Device for testing high-temperature air permeability of high-density silica brick and operation method
By designing a high-temperature breathable performance test device for high-density silicon bricks including CNC machine tools, transport belts and other components, the problem of difficulty in accurately testing the high-temperature breathable performance of high-density silicon bricks in the prior art is solved, and the accurate evaluation of the breathable performance of silicon bricks and the optimization of industrial kiln operation is achieved.
Patent Information
- Application Number
- CN202510248914.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-03-04
AI Technical Summary
The prior art is difficult to accurately and stably test the high-temperature breathable performance of high-density silicon bricks, which affects the operating efficiency, service life and energy consumption of industrial kilns.
A high-temperature breathable performance test device for high-density silicon bricks is designed, including CNC machine tools, transportation belts, heating plates, flip mechanisms, push mechanisms, shunt mechanisms, inflatable mechanisms, drive mechanisms and testing mechanisms. Through the coordinated work of these components, the test of the breathable performance of high-density silicon bricks is achieved.
The device can accurately evaluate the high-temperature breathable performance of high-density silicon bricks, separate qualified and unqualified silicon bricks, improve the stability and reliability of the test, and optimize the operation of industrial kilns.
Smart Images

Figure CN119738334A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high-density silica brick detection, and in particular to a high-density silica brick high-temperature air permeability testing device and an operating method. Background Art
[0002] As a key refractory material widely used in high-temperature industrial fields such as glass kilns and coke ovens, high-density silica bricks have a vital impact on the operating efficiency, service life and energy consumption of industrial kilns. Accurately evaluating the permeability of high-density silica bricks in high-temperature environments is indispensable for optimizing their production process, improving product quality and ensuring the safe and stable operation of industrial kilns.
[0003] With the continuous development of high-temperature industry, the requirements for the performance of high-density silica bricks are becoming increasingly stringent. The development of a device that can accurately and stably test the high-temperature permeability of high-density silica bricks has become an urgent need in the current refractory research field. A high-density silica brick high-temperature permeability test device is needed. Summary of the invention
[0004] The object of the present invention is to provide a high-density silica brick high-temperature air permeability testing device and an operating method to solve the problems raised in the above background technology. To achieve the above object, the present invention provides the following technical solutions: A high-density silica brick high-temperature air permeability testing device, comprising a CNC machine tool, the surface of the CNC machine tool is fixedly connected to a support frame, the internal transmission of the CNC machine tool is connected to a conveyor belt, and the conveyor belt is provided with three groups in total, the interior of the CNC machine tool is fixedly connected to a heating plate, the interior of the CNC machine tool is rotatably connected to a flipping mechanism, the side of the CNC machine tool is provided with a pushing mechanism, the interior of the support frame is provided with a diversion mechanism, the interior of the support frame is fixedly connected to an inflation mechanism, the two sides of the CNC machine tool are provided with a driving mechanism, and the upper surface of the CNC machine tool is fixedly connected to a detection mechanism; The flipping mechanism includes an L-shaped rotating rod, the L-shaped rotating rod is fixedly connected to the side of the conveyor belt output shaft, the side of the CNC machine tool is rotatably connected with a notch rod, the L-shaped rotating rod is slidably connected inside the notch rod, the side of the notch rod is fixedly connected with a fan gear, the inside of the CNC machine tool is rotatably connected with a spline rod, the surface of the spline rod is rotatably connected with a retaining ring 1, the surface of the spline rod is rotatably connected with a retaining ring 2, the side of the spline rod is fixedly connected with a pinion, and the pinion is meshed with the fan gear.
[0005] Preferably, the pushing mechanism includes an inclined slide groove, which is opened on the side of the CNC machine tool, and a worm is fixedly connected to the side of the conveyor belt output shaft, and a reciprocating screw is rotatably connected to the side of the CNC machine tool, and the reciprocating screw includes a support rod connected by a thread, and a push rod is slidably connected inside the inclined slide groove, and the push rod passes through the inclined slide groove and is slidably connected inside the support rod, and one end of the reciprocating screw is fixedly connected to a worm wheel, and the worm wheel is meshed with the worm.
[0006] Preferably, the diversion mechanism includes a slide rail 1, which is fixedly connected to the inside of the support frame, and the surface of the slide rail 1 is slidably connected with an inclined plate, a spring is arranged between the inclined plate and the support frame, the top of the inclined plate is hinged with a T-bar, the side of the T-bar is fixedly connected with an L-bar 1, and the other side of the T-bar is fixedly connected with an L-bar 2, the lower surface of the inclined plate is fixedly connected to the support plate, and two groups of spring slides are slidably connected inside the support plate, and the lower end of the spring slide is fixedly connected to the right inclined rod, and the lower end of the other spring slide is fixedly connected to the left inclined rod, the surface of the CNC machine tool is fixedly connected with slide bar 1, the surface of the CNC machine tool is fixedly connected with slide bar 2, the L-bar 1 is slidably connected to the surface of slide bar 2, and the L-bar 2 is slidably connected to the surface of slide bar 1.
[0007] Preferably, the inflation mechanism includes a second slide rail, the second slide rail is fixedly connected to the inside of the support frame, the surface of the second slide rail is slidably connected to a driving cylinder, the lower end of the driving cylinder is fixedly connected to a sealing box, the surface of the sealing box is fixedly connected to an air pump, and the side of the sealing box is fixedly connected to a connecting rod.
[0008] Preferably, the driving mechanism includes a gear plate 1, which is rotatably connected to the surface of the CNC machine tool, a gear plate 2 is meshed on the side of the gear plate 1, a transmission belt 1 is transmission-connected between the side of the conveyor belt output shaft and the gear plate 1, a rack 1 is fixedly connected to the surface of the L-shaped rod 1, a rack 2 is fixedly connected to the lower surface of the L-shaped rod 2, a large gear is rotatably connected to the surface of the CNC machine tool, a gear is rotatably connected to the surface of the CNC machine tool, a transmission belt 2 is transmission-connected between the side of the conveyor belt output shaft and the gear output shaft, a slide groove is provided inside the rack 1 and the rack 2, teeth are slidably connected inside the slide groove, and a telescopic spring is provided between the teeth and the slide groove.
