Four-shaft winding machine for T-core processing

Abstract

The invention relates to the technical field of inductor winding equipment, and particularly discloses a four-axis winding machine for T-core processing, which comprises a base, an upper winding module, and a gantry transverse moving module and a vibration disc feeding module which are mounted on the top surface of the base, a transverse moving plate is connected into the gantry transverse moving module in a sliding mode, the four upper winding modules are all installed on the bottom face of the transverse moving plate, and the four upper winding modules are evenly arranged in the length direction of the transverse moving plate; the vibration disc feeding module comprises a vibration disc feeding mechanism installed on the top face of the base, a feeding rail and four feeding transverse moving mechanisms slidably connected to the feeding rail. The four feeding transverse moving mechanisms sequentially slide along the feeding rail. The vibration disc feeding mechanism is located at one end of the feeding rail and used for conveying magnetic cores into the feeding transverse moving mechanism. The four upper winding modules are used for grabbing the magnetic cores in the four feeding transverse moving mechanisms correspondingly. The method has the effects of reducing defective products and lowering the production cost.

Description

Technical Field

[0001] The present invention relates to the technical field of inductor winding equipment, and in particular to a four-axis winding machine for T-core processing. Background Art

[0002] T-core inductor winding machine is a kind of equipment specially used for winding T-core inductors. Such machines play an important role in the electronic manufacturing process, especially in the production of inductor devices.

[0003] At present, most of the winding machines on the market are single-axis and double-axis winding machines. Compared with single-axis winding machines, double-axis winding machines have twice the processing efficiency of single-axis winding machines; however, the distribution between the loading, feeding, winding and forming and unloading modules on the existing double-axis T-core inductor winding machines is not reasonable. For example, the Chinese invention patent with publication number CN117457383A discloses a double-axis T-core inductor winding machine and a double-axis T-core inductor winding method, and the two sets of winding mechanisms and welding and cutting modules of the above invention patent are slidably set on the gantry, and the two sets of structures are respectively located on the left and the right, and the two sets of structures are arranged on the left and the right. The gantry has a loading module installed on the top surface of the frame. The winding mechanism at one end of the gantry first grabs the magnetic core on the loading module, and then the winding mechanism at the other end grabs the magnetic core on the loading module. The grabbed magnetic core is then wound, formed, cut and welded by their respective corresponding mechanisms. The mechanisms at both ends of the gantry do not work synchronously. Due to the unreasonable spatial arrangement of the various mechanisms of the above-mentioned invention patent, the dual-axis winding mechanism occupies a large space, and also brings a long travel distance between the magnetic core and each module, resulting in a long processing time, and the dual axes are not operated synchronously, which is prone to product defect and increased production costs.

[0004] Furthermore, if four times the processing volume is to be achieved, that is, another double-axis winding machine is added on the basis of the double-axis winding machine, this makes the gantry in the above-mentioned invention patent unable to accommodate two sets of winding mechanisms and welding and cutting modules. If four-axis winding is to be achieved, the simplest way is to set up another double-axis winding machine in a mirror image on the back of the gantry. Although four axes are achieved in this way, it is simply to combine two double-axis winding machines on a frame, which makes the equipment occupy more space. It still cannot solve the long travel distance between the magnetic core and each module, the long processing time, and the asynchronous operation of the four axes, which is prone to product defectiveness and increased production costs. Summary of the invention

[0005] In order to reduce defective products and lower production costs, the present application provides a four-axis winding machine for T-core processing.

[0006] The four-axis winding machine for T-core processing provided in this application adopts the following technical solution: A four-axis winding machine for T-core processing comprises a base, an upper winding module, and a gantry transverse movement module and a vibration plate feeding module installed on the top surface of the base; a transverse movement plate is slidably connected in the gantry transverse movement module, four upper winding modules are provided and all are installed on the bottom surface of the transverse movement plate, and the four upper winding modules are evenly arranged along the length direction of the transverse movement plate; the vibration plate feeding module comprises a vibration plate feeding mechanism installed on the top surface of the base, a feeding track and four feeding transverse movement mechanisms slidably connected to the feeding track, and the four feeding transverse movement mechanisms slide in sequence along the feeding track; the vibration plate feeding mechanism is located at one end of the feeding track, and the vibration plate feeding mechanism is used to transport the magnetic cores into the feeding transverse movement mechanism; the four upper winding modules are used to grab the magnetic cores in the four feeding transverse movement mechanisms respectively.

[0007] Optionally, the feeding transverse movement mechanism includes a first slide plate, a slide cylinder, a mounting seat and a jig, and the first slide plates in the four feeding transverse movement mechanisms are slidably connected to the side of the feeding track; the slide cylinder is installed on the top of the first slide plate, and the mounting seat is installed on the top of the slide cylinder piston rod; the top surface of the mounting seat is provided with a mounting groove, and the mounting groove is provided with an opening on the side of the vibration plate feeding mechanism; the jig is detachably installed on the bottom surface of the mounting groove, one end of the jig is located in the opening, and the end surface of the jig located in the opening is provided with a feed port for placing magnetic cores, and the feed port is used for conveying magnetic cores by the feed rail of the vibration plate feeding mechanism; the inner wall of the feed port away from the opening end is provided with a hole, and the hole is connected to the external air circuit; the four first slide plates are respectively driven by synchronous belts.

