A flow measurement system for multi-scenario applications

By combining a rotating temperature measuring wing and a heating wire, combined with a temperature probe and a pressure sensor, the problem that traditional flow measurement devices cannot adapt to different fluids and flow rates is solved, flow measurement in multiple scenarios is realized, the scope of application is expanded, and measurement accuracy is improved.

CN119738009BActive Publication Date: 2025-09-26JIANGSU HUAERWEI TECH GRP
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Patent Information

Application Number
CN202510160144.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-09-26
Estimated Expiration
2045-02-13

AI Technical Summary

Technical Problem

Traditional flow measurement devices cannot adapt to the measurement requirements of different fluids and flow rates, and their application areas are relatively narrow.

Method used

A flow measurement system for multi-scenario applications was designed, which uses a rotating temperature measuring wing and a heating wire combination, combined with a temperature probe and a pressure sensor to calculate the flow rate by measuring temperature and pressure changes.

Benefits of technology

It realizes the flow measurement of low-speed and high-speed fluids and different media, expands the scope of application, and improves measurement sensitivity and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a flow measurement system for multi-scenario applications, relating to the technical field of fluid temperature measurement. The present invention adopts three flow measurement methods, which can measure low-speed flowing fluids and high-speed flowing fluids. When measuring low-speed flowing fluids, the temperature measuring wing is rotated to obtain a larger contact area with the fluid, thereby improving the measurement sensitivity; by rotating the temperature measuring wing to a position parallel to the fluid flow direction, the temperature attenuation rate is measured, and when measuring high-speed flowing fluids, the problem of high pressure drop will not occur; the flow of fluids of various different media and fluids of different flow rates can be measured, thereby obtaining a wider range of applications and application fields.
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Description

Technical Field

[0001] The present invention relates to the technical field of fluid temperature measurement, and in particular to a flow measurement system for multi-scenario applications. Background Art

[0002] With the development of industries such as industry, water conservancy, and irrigation, the demand for flow measurement is increasing. Traditional flow measurement methods can no longer meet the needs of modern industrial development. Therefore, a flow measurement system with multi-scenario applications is needed. However, the application field of traditional flow measurement devices is relatively narrow.

[0003] Currently, there is a fuel injector flow measurement system (patented under patent number CN111551224B) that incorporates a constant temperature control component for the measuring oil and features both high-power and low-power heaters to effectively minimize temperature fluctuations. Furthermore, a temperature sensor is installed at the measuring end to compare the actual measured temperature with a reference temperature and perform flow compensation. However, this system cannot measure the flow of different fluids, limiting its application. Summary of the Invention

[0004] To overcome the above-mentioned shortcomings of the prior art, the present invention provides the following technical solutions: a flow measurement system for multi-scenario applications, wherein both ends of a measuring pipe are provided with a stepped groove, and movable sleeves are slidably installed in the two stepped grooves. A mounting flange pipe is fixedly installed on each movable sleeve via a flange plate. A sealing elastic rubber ring is provided between the flange plate of the movable sleeve and the end surface of the measuring pipe, and the sealing elastic rubber ring is sleeved on the movable sleeve; the inner wall of the measuring pipe is symmetrically provided with a temperature measuring wing base and a temperature measuring wing top seat, and the temperature measuring wing base and the temperature measuring wing top seat are both rotatably engaged with the measuring pipe, and two parallel-arranged first and second temperature measuring wings are fixedly installed between the temperature measuring wing base and the temperature measuring wing top seat, and the first and second temperature measuring wings are each provided with a temperature probe, wherein the second temperature measuring wing is further provided with a heating wire, and the outer surface of the measuring pipe is provided with a boss, and a restriction ring is fixedly installed on the boss, and a restriction rotary disk is rotatably installed in the restriction ring, and the restriction rotary disk is fixedly engaged with the temperature measuring wing top seat, and an adjustment rotary disk is fixedly installed on the restriction rotary disk, and the adjustment rotary disk is fixedly mounted on the output shaft of the adjustment motor.