[0009] Preferably, the detection mechanism includes an air cavity detection platform, the interior of the air cavity detection platform is fixedly connected with a one-way air inlet, the side of the air cavity detection platform is fixedly connected with a sealing ring, the interior of the air cavity detection platform is rotatably connected with a rotating rod, one end of the rotating rod is fixedly connected with a gear ring 1, the side of the gear ring 1 is fixedly connected to a gear disc 2, the surface of the rotating rod is fixedly connected with a piston plate, the other side of the rotating rod is fixedly connected with a gear ring 2, a spring 1 is provided between the piston plate and the air cavity detection platform, the side of the air cavity detection platform is fixedly connected with an air outlet pipe, the interior of the air outlet pipe is fixedly connected with an annular valve via a torsion spring rod, the side of the torsion spring rod on the annular valve is fixedly connected with a ratchet, and the side of the connecting rod is fixedly connected with a pawl.
[0010] Preferably, the gear ring 1 is meshed with rack 1 in an initial state, and the large gear is meshed with rack 2.
[0011] An operating method of a high-density silica brick high-temperature air permeability testing device comprises the following steps: S1. First, high-density silicon is placed on the surface of a conveyor belt at one end, and then the bottom of the high-density silicon brick is heated by a heating plate. When the high-density silicon brick moves between the clamping ring 1 and the clamping ring 2, the output shaft of the conveyor belt drives the L-shaped rotating rod to rotate. When the L-shaped rotating rod rotates, it will rotate and slide inside the notch rod, and at the same time drive the notch rod to swing up and down with one end of itself as the center of the circle. When the notch rod swings, it drives the fan gear to swing, and drives the meshing small gear to rotate left and right. When the small gear rotates to the left, it drives the spline rod to rotate, and the spline rod rotates. The key rod drives the clamp ring 1 to lift the high-density silica brick a little bit, so that the high-density silica brick fits tightly with the clamp ring 2. At this time, the clamp ring 1 and the clamp ring 2 tightly clamp the high-density silica brick, and then rotate the spline rod again to transport the high-density silica brick to the surface of the next conveyor belt. When the spline rod rotates to the far right, the gravity of the high-density silica brick will be on the surface of the conveyor belt. The clamp ring 1 and the clamp ring 2 will loosen the high-density silica brick through a rotation interval between the spline rod. At this time, the other side of the high-density silica brick will begin to heat up, which is convenient for the next step; S2. After being transported to the surface of the air cavity inspection table through another conveyor belt, the driving cylinder is started, and the driving cylinder drives the sealing box to move downward to completely cover the high-density silicon bricks. Then, a quantitative gas pressure is input into the high-density silicon bricks and the air cavity inspection table when the air passes through the high-density silicon bricks and enters the air cavity inspection table. The air tightness is qualified after passing through the gas. The air pressure will slightly push the piston plate, and the piston plate drives the rotating rod to slide to the right inside the air cavity inspection table. When the rotating rod slides, it drives the gear ring 1 to slide. When the gear ring 1 slides, it drives the gear disc 2 to slide. At this time, the gear disc 2 will be separated from the gear disc 1, and the gear ring 2 will not mesh with the large gear and the gear. The L-shaped rod 1 and the L-shaped rod 2 will lose the power source, and the spring will pull the inclined plate to slide on the surface of the slide rail 1 and slide to the middle of the support frame. At this time, the inclined plate will not completely squeeze the spring slide bar, and the right inclined rod and the left inclined rod will be above another conveyor belt. In this way, the qualified high-density silicon bricks will be transported to the qualified area through the conveyor belt; S3. When the air tightness is insufficient, it is difficult for the gas in the sealing box to pass through the high-density silicon bricks, so that the air pressure of the gas entering the air cavity test bench will be reduced, making it difficult to push the piston plate. When the piston plate is not under pressure, the spring 1 will push the piston plate to reset, and at the same time drive the rotating rod to reset, so that the rotating rod will drive the gear ring 1 to mesh with the rack 1, and at the same time, the gear plate 2 fixed on the side of the gear ring 1 is meshed with the gear plate 1, and then the output shaft of the conveyor belt drives the gear plate 1 to rotate through the transmission belt 1, and when the gear plate 1 rotates, it drives the meshing gear plate 2 to rotate the rod, and the gear plate 2 drives the gear ring 1 to rotate, and when the gear ring 1 rotates, it drives the rack 1 to slide on the surface of the sliding rod 2 When the rack 1 moves to the top through the gear ring 1, the gear ring 1 will squeeze the teeth all the time. When the teeth are squeezed, they will slide in the slide groove, driving the rack 1 to be squeezed all the time. When the slide bar 2 slides, it drives the T-bar to pull the inclined plate to slide on the upper end of the support frame. When the inclined plate slides, it will squeeze one of the spring slide bars. The spring slide bar slides downward on the surface of the support plate and drives the right inclined bar to slide downward. When the right inclined bar slides downward, it will fit with the conveyor belt, so that the high-density silicon bricks with insufficient air tightness will be squeezed by the right inclined bar into the unqualified and insufficient air tightness area during transportation, and separated from the qualified high-density silicon bricks. S4. When the air tightness is too large, the