[0008] Optionally, a first mounting plate is connected to the lower part of the transverse moving plate, a first lifting plate is slidably connected to the side of the first mounting plate, a cross beam is connected to the side of the first lifting plate away from the first mounting plate, the four upper winding modules are all installed under the cross beam, and a first driving mechanism for driving the first lifting plate to vertically lift and lower is installed on the transverse moving plate; the upper winding module includes a central rotating part, a collet, a central column, a sleeve, a first spring, a second driving mechanism and a third driving mechanism; the central rotating part is rotatably connected to the cross beam; the bottom end of the central rotating part has a guide The collet is detachably connected to the bottom end of the guide part, and the collet is used to clamp the top of the magnetic core; the center column is inserted into the collet, the top end of the center column is detachably connected to the collet, and the bottom end of the center column is attached to the top surface of the magnetic core; the sleeve is sleeved outside the collet, and the sleeve lifting is used to drive the collet to open and close, the second driving mechanism is installed on the crossbeam, and the second driving mechanism is used to drive the sleeve lifting pair; the third driving mechanism is installed on the crossbeam, and the third driving mechanism is used to drive the four central rotating parts to rotate synchronously.

[0009] Optionally, four wire clamping mechanisms for clamping the two leads of the magnetic core after winding are arranged under the crossbeam, and the four wire clamping mechanisms correspond to the four upper winding modules respectively; the wire clamping mechanism includes an installation side plate and a first clamping jaw cylinder, the bottom end of the installation side plate is hinged with an intermediate connecting section, and the two clamping jaws of the first clamping jaw cylinder are connected with side connecting sections that are both connected, and the intermediate connecting section is located between the two side connecting sections, and the end of the intermediate connecting section is integrally formed with an intermediate separation needle arranged downward, and the ends of the two side connecting parts are connected with side clamping needles arranged downward, and the side clamping needles are inclined toward the intermediate separation needles, and the side surfaces of the side clamping needles are parallel to the bottom side surfaces of the intermediate separation needles; a fourth driving mechanism for driving the installation side plate to be lifted and lowered is installed on the crossbeam.

[0010] Optionally, it also includes a cutting and welding module, and a lower flying fork winding module, a wire storage and cutting module, a molding and unloading module and a wire turning module installed on the top surface of the base; a transverse moving plate is also slidably connected in the gantry transverse moving module; four cutting and welding modules are provided and are all installed on the bottom surface of the transverse moving plate; four lower flying fork winding modules are provided and are all located on one side of the feeding track, and four wire storage and cutting modules are provided and are all located on the side of the lower flying fork winding module away from the feeding track; four molding and unloading modules are provided and are located on the other side of the feeding track, and four wire turning modules are provided and are located on the molding and unloading module The group is on one side away from the feeding track; the lower flying fork winding module cooperates with the upper winding module to position the magnetic core and wind the lead; the wire storage and cutting module is used to cut off the lead wound on the previous magnetic core and pull the cut lead end to the initial position for winding the lead to the next magnetic core; the forming and unloading module is used to receive the wound magnetic core transmitted by the upper winding module, the wire turning module is used to flip the two ends of the magnetic core lead on the forming and unloading module to the top of the magnetic core, the cutting and welding module is used to cut off and weld the excess leads at both ends of the magnetic core lead after the wire is turned over, and the forming and unloading module then unloads the magnetic core.

[0011] Optionally, a mounting platform is installed on the bottom surface of the base, and the four lower flying fork winding modules are all installed on the mounting platform; the lower flying fork winding module includes a guiding mechanism, a mounting tube, a rotating part, a supporting platform and a second clamping claw cylinder; the guiding mechanism is installed on the top surface of the mounting platform, and the guiding mechanism is used to guide the lead wire; the mounting tube is installed in the mounting platform, and the rotating part is rotatably connected in the mounting tube; the top of the rotating part is rotatably connected to a rotating tube, and a sliding column slides in the top of the rotating tube, and the top surface of the sliding column is used to place the magnetic core; the sliding column is slidably connected in the rotating tube, and a second spring is arranged in the rotating tube, the top end of the second spring is pressed against the bottom surface of the sliding column, and the bottom end of the second spring is pressed against the top surface of the partition in the middle of the rotating tube; the supporting platform is installed on the top of the rotating part, and the second clamping claw cylinder is installed on the top surface of the supporting platform, and the two clamping claws of the second clamping claw cylinder are connected with a clamping plate for clamping the end of the lead wire; the bottom surface of the mounting platform is installed with a fifth driving mechanism for driving the four rotating parts to rotate synchronously.

