Hydrogen embrittlement sensitivity detection system and method
By providing a detection system including a gas supply system, a hydrogen embrittlement detection platform and a monitoring and control system, the problem of low accuracy in the detection of hydrogen embrittlement materials in the prior art is solved, and accurate detection of hydrogen embrittlement sensitivity is achieved, the accuracy and reliability of detection are improved, and the safety risks of hydrogen energy equipment are reduced.
Patent Information
- Application Number
- CN202411743264.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-04-01
AI Technical Summary
The accuracy of detecting hydrogen embrittlement sensitivity of hydrogen-prone materials in the prior art leads to an increase in the potential safety risks of hydrogen energy equipment.
Provide a detection system of hydrogen embrittlement sensitivity, including a gas supply system, a hydrogen embrittlement detection platform and a monitoring and control system. The gas supply system supercharges the low-pressure gas source and provides it to the hydrogen embrittlement detection platform through a booster pump. The hydrogen embrittlement detection platform uses the supercharged test gas to conduct hydrogen embrittlement sensitivity detection on the materials to be tested, and the monitoring and control system obtains the detection results and sends them to the client.
Through the coordinated operation of the gas supply system, hydrogen embrittlement detection platform and monitoring and control system, accurate detection of hydrogen embrittlement sensitivity of hydrogen-prone materials is achieved, the accuracy and reliability of detection are improved, and the safety risks of hydrogen energy equipment are reduced.
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Figure CN119738274A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of material performance testing or other related fields, and specifically, to a system and method for detecting hydrogen embrittlement sensitivity. Background Art
[0002] As a clean and efficient energy source, hydrogen energy has attracted much attention due to its environmental protection characteristics, high energy density and renewability. In the fields of industry, transportation and energy storage, hydrogen energy has broad application prospects, especially high-pressure hydrogen storage and transportation technology, which is crucial to the long-distance and large-scale utilization of hydrogen energy. However, the development, utilization, production, transportation and storage of hydrogen have brought new challenges to materials, one of the most prominent problems of which is the hydrogen embrittlement of hydrogen-exposed materials.
[0003] Hydrogen embrittlement, also known as hydrogen-induced cracking or hydrogen damage, refers to the process in which the mechanical properties, especially the plasticity, of metal materials decrease significantly in a hydrogen environment, and even cause the material to crack or be damaged. The small size of hydrogen atoms allows them to penetrate into the gaps in the metal lattice. As the hydrogen concentration increases, hydrogen atoms gather at material defects to form hydrogen molecules, which generate internal pressure and eventually cause the material to become embrittled or even crack. This phenomenon severely limits the application of hydrogen energy in high-pressure hydrogen storage equipment. Therefore, accurate testing and evaluation of the hydrogen embrittlement sensitivity of materials is crucial to ensure the safety and reliability of hydrogen energy systems. However, there is a lack of unified and clear methods for testing materials in high-pressure hydrogen environments, resulting in a lack of scientific basis for the evaluation of material hydrogen embrittlement sensitivity, which also increases the potential safety risks of hydrogen energy equipment.
[0004] With regard to the problem of low accuracy in detecting hydrogen embrittlement sensitivity of hydrogen-exposed materials in related technologies, no effective solution has been proposed so far. Summary of the invention
[0005] The main purpose of the present application is to provide a hydrogen embrittlement sensitivity detection system and method to solve the problem of low accuracy in detecting the hydrogen embrittlement sensitivity of hydrogen-exposed materials in the related art.
[0006] In order to achieve the above-mentioned purpose, according to one aspect of the present application, a hydrogen embrittlement sensitivity detection system is provided. The system includes: a gas supply system connected to a hydrogen embrittlement detection platform, the gas supply system includes a booster pump, the gas supply system is used to obtain a low-pressure gas source, transmit the low-pressure gas source to the booster pump for pressurization processing, obtain a pressurized test gas, and provide the pressurized test gas to the hydrogen embrittlement detection platform, wherein the low-pressure gas source includes one of the following: helium and nitrogen; a hydrogen embrittlement detection platform, which is used to use the pressurized test gas to perform hydrogen embrittlement sensitivity detection on the material to be detected, and obtain a hydrogen embrittlement sensitivity coefficient; a monitoring and control system, which is connected to the hydrogen embrittlement detection platform, is used to obtain the hydrogen embrittlement sensitivity coefficient output by the hydrogen embrittlement detection platform, and send the hydrogen embrittlement sensitivity coefficient to the client.
[0007] Furthermore, the hydrogen embrittlement detection platform includes a high-pressure buffer tank. When the hydrogen embrittlement detection platform receives the pressurized test gas, the pressurized test gas is stored in the high-pressure buffer tank.
[0008] Furthermore, the hydrogen embrittlement detection platform also includes a filter pressure regulator, which includes M pressure sensors, each of which is used to collect pressure data on both sides of the material to be detected in the hydrogen embrittlement detection platform when the material to be detected is detected, wherein M is a positive integer.
[0009] Furthermore, the monitoring and control system is connected to the M pressure sensors. Before the hydrogen embrittlement detection platform performs hydrogen embrittlement sensitivity detection on the material to be detected, the monitoring and control system adjusts the angles of the pressure regulating valves associated with the M pressure sensors according to the acquired detection requirements.
[0010] Furthermore, the monitoring and control system includes a first monitoring and control system and a second monitoring and control system, wherein the first monitoring and control system is used to control the pressure data on one side of the material to be detected, and the second monitoring and control system is used to control the pressure data on the other side of the material to be detected.