[0005] Preferably, the surfaces of the first temperature measurement wing and the second temperature measurement wing are both provided with elastic resistance strips, and the surfaces of the elastic resistance strips are provided with elastic insulating coatings.

[0006] Preferably, an adjustment motor support plate is fixedly mounted on the limiting ring, and the adjustment motor support plate is fixedly matched with the adjustment motor. Two symmetrically arranged limiting inclined planes are provided on the limiting turntable, and a roller placement groove is also provided on the side of each limiting inclined plane. Every two symmetrically arranged limiting inclined planes and symmetrically arranged roller placement grooves constitute a limiting group, and the limiting group can be set to 1-6 groups.

[0007] Preferably, an extrusion column is overlapped and arranged in each of the limiting inclined surfaces, and the extrusion column slides with the inner wall of the limiting ring, and there is friction between the extrusion column and the inner wall of the limiting ring, and an elastic belt is also arranged between the limiting inclined surface and the extrusion column to pull the extrusion column toward the narrow space.

[0008] Preferably, a roller is rotatably installed in the roller placement groove, a sliding chamber is opened on the adjustment rotating disk, a magnetic block is slidably installed in the sliding chamber, the magnetic block is magnetically engaged with the winding in the adjustment motor, the magnetic block is connected to the extrusion column through an unlocking belt, and the unlocking belt is rollingly engaged with the roller.

[0009] Preferably, it also includes a support assembly, which includes a protective shell, and side support through-hole plates are fixedly installed at both ends of the protective shell, and vents are provided on the side support through-hole plates. The side support through-hole plates are fixedly matched with the mounting flange tube, and cooling fans are rotatably installed at both ends of the inner wall of the protective shell, and a gear ring is fixedly installed on each cooling fan.

[0010] Preferably, a protective cover is fixedly mounted on the outer surface of the protective shell, a heat dissipation motor is fixedly mounted inside the protective cover, gears are fixedly mounted on both ends of the output shaft of the heat dissipation motor, and the two gears are meshed with two gear rings for transmission.

[0011] Preferably, at least three roller brackets are fixedly mounted on the inner wall of the protective shell, and each roller bracket is rotatably mounted with rollers arranged 120 degrees apart, and the rollers roll in cooperation with the surface of the extrusion shell fixedly mounted on the outer surface of the measuring pipe.

[0012] Preferably, fixed support ring plates are provided at both end surfaces of the extruded shell, the two fixed support ring plates are fixedly mounted on the corresponding roller brackets through fixing frames, and pressure sensors are provided between the two fixed support ring plates and the two end surfaces of the extruded shell.

[0013] Compared with the prior art, the present invention has the following advantages: (1) The present invention adopts three flow measurement methods, which can measure low-speed flowing fluids and high-speed flowing fluids. When measuring low-speed flowing fluids, the temperature measuring wing is rotated to obtain a larger facing area with the fluid, thereby improving the measurement sensitivity; (2) The present invention rotates the temperature measuring wing to a position parallel to the fluid flow direction and adopts a method of measuring the temperature attenuation rate. When measuring high-speed flowing fluids, the problem of high pressure drop will not occur; (3) The present invention can measure the flow of fluids of various media and fluids of different flow rates, thereby obtaining a wider range of applications and application fields. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the protective shell structure of the present invention.

[0015] Figure 2 This is a schematic diagram of the internal structure of the protective shell of the present invention.

[0016] Figure 3 It is a structural schematic diagram of the roller of the present invention.

[0017] Figure 4 It is a structural schematic diagram of the pressure sensor of the present invention.

[0018] Figure 5 This is a schematic diagram of the extruded shell structure of the present invention.

[0019] Figure 6 This is a schematic diagram of the temperature measurement wing structure of the present invention.

[0020] Figure 7 Schematic diagram of the structure of the confinement ring of the present invention.

[0021] Figure 8 It is a schematic diagram of the structure of the adjustment rotating disk of the present invention.