gas in the sealing box can easily pass through the high-density silicon bricks, so that the air pressure of the gas entering the air cavity detection table will increase, and thus the piston plate will be pushed. When the piston plate is under pressure, the air pressure will push the piston plate to reset and push the rotating rod at the same time. In this way, the rotating rod will drive the gear ring 2 to mesh with the large gear and the gear, and then the output shaft of the conveyor belt drives the gear to rotate through the transmission belt 2. When the gear rotates, it drives the gear ring 2 to rotate. When the gear ring 2 rotates, it drives the large gear to rotate. When the large gear rotates, it drives the meshing rack 2 to slide on the surface of the slide bar 1. When the slide bar 1 slides, it drives the T-bar to push the inclined plate. The inclined plate slides on the upper end of the support frame. When the inclined plate slides, it squeezes another spring slide bar. The spring slide bar slides downward on the surface of the support plate and drives the left inclined rod to slide downward. When the left inclined rod slides downward, it will fit with the conveyor belt. In this way, the high-density silicon bricks with excessive air tightness will be squeezed by the left inclined rod into the unqualified and excessively airtight area during transportation, and separated from the qualified high-density silicon bricks; S5. After the inflation is completed, the driving shaft of the conveyor belt drives the worm to rotate, and the worm drives the worm wheel to rotate, and the worm wheel drives the reciprocating screw to rotate, and the reciprocating screw drives the support rod to move back and forth, and the support rod drives the push rod to slide inside the inclined slide groove, and push the high-density silicon brick along the inclined surface of the inclined slide groove to the surface of the next conveyor belt; S6. During this process, when the sealing box slides downward, it drives the connecting rod to slide downward, and drives the pawl to slide downward at the same time. At this time, the pawl is not engaged with the ratchet, and the annular valve is also in a closed state. In this way, there will be no air leakage when the air cavity test bench takes in air, ensuring that high-density silicon bricks with excessive air tightness will not enter the qualified area during transportation. When the sealing box moves upward, it drives the connecting rod upward at the same time, and the connecting rod drives the pawl upward at the same time, and engages with the ratchet, and drives the ratchet to rotate. When the ratchet rotates, it drives the annular valve to rotate, open the air outlet pipe, let the air in the air cavity test bench leak, and return to its initial state. When the pawl completely slides over the ratchet, the annular valve will return to its initial state through its own torsion spring rod.
[0012] In the present invention, when the L-shaped rod 1 and the L-shaped rod 2 lose their power source, the spring will pull the inclined plate to slide on the surface of the slide rail 1 and slide to the middle of the support frame. At this time, the inclined plate will not completely squeeze the spring slide rod, and the right inclined rod and the left inclined rod will be above another conveyor belt, so that qualified high-density silicon bricks will be transported to the qualified area through the conveyor belt.
[0013] In the present invention, when the inclined plate slides, one of the spring slide bars will be squeezed, and the spring slide bar slides downward on the surface of the support plate, and drives the right inclined bar to slide downward. When the right inclined bar slides downward, it will fit with the conveyor belt, so that the high-density silicon bricks with insufficient airtightness will be squeezed by the right inclined bar into the unqualified and insufficient airtightness area during transportation, and separated from the qualified high-density silicon bricks.
[0014] In the present invention, when the inclined plate slides, another spring slide bar will be squeezed, and the spring slide bar slides downward on the surface of the support plate, and drives the left inclined bar to slide downward. When the left inclined bar slides downward, it will fit with the conveyor belt, so that the high-density silica bricks with excessive airtightness will be squeezed by the left inclined bar into the unqualified and excessively airtight area during transportation, and separated from the qualified high-density silica bricks. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional appearance of the present invention; Figure 2 It is a schematic diagram of the side cross-sectional structure of the present invention; Figure 3 It is a schematic diagram of the top view structure of the present invention; Figure 4 It is a schematic diagram of the structure of the flipping mechanism of the present invention; Figure 5 It is a schematic diagram of the structure of the push mechanism of the present invention; Figure 6 It is another structural schematic diagram of the present invention; Figure 7 It is a schematic diagram of the structure of the diversion mechanism of the present invention; Figure 8 This is a schematic diagram of the internal structure of the diversion mechanism of the present invention; Fig. 9 It is a partial enlarged structural schematic diagram of the flow diversion mechanism of the present invention; Fig.10 It is a schematic diagram of the structure of the inflation mechanism of the present invention; Fig.11 For the present invention Figure 3 A is a schematic diagram of the enlarged structure of the middle part; Fig.12 For the present invention Fig.10 A schematic diagram of the enlarged structure of B; Fig.13 For the present invention Fig.10 Schematic diagram of the structure of C; Fig.14 It is an enlarged structural schematic diagram of the inflation mechanism of the present invention; Fig.15 It is a schematic diagram of the side cross-sectional structure of the detection mechanism of the present invention; Fig.16 It is a schematic diagram of a partially enlarged structure of the detection mechanism of the present invention.
