuration: It is conventional and well-known technology for disperse dyes, and there are no special requirements; it only needs good fluidity and permeability.

[0081] Printing: Printed by scraper printing machine. The best printing conditions are: 2 printing times, 30kg / m pressure, 50 degree scraper angle, so that the slurry can fully penetrate into the back of the product, forming a flower-patterned appearance on both sides.

[0082] Drying - steaming (120℃, 8min) - washing - drying

[0083] The sewing preparation is completed to obtain an ultra-low-shedding double-faced velvet printed towel.

[0084] The product is double-sided cut pile with a pile loop height of 1.0mm. The pile surface is neat and not easy to hook. It is thin and soft. The pattern is clearly printed. Single-sided printing can achieve the effect of double-sided printing. The reverse side has high penetration saturation and good water absorption.

[0085] The ultra-low shedding double-sided fleece printed towels obtained in Examples 1 to 3, as well as conventional pure cotton towel products and conventional polyester towel products were tested and compared, and the results are shown in Table 1 below.

[0086] Table 1 Towel product test results

[0087]

[0088]

[0089] As can be seen from Table 1, the towel product of the present invention has no hooking, low feather shedding, good water absorption, and all performance indicators are better than conventional pure cotton towel products. Compared with conventional polyester towel products, the towel product of the present invention has a very thin raw towel, a relatively uniform pile loop, a neat pile surface, and is not easy to hook. Figure 6 As shown, the left side is the towel product of the present invention, and the right side is the conventional polyester product. Moreover, under the condition of single-sided printing, the slurry can fully and evenly penetrate into the back side of the blank towel, forming a pattern effect on both the front and back sides, such as Figure 5 As shown. It not only simplifies the printing process, but also greatly improves the overall appearance of the product compared to conventional pure cotton towel products and conventional polyester towel products with one side having patterns and the other side being white.

[0090] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A method for producing ultra-low shedding double-sided velvet printed towels, characterized in that: The following steps are involved: S1, warp knitting technology is used to weave the blank towel, wherein the yarn is a blended yarn of 70% polyester staple fiber and 30% polyester filament; 11 heald frames are used, 1-2 are wool warps, 3 are selvedges, 4-5 are cut selvedges, 6-7 are selvedges, and 8-11 are ground warps; single strip weaving is used, and the space between strips is 1 cm; the ratio of the number of terry loops on the front and back is 2:1; two ground warps of the selvedge are on the top, and one ground warp is on the bottom, extending from the raised part to both sides, and the specific threading method is 1 lead 2 into 3T, 2 lead 2 into 4T, [1, 2 lead 3 into 2T, 2 lead 2 into 4T]*4+raised part+[2 lead 2 into 4T, 2, 1 lead 3 into 1T]*4, 2 lead 2 into 4T, 1 lead 2 into 3T; S2, using a special pile cutting device to cut the warp knitted towel, the number of pile cutting times is 2-4 times, the special pile cutting device includes: a brush roller installed at the entrance of the frame; a pile cutting vertical knife assembly installed on the frame; a blower set on the frame; a pile cutting flat knife located behind the blower in the direction of travel of the towel; a blower, set in the blower, with multiple air outlets on the top surface of the blower; a suction fan, set on the top of the frame and corresponding to the position of the blower, the speed of the brush roller is 90rpm-100rpm, and the air volume of the blower is 7.5-8.5m 3 / s, outlet wind speed is 12-15m / s, and the air volume of the suction fan is 9.3-10.7m 3 / s, outlet wind speed is 20.4-26.5m / s; S3, pre-treatment of the grey fabric, open width desizing, scouring, overflow whitening, softening, at least 2 cycles of treatment, at least 1 during the cutting process; S4, pattern design, slurry mixing with disperse dyes, plate making, and printing; S5, drying, steaming and washing, wherein the drying temperature is 100-140°C and the drying time is 10-30min; the steaming temperature is 110-120°C and the steaming time is 8-10min; the washing temperature is 90-98°C and the washing time is 15-30min.

2. The method for producing ultra-low shedding double-sided fleece printed towel according to claim 1, characterized in that: When using special pile cutting equipment to cut the warp knitted towel, first cut it against the hair, then do pre-treatment of the towel, then cut it along the hair, cut it against the hair, and cut it along the hair again. After the double-sided pile cutting is completed, do pre-treatment of the towel again.

3. The method for producing ultra-low shedding double-sided fleece printed towel according to claim 2, characterized in that: In the pre-treatment of the blank towel, the flat width desizing and bleaching are carried out by hot washing at 80-100℃ for 15min; overflow whitening and softening are carried out by using 30% hydrogen peroxide 30g / L, scouring agent YJ 20g / L, and supporting auxiliary agent KX-10 42g / L at 98℃ for 40min, among which the rolling rate is 85% and the steaming time is 30min.

4. The method for producing ultra-low shedding double-sided fleece printed towel according to claim 1, characterized in that: The center plane of the vertical pile cut knife assembly perpendicular to the top surface of the flat pile cut knife is located at 1-4 mm from the front edge of the flat pile cut knife, and the speed is 350 rpm.

5. The method for producing an ultra-low shedding double-sided fleece printed towel according to any one of claims 1 to 4, characterized in that: In step S4, the mesh number of the plate making is 80-120.

6. The method for producing ultra-low shedding double-sided fleece printed towel according to any one of claims 1 to 4, characterized in that: In step S4, printing is performed using a scraper printing machine, the number of printing times is 4-6 times, the pressure is 30-40 kg / m, and the scraper angle is 40-50 degrees.

7. The method for producing an ultra-low shedding double-sided fleece printed towel according to any one of claims 1 to 4, characterized in that: In step S1, the yarn specification is 150d-288f.

8. The method for producing an ultra-low shedding double-sided fleece printed towel according to any one of claims 1 to 4, characterized in that: In step S2, the number of times of cutting is 4, the speed of the brush roller is 100 rpm, and the air volume of the blower is 8.5 m 3 / s, outlet wind speed is 15m / s, and the air volume of the suction fan is 10.7m 3 / s, the outlet wind speed is 26.5m / s.

9. A towel, characterized in that: The ultra-low-shedding double-sided velvet printed towel is obtained by the production method of any one of claims 1 to 8, and the height of the velvet loop is 1-2 mm.

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