[0022] Figure 9 For the present invention Figure 8 Schematic diagram of the structure at point A in the middle.

[0023] Figure 10 This is a structural schematic diagram of the extrusion column of the present invention.

[0024] In the figure: 101-measuring pipe; 102-extrusion shell; 103-movable sleeve; 104-sealing elastic rubber ring; 105-mounting flange pipe; 106-temperature measuring wing base; 107-first temperature measuring wing; 108-second temperature measuring wing; 109-temperature measuring wing top seat; 110-limiting ring; 111-adjusting motor support plate; 112-adjusting motor; 113-adjusting rotating disk; 1131-sliding chamber; 114-magnetic block; 115-solution Locking belt; 116-roller; 117-extrusion column; 118-elastic belt; 119-limiting turntable; 1191-limiting inclined plane; 1192-roller placement groove; 201-pressure sensor; 202-fixed support ring plate; 203-fixing frame; 204-roller bracket; 205-roller; 206-cooling fan; 207-gear ring; 208-gear; 209-cooling motor; 210-protective shell; 211-side support through-hole plate; 212-protective cover. DETAILED DESCRIPTION

[0025] The following is combined with Figure 1-10 , and further illustrate the technical solution of the present invention through specific implementation methods.

[0026] The present invention provides a flow measurement system for multi-scenario applications, wherein step grooves are provided at both ends of a measuring pipe 101, movable sleeves 103 are slidably installed in the two step grooves, and mounting flange pipes 105 are fixedly installed on the two movable sleeves 103 through flanges. A sealing elastic rubber ring 104 is provided between the flange of the movable sleeve 103 and the end face of the measuring pipe 101, and the sealing elastic rubber ring 104 is sleeved on the movable sleeve 103. The inner wall of the measuring pipe 101 is symmetrically provided with a temperature measuring wing base 106 and a temperature measuring wing top seat 109, which are both rotatably matched with the measuring pipe 101. Two parallel arranged first temperature measuring wings 107 and second temperature measuring wings 108 are fixedly installed between the temperature measuring wing base 106 and the temperature measuring wing top seat 109. Temperature probes are provided in the first temperature measuring wing 107 and the second temperature measuring wing 108, and a heating wire is also provided in the second temperature measuring wing 108. A boss is provided on the outer surface of the measuring pipe 101, on which a limiting ring 110 is fixedly installed, and a limiting turntable 119 is rotatably installed in the limiting turntable 119, which is fixedly matched with the temperature measuring wing top seat 109. An adjusting rotating disk 113 is fixedly installed on the limiting turntable 119, and the adjusting rotating disk 113 is fixedly installed on the output shaft of the adjusting motor 112.

[0027] The surfaces of the first temperature measurement wing 107 and the second temperature measurement wing 108 are both provided with elastic resistance strips, and the surfaces of the elastic resistance strips are provided with an elastic insulating coating. An adjustment motor support plate 111 is also fixedly mounted on the restriction ring 110, and the adjustment motor support plate 111 is fixedly engaged with the adjustment motor 112. The restriction turntable 119 is provided with two symmetrically arranged restriction bevels 1191, and each restriction bevel 1191 is also provided with a roller placement groove 1192 on the side. Each two symmetrically arranged restriction bevels 1191 and the symmetrically arranged roller placement grooves 1192 constitute a restriction group, and the restriction groups can be provided with 1-6 groups. Each restriction bevel 1191 is overlapped with an extrusion column 117, which is slidably engaged with the inner wall of the restriction ring 110, and friction exists between the extrusion column 117 and the inner wall of the restriction ring 110. An elastic belt 118 is also provided between the restriction bevel 1191 and the extrusion column 117 to pull the extrusion column 117 into a narrow space. A roller 116 is rotatably installed in the roller placement groove 1192, a sliding chamber 1131 is opened on the adjusting rotating disk 113, and a magnetic block 114 is slidably installed in the sliding chamber 1131. The magnetic block 114 is magnetically engaged with the winding in the adjusting motor 112, and the magnetic block 114 is connected to the extrusion column 117 through an unlocking belt 115, and the unlocking belt 115 is in rolling engagement with the roller 116.