[0012] Optionally, a first movable platform is installed on the top surface of the base, and the four wire storage and cutting modules are all installed on the top surface of the first movable platform; the wire storage and cutting module has a third cylinder, a lifting plate, a fourth cylinder, a fixed plate, a movable plate, a cutter and a fourth spring; the third cylinder is installed on the top surface of the first movable platform, the lifting plate is installed on the end of the piston rod of the third cylinder, the fourth cylinder is installed on the top surface of one end of the lifting plate away from the flying fork winding module, and the end of the piston rod of the fourth cylinder is connected to a connecting seat; the fixed plate is connected to the top surface of one end of the lifting plate close to the flying fork winding module, two sliding rods are inserted in the fixed plate, both ends of the sliding rods are connected to baffles, the end of the fixed plate close to the flying fork winding module is connected to a clamping block, and the fixed A notch for the lead wire to enter is provided at the connection between the plate and the clamping block; one end of the tool is connected to the connecting seat, and the tool slides between the baffle and the side of the fixed plate; an installation opening is provided in the end of the movable plate close to the connecting seat, a positioning pin is connected to the inner wall of one end of the installation opening, and a movable block is connected to the inner wall of the other end of the installation opening, the movable block is connected to the connecting seat, and a positioning pin is also connected to the side of the movable block close to the positioning pin, the fourth spring is provided in the installation opening, and the two ends of the fourth spring are respectively sleeved on the two positioning pins; waist-shaped holes for the two sliding rods to slide are provided on the sides of the tool and the movable plate; a sixth driving mechanism for driving the first movable platform to move along the X-axis and Y-axis directions is installed on the base.

[0013] Optionally, the forming and blanking module includes a third clamping jaw cylinder, a fourth clamping jaw cylinder and a blanking mechanism; the third clamping jaw cylinder is installed on the top surface of the base, and the two clamping jaws of the third clamping jaw cylinder are connected to a clamping part, and the sides of the tops of the two clamping parts close to each other are provided with clamping grooves for clamping the bottom of the magnetic core; the fourth clamping jaw cylinder is installed on the top surface of the base, and the fourth clamping jaw cylinder is located on the side of the third clamping jaw cylinder away from the vibration plate feeding module; the two clamping jaws of the fourth clamping jaw cylinder are connected to connecting parts, and the two connecting parts are respectively located on both sides of the clamping part, and one of the connecting parts is connected to the first A molding part, and a second molding part is connected to the other connecting member; a strip plate is integrally formed on the top of the first molding part, and the strip plate is located on the top surface of the clamping part; a molding plate is integrally formed on the second molding part near the side of the first molding part; a lead-in opening for two lead wires of the magnetic core to enter is arranged at the top of the second molding part, and two clearance openings are arranged on the top surface of the clamping part located below the strip plate, and the two clearance openings are respectively located on both sides of the strip plate, and the two clearance openings correspond to the two lead-in openings one by one; the unloading mechanism is installed on the top surface of the base, and the unloading mechanism is used to remove the magnetic core between the two clamping parts.

[0014] Optionally, a second movable platform is installed on the top surface of the base, and the four wire-flipping modules are all installed on the top surface of the second movable platform; the wire-flipping module includes a fifth motor, a rotating plate and a fifth clamping cylinder; the fifth motor is installed on the top surface of the second movable platform, and the side of the rotating plate is installed on the output shaft of the fifth motor, and the fifth clamping cylinder is installed on the side of the rotating plate away from the fifth motor, and the two clamping plates of the fifth clamping cylinder are connected to the two clamping plates, and the two clamping plates are used to clamp the two ends of the magnetic core lead; an eighth driving mechanism for driving the second movable platform to move along the X-axis and Y-axis directions is installed on the base.

[0015] Optionally, a second mounting plate is connected below the transverse plate, a second lifting plate is slidably connected to the side of the second mounting plate, the four cutting and welding modules are all mounted on the side of the second lifting plate, and a ninth driving mechanism for driving the second lifting plate to vertically lift and lower is mounted on the transverse plate; the cutting and welding module comprises a mounting plate, a cutting mechanism and a welding mechanism; the mounting plate is mounted on the side of the second lifting plate close to the upper winding module, the cutting mechanism is mounted on the side of the mounting plate, the cutting mechanism is used to cut off the two leads of the magnetic core that are folded to the top surface, the welding mechanism is mounted on the side of the mounting plate, the cutting mechanism and the welding mechanism are located on the same side of the mounting plate, and the welding mechanism is used to weld the cut lead ends to the top surface of the magnetic core.