[0011] Furthermore, the hydrogen embrittlement detection platform also includes two inlet and exhaust ports, one end of the filter pressure regulator is connected to the high-pressure buffer tank of the hydrogen embrittlement detection platform, and the other end of the filter pressure regulator is connected to the two inlet and exhaust ports, wherein one of the two inlet and exhaust ports is arranged on one side of the material to be detected, and the other of the two inlet and exhaust ports is arranged on the other side of the material to be detected, and the two inlet and exhaust ports are used to adjust the pressure data on both sides of the material to be detected.
[0012] Furthermore, the hydrogen embrittlement detection platform also includes a vent pipe and a ventilation port, and the vent pipe and the ventilation port are used to replace the gas environment in the hydrogen embrittlement detection platform.
[0013] In order to achieve the above-mentioned purpose, according to another aspect of the present application, a method for detecting hydrogen embrittlement sensitivity is provided. The method comprises: after the material to be detected is set on the hydrogen embrittlement detection platform, one side of the material to be detected is controlled to maintain a constant pressure state, and constant pressure data of the material to be detected in the constant pressure state is obtained; N pressurization rate values are obtained, and pressurized test gas is charged into the other side of the material to be detected according to each pressurization rate value until the material to be detected has an explosion phenomenon, and N change pressure data are obtained, wherein N is a positive integer; the hydrogen embrittlement sensitivity coefficient is determined according to the constant pressure data and the N change pressure data, and a test report is generated based on the hydrogen embrittlement sensitivity coefficient, and the test report is sent to the client.
[0014] Further, determining the hydrogen embrittlement sensitivity coefficient based on the constant pressure data and N variable pressure data includes: for a pressurization rate value, calculating the ratio of the variable pressure data associated with the pressurization rate value to the constant pressure data, and obtaining a corrected bursting pressure value; obtaining the bursting time period data associated with each pressurization rate value, calculating the ratio of the corrected bursting pressure value associated with each pressurization rate value and the bursting time period data associated with each pressurization rate value, and obtaining N average pressurization rate values, wherein the bursting time period data refers to the time period from the pressurization treatment of the material to be tested to the occurrence of the bursting phenomenon in the material to be tested; performing linear regression processing on the N average pressurization rate values to obtain a bursting pressure calculation value; obtaining Y preset pressure calculation values, calculating the ratio of the bursting pressure calculation value to each preset pressure calculation value, and obtaining Y pressure ratios, and taking the maximum value of the Y pressure ratios as the hydrogen embrittlement sensitivity coefficient, wherein each preset pressure calculation value refers to the bursting pressure calculation value of the material to be tested in a hydrogen environment.
[0015] Furthermore, controlling one side of the material to be tested to maintain a constant pressure state includes: controlling the air inlet and outlet on one side of the material to be tested to release the gas in the hydrogen embrittlement testing platform during the process of filling the pressurized test gas into the other side of the material to be tested.
[0016] Through the present application, the following steps are adopted: a gas supply system is connected to a hydrogen embrittlement detection platform, the gas supply system includes a booster pump, the gas supply system is used to obtain a low-pressure gas source, transmit the low-pressure gas source to the booster pump for pressurization processing, obtain a pressurized test gas, and provide the pressurized test gas to the hydrogen embrittlement detection platform, wherein the low-pressure gas source includes one of the following: helium and nitrogen; the hydrogen embrittlement detection platform is used to use the pressurized test gas to perform hydrogen embrittlement sensitivity detection on the material to be detected to obtain a hydrogen embrittlement sensitivity coefficient; a monitoring and control system is connected to the hydrogen embrittlement detection platform, used to obtain the hydrogen embrittlement sensitivity coefficient output by the hydrogen embrittlement detection platform, and send the hydrogen embrittlement sensitivity coefficient to the client, which solves the problem of low accuracy in detecting the hydrogen embrittlement sensitivity of hydrogen-prone materials in the related art, and achieves the effect of accurately detecting the hydrogen embrittlement sensitivity of hydrogen-prone materials through the coordinated operation of the gas supply system, the hydrogen embrittlement detection platform and the monitoring and control system. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0018] Figure 1 is a schematic diagram of a hydrogen embrittlement sensitivity detection system provided according to an embodiment of the present application;
[0019] Figure 2 is a schematic diagram of an optional hydrogen embrittlement sensitivity detection system provided according to an embodiment of the present application;
[0020] Figure 3 is a schematic diagram of a hydrogen embrittlement detection platform provided according to an embodiment of the present application;
[0021] Figure 4 is a flow chart of a method for detecting hydrogen embrittlement sensitivity provided in an embodiment of the present application;
[0022] Figure 5 is a schematic diagram of a hydrogen embrittlement sensitivity detection device provided according to an embodiment of the present application;
[0023] Figure 6 is a schematic diagram of an electronic device provided according to an embodiment of the present application. DETAILED DESCRIPTION
[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0026] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0027] It should be noted that the relevant information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data for display, data for analysis, etc.) involved in this disclosure are all information and data authorized by the user or fully authorized by all parties. For example, an interface is set between this system and the relevant user or organization. Before obtaining relevant information, it is necessary to send an acquisition request to the aforementioned user or organization through the interface, and obtain relevant information after receiving the consent information fed back by the aforementioned user or organization.
[0028] It should be noted that the collected information used in this application is information and data authorized by the user or fully authorized by all parties, and the collection, storage, use, processing, transmission, provision, disclosure and application of the relevant data comply with the relevant laws, regulations and standards of the relevant regions, take necessary confidentiality measures, do not violate public order and good morals, and provide corresponding operation entrances for users to choose to authorize or refuse to use it.