[0028] The support assembly includes a protective housing 210, with side support perforated plates 211 fixedly mounted on both ends of the protective housing 210. These perforated plates 211 are provided with vents and are fixedly mated to the mounting flange 105. Cooling fans 206 are rotatably mounted on both ends of the inner wall of the protective housing 210, each of which is fixedly mounted with a gear ring 207. A protective cover 212 is fixedly mounted on the outer surface of the protective housing 210, within which a cooling motor 209 is fixedly mounted. Gears 208 are fixedly mounted on both ends of the output shaft of the cooling motor 209, meshing with two gear rings 207. At least three roller brackets 204 are fixedly mounted on the inner wall of the protective housing 210. Each roller bracket 204 is rotatably mounted with rollers 205 spaced 120 degrees apart. The rollers 205 roll in engagement with the surface of the extruded housing 102, which is fixedly mounted on the outer surface of the measuring pipe 101. Fixed support ring plates 202 are provided at both end surfaces of the extruded shell 102. The two fixed support ring plates 202 are fixedly mounted on the corresponding roller brackets 204 through fixing frames 203, and pressure sensors 201 are provided between the two fixed support ring plates 202 and the two end surfaces of the extruded shell 102.

[0029] The operating principle of a multi-scenario flow measurement system disclosed herein is as follows: The device's two mounting flanges 105 are installed in series within a pipeline where flow monitoring is required. As fluid passes through a first temperature-measuring wing 107 and a second temperature-measuring wing 108, a temperature probe within the first temperature-measuring wing 107 detects the fluid's temperature. This then activates a heating wire within the second temperature-measuring wing 108, heating the second temperature-measuring wing 108 to a temperature higher than the fluid's temperature (e.g., 10 degrees Celsius higher). Furthermore, the temperature probe within the second temperature-measuring wing 108 detects its own temperature and provides feedback, allowing the internal heating wire to regulate the temperature of the second temperature-measuring wing 108 in real time. In other words, as the fluid flow rate increases, more heat is removed from the second temperature-measuring wing 108. The faster the heat decays, the faster the fluid flow rate. Furthermore, to maintain the internal temperature of the second temperature-measuring wing 108, the heating wire needs to be continuously heated, consuming more power (increasing power consumption also requires an increase in the current supplied by the heating wire). When it is necessary to measure a fluid that cannot be heated, it is only necessary to control the output shaft of the adjusting motor 112. The output shaft of the adjusting motor 112 will drive the adjusting rotating disk 113 to rotate. The rotation of the adjusting rotating disk 113 will drive the limiting rotating disk 119 to rotate. When the adjusting motor 112 is started, the internal winding will generate magnetic force, thereby attracting the magnetic block 114 upward. The magnetic block 114 pulls the extrusion column 117 to move through the unlocking belt 115 (overcoming the elastic force of the elastic belt 118), so that the extrusion column 117 moves toward the roller 116, that is, the limiting inclined surface 1191 and the inner wall of the limiting ring 110 are not in a hurry to squeeze the column 117. At this time, the limiting rotating disk 119 can rotate normally, and the limiting rotating disk 119 can rotate normally. The rotation of the disk 119 will drive the temperature measuring wing top seat 109 to rotate. At this time, the temperature measuring wing top seat 109 will change the angle between the first temperature measuring wing 107 and the second temperature measuring wing 108 and the fluid flow direction. That is to say, when the fluid flows through the first temperature measuring wing 107 and the second temperature measuring wing 108, the first temperature measuring wing 107 and the second temperature measuring wing 108 will be deformed by the impact of the fluid, which will also cause the resistance of the elastic resistor strip on its surface to change. The greater the deformation, the faster the fluid flow rate. At the same time, the greater the resistance of the elastic resistor strip, the smaller the current passing through. Therefore, by measuring the magnitude of the current, the flow rate of the fluid can also be measured, and the flow rate can be obtained.When the fluid impacts the first temperature measuring wing 107 and the second temperature measuring wing 108, a force is applied to the first temperature measuring wing 107 and the second temperature measuring wing 108, causing the first temperature measuring wing 107 and the second temperature measuring wing 108 to have a tendency to rotate. The first temperature measuring wing 107 and the second temperature measuring wing 108 transmit the torque to the temperature measuring wing top seat 109, and then the temperature measuring wing top seat 109 transmits the torque to the limiting turntable 119, causing the limiting turntable 119 to have a tendency to rotate. At this time, the adjustment motor 112 is not started, that is, the extrusion column 117 is driven by the elastic belt 118 toward and away from the roller 116 , at this time, the limiting slope 1191 and the limiting ring 110 will squeeze the extrusion column 117, and the rotation of the limiting slope 1191 will drive the extrusion column 117 to rotate, and one of the extrusion columns 117 is subjected to the friction force of the limiting ring 110 and the pulling direction of the elastic belt 118, which further increases the extrusion force of the limiting slope 1191 and the limiting ring 110 on the extrusion column 117, so that the extrusion column 117 is stuck between the limiting slope 1191 and the limiting ring 110, which makes the first temperature measuring wing 107 and the second temperature measuring wing 108 unable to rotate, and can only rotate when the adjustment motor 112 is started.