[0016] In summary, the present application includes at least one of the following beneficial technical effects: 1. By setting a feeding track, four independently driven feeding transverse shifting mechanisms are set on the feeding track, and four lower flying fork winding modules are set in the same row on one side of the feeding track, and four forming unloading modules are set in the same row on the other side of the feeding track, and the upper winding modules are set in the same row of the same transverse shifting plate, and the cutting and welding modules are set in the same row of another transverse shifting plate; the arrangement of each module of the four-axis winding machine is more compact, and the travel between the magnetic core and each module is short, so that the time required for magnetic core processing is shortened, the operation between the four axes can be synchronized, it is not easy to have defective products, and the production cost is reduced; 2. When the magnetic core needs to be loaded, the four first motors drive the active synchronous wheels to rotate, and the active synchronous wheels cooperate with the driven synchronous wheels to drive the synchronous belt transmission to move the four first slides to the same end of the loading track; the vibration plate loading mechanism transports the magnetic core to the feeding port of the first jig, the elliptical cylinder of the magnetic core is located in the feeding port, and the rectangular parallelepiped of the magnetic core is located above the jig. The hole generates negative pressure under the action of the external air path, and the hole adsorbs the elliptical cylinder of the magnetic core. The four first motors then drive the four first slides to unfold in sequence; during the sliding process of the first first slide, the second jig loads the magnetic core, during the sliding process of the first and second first slides, the third jig loads the magnetic core, and during the sliding process of the first, second and third first slides, the fourth jig loads the magnetic core. When the fourth first slide slides to the set position, the first three first slides also slide to the set position; 3. The collet places the magnetic core in the clamping grooves of the two clamping parts. The third clamping jaw cylinder drives the clamping parts to merge and clamp the magnetic core through the clamping grooves. The wire clamping mechanism places the two leads of the magnetic core in the two makeshift openings. The fourth clamping jaw cylinder drives the first forming part and the second forming part to approach each other, so that the strip plate and the forming plate clamp the leads wound on the magnetic core; then the two leads are turned 180° upward to the top surface of the magnetic core through the wire turning module, and enter the two lead openings respectively; then the excess leads at both ends of the leads are cut through the cutting and welding module, and the cut leads are sucked away by the vacuum adsorption tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the structure of T-core in an embodiment of the present application; Figure 2 It is a structural schematic diagram of a four-axis winding machine according to an embodiment of the present application; Figure 3 It is a structural schematic diagram of the gantry transverse movement module of the embodiment of the present application; Figure 4 This is a schematic diagram of the structure of the embodiment of the present application without the gantry transverse movement module; Figure 5 It is a schematic diagram of the structure of the embodiment of the present application without the gantry transverse movement module and the vibration plate feeding module; Figure 6 It is a structural schematic diagram of the vibrating plate feeding module of the embodiment of the present application; Figure 7 This is a structural schematic diagram of the vibrating plate feeding module from another perspective of the embodiment of the present application; Figure 8 yes Figure 7 A schematic diagram of the enlarged structure of part A; Fig. 9 It is a structural schematic diagram of a flying fork winding module according to an embodiment of the present application; Fig.10 This is a structural schematic diagram of the flying fork winding module from another perspective in an embodiment of the present application; Fig.11 is a schematic diagram of the structure of the second driving mechanism of the embodiment of the present application; Fig.12 is a schematic diagram of the cross-sectional structure of the sleeve of the embodiment of the present application; Fig.13 yes Fig.12 A schematic diagram of the enlarged structure of part B; Fig.14 yes Fig.10 A schematic diagram of the enlarged structure of the middle C part; Fig.15 It is a structural schematic diagram of a flying fork winding module including a mounting platform under an embodiment of the present application; Fig.16 It is a structural schematic diagram of the flying fork winding module without the mounting platform under the embodiment of the present application; Fig.17 is a schematic diagram of the cross-sectional structure of the rotating tube in the embodiment of the present application; Fig.18 It is a structural schematic diagram of the guiding mechanism of an embodiment of the present application; Fig.19 yes Fig.18 A schematic diagram of the enlarged structure of the D part; Fig. 20 It is a structural schematic diagram of the wire storage and cutting module of an embodiment of the present application; Fig.21 yes Fig. 20 A schematic diagram of the enlarged structure of part E in the middle; Fig. 22 It is a structural schematic diagram of the forming and blanking module of an embodiment of the present application; Fig.23 It is a partial structural schematic diagram of the forming and blanking module of the embodiment of the present application; Fig.24 It is a structural schematic diagram of the molding and blanking module removing the blanking mechanism of the embodiment of the present application; Fig.25 yes Fig.24 A schematic diagram of the enlarged structure of the F part; Fig.26It is a schematic diagram of a partial cross-sectional structure of a forming and blanking module according to an embodiment of the present application; Fig. 27 It is a structural schematic diagram of the wire turning module of an embodiment of the present application; Fig.28 yes Fig. 27 A schematic diagram of the enlarged structure of the G portion; Fig.29 It is a structural schematic diagram of a cutting and welding module according to an embodiment of the present application; Fig.30 It is a schematic diagram of the structure of the cutting mechanism and the welding mechanism of the embodiment of the present application.