[0016] In the figure: 1, CNC machine tool; 2, support frame; 3, conveyor belt; 4, heating plate; 5, flip mechanism; 6, push mechanism; 7, diversion mechanism; 8, inflation mechanism; 9, driving mechanism; 10, detection mechanism; 51, L-shaped rotating rod; 52, notch rod; 53, fan gear; 54, spline rod; 55, snap ring 1; 56, snap ring 2; 57, small gear; 61, inclined slide groove; 62, worm; 63, reciprocating screw; 64, support rod; 65, push rod; 66, worm wheel; 71, slide rail 1; 72, inclined plate; 73, spring; 74, T-rod; 75, L-rod 1; 76, L-rod 2; 77, support plate; 78, spring slide; 79, right inclined rod; 710, left inclined rod Rod; 711, slide bar one; 712, slide bar two; 81, slide rail two; 82, drive cylinder; 83, sealing box; 84, air pump; 85, connecting rod; 91, toothed disc one; 92, toothed disc two; 93, transmission belt one; 94, rack one; 95, rack two; 96, large gear; 97, gear; 98, transmission belt two; 99, slide; 910, teeth; 911, telescopic spring; 101, air cavity test bench; 102, one-way air inlet; 103, sealing ring; 104, rotating rod; 105, gear ring one; 106, piston plate; 107, gear ring two; 108, spring one; 109, outlet pipe; 1010, annular valve; 1011, ratchet; 1012, pawl. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figures 1 to 16 The present invention provides a technical solution: a high-density silica brick high-temperature permeability testing device, comprising a numerical control machine 1, a support frame 2 is fixedly connected to the surface of the numerical control machine 1, a conveyor belt 3 is connected to the internal transmission of the numerical control machine 1, and a total of three groups of conveyor belts 3 are arranged, a heating plate 4 is fixedly connected to the inside of the numerical control machine 1, a turning mechanism 5 is rotatably connected to the inside of the numerical control machine 1, a pushing mechanism 6 is arranged on the side of the numerical control machine 1, a diversion mechanism 7 is arranged inside the support frame 2, an inflation mechanism 8 is fixedly connected to the inside of the support frame 2, a driving mechanism 9 is arranged on both sides of the numerical control machine 1, and a detection mechanism 10 is fixedly connected to the upper surface of the numerical control machine 1; The flipping mechanism 5 includes an L-shaped rotating rod 51, which is fixedly connected to the side of the output shaft of the conveyor belt 3, and the side of the CNC machine tool 1 is rotatably connected to a notch rod 52. The L-shaped rotating rod 51 is slidably connected inside the notch rod 52, and the side of the notch rod 52 is fixedly connected to a fan gear 53. The inside of the CNC machine tool 1 is rotatably connected to a spline rod 54, and the surface of the spline rod 54 is rotatably connected to a retaining ring 1 55, and the surface of the spline rod 54 is rotatably connected to a retaining ring 2 56. The side of the spline rod 54 is fixedly connected to a pinion 57, and the pinion 57 is meshed with the fan gear 53.
[0019] The pushing mechanism 6 includes an inclined slide groove 61, which is opened on the side of the CNC machine tool 1. A worm 62 is fixedly connected to the side of the output shaft of the conveyor belt 3. A reciprocating screw 63 is rotatably connected to the side of the CNC machine tool 1. The reciprocating screw 63 is threadedly connected to a support rod 64. A push rod 65 is slidably connected inside the inclined slide groove 61. The push rod 65 passes through the inclined slide groove 61 and is slidably connected inside the support rod 64. One end of the reciprocating screw 63 is fixedly connected to a worm wheel 66, which meshes with the worm 62.
[0020] The diversion mechanism 7 includes a slide rail 71, which is fixedly connected to the inside of the support frame 2. The surface of the slide rail 71 is slidably connected to an inclined plate 72. A spring 73 is provided between the inclined plate 72 and the support frame 2. A T-shaped rod 74 is hinged on the top of the inclined plate 72. An L-shaped rod 75 is fixedly connected to the side of the T-shaped rod 74. An L-shaped rod 2 76 is fixedly connected to the other side of the T-shaped rod 74. A support plate 77 is fixedly connected to the lower surface of the inclined plate 72. Two groups of spring slide rods 78 are slidably connected inside the support plate 77. The lower end of the spring slide rod 78 is fixedly connected to a right inclined rod 79, and the lower end of the other spring slide rod 78 is fixedly connected to a left inclined rod 710. , a slide bar 711 is fixedly connected to the surface of the CNC machine tool 1, a slide bar 712 is fixedly connected to the surface of the CNC machine tool 1, an L-shaped rod 75 is slidably connected to the surface of the slide bar 712, and an L-shaped rod 76 is slidably connected to the surface of the slide bar 711. When the power source is lost through the L-shaped rod 75 and the L-shaped rod 76, the spring 73 will pull the inclined plate 72 to slide on the surface of the slide rail 71 and slide to the middle of the support frame 2. At this time, the inclined plate 72 will not completely squeeze the spring slide bar 78, and the right inclined rod 79 and the left inclined rod 710 will have the opportunity to be above another conveyor belt 3, so that the qualified high-density silicon bricks will be transported to the qualified area through the conveyor belt 3.
[0021] The inflation mechanism 8 includes a second slide rail 81, which is fixedly connected to the inside of the support frame 2. The surface of the second slide rail 81 is slidably connected to a driving cylinder 82. The lower end of the driving cylinder 82 is fixedly connected to a sealing box 83. The surface of the sealing box 83 is fixedly connected to an air pump 84. The side of the sealing box 83 is fixedly connected to a connecting rod 85. When sliding through the inclined panel 72, one of the spring slides 78 will be squeezed. The spring slide 78 slides downward on the surface of the support plate 77 and drives the right inclined rod 79 to slide downward. When the right inclined rod 79 slides downward, it will fit with the conveyor belt 3. In this way, high-density silicon bricks with insufficient airtightness will be squeezed by the right inclined rod 79 into the unqualified and insufficiently airtight area during transportation, and separated from the qualified high-density silicon bricks.
[0022] The driving mechanism 9 includes a toothed disc 1 91, which is rotatably connected to the surface of the CNC machine tool 1, a toothed disc 2 92 is meshed on the side of the toothed disc 1 91, a transmission belt 1 93 is connected to the side of the output shaft of the conveyor belt 3 and the toothed disc 1 91, a rack 1 94 is fixedly connected to the surface of the L-shaped rod 1 75, a rack 2 95 is fixedly connected to the lower surface of the L-shaped rod 2 76, a large gear 96 is rotatably connected to the surface of the CNC machine tool 1, a gear 97 is rotatably connected to the surface of the CNC machine tool 1, a transmission belt 2 98 is connected to the side of the output shaft of the conveyor belt 3 and the output shaft of the gear 97, and a rack 1 94 is connected to the lower surface of the L-shaped rod 2 76. A slide groove 99 is opened inside the rack 95, and a tooth 910 is slidably connected inside the slide groove 99. A telescopic spring 911 is arranged between the tooth 910 and the slide groove 99. When the inclined plate 72 slides, it will squeeze another spring slide bar 78. The spring slide bar 78 slides downward on the surface of the support plate 77 and drives the left inclined rod 710 to slide downward. When the left inclined rod 710 slides downward, it will fit with the conveyor belt 3. In this way, high-density silica bricks with excessive airtightness will be squeezed by the left inclined rod 710 into the unqualified and excessively airtight area during transportation, and separated from the qualified high-density silica bricks.