[0030] When the first and second temperature measuring wings 107 and 108 are impacted by the fluid, the impact force is transmitted axially to the measuring pipe 101, and then to the extrusion housing 102. The extrusion housing 102 squeezes the pressure sensor 201 (because the protective housing 210 is stationary and the fixed support ring plate 202 is fixed to the protective housing 210 via the fixing frame 203 and the roller bracket 204, the pressure sensor 201 is squeezed). The pressure sensor 201 measures the magnitude of the fluid pressure exerted on the first and second temperature measuring wings 107 and 108, thereby reflecting the flow rate of the fluid and, therefore, the flow rate of the fluid. The swing angle of the first and second temperature measuring wings 107 and 108 is controlled by the adjustment motor 112. Therefore, the measurement sensitivity can be adjusted by adjusting the swing angle of the first and second temperature measuring wings 107 and 108 (the angle between them and the flow direction of the fluid). The larger the angle, the greater the pressure exerted on the pressure sensor 201.

[0031] When working in a high temperature environment, the heat dissipation motor 209 is started, and the two ends of the output shaft of the heat dissipation motor 209 drive the gear 208 to rotate. The gear 208 drives the heat dissipation fan 206 to rotate through the gear ring 207. The rotation of the heat dissipation fan 206 dissipates heat to the components inside the protective shell 210.

Claims

1. A flow measurement system for multi-scenario applications, characterized by: The measuring pipe (101) comprises a measuring pipe (101), both ends of the measuring pipe (101) are provided with step grooves, movable sleeves (103) are slidably installed in the two step grooves, mounting flange pipes (105) are fixedly installed on the two movable sleeves (103) through flanges, and a sealing elastic rubber ring (104) is provided between the flange of the movable sleeve (103) and the end face of the measuring pipe (101), and the sealing elastic rubber ring (104) is sleeved on the movable sleeve (103); The inner wall of the measuring pipe (101) is symmetrically provided with a temperature measuring wing base (106) and a temperature measuring wing top seat (109). Both the temperature measuring wing base (106) and the temperature measuring wing top seat (109) are rotatably matched with the measuring pipe (101). Two parallel-arranged first temperature measuring wings (107) and second temperature measuring wings (108) are fixedly installed between the temperature measuring wing base (106) and the temperature measuring wing top seat (109). The first temperature measuring wing (107) and the second temperature measuring wing (108) are provided with a plurality of temperature measuring wings (107) and a plurality of temperature measuring wings (108). A temperature probe is provided, wherein a heating wire is further provided in the second temperature measuring wing (108), a boss is provided on the outer surface of the measuring pipe (101), a limiting ring (110) is fixedly installed on the boss, a limiting turntable (119) is rotatably installed in the limiting ring (110), the limiting turntable (119) is fixedly matched with the temperature measuring wing top seat (109), an adjusting rotating disk (113) is fixedly installed on the limiting turntable (119), and the adjusting rotating disk (113) is fixedly installed on the output shaft of the adjusting motor (112); The surfaces of the first temperature measurement wing (107) and the second temperature measurement wing (108) are both provided with elastic resistance strips, and the surfaces of the elastic resistance strips are provided with elastic insulating coatings; An adjusting motor support plate (111) is fixedly mounted on the limiting ring (110), and the adjusting motor support plate (111) is fixedly matched with the adjusting motor (112). The limiting turntable (119) is provided with two symmetrically arranged limiting inclined surfaces (1191), and a roller placement groove (1192) is further provided on the side of each limiting inclined surface (1191). Every two symmetrically arranged limiting inclined surfaces (1191) and the symmetrically arranged roller placement grooves (1192) constitute a limiting group, and the limiting groups can be set to 1-6 groups.