[0018] Description of reference numerals: 01, T-type magnetic core inductor; 011, elliptical cylinder; 012, rectangular parallelepiped; 1, base; 11, mounting platform; 12, fifth drive mechanism; 13, hot air gun; 14, first mobile platform; 15, sixth drive mechanism; 16, seventh drive mechanism; 161, mounting frame; 162, fourth motor; 163, mobile frame; 164, second screw rod; 165, second transmission block; 166, synchronous pulley assembly; 17, vacuum adsorption tube; 18, second mobile platform; 19, eighth drive mechanism; 2, upper winding module; 21, central rotating part; 211, guide part; 22, collet; 221, connecting part; 222, elastic part; 2221, waist-shaped hole; 223, pressing part; 224, clamping part; 2241, square shaped hole; 23, center column; 24, sleeve; 241, first sliding section; 242, second sliding section; 2421, annular groove; 25, first spring; 26, second driving mechanism; 261, first support frame; 262, first cylinder; 263, first connecting plate; 264, first guide shaft; 265, second connecting plate; 266, push-pull plate; 2661, bayonet; 27, third driving mechanism; 271, third motor; 272, first synchronous wheel; 273, second synchronous belt wheel; 274, guide wheel; 275, first synchronous belt; 3, cutting and welding module; 31, mounting plate; 32, cutting mechanism; 321, first supporting plate; 3211, first mounting block; 3212, micrometer knob; 322, horizontal 3221, second mounting block; 323, longitudinal sliding plate; 324, cutting knife; 325, fifth spring; 326, sixth spring; 33, welding mechanism; 331, second support plate; 3311, third mounting block; 332, sliding seat; 333, welding head; 334, heating rod; 335, seventh spring; 4, gantry transverse movement module; 41, transverse movement plate; 411, first mounting plate; 412, first lifting plate; 413, crossbeam; 42, feeding detection camera; 43, first driving mechanism; 431, second motor; 432, first lead screw; 433, first transmission block; 44, clamping mechanism; 441, mounting side plate; 4411, middle connecting section; 4412, middle separation needle; 442, first A clamping claw cylinder; 4421, a side connecting section; 4422, a side clamping needle; 45, a fourth driving mechanism; 451, a second supporting frame; 452, a second cylinder; 453, a third connecting plate; 454, a second guide shaft; 455, a fourth connecting plate; 46, a second mounting plate; 461, a second lifting plate; 47, a ninth driving mechanism; 471, a sixth motor; 472, a third lead screw; 473, a third transmission block; 5, a vibrating plate feeding module; 51, a vibrating plate feeding mechanism; 52, a feeding track; 521, a first motor; 522, an active synchronous pulley; 523, a rotating shaft; 524, a driven synchronous pulley; 525, a transverse synchronous belt; 53, a feeding transverse movement mechanism; 531, a first slide plate; 532, a slide cylinder;533, mounting seat; 5331, mounting groove; 5332, opening; 534, fixture; 5341, feed port; 5342, hole; 6, lower flying fork winding module; 61, guide mechanism; 611, support seat; 612, slide bar; 613, extrusion block; 614, push block; 6141, bump; 615, third spring; 616, limit block; 6161, limit plate; 617, connecting rod Connecting block; 618, guide column; 6181, annular groove; 62, mounting tube; 63, rotating part; 631, rotating tube; 6311, second spring; 632, sliding column; 6321, sliding groove; 6322, sliding block; 64, supporting platform; 65, second clamping claw cylinder; 651, clamping plate; 7, wire storage cutting module; 71, third cylinder; 72, lifting plate; 73, fourth cylinder; 731, Connecting seat; 74, fixed plate; 741, sliding rod; 742, baffle; 743, pressing block; 75, movable plate; 751, mounting port; 752, positioning pin; 753, movable block; 754, waist-shaped hole; 76, tool; 77, fourth spring; 8, forming and blanking module; 81, third clamping jaw cylinder; 811, clamping part; 8111, clamping groove; 8112, giving way; 82, fourth clamp Claw cylinder; 821, connecting piece; 822, first forming part; 8221, strip plate; 823, second forming part; 8231, forming plate; 8232, lead-in port; 83, unloading mechanism; 831, adsorption plate; 832, material bin; 833, material pipe; 834, discharge channel; 9, turning wire module; 91, fifth motor; 92, rotating plate; 93, fifth clamping claw cylinder; 931, clamping plate. ; DETAILED DESCRIPTION

[0019] The following is combined with Figure 1-30 This application is described in further detail.

[0020] The present application embodiment discloses a four-axis winding machine for T-core processing. Figure 1 The T-core inductor is a T-shaped magnetic core inductor. The specific structure includes an elliptical cylinder structure with an approximately elliptical bottom and a rectangular parallelepiped structure with a approximately rectangular top. The elliptical cylinder is integrally formed on the bottom surface of the rectangular parallelepiped.

[0021] Reference Figure 2-6The four-axis winding machine includes a base 1, an upper winding module 2, a cutting and welding module 3, and a gantry transverse movement module 4, a vibration plate feeding module 5, a lower flying fork winding module 6, a wire storage and cutting module 7, a forming and unloading module 8 and a wire turning module 9 installed on the top surface of the base 1; the gantry transverse movement module 4 is slidably connected with two transverse movement plates 41 driven by a linear motor; the upper winding module 2 is provided with four and all are installed on the bottom surface of one of the transverse movement plates 41, and the cutting and welding module 3 is provided with four and are all installed on the bottom surface of another transverse plate 41; the vibration plate feeding module 5 includes a vibration plate feeding mechanism 51 installed on the top surface of the base 1, a feeding track 52 and four feeding transverse movement mechanisms 53 slidably connected to the feeding track 52, the vibration plate feeding mechanism 51 is located at one end of the feeding track 52, and the vibration plate feeding mechanism 51 is used to transport the magnetic core to the feeding transverse movement mechanism 53; the lower flying fork winding module 6 is provided with four and are all located on one side of the feeding track 52, There are four wire cutting modules 7 and they are all located on the side of the lower flying fork winding module 6 away from the feeding track 52; there are four molding unloading modules 8 and they are located on the other side of the feeding track 52, and there are four wire turning modules 9 and they are located on the side of the molding unloading module 8 away from the feeding track 52; the upper winding module 2 is used to grab the magnetic core in the feeding transverse movement mechanism 53, and the lower flying fork winding module 6 cooperates with the upper winding module 2 to position the magnetic core and wind the lead wire; the wire storage cutting module 7 is used to cut off the lead wire wound on the previous magnetic core and pull the cut lead wire end to the initial position for winding the lead wire to the next magnetic core; the forming and unloading module 8 is used to receive the wound magnetic core transmitted by the upper winding module 2, the turning module 9 is used to turn over the two ends of the magnetic core lead wire on the forming and unloading module 8 to the top of the magnetic core, the cutting and welding module 3 is used to cut off and weld the excess lead wires at both ends of the turned magnetic core lead wire, and the forming and unloading module 8 then unloads the magnetic core.