[0029] The present invention is described below in conjunction with preferred implementation steps. Figure 1 is a schematic diagram of a hydrogen embrittlement sensitivity detection system provided according to an embodiment of the present application, such as Figure 1 As shown, the system includes:
[0030] The gas supply system 101 is connected to the hydrogen embrittlement detection platform 102. The gas supply system 101 includes a booster pump. The gas supply system 101 is used to obtain a low-pressure gas source, transmit the low-pressure gas source to the booster pump for pressurization, obtain pressurized test gas, and provide the pressurized test gas to the hydrogen embrittlement detection platform 102, wherein the low-pressure gas source includes one of the following: helium and nitrogen.
[0031] Specifically, the low-pressure gas source can be an inert gas or hydrogen. In order to realize hydrogen embrittlement detection of hydrogen-absorbent materials, the hydrogen-absorbent materials can be placed in a hydrogen-absorbent environment or an inert gas environment, and then the hydrogen embrittlement sensitivity of the above-mentioned materials can be determined according to the pressure difference in different environments. In order to make the hydrogen-absorbent materials be in different gas environments, the gas supply system 101 can be used to pressurize the low-pressure gas source through a 150MPa booster pump, thereby providing test gas for the hydrogen embrittlement detection platform 102.
[0032] The hydrogen embrittlement detection platform 102 is used to perform hydrogen embrittlement sensitivity detection on the material to be detected using pressurized test gas to obtain a hydrogen embrittlement sensitivity coefficient.
[0033] It should be noted that the material to be tested refers to hydrogen-prone materials. The hydrogen embrittlement detection platform 102, as the main body in the detection system, can increase the pressure difference to cause the material to be tested to explode due to the different air pressures on both sides, thereby realizing the detection of hydrogen embrittlement sensitivity.
[0034] Specifically, hydrogen embrittlement sensitivity can be determined by the pressure difference method. A specific pressure can be applied on both sides of the material to be tested, wherein the pressure on one side of the material is maintained under the above-mentioned specific pressure conditions and is used as the constant pressure side, and the other side is gas-pressurized at different pressurization rates and is used as the pressurized side until the material to be tested bursts or ruptures.
[0035] Since the platform in the hydrogen embrittlement detection platform 102 is a fixed space, as the material to be detected is deformed, the space on both sides of the material to be detected changes. The constant pressure side is squeezed and deformed, and the space is reduced. It is necessary to control the pressure and properly exhaust the air to ensure the constant pressure on the constant pressure side. The material on the boost side swells and the space becomes larger. It is necessary to control the pressure and properly increase the air intake rate to ensure the constant boost rate on the boost side. The hydrogen embrittlement sensitivity coefficient is recently determined by the burst pressure on both sides.
[0036] The monitoring and control system 103 is connected to the hydrogen embrittlement detection platform 102 and is used to obtain the hydrogen embrittlement sensitivity coefficient output by the hydrogen embrittlement detection platform 102 and send the hydrogen embrittlement sensitivity coefficient to the client.
[0037] Specifically, in order to detect the working condition of the hydrogen embrittlement detection platform 102, the monitoring and control system 103 can be connected to the hydrogen embrittlement detection platform 102, and the system can switch the regulating valve in the hydrogen embrittlement detection platform 102 to control the platform. After the hydrogen embrittlement detection platform 102 determines the hydrogen embrittlement sensitivity coefficient of the material to be detected, the hydrogen embrittlement sensitivity coefficient is sent to the customer to ensure the quality and production safety of hydrogen-prone materials.
[0038] The hydrogen embrittlement sensitivity detection system provided in the embodiment of the present application is connected to the hydrogen embrittlement detection platform 102 through the gas supply system 101, the gas supply system 101 includes a booster pump, the gas supply system 101 is used to obtain a low-pressure gas source, transmit the low-pressure gas source to the booster pump for pressurization processing, obtain a pressurized test gas, and provide the pressurized test gas to the hydrogen embrittlement detection platform 102, wherein the low-pressure gas source includes one of the following: helium and nitrogen; the hydrogen embrittlement detection platform 102 is used to use the pressurized test gas to perform hydrogen embrittlement sensitivity detection on the material to be detected to obtain a hydrogen embrittlement sensitivity coefficient; the monitoring and control system 103 is connected to the hydrogen embrittlement detection platform 102, and is used to obtain the hydrogen embrittlement sensitivity coefficient output by the hydrogen embrittlement detection platform 102, and send the hydrogen embrittlement sensitivity coefficient to the client, which solves the problem of low accuracy in detecting the hydrogen embrittlement sensitivity of hydrogen-prone materials in the related art, and achieves the effect of accurately detecting the hydrogen embrittlement sensitivity of hydrogen-prone materials through the coordinated operation of the gas supply system 101, the hydrogen embrittlement detection platform 102 and the monitoring and control system 103.
[0039] Optionally, in the hydrogen embrittlement sensitivity detection system provided in the embodiment of the present application, the hydrogen embrittlement detection platform 102 includes a high-pressure buffer tank, and when the hydrogen embrittlement detection platform 102 receives pressurized test gas, the pressurized test gas is stored in the high-pressure buffer tank.
[0040] Specifically, in order to ensure that there is enough test gas to fill both sides of the material to be tested during the test process, a high-pressure buffer tank can be set in the hydrogen embrittlement detection platform 102, and the pressurized test gas received can be stored therein, which can effectively maintain the volume of the gas and ensure that the subsequent hydrogen embrittlement detection experiment can be carried out stably. In addition, the high-pressure buffer tank can also withstand higher pressure to avoid gas leakage or excessive pressure causing equipment damage. Through the use of high-pressure buffer tanks, the hydrogen embrittlement detection platform 102 can perform hydrogen embrittlement detection more reliably to ensure the accuracy and reliability of the results.