[0023] The detection mechanism 10 includes an air cavity detection platform 101, the interior of the air cavity detection platform 101 is fixedly connected with a one-way air inlet 102, the side of the air cavity detection platform 101 is fixedly connected with a sealing ring 103, the interior of the air cavity detection platform 101 is rotatably connected with a rotating rod 104, one end of the rotating rod 104 is fixedly connected with a gear ring 105, the side of the gear ring 105 is fixedly connected to a gear disc 2 92, the surface of the rotating rod 104 is fixedly connected with a piston plate 106, the other side of the rotating rod 104 is fixedly connected with a gear ring 2 107, a spring 108 is arranged between the piston plate 106 and the air cavity detection platform 101, the side of the air cavity detection platform 101 is fixedly connected with an air outlet pipe 109, the interior of the air outlet pipe 109 is fixedly connected with an annular valve 1010 through a torsion spring rod, the side of the torsion spring rod on the annular valve 1010 is fixedly connected with a ratchet 1011, and the side of the connecting rod 85 is fixedly connected with a pawl 1012.
[0024] The use method and advantages of the present invention: The high-density silica brick high-temperature permeability testing device and operation method, when used, the working process is as follows: like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 , Fig.14 , Fig.15 , Fig.16 As shown; An operating method of a high-density silica brick high-temperature air permeability testing device comprises the following steps: S1. First, high-density silicon is placed on the surface of the conveyor belt 3 at one end, and then the bottom of the high-density silicon brick is heated by the heating plate 4. When the high-density silicon brick moves between the clamping ring 1 55 and the clamping ring 2 56, the output shaft of the conveyor belt 3 drives the L-shaped rotating rod 51 to rotate. When the L-shaped rotating rod 51 rotates, it will rotate and slide inside the notch rod 52, and at the same time drive the notch rod 52 to swing up and down with one end of itself as the center of the circle. When the notch rod 52 swings, it drives the fan gear 53 to swing, and drives the meshing small gear 57 to rotate left and right. When the small gear 57 rotates to the left, it drives the spline rod 54 to rotate. , the spline rod 54 drives the clamping ring 1 55 to lift the high-density silica brick upward a little, so that the high-density silica brick fits tightly with the clamping ring 2 56. At this time, the clamping ring 1 55 and the clamping ring 2 56 tightly clamp the high-density silica brick, and then the spline rod 54 is rotated again to transport the high-density silica brick to the surface of the next conveyor belt 3. When the spline rod 54 is rotated to the far right, the gravity of the high-density silica brick will be on the surface of the conveyor belt 3. The clamping ring 1 55 and the clamping ring 2 56 will loosen the high-density silica brick through a rotation interval between the spline rod 54. At this time, the other side of the high-density silica brick will begin to heat up, which is convenient for the next step; S2. After being transported to the surface of the air cavity detection platform 101 by another conveyor belt 3, the driving cylinder 82 is started, and the driving cylinder 82 drives the sealing box 83 to move downward to completely cover the high-density silica brick, and then the air pump 84 is started to input a certain amount of gas pressure into the high-density silica brick and the inside of the air cavity detection platform 101. When the gas passes through the high-density silica brick and enters the air cavity detection platform 101, the air tightness is qualified after passing through the gas, and the air pressure will slightly push the piston plate 106, and the piston plate 106 drives the rotating rod 104 to slide to the right inside the air cavity detection platform 101, and the rotating rod 104 drives the gear ring when sliding. 105 slides, and the gear ring 105 slides to drive the gear plate 2 92 to slide. At this time, the gear plate 2 92 will be separated from the gear plate 1 91, and the gear ring 2 107 will not mesh with the large gear 96 and the gear 97. The L-shaped rod 1 75 and the L-shaped rod 2 76 will lose the power source, and the spring 73 will pull the inclined plate 72 to slide on the surface of the slide rail 1 71 and slide to the middle of the support frame 2. At this time, the inclined plate 72 will not completely squeeze the spring slide bar 78, and the right inclined rod 79 and the left inclined rod 710 will be above another conveyor belt 3, so that the qualified high-density silicon bricks will be transported to the qualified area through the conveyor belt 3; S3. When the air tightness is insufficient, it is difficult for the gas in the sealing box 83 to pass through the high-density silicon bricks, so that the air pressure of the gas entering the air cavity detection platform 101 will be reduced, making it difficult to push the piston plate 106. When the piston plate 106 is not under pressure, the spring 108 will push the piston plate 106 to reset, and at the same time drive the rotating rod 104 to reset, so that the rotating rod 104 will drive the ring gear 105 to mesh with the rack 1 94, and at the same time, the toothed disc 2 92 fixed on the side of the ring gear 105 is meshed with the toothed disc 1 91, and then the output shaft of the conveyor belt 3 drives the toothed disc 1 91 to rotate through the transmission belt 1 93, and when the toothed disc 1 91 rotates, it drives the meshed toothed disc 2 92 to rotate the rod, and the toothed disc 2 92 drives the ring gear 105 to rotate, and when the ring gear 105 rotates, it drives the rack 1 94 on the sliding rod When the second slide bar 712 slides on the surface, and the rack 1 94 moves to the top through the gear ring 105, the gear ring 105 will keep squeezing the teeth 910. When the teeth 910 are squeezed, they will slide in the slide groove 99, driving the rack 1 94 to be in a squeezed state. When the slide bar 712 slides, it drives the T-shaped rod 74 to pull the inclined plate 72 to slide on the upper end of the support frame 2. When the inclined plate 72 slides, it will squeeze one of the spring slide bars 78. The spring slide bar 78 slides downward