[0022] The vibrating disk feeding mechanism 51 outputs the magnetic cores to the upper feeding track 52 one after another, and the four feeding transverse movement mechanisms 53 slide on the feeding track 52. The feeding transverse movement mechanisms 53 pass through the discharge port of the vibrating disk feeding mechanism 51 in turn, and the feeding transverse movement mechanism 53 receives the magnetic cores delivered by the vibrating disk feeding mechanism 51. The feeding transverse movement mechanisms 53 receiving the magnetic cores slide on the feeding track 52 and unfold in turn. Each feeding transverse movement mechanism 53 corresponds to a feeding and winding module of an upper winding module 2. The linear motor drives the transverse movement plate 41 to drive the upper winding module 2 to grab the magnetic core on the feeding transverse movement mechanism 53, and then drives the transverse movement plate 41 to drive the upper winding module 2 to move to the lower flying fork winding. Above the wire module 6, the lower flying fork winding module 6 cooperates with the upper winding module 2 to wind the magnetic core; after the winding of the magnetic core is completed, the wire storage and cutting module 7 cuts the lead wound on the magnetic core, and clamps the end of the subsequent lead to drive the lead end to move to the initial position; the transverse plate 41 drives the upper winding module 2 to move above the molding and unloading module 8, the upper winding module 2 places the magnetic core in the molding and unloading module 8, the wire turning module 9 flips the two ends of the magnetic core lead to the top surface of the magnetic core, the cutting and welding module 3 cuts the two ends of the magnetic core lead and welds the two ends of the lead to the top surface of the magnetic core to complete the molding of the magnetic core, and the molding and unloading module 8 then unloads the lead.

[0023] By setting a feeding track 52, four independently driven feeding transverse shifting mechanisms 53 are set on the feeding track 52, and the four lower flying fork winding modules 6 are set in the same row on one side of the feeding track 52, and the four forming unloading modules 8 are set in the same row on the other side of the feeding track 52, and the upper winding module 2 is set in the same row of the same transverse shifting plate 41, and the cutting and welding module 3 is set in the same row of another transverse shifting plate 41; the arrangement of each module of the four-axis winding machine is more compact, and the travel between the magnetic core and each module is short, so that the time required for magnetic core processing is shortened, the operation between the four axes can be synchronized, it is not easy to have product defectives, and the production cost is reduced.

[0024] Reference Figure 6-8 Four first motors 521 are installed at one end of the feeding track 52 away from the vibration plate feeding mechanism 51, the output shafts of the two first motors 521 located at the top face downward, and the output shafts of the two first motors 521 located at the bottom face upward, the output shafts of the first motors 521 are coaxially connected with a driving synchronous pulley 522, the two driving synchronous pulleys 522 located at the top are staggered in the vertical direction, and the two driving synchronous pulleys 522 located at the bottom are staggered in the vertical direction; the end of the feeding track 52 away from the first motor 521 is connected with a vertically arranged rotating shaft 523, and four driven synchronous pulleys 524 are rotatably connected to the rotating shaft 523 through bearings, the four driven synchronous pulleys 524 are aligned one by one with the four driving synchronous pulleys 522, and a transverse synchronous belt 525 is wound around each pair of driving synchronous pulleys 522 and driven synchronous pulleys 524.

[0025] The feeding transverse movement mechanism 53 includes a first slide plate 531, a slide cylinder 532, a mounting seat 533 and a fixture 534. The first slide plates 531 in the four feeding transverse movement mechanisms 53 are all slidably connected to the side of the feeding track 52 through the same set of linear guide rails; the slide cylinder 532 is installed on the top of the first slide plate 531, and the mounting seat 533 is installed on the top of the piston rod of the slide cylinder 532; the top surface of the mounting seat 533 is provided with a mounting groove 5331, and the side of the mounting groove 5331 close to the vibration plate feeding mechanism 51 is provided with an opening 5332, and the fixture 534 can be detachably installed. At the bottom surface of the mounting groove 5331, one end of the jig 534 is located in the opening 5332, and a feed port 5341 for placing the magnetic core is provided on the end surface of the jig 534 located in the opening 5332, and the feed port 5341 is connected to the top and bottom surfaces of the jig 534, and the feed port 5341 is used for the material rail of the vibration plate feeding mechanism 51 to transport the magnetic core; a hole 5342 is provided on the inner wall of the feed port 5341 away from the opening 5332, and the hole 5342 is connected to the external air path; the four first slides 531 are respectively connected to the four synchronous belts through the connecting pieces 821.

[0026] A feeding detection camera 42 is installed on the bottom surface of the gantry transverse movement module 4 , and the shooting angle of the feeding detection camera 42 is aimed at the material rail output end and the feeding port 5341 of the vibration plate feeding mechanism 51 .