2. The flow measurement system for multi-scenario applications according to claim 1, characterized in that: An extrusion column (117) is overlapped and arranged in each of the limiting inclined surfaces (1191), and the extrusion column (117) is slidably matched with the inner wall of the limiting ring (110), and there is friction between the extrusion column (117) and the inner wall of the limiting ring (110), and an elastic belt (118) is also provided between the limiting inclined surface (1191) and the extrusion column (117) for pulling the extrusion column (117) toward the narrow space.

3. The multi-scenario flow measurement system according to claim 2, characterized in that: A roller (116) is rotatably mounted in the roller placement groove (1192), a sliding chamber (1131) is provided on the adjustment rotating disk (113), a magnetic block (114) is slidably mounted in the sliding chamber (1131), the magnetic block (114) is magnetically engaged with the winding in the adjustment motor (112), the magnetic block (114) is connected to the extrusion column (117) via an unlocking belt (115), and the unlocking belt (115) is rolling engaged with the roller (116).

4. The multi-scenario flow measurement system according to claim 3, characterized in that: The invention also includes a support assembly, wherein the support assembly includes a protective shell (210), and side support through-hole plates (211) are fixedly installed at both ends of the protective shell (210), and a vent is provided on the side support through-hole plates (211). The side support through-hole plates (211) are fixedly matched with the mounting flange tube (105), and cooling fans (206) are rotatably installed at both ends of the inner wall of the protective shell (210), and a gear ring (207) is fixedly installed on each cooling fan (206).

5. The flow measurement system for multiple scenarios according to claim 4, characterized in that: A protective cover (212) is fixedly mounted on the outer surface of the protective housing (210), a heat dissipation motor (209) is fixedly mounted inside the protective cover (212), and gears (208) are fixedly mounted on both ends of the output shaft of the heat dissipation motor (209), and the two gears (208) are meshed with the two gear rings (207) for transmission.

6. The multi-scenario flow measurement system according to claim 5, characterized in that: At least three roller supports (204) are fixedly mounted on the inner wall of the protective housing (210), and rollers (205) arranged 120 degrees apart are rotatably mounted on each roller support (204). The rollers (205) are in rolling engagement with the surface of the extrusion housing (102) fixedly mounted on the outer surface of the measuring pipe (101).

7. The multi-scenario flow measurement system according to claim 6, characterized in that: Fixed support ring plates (202) are provided at both end surfaces of the extruded shell (102), the two fixed support ring plates (202) are fixedly mounted on corresponding roller supports (204) via fixed frames (203), and pressure sensors (201) are provided between the two fixed support ring plates (202) and both end surfaces of the extruded shell (102).

Citation Information

Patent Citations

  • Fuel Injector Flow Measurement System and Measurement Method

    CN111551224B

  • Pipe-mounted high-precision flow device for produced liquid of drilling platform

    CN117451119A

  • High-precision flow meter for fluid in pipeline

    CN118310589A