on the surface of the support plate 77 and drives the right inclined rod 79 to slide downward. When the right inclined rod 79 slides downward, it will fit with the conveyor belt 3. In this way, the high-density silicon bricks with insufficient air tightness will be squeezed by the right inclined rod 79 into the unqualified and insufficient air tightness area during transportation, and separated from the qualified high-density silicon bricks. S4. When the air tightness is too large, the gas in the sealing box 83 can easily pass through the high-density silicon bricks, so that the gas pressure entering the air cavity detection platform 101 will increase, thereby pushing the piston plate 106. When the piston plate 106 is under pressure, the air pressure will push the piston plate 106 to reset and push the rotating rod 104 at the same time. In this way, the rotating rod 104 will drive the ring gear 107 to mesh with the large gear 96 and the gear 97, and then the output shaft of the conveyor belt 3 drives the gear 97 to rotate through the transmission belt 2 98. When the gear 97 rotates, it drives the ring gear 107 to rotate. When the ring gear 107 rotates, it drives the large gear 96 to rotate. When the wheel 96 rotates, it drives the meshing rack 2 95 to slide on the surface of the slide bar 1 711. When the slide bar 1 711 slides, it drives the T-shaped rod 74 to push the inclined plate 72. The inclined plate 72 slides on the upper end of the support frame 2. When the inclined plate 72 slides, it squeezes another spring slide bar 78. The spring slide bar 78 slides downward on the surface of the support plate 77 and drives the left inclined rod 710 to slide downward. When the left inclined rod 710 slides downward, it will fit with the conveyor belt 3. In this way, the high-density silicon bricks with excessive air tightness will be squeezed by the left inclined rod 710 into the unqualified and excessively airtight area during transportation, and separated from the qualified high-density silicon bricks. S5. After the inflation is completed, the driving shaft of the conveyor belt 3 drives the worm 62 to rotate, and the worm 62 drives the worm wheel 66 to rotate, and the worm wheel 66 drives the reciprocating screw 63 to rotate, and the reciprocating screw 63 drives the support rod 64 to move back and forth, and the support rod 64 drives the push rod 65 to slide inside the inclined slide groove 61, and push the high-density silicon brick along the inclined surface of the inclined slide groove 61 to the surface of the next conveyor belt 3; S6. During this process, when the sealing box 83 slides downward, it drives the connecting rod 85 to slide downward, and at the same time drives the pawl 1012 to slide downward. At this time, the pawl 1012 is not engaged with the ratchet 1011, and the annular valve 1010 is also in a closed state. In this way, there will be no air leakage when the air cavity detection platform 101 is intaken, ensuring that high-density silicon bricks with excessive air tightness will not enter the qualified area during transportation. When the sealing box 83 is upward, it drives the connecting rod 85 upward at the same time, and the connecting rod 85 drives the pawl 1012 upward at the same time, and engages with the ratchet 1011, and drives the ratchet 1011 to rotate. When the ratchet 1011 rotates, it drives the annular valve 1010 to rotate, open the air outlet pipe 109, let the air in the air cavity detection platform 101 leak, and restore to the initial state. When the pawl 1012 completely slides over the ratchet 1011, the annular valve 1010 will restore to the initial state through its own torsion spring rod.
[0025] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A device for testing the high-density silica brick high-temperature permeability, comprising a numerically controlled machine tool (1), characterized in that: The surface of the CNC machine tool (1) is fixedly connected to a support frame (2); the interior of the CNC machine tool (1) is transmission-connected to a conveyor belt (3); three groups of the conveyor belts (3) are provided; the interior of the CNC machine tool (1) is fixedly connected to a heating plate (4); the interior of the CNC machine tool (1) is rotationally connected to a turning mechanism (5); a pushing mechanism (6) is provided on the side of the CNC machine tool (1); a diversion mechanism (7) is provided inside the support frame (2); an inflation mechanism (8) is fixedly connected inside the support frame (2); driving mechanisms (9) are provided on both sides of the CNC machine tool (1); and a detection mechanism (10) is fixedly connected to the upper surface of the CNC machine tool (1); The flip mechanism (5) comprises an L-shaped rotating rod (51), the L-shaped rotating rod (51) is fixedly connected to the side of the output shaft of the conveyor belt (3), the side of the CNC machine tool (1) is rotatably connected to a notch rod (52), the L-shaped rotating rod (51) is slidably connected inside the notch rod (52), the side of the notch rod (52) is fixedly connected to a sector gear (53), the inside of the CNC machine tool (1) is rotatably connected to a spline rod (54), the surface of the spline rod (54) is rotatably connected to a first snap ring (55), the surface of the spline rod (54) is rotatably connected to a second snap ring (56), the side of the spline rod (54) is fixedly connected to a pinion gear (57), and the pinion gear (57) meshes with the sector gear (53).
2. A high-density silica brick high-temperature permeability testing device according to claim 1, characterized in that: The pushing mechanism (6) comprises an inclined sliding groove (61), wherein the inclined sliding groove (61) is provided on the side of the numerically controlled machine tool (1); a worm (62) is fixedly connected to the side of the output shaft of the conveyor belt (3); a reciprocating screw (63) is rotatably connected to the side of the numerically controlled machine tool (1); the reciprocating screw (63) comprises a support rod (64) connected by a thread; a push rod (65) is slidably connected inside the inclined sliding groove (61); the push rod (65) passes through the inclined sliding groove (61) and is slidably connected inside the support rod (64); one end of the reciprocating screw (63) is fixedly connected to a worm wheel (66), and the worm wheel (66) is meshed with the worm wheel (62).