[0027] When the magnetic core needs to be loaded, the four first motors 521 drive the active synchronous wheel to rotate, and the active synchronous wheel cooperates with the driven synchronous wheel to drive the synchronous belt transmission to move the four first slide plates 531 to the same end of the loading track 52; the vibration plate loading mechanism 51 transports the magnetic core to the feeding port 5341 of the first fixture 534, the magnetic core elliptical cylinder 011 is located in the feeding port 5341, the rectangular parallelepiped 012 of the magnetic core is located above the fixture 534, and the hole 5342 generates negative pressure under the action of the external air path, and the hole 5342 pushes the magnetic core The elliptical cylinder 011 is adsorbed, and the four first motors 521 drive the four first slides 531 to unfold in sequence; during the sliding process of the first first slide 531, the second jig 534 loads the magnetic core, during the sliding process of the first and second first slides 531, the third jig 534 loads the magnetic core, during the sliding process of the first, second and third first slides 531, the fourth jig 534 loads the magnetic core, and when the fourth first slide 531 slides to the set position, the first three first slides 531 also slide to the set position.

[0028] Reference Figure 2 , 3, 9-14, a first mounting plate 411 is connected below the transverse plate 41 for mounting the upper winding module 2, a first lifting plate 412 is slidably connected to the side of the first mounting plate 411 through a linear guide rail, a side of the first lifting plate 412 away from the first mounting plate 411 is connected to a crossbeam 413, four upper winding modules 2 are all mounted below the crossbeam 413, and a first driving mechanism 43 for driving the first lifting plate 412 to vertically lift and lower is mounted on the transverse plate 41.

[0029] The first driving mechanism 43 includes a second motor 431, a first lead screw 432 and a first transmission block 433. The second motor 431 is installed on the top surface of the transverse plate 41, and one end of the first lead screw 432 is coaxially connected to the output shaft of the first motor 521; the first transmission block 433 is connected to the side of the first lifting plate 412, the first lead screw 432 is inserted into the first transmission block 433, and the first lead screw 432 and the first transmission block 433 are threadedly transmitted.

[0030] When the crossbeam 413 needs to be driven to rise and fall, the first motor 521 drives the first lead screw 432 to rotate, the first lead screw 432 drives the first transmission block 433 to rise and fall, the first transmission block 433 drives the first lifting plate 412 to rise and fall, and the first lifting plate 412 can drive the crossbeam 413 to rise and fall.

[0031] The upper winding module 2 includes a central rotating part 21, a collet 22, a central column 23, a sleeve 24, a first spring 25, a second driving mechanism 26 and a third driving mechanism 27; the central rotating part 21 is rotatably connected to the beam 413 through a bearing, the top of the central rotating part 21 extends out of the top surface of the beam 413, and the bottom of the central rotating part 21 extends out of the bottom surface of the beam 413; the bottom of the central rotating part 21 has a guide part 211, and the guide part 211 is a cylinder; the collet 22 includes a connecting part 221, an elastic part 222, a pressing part 223 and a clamping part 224, the connecting part 221 is detachably connected to the guiding part 211, and the elastic part 222 is integrally formed with the connecting part At the bottom end of 221, four waist-shaped holes 2221 are arranged on the circumference of the elastic part 222; the clamping part 223 is in a truncated cone shape, and the end with a smaller diameter of the clamping part 223 is coaxially integrally formed on the bottom end of the elastic part 222; the clamping part 224 is also in a truncated cone shape, and the end with a larger diameter of the clamping part 224 is coaxially integrally formed on the bottom surface of the clamping part 223; the bottom surface of the clamping part 224 is provided with a square hole 2241 for clamping the magnetic core; the elastic part 222, the clamping part 223 and the clamping part 224 are evenly distributed in four equal parts along the center line direction of the four waist-shaped holes 2221; under the action of the elastic part 222, the four equally divided clamping part 223 and the clamping part 224 are separated.

[0032] The center column 23 is inserted into the collet 22, the top of the center column 23 is detachably connected to the connecting portion 221, and the bottom of the center column 23 is attached to the top surface of the magnetic core; the sleeve 24 is sleeved outside the collet 22, and the sleeve 24 includes a first sliding section 241 and a second sliding section 242. The inner wall of the top of the first sliding section 241 slides on the peripheral surface of the guide portion 211, and the top of the second sliding section 242 is coaxially integrally formed on the bottom surface of the first sliding section 241. The outer diameter of the second sliding section 242 is smaller than the outer diameter of the first sliding section 241, and the inner diameter of the second sliding section 242 is smaller than the inner diameter of the first sliding section 241. The inner diameter of the first sliding section 241, the inner wall of the bottom end of the second sliding section 242 is a chamfered surface that fits the circumference of the clamping portion 223; the first spring 25 is sleeved on the outside of the collet 22, the top end of the first spring 25 is pressed against the bottom surface of the guide portion 211, and the bottom end of the first spring 25 is pressed against the top surface of the second sliding section 242; the second driving mechanism 26 is installed on the crossbeam 413, and the second driving mechanism 26 is used to drive the sleeve 24 to rise and fall; the third driving mechanism 27 is installed on the crossbeam 413, and the third driving mechanism 27 is used to drive the four central rotating parts 21 to rotate synchronously.