[0041] Optionally, in the hydrogen embrittlement sensitivity detection system provided in an embodiment of the present application, the hydrogen embrittlement detection platform 102 also includes a filter pressure regulator, the filter pressure regulator includes M pressure sensors, each pressure sensor is used to collect pressure data on both sides of the material to be detected in the hydrogen embrittlement detection platform 102 when the material to be detected is detected, where M is a positive integer.
[0042] Specifically, in order to timely collect pressure data of the hydrogen embrittlement detection platform 102 when detecting hydrogen embrittlement sensitivity, a filter regulator can be connected to the rear end of the high-pressure buffer tank, and multiple pressure sensors are connected to the filter regulator, and the pressure sensors are installed on both sides of the material to be detected to ensure that the pressure data on both sides of the material to be detected can be collected in a timely and accurate manner. Through the precise control of the filter regulator, the hydrogen embrittlement detection platform 102 can provide reliable test results and provide users with accurate hydrogen embrittlement sensitivity.
[0043] Optionally, in the hydrogen embrittlement sensitivity detection system provided in an embodiment of the present application, the monitoring and control system 103 is connected to M pressure sensors. Before the hydrogen embrittlement detection platform 102 performs hydrogen embrittlement sensitivity detection on the material to be detected, the monitoring and control system 103 adjusts the angle of the pressure regulating valves associated with the M pressure sensors according to the acquired detection requirements.
[0044] Specifically, when the monitoring and control system 103 detects the hydrogen embrittlement detection platform 102, the monitoring and control system 103 can be connected to the pressure sensor, and when receiving different detection requirements, the pressure requirements are determined according to the detection requirements, and then the angles of the pressure regulating valves associated with different pressure sensors are adjusted to ensure that the material to be detected is in a stable state during the detection process. By establishing a connection with the pressure sensor, the monitoring and control system 103 can effectively realize the control of the hydrogen embrittlement detection platform 102 and improve the detection efficiency and accuracy.
[0045] Optionally, in the hydrogen embrittlement sensitivity detection system provided in an embodiment of the present application, the monitoring and control system 103 includes a first monitoring and control system and a second monitoring and control system, the first monitoring and control system is used to control the pressure data on one side of the material to be detected, and the second monitoring and control system is used to control the pressure data on the other side of the material to be detected.
[0046] Specifically, in order to fill different gases into the two sides of the material to be tested, the monitoring and control system 103 can be set as two independent control systems, each system has a negative feedback control function, and the first monitoring and control system is responsible for monitoring and adjusting the pressure data on one side of the material to be tested, and ensures that the material to be tested is always within the required pressure range during the test process by real-time monitoring and adjusting system parameters.
[0047] At the same time, the second monitoring and control system is responsible for monitoring and adjusting the pressure data on the other side of the material to be tested to maintain the pressure balance on both sides of the material to be tested, thereby ensuring the accuracy and reliability of the test results. Through the synergy of these two monitoring and control systems, the pressure state of the material to be tested can be effectively controlled to ensure the accuracy and reliability of the test.
[0048] Optionally, in the hydrogen embrittlement sensitivity detection system provided in an embodiment of the present application, the hydrogen embrittlement detection platform 102 also includes two inlet and outlet ports, one end of the filter pressure regulator is connected to the high-pressure buffer tank of the hydrogen embrittlement detection platform 102, and the other end of the filter pressure regulator is connected to the two inlet and outlet ports, wherein one of the two inlet and outlet ports is arranged on one side of the material to be detected, and the other of the two inlet and outlet ports is arranged on the other side of the material to be detected, and the two inlet and outlet ports are used to adjust the pressure data on both sides of the material to be detected.
[0049] Specifically, the hydrogen embrittlement detection platform 102 can effectively adjust the pressure data on both sides of the material to be detected by setting two inlet and outlet ports to ensure the accuracy and reliability of the detection process. At the same time, the connection of the filter regulator can also filter and regulate the pressure of hydrogen to ensure the safety of the detection environment and provide reliable technical support and guarantee for the detection of hydrogen embrittlement.
[0050] Optionally, in the hydrogen embrittlement sensitivity detection system provided in the embodiment of the present application, the hydrogen embrittlement detection platform 102 further includes a vent pipe and a ventilation port, and the vent pipe and the ventilation port are used to replace the gas environment in the hydrogen embrittlement detection platform 102 .
[0051] Specifically, the hydrogen embrittlement detection platform 102 also includes a vent pipe and a ventilation port, which can ensure that the gas environment in the hydrogen embrittlement detection platform 102 always remains clean and stable. The exhaust gas in the platform can be discharged in time through the vent pipe and the ventilation port to ensure the accuracy and reliability of the detection.
[0052] It should be noted that the steps shown in the flowcharts of the accompanying drawings can be executed in a computer system such as a set of computer executable instructions, and that, although a logical order is shown in the flowcharts, in some cases, the steps shown or described can be executed in an order different from that shown here.
[0053] This embodiment also provides a hydrogen embrittlement sensitivity detection system. Figure 2 is a schematic diagram of an optional hydrogen embrittlement sensitivity detection system provided according to an embodiment of the present application, Figure 3 is a schematic diagram of a hydrogen embrittlement detection platform provided according to an embodiment of the present application, such as Figure 2 , Figure 3 As shown in the figure, the system consists of three parts: gas supply system, monitoring and control system and hydrogen embrittlement detection platform. Figure 3 The structure of the hydrogen embrittlement detection platform, 1 indicates the upper flange on the constant pressure side; 2 indicates bolts; 3 indicates the pressing block squeezed by the upper flange; 4 indicates the air inlet and outlet; 5 indicates the displacement hole; 6 indicates the O-ring used for sealing; 7 indicates the lower flange on the boost side; and 8 indicates the material to be detected.
[0054] Among them, the gas supply system transmits the low-pressure gas source to the 150MPa booster pump for pressurization, and uses the pressurized test gas to provide the gas source for the hydrogen embrittlement detection platform. At this time, the gas supply system injects the pressurized test gas into the high-pressure buffer tank to ensure sufficient gas for the test, and the rear end of the high-pressure buffer tank is connected to a filter regulator. The filter regulator is equipped with a pressure sensor and a pressure regulating valve, and the pressure sensor and the pressure regulating valve are connected to the monitoring control system. The monitoring control system can monitor and record the test data in real time, including pressure, displacement, etc., and can also control the opening of the valve according to the test requirements, thereby maintaining the pressure rise and fall in the test chamber. Among them, the low-pressure gas source can be 20MPa hydrogen and 20MPa helium (or nitrogen), and 0.8MPa air is input as a drive. The pressurized test gas is 150MPa nitrogen and 150MPa hydrogen.
[0055] It should be noted that in order to fill different gases into the two sides of the material to be tested, the monitoring and control system can be set as two independent control systems (i.e., the first monitoring and control system and the second monitoring and control system). Each system has a negative feedback control function. The first monitoring and control system is responsible for monitoring and adjusting the pressure data on one side of the material to be tested. By real-time monitoring and adjusting the system parameters, it is ensured that the material to be tested is always within the required pressure range during the test process to ensure that as the material deforms, the pressure on the constant pressure side is constant and the boost rate on the boost side is constant; the hydrogen embrittlement detection platform is the detection body, and the bulging phenomenon occurs through the increase of the air pressure difference, so that the detection material explodes. The hydrogen embrittlement detection platform includes air inlet and outlet ports and displacement holes, which can realize stable pressurization and purging, replacement and washing functions, and can also realize that the hydrogen embrittlement detection platform is in a sealed state.
[0056] Furthermore, the rear end of the filter regulator of the hydrogen embrittlement detection platform is divided into two paths, which are connected to the two inlet and outlet ports of the main body of the hydrogen embrittlement sensitivity detection equipment in the hydrogen embrittlement detection platform, and the valve is connected to the vent pipe to realize the inlet and outlet of the detection platform. After the monitoring and control system determines the pressure increase rate, the opening of the pressure regulating valve can be adjusted according to the real-time pressure of the pressure sensor, so as to realize the uniform pressure increase of the detection platform according to the detection requirements, and exhaust is realized after the sample explodes.
[0057] The vent pipe is connected through a valve, and the gas inlet and outlet are used to perform gas washing before testing, thereby ensuring that the test gas is pure; during testing, the upper flange is connected to the pressure sensor for real-time feedback to ensure that the pressure on the constant pressure side is constant, and the lower flange is connected to the pressure sensor for real-time feedback to control the opening of the pressure regulating valve to ensure that the boosting side is evenly and stably boosted according to the test requirements until the sample explodes. This embodiment achieves the effect of accurately detecting the hydrogen embrittlement sensitivity of hydrogen-exposed materials through the coordinated operation of the gas supply system, the hydrogen embrittlement detection platform, and the monitoring and control system.
[0058] The embodiment of the present application also provides a method for detecting hydrogen embrittlement sensitivity. The method for detecting hydrogen embrittlement sensitivity provided by the embodiment of the present application is introduced below.
[0059] Figure 4 is a flow chart of a method for detecting hydrogen embrittlement sensitivity provided in an embodiment of the present application, such as Figure 4 As shown, the method comprises the following steps:
[0060] Step S401, after the material to be tested is placed on the hydrogen embrittlement testing platform, one side of the material to be tested is controlled to maintain a constant pressure state, and constant pressure data of the material to be tested in the constant pressure state is obtained.
[0061] Specifically, in order to realize hydrogen embrittlement detection, the material to be tested is set on the hydrogen embrittlement detection platform based on the pressure difference test method, and then one side of the material to be tested is kept in a constant pressure state, and the constant pressure data of the material to be tested in the constant pressure state is obtained. By comparing the bursting phenomenon under the constant pressure data and the high pressure data, the stability and tolerance of the material to be tested in the hydrogen embrittlement environment can be analyzed.
[0062] Step S402, obtaining N pressurization rate values, and charging the pressurized test gas into the other side of the material to be tested according to each pressurization rate value until the material to be tested explodes, and obtaining N change pressure data, wherein N is a positive integer.
[0063] Specifically, multiple pressurization rate values can be set, and based on different rate values, the pressurized test gas is filled into the other side of the material to be tested in the platform. As the pressurization rate continues to increase, multiple different pressure change data are recorded until the material to be tested explodes, so that the hydrogen embrittlement performance of the material can be further analyzed.
[0064] Step S403: determine the hydrogen embrittlement sensitivity coefficient according to the constant pressure data and the N variable pressure data, generate a test report based on the hydrogen embrittlement sensitivity coefficient, and send the test report to the client.
[0065] Specifically, the hydrogen embrittlement sensitivity coefficient refers to the sensitivity of hydrogen-adjacent materials under different pressure environments. Based on the constant pressure data in the detected platform and the changing pressure data after the explosion, the hydrogen embrittlement sensitivity coefficient can be determined by analysis and calculation, which can help customers evaluate the performance and stability of the material. Finally, a test report is generated based on the coefficient and sent to the client to help customers better understand the characteristics of the material and provide a reference for decision-making.
[0066] The method for detecting hydrogen embrittlement sensitivity provided in the embodiment of the present application controls one side of the material to be detected to maintain a constant pressure state after the material to be detected is set on the hydrogen embrittlement detection platform, and obtains constant pressure data of the material to be detected in the constant pressure state; obtains N pressurization rate values, and fills the pressurized test gas into the other side of the material to be detected according to each pressurization rate value until the material to be detected explodes, and obtains N variable pressure data, wherein N is a positive integer; determines the hydrogen embrittlement sensitivity coefficient according to the constant pressure data and the N variable pressure data, and generates a detection report based on the hydrogen embrittlement sensitivity coefficient, and sends the detection report to the client, thereby solving the problem of low accuracy in detecting the hydrogen embrittlement sensitivity of hydrogen-prone materials in the related art, and by setting the material to be detected on the hydrogen embrittlement detection platform, and by filling the pressurized test gas into one side of the material to be detected, a pressure difference appears on both sides of the material, and then the hydrogen embrittlement sensitivity coefficient is determined according to the pressure data on both sides, thereby achieving the effect of accurately detecting the hydrogen embrittlement sensitivity of hydrogen-prone materials.
[0067] Optionally, in the hydrogen embrittlement sensitivity detection method provided in the embodiment of the present application, determining the hydrogen embrittlement sensitivity coefficient according to the constant pressure data and N variable pressure data includes: for a boost rate value, calculating the ratio of the variable pressure data associated with the boost rate value to the constant pressure data, and obtaining a corrected bursting pressure value; obtaining the bursting time period data associated with each boost rate value, calculating the ratio of the corrected bursting pressure value associated with each boost rate value and the bursting time period data associated with each boost rate value, and obtaining N average boost rate values, wherein the bursting time period data refers to the time period from the time when the material to be detected is pressurized to the time when the material to be detected undergoes a bursting phenomenon; performing linear regression processing on the N average boost rate values to obtain a bursting pressure calculation value; obtaining Y preset pressure calculation values, calculating the ratio of the bursting pressure calculation value to each preset pressure calculation value, and obtaining Y pressure ratios, and taking the maximum value of the Y pressure ratios as the hydrogen embrittlement sensitivity coefficient, wherein each preset pressure calculation value refers to a bursting pressure calculation value of the material to be detected in a hydrogen environment.
[0068] Specifically, when determining the hydrogen embrittlement sensitivity coefficient, since the pressure data on both sides of the material to be tested are different, the ratio of the changing pressure data on the pressure-increasing side to the constant pressure data on the constant pressure side under a certain pressure-increasing rate value can be calculated first, and then the corrected bursting pressure value can be obtained, which can be calculated by the following formula: P' u =0.75*P u / em, where P' u Indicates the corrected burst pressure value, P u represents variable pressure data, and em represents constant pressure data.
[0069] Further, the time period associated with the filling of gas until the explosion phenomenon occurs under the above-mentioned pressure increase rate value can be obtained, that is, the explosion time period data can be obtained, and then the average pressure increase rate value U can be obtained by using the ratio of the corrected explosion pressure value and the explosion time period data, that is, it can be calculated by the following formula: U = P u / t, where t represents the blasting time period data. Furthermore, the average boost rate value associated with all boost rate values can be subjected to linear regression processing to obtain the calculated blasting pressure value, that is, the calculated blasting pressure value P' can be obtained by the following formula: uHe :P' uHe =a+blgU, where a represents the regression constant and b represents the regression coefficient.
[0070] After obtaining the average pressure increase rate value U calculated under multiple hydrogen environments, these data are subjected to linear regression calculation to obtain the corresponding preset pressure calculation value, and then the ratio of the burst pressure calculation value to each preset pressure calculation value is calculated to obtain the pressure ratio, and finally the maximum value of the above pressure ratio is used as the hydrogen embrittlement sensitivity coefficient. In this embodiment, the hydrogen embrittlement sensitivity coefficient can be determined by comparison with the preset pressure calculation value, so as to more accurately evaluate the blasting performance of the material.
[0071] Optionally, in the method for detecting hydrogen embrittlement sensitivity provided in an embodiment of the present application, controlling one side of the material to be detected to maintain a constant pressure state includes: during the process of filling the pressurized test gas into the other side of the material to be detected, controlling the air inlet and outlet on one side of the material to be detected to release the gas in the hydrogen embrittlement detection platform.
[0072] Specifically, the constant pressure can be maintained by controlling the inlet and outlet ports on one side of the material to be tested to release the gas in the hydrogen embrittlement testing platform during the process of charging the pressurized test gas into the other side of the material to be tested.
[0073] The embodiment of the present application also provides a hydrogen embrittlement sensitivity detection device. It should be noted that the hydrogen embrittlement sensitivity detection device of the embodiment of the present application can be used to execute the hydrogen embrittlement sensitivity detection method provided in the embodiment of the present application. The hydrogen embrittlement sensitivity detection system provided in the embodiment of the present application is introduced below.
[0074] Figure 5 is a schematic diagram of a hydrogen embrittlement sensitivity detection device provided according to an embodiment of the present application, such as Figure 5 As shown, the device includes: a control unit 50, an acquisition unit 51, and a determination unit 52.
[0075] A control unit 50, for controlling one side of the material to be tested to maintain a constant pressure state after the material to be tested is placed on the hydrogen embrittlement testing platform, and obtaining constant pressure data of the material to be tested in the constant pressure state;
[0076] The acquisition unit 51 is used to acquire N pressure increase rate values, and to charge the pressurized test gas into the other side of the material to be tested according to each pressure increase rate value until the material to be tested explodes, thereby obtaining N pressure change data, wherein N is a positive integer;
[0077] The determination unit 52 is used to determine the hydrogen embrittlement sensitivity coefficient according to the constant pressure data and the N variable pressure data, generate a test report based on the hydrogen embrittlement sensitivity coefficient, and send the test report to the client.
[0078] The hydrogen embrittlement sensitivity detection device provided in the embodiment of the present application controls one side of the material to be detected to maintain a constant pressure state after the material to be detected is set on the hydrogen embrittlement detection platform through the control unit 50, and obtains the constant pressure data of the material to be detected in the constant pressure state; the acquisition unit 51 obtains N pressurization rate values, and fills the pressurized test gas into the other side of the material to be detected according to each pressurization rate value until the material to be detected explodes, and N change pressure data are obtained, wherein N is a positive integer; the determination unit 52 determines the hydrogen embrittlement sensitivity coefficient according to the constant pressure data and the N change pressure data, and generates a detection report based on the hydrogen embrittlement sensitivity coefficient, and sends the detection report to the client, thereby solving the problem of low accuracy in detecting the hydrogen embrittlement sensitivity of hydrogen-prone materials in the related art, and achieves the effect of accurately detecting the hydrogen embrittlement sensitivity of hydrogen-prone materials through the coordinated operation of the gas supply system, the hydrogen embrittlement detection platform and the monitoring and control system.
[0079] Optionally, in the detection device for hydrogen embrittlement sensitivity provided in the embodiment of the present application, the determination unit 52 includes: a calculation module, which is used to calculate the ratio of the changing pressure data associated with the pressurization rate value to the constant pressure data for a pressurization rate value, and obtain a corrected bursting pressure value; a first acquisition module, which is used to obtain the bursting time period data associated with each pressurization rate value, calculate the ratio of the corrected bursting pressure value associated with each pressurization rate value and the bursting time period data associated with each pressurization rate value, and obtain N average pressurization rate values, wherein the bursting time period data refers to the time period from the pressurization treatment of the material to be detected to the occurrence of the bursting phenomenon in the material to be detected; a processing module, which is used to perform linear regression processing on the N average pressurization rate values to obtain a bursting pressure calculation value; a second acquisition module, which is used to obtain Y preset pressure calculation values, calculate the ratio of the bursting pressure calculation value and each preset pressure calculation value, and obtain Y pressure ratios, and take the maximum value of the Y pressure ratios as the hydrogen embrittlement sensitivity coefficient, wherein each preset pressure calculation value refers to the bursting pressure calculation value of the material to be detected in a hydrogen environment.
[0080] Optionally, in the hydrogen embrittlement sensitivity detection device provided in an embodiment of the present application, the control unit 50 includes: a control module, used to control the air inlet and outlet on one side of the material to be detected to release the gas in the hydrogen embrittlement detection platform during the process of filling the pressurized test gas into the other side of the material to be detected.
[0081] The above-mentioned hydrogen embrittlement sensitivity detection device includes a processor and a memory. The above-mentioned control unit 50, acquisition unit 51, determination unit 52, etc. are all stored in the memory as program units, and the processor executes the above-mentioned program units stored in the memory to realize corresponding functions.
[0082] The processor includes a kernel, which retrieves the corresponding program unit from the memory. One or more kernels can be set, and the problem of low accuracy in detecting hydrogen embrittlement sensitivity of hydrogen-exposed materials in the related art can be solved by adjusting kernel parameters.
[0083] The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory, such as read-only memory (ROM) or flash RAM, and the memory includes at least one memory chip.
[0084] An embodiment of the present invention provides a computer storage medium, which is used to store a program. When the program is running, the device where the computer storage medium is located is controlled to execute a hydrogen embrittlement sensitivity detection system.
[0085] Figure 6 is a schematic diagram of an electronic device provided according to an embodiment of the present application, such as Figure 6As shown, an embodiment of the present invention provides an electronic device, the electronic device 60 includes a processor, a memory, and a program stored in the memory and executable on the processor, the processor is used to execute computer-readable instructions, wherein the computer-readable instructions execute a hydrogen embrittlement sensitivity detection system when executed. The device in this article can be a server, a PC, a PAD, a mobile phone, etc.
[0086] The present application also provides a computer program product, including a computer program, which, when executed by a processor, implements the steps of a hydrogen embrittlement sensitivity detection system in various embodiments of the present application.
[0087] Those skilled in the art will appreciate that the embodiments of the present application may be provided as methods, systems, or computer program products. Therefore, the present application may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment in combination with software and hardware. Moreover, the present application may adopt the form of a computer program product implemented in one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) that contain computer-usable program code.
[0088] The present application is described with reference to the flowcharts and / or block diagrams of the methods, devices (systems), and computer program products according to the embodiments of the present application. It should be understood that each process and / or box in the flowchart and / or block diagram, as well as the combination of the processes and / or boxes in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.
[0089] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.
[0090] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process. Figure 1A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.
[0091] In a typical configuration, a computing device includes one or more processors (CPU), input / output interfaces, network interfaces, and memory.
[0092] The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory in the form of read-only memory (ROM) or flash RAM. The memory is an example of a computer-readable medium.
[0093] Computer readable media include permanent and non-permanent, removable and non-removable media that can be implemented by any method or technology to store information. Information can be computer readable instructions, data structures, program modules or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, compact disk read-only memory (CD-ROM), digital versatile disk (DVD) or other optical storage, magnetic cassettes, magnetic tape disk storage or other magnetic storage devices or any other non-transmission media that can be used to store information that can be accessed by a computing device. As defined herein, computer readable media does not include temporary computer readable media (transitory media), such as modulated data signals and carrier waves.
[0094] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.
[0095] The above are only embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included within the scope of the claims of the present application.
Claims
1. A hydrogen embrittlement sensitivity detection system, characterized in that: include: A gas supply system 101 is connected to the hydrogen embrittlement detection platform. The gas supply system 101 includes a booster pump. The gas supply system 101 is used to obtain a low-pressure gas source, transmit the low-pressure gas source to the booster pump for pressurization, obtain a pressurized test gas, and provide the pressurized test gas to the hydrogen embrittlement detection platform. The low-pressure gas source includes one of the following: helium and nitrogen; The hydrogen embrittlement detection platform 102 is used to perform hydrogen embrittlement sensitivity detection on the material to be detected using the pressurized test gas to obtain a hydrogen embrittlement sensitivity coefficient; The monitoring and control system 103 is connected to the hydrogen embrittlement detection platform 102 and is used to obtain the hydrogen embrittlement sensitivity coefficient output by the hydrogen embrittlement detection platform 102 and send the hydrogen embrittlement sensitivity coefficient to the client.
2. The system according to claim 1, characterized in that The hydrogen embrittlement detection platform 102 includes a high-pressure buffer tank. When the hydrogen embrittlement detection platform 102 receives the pressurized test gas, the pressurized test gas is stored in the high-pressure buffer tank.
3. The system according to claim 1, characterized in that The hydrogen embrittlement detection platform 102 also includes a filter pressure regulator, which includes M pressure sensors, each of which is used to collect pressure data on both sides of the material to be detected in the hydrogen embrittlement detection platform 102 when the material to be detected is detected, wherein M is a positive integer.
4. The system according to claim 3, characterized in that The monitoring and control system 103 is connected to the M pressure sensors. Before the hydrogen embrittlement detection platform 102 performs hydrogen embrittlement sensitivity detection on the material to be detected, the monitoring and control system 103 adjusts the angles of the pressure regulating valves associated with the M pressure sensors according to the acquired detection requirements.
5. The system according to claim 4, characterized in that The monitoring and control system 103 includes a first monitoring and control system 103 and a second monitoring and control system 103 . The first monitoring and control system 103 is used to control the pressure data on one side of the material to be detected, and the second monitoring and control system 103 is used to control the pressure data on the other side of the material to be detected.
6. The system according to claim 3, characterized in that The hydrogen embrittlement detection platform 102 also includes two inlet and outlet ports, one end of the filter pressure regulator is connected to the high-pressure buffer tank of the hydrogen embrittlement detection platform 102, and the other end of the filter pressure regulator is connected to the two inlet and outlet ports, wherein one of the two inlet and outlet ports is arranged on one side of the material to be detected, and the other of the two inlet and outlet ports is arranged on the other side of the material to be detected, and the two inlet and outlet ports are used to adjust the pressure data on both sides of the material to be detected.
7. The system according to claim 1, characterized in that The hydrogen embrittlement detection platform 102 further includes a vent pipe and a ventilation port, and the vent pipe and the ventilation port are used to replace the gas environment in the hydrogen embrittlement detection platform 102 .
8. A method for detecting hydrogen embrittlement sensitivity, characterized in that: include: After the material to be tested is placed on the hydrogen embrittlement testing platform, one side of the material to be tested is controlled to maintain a constant pressure state, and constant pressure data of the material to be tested in the constant pressure state is obtained; Obtaining N pressure increase rate values, and charging the pressurized test gas into the other side of the material to be tested according to each pressure increase rate value until the material to be tested explodes, thereby obtaining N pressure change data, wherein N is a positive integer; A hydrogen embrittlement sensitivity coefficient is determined according to the constant pressure data and the N variable pressure data, and a test report is generated based on the hydrogen embrittlement sensitivity coefficient, and the test report is sent to a client.
9. The method according to claim 8, characterized in that Determining the hydrogen embrittlement sensitivity coefficient according to the constant pressure data and the N variable pressure data includes: For a pressure increase rate value, calculating the ratio of the changing pressure data associated with the pressure increase rate value to the constant pressure data to obtain a corrected bursting pressure value; Obtaining the bursting time period data associated with each pressurization rate value, calculating the ratio of the corrected bursting pressure value associated with each pressurization rate value to the bursting time period data associated with each pressurization rate value, and obtaining N average pressurization rate values, wherein the bursting time period data refers to the time period from when the pressurization treatment is performed on the material to be detected to when the bursting phenomenon occurs in the material to be detected; Performing linear regression processing on the N average pressure increase rate values to obtain a calculated bursting pressure value; Obtain Y preset pressure calculation values, calculate the ratio of the bursting pressure calculation value to each preset pressure calculation value, obtain Y pressure ratios, and use the maximum value of the Y pressure ratios as the hydrogen embrittlement sensitivity coefficient, wherein each preset pressure calculation value refers to the bursting pressure calculation value of the material to be tested in a hydrogen environment.
10. The method according to claim 8, characterized in that Controlling one side of the material to be detected to maintain a constant pressure state includes: In the process of filling the pressurized test gas into the other side of the material to be tested, the inlet and outlet ports on one side of the material to be tested are controlled to release the gas in the hydrogen embrittlement testing platform.