3. A high-density silica brick high-temperature permeability testing device according to claim 2, characterized in that: The diversion mechanism (7) comprises a slide rail (71), wherein the slide rail (71) is fixedly connected to the inside of the support frame (2), a slanted panel (72) is slidably connected to the surface of the slide rail (71), a spring (73) is provided between the slanted panel (72) and the support frame (2), a T-shaped rod (74) is hingedly connected to the top of the slanted panel (72), an L-shaped rod (75) is fixedly connected to the side of the T-shaped rod (74), an L-shaped rod (76) is fixedly connected to the other side of the T-shaped rod (74), and a support plate is fixedly connected to the lower surface of the slanted panel (72). (77), the support plate (77) is internally slidably connected with two groups of spring slide bars (78), the lower end of each spring slide bar (78) is fixedly connected with a right oblique bar (79), the lower end of another spring slide bar (78) is fixedly connected with a left oblique bar (710), the surface of the CNC machine tool (1) is fixedly connected with a slide bar 1 (711), the surface of the CNC machine tool (1) is fixedly connected with a slide bar 2 (712), the L-shaped rod 1 (75) is slidably connected to the surface of the slide bar 2 (712), and the L-shaped rod 2 (76) is slidably connected to the surface of the slide bar 1 (711).
4. A high-density silica brick high-temperature permeability testing device according to claim 3, characterized in that: The inflation mechanism (8) comprises a second slide rail (81), the second slide rail (81) being fixedly connected to the inside of the support frame (2), a driving cylinder (82) being slidably connected to the surface of the second slide rail (81), a sealing box (83) being fixedly connected to the lower end of the driving cylinder (82), an air pump (84) being fixedly connected to the surface of the sealing box (83), and a connecting rod (85) being fixedly connected to the side of the sealing box (83).
5. A high-density silica brick high-temperature air permeability testing device according to claim 4, characterized in that: The driving mechanism (9) comprises a toothed disc (91) which is rotatably connected to the surface of the numerically controlled machine tool (1); a toothed disc (92) is meshed on the side of the toothed disc (91); a transmission belt (93) is transmission-connected between the side of the output shaft of the conveyor belt (3) and the toothed disc (91); a rack (94) is fixedly connected to the surface of the L-shaped rod (75); a rack (95) is fixedly connected to the lower surface of the L-shaped rod (76); and the numerically controlled machine tool (1) is ) is rotatably connected to a large gear (96), the surface of the CNC machine tool (1) is rotatably connected to a gear (97), a transmission belt 2 (98) is transmission-connected between the side of the output shaft of the conveyor belt (3) and the output shaft of the gear (97), a slide groove (99) is provided inside the rack 1 (94) and the rack 2 (95), teeth (910) are slidably connected inside the slide groove (99), and a telescopic spring (911) is provided between the teeth (910) and the slide groove (99).
6. A high-density silica brick high-temperature permeability testing device according to claim 5, characterized in that: The detection mechanism (10) comprises an air cavity detection platform (101), the interior of the air cavity detection platform (101) is fixedly connected to a one-way air inlet (102), the side of the air cavity detection platform (101) is fixedly connected to a sealing ring (103), the interior of the air cavity detection platform (101) is rotatably connected to a rotating rod (104), one end of the rotating rod (104) is fixedly connected to a first gear ring (105), the side of the first gear ring (105) is fixedly connected to a second gear disc (92), and the surface of the rotating rod (104) is fixedly connected to a piston plate (10 6), a second gear ring (107) is fixedly connected to the other side of the rotating rod (104), a first spring (108) is provided between the piston plate (106) and the air cavity detection platform (101), an air outlet pipe (109) is fixedly connected to the side of the air cavity detection platform (101), an annular valve (1010) is fixedly connected to the inside of the air outlet pipe (109) via a torsion spring rod, a ratchet (1011) is fixedly connected to the side of the torsion spring rod on the annular valve (1010), and a ratchet (1012) is fixedly connected to the side of the connecting rod (85).
7. A high-density silica brick high-temperature permeability testing device according to claim 6, characterized in that: In the initial state, the ring gear 1 (105) meshes with the rack 1 (94), and the large gear (96) meshes with the rack 2 (95).
8. An operating method of a high-density silica brick high-temperature air permeability testing device, using a high-density silica brick high-temperature air permeability testing device as described in any one of claims 1 to 7, characterized in that: The steps include: S1. First, high-density silicon is placed on the surface of a conveyor belt (3) at one end, and then the bottom of the high-density silicon brick is heated by a heating plate (4). When the high-density silicon brick moves between the clamping ring 1 (55) and the clamping ring 2 (56), the output shaft of the conveyor belt (3) drives the L-shaped rotating rod (51) to rotate. When the L-shaped rotating rod (51) rotates, it rotates and slides inside the notch rod (52), and at the same time drives the notch rod (52) to swing up and down with one end of itself as the center of the circle. When the notch rod (52) swings, it drives the fan gear (53) to swing, and drives the meshing small gear (57) to rotate left and right. When the small gear (57) rotates to the left, it drives the spline rod (54). Rotate, the spline rod (54) drives the clamping ring 1 (55) to lift the high-density silica brick upward a little, so that the high-density silica brick fits tightly with the clamping ring 2 (56). At this time, the clamping ring 1 (55) and the clamping ring 2 (56) tightly clamp the high-density silica brick, and then rotate the spline rod (54) again to transport the high-density silica brick to the surface of the next conveyor belt (3). When the spline rod (54) rotates to the far right, the gravity of the high-density silica brick will be on the surface of the conveyor belt (3), and the clamping ring 1 (55) and the clamping ring 2 (56) will loosen the high-density silica brick through a rotation range between the spline rod (54). At this time, the other side of the high-density silica brick will begin to heat, which is convenient for the next step; S2. After being transported to the surface of the air cavity detection platform (101) by another conveyor belt (3), the driving cylinder (82) is started, and the driving cylinder (82) drives the sealing box (83) to move downward to completely cover the high-density