[0033] There are two second driving mechanisms 26, one of which drives the two sleeves 24 at one end of the crossbeam 413, and the other second driving mechanism 26 drives the two sleeves 24 at the other end of the crossbeam 413; the second driving mechanism 26 includes a first support frame 261, a first cylinder 262, a first connecting plate 263, a first guide shaft 264, a second connecting plate 265 and a push-pull plate 266; the first support frame 261 is installed on the top surface of the crossbeam 413, the first cylinder 262 is installed on the top surface of the first support frame 261, and the first connecting plate 263 is connected to the first cylinder 2 At the bottom end of the piston rod 62, two first guide shafts 264 are provided, one end of the two first guide shafts 264 is connected to the bottom surface of the first connecting plate 263, the bottom end of the first guide shaft 264 passes through the bottom surface of the cross beam 413, and the second connecting plate 265 is connected to the bottom ends of the two first guide shafts 264; two push-pull plates 266 are provided, one end of the two push-pull plates 266 is respectively connected to the two ends of the second connecting plate 265, the other end surface of the push-pull plate 266 is provided with a bayonet 2661, and the top circumferential surface of the second sliding section 242 is provided with an annular bayonet groove 2421 for inserting the bayonet 2661.

[0034] The third driving mechanism 27 includes a third motor 271, a first synchronous wheel 272, a second synchronous pulley 273, a guide wheel 274 and a first synchronous belt 275; the third motor 271 is installed on one side of the end of the beam 413, the first synchronous wheel 272 is coaxially connected to the output shaft of the third motor 271, four second synchronous pulleys 273 are provided, and the four second synchronous pulleys 273 are coaxially connected to the top of the central rotating part 21 respectively; a plurality of guide wheels 274 are provided, and the guide wheels 274 are rotatably connected to the top surface of the beam 413; the first synchronous belt 275 is wound around the first synchronous wheel 272, the second synchronous pulley 273 and the guide wheel 274.

[0035] When it is necessary to drive the collet 22 to clamp the magnetic core, the first cylinder 262 drives the first connecting plate 263 to rise, the first connecting plate 263 drives the second connecting plate 265 to rise through the first guide shaft 264, the second connecting plate 265 drives the push-pull plate 266 to rise, the push-pull plate 266 pushes the first sliding section 241 to rise, the first sliding section 241 drives the second sliding section 242 to rise, the end surface of the second sliding section 242 compresses the first spring 25, and the second sliding section 242 releases the pressure on the clamping portion 223; the clamping portion 223 and the clamping portion 223 are The tightening portion 224 opens under the action of the elastic portion 222, so that the square hole 2241 is aligned with the rectangular parallelepiped 012 of the magnetic core in the feed port 5341 of the fixture 534, and the crossbeam 413 descends, so that the rectangular parallelepiped 012 at the top of the magnetic core enters the square hole 2241, and the bottom surface of the center column 23 fits the top surface of the magnetic core; then the first cylinder 262 drives the first connecting plate 263 to descend, and the first connecting plate 263 drives the second connecting plate 265 to descend through the first guide shaft 264, and the second connecting plate 265 drives the push-pull plate 266 to descend, and the second sliding section 242 descends under the action of the first spring 25, and the first sliding section 241 slides on the circumference of the guide portion 211, and the second sliding section 242 presses the four clamping portions 223 against each other through the chamfered surface, so that the four clamping portions 224 are clamped on the four sides of the rectangular parallelepiped 012 of the magnetic core, and the square hole 2241 clamps the magnetic core.

[0036] When it is necessary to drive the central rotating part 21 to rotate, the third motor 271 drives the first synchronous wheel 272 to rotate, the first synchronous wheel 272 drives the second synchronous pulley 273 to rotate through the first synchronous belt 275, the second synchronous pulley 273 drives the central rotating part 21 to rotate, the central rotating part 21 drives the collet 22 to rotate, and the collet 22 drives the magnetic core to rotate.

[0037] Four clamping mechanisms 44 are provided below the crossbeam 413 for clamping two leads of the magnetic core after winding, and the four clamping mechanisms 44 correspond to the four upper winding modules 2 respectively; the clamping mechanism 44 comprises a mounting side plate 441 and a first clamping jaw cylinder 442, the bottom end of the mounting side plate 441 is hinged with an intermediate connecting section 4411, and the two clamping jaws of the first clamping jaw cylinder 442 are connected to the side connecting sections 4421, and the intermediate connecting section 4411 is located between the two side connecting sections 4421. A downwardly disposed middle separation needle 4412 is integrally formed at the end of the intermediate connecting section 4411, and the bottom of the middle separation needle 4412 is pointed; the ends of the two side connecting portions 221 are connected with downwardly disposed side clamping needles 4422, which are inclined toward the middle separation needle 4412, and the side surfaces of the side clamping needles 4422 are parallel to the bottom side surfaces of the middle separation needle 4412; a fourth driving mechanism 45 for driving the mounting side plate 441 to rise and fall is installed on the cross beam 413.

[0038] The fourth driving mechanism 45 includes a second support frame 451, a second cylinder 452, a third connecting plate 453, a second guide shaft 454 and a fourth connecting plate 455; the second support frame 451 is installed on the top surface of the beam 413, the second cylinder 452 is installed on the top surface of the second support frame 451, and the third connecting plate 453 is connected to the bottom end of the piston rod of the second cylinder 452; four second guide shafts 454 are provided, the top ends of the four second guide shafts 454 are connected to the bottom surface of the third connecting plate 453, the bottom ends of the four second guide shafts 454 pass through the bottom surface of the beam 413, and the top surface of the fourth connecting plate 455 is connected to the bottom ends of the four second guide shafts 454; four mounting side plates 441 are connected to the fourth connecting plate 455.

[0