silica brick, and then the air pump (84) is started to input a certain amount of gas pressure into the high-density silica brick and the inside of the air cavity detection platform (101). When the gas passes through the high-density silica brick and enters the air cavity detection platform (101), the air tightness after passing through the gas is qualified. The gas pressure will slightly push the piston plate (106), and the piston plate (106) drives the rotating rod (104) to slide to the right inside the air cavity detection platform (101). When the rotating rod (104) slides, it drives the gear ring (105) to slide. When the gear ring 1 (105) slides, it drives the gear disc 2 (92) to slide. At this time, the gear disc 2 (92) will be separated from the gear disc 1 (91). At the same time, the gear ring 2 (107) is not meshed with the large gear (96) and the gear (97). The L-shaped rod 1 (75) and the L-shaped rod 2 (76) will lose the power source, and the spring (73) will pull the inclined plate (72) to slide on the surface of the slide rail 1 (71) and slide to the middle of the support frame (2). At this time, the inclined plate (72) will not completely squeeze the spring slide bar (78), and the right inclined rod (79) and the left inclined rod (710) will be above another conveyor belt (3). In this way, the qualified high-density silicon bricks will be transported to the qualified area through the conveyor belt (3); S3. When the air tightness is insufficient, it is difficult for the gas in the sealing box (83) to pass through the high-density silica bricks, so that the gas pressure entering the air cavity detection platform (101) will be reduced, and it is difficult to push the piston plate (106). When the piston plate (106) is not under pressure, the spring 1 (108) will push the piston plate (106) to reset, and at the same time drive the rotating rod (104) to reset, so that the rotating rod (104) will drive the gear ring 1 (105) to mesh with the rack 1 (94), and at the same time, the gear plate 2 (92) fixed on the side of the gear ring 1 (105) is meshed with the gear plate 1 (91), and then the output shaft of the conveyor belt (3) drives the gear plate 1 (91) to rotate through the transmission belt 1 (93), and when the gear plate 1 (91) rotates, it drives the meshing gear plate 2 (92) to rotate the rod, and the gear plate 2 (92) drives the gear ring 1 (105) to rotate, and when the gear ring 1 (105) rotates, it drives the rack 1 (94) to rotate. The surface of the second slide bar (712) slides, and when the rack one (94) moves to the top through the gear ring one (105), the gear ring one (105) will continue to squeeze the teeth (910). When the teeth (910) are squeezed, they will slide in the slide groove (99), driving the rack one (94) to be in a squeezed state. When the second slide bar (712) slides, it drives the T-shaped rod (74) to pull the inclined plate (72) to slide on the upper end of the support frame (2). When the inclined plate (72) slides, it squeezes one of the spring slide bars (78). The spring slide bar (78) slides downward on the surface of the support plate (77) and drives the right inclined rod (79) to slide downward. When the right inclined rod (79) slides downward, it will fit with the conveyor belt (3). In this way, high-density silicon bricks with insufficient air tightness will be squeezed by the right inclined rod (79) into the unqualified and insufficient air tightness area during transportation, and separated from the qualified high-density silicon bricks. S4. When the air tightness is too large, the gas in the sealing box (83) can easily pass through the high-density silicon bricks, so that the gas pressure entering the air cavity detection platform (101) will increase, thereby pushing the piston plate (106). When the piston plate (106) is under pressure, the air pressure will push the piston plate (106) to reset, and at the same time push the rotating rod (104), so that the rotating rod (104) will drive the second gear ring (107) to mesh with the large gear (96) and the gear (97), and then the output shaft of the conveyor belt (3) drives the gear (97) to rotate through the second transmission belt (98), and when the gear (97) rotates, it drives the second gear ring (107) to rotate, and when the second gear ring (107) rotates, it drives the large gear (96) to rotate. When the gear (96) rotates, it drives the meshing rack gear 2 (95) to slide on the surface of the slide bar 1 (711). When the slide bar 1 (711) slides, it drives the T-shaped rod (74) to push the inclined plate (72). The inclined plate (72) slides on the upper end of the support frame (2). When the inclined plate (72) slides, it squeezes another spring slide bar (78). The spring slide bar (78) slides downward on the surface of the support plate (77) and drives the left inclined rod (710) to slide downward. When the left inclined rod (710) slides downward, it fits with the conveyor belt (3). In this way, high-density silica bricks with excessive air tightness will be squeezed by the left inclined rod (710) into the unqualified and excessively airtight area during transportation, and separated from the qualified high-density silica bricks. S5. After the inflation is completed, the driving shaft of the conveyor belt (3) drives the worm (62) to rotate. When the worm (62) rotates, it drives the worm wheel (66) to rotate. When the worm wheel (66) rotates, it drives the reciprocating screw (63) to rotate. When the reciprocating screw (63) rotates, it drives the support rod (64) to move back and forth. When the support rod (64) moves, it drives the push rod (65) to slide inside the inclined slide groove (61) and push the high-density silica brick along the inclined surface of the inclined slide groove (61) to the surface of the next conveyor belt (3); S6. During this process, when the sealing box (83) slides downward, it drives the connecting rod (85) to slide downward, and at the same time drives the pawl (1012) to slide downward. At this time, the pawl (1012) does not engage with the ratchet (1011), and the annular valve (1010) is also in a closed state. In this way, when the air cavity test bench (101) is inhaled, there will be no air leakage, ensuring that the high-density silica bricks with excessive air tightness will not enter the qualified area during transportation. When the sealing box (83) moves upward, it drives the connecting rod ( 85) move upward at the same time, the connecting rod (85) drives the pawl (1012) to move upward at the same time, and meshes with the ratchet (1011), and drives the ratchet (1011) to rotate. When the ratchet (1011) rotates, the annular valve (1010) is driven to rotate, and the air outlet pipe (109) is opened, so that the air in the air cavity detection platform (101) is vented and restored to the initial state. When the pawl (1012) completely slides over the ratchet (1011), the annular valve (1010) is restored to the initial state through its own torsion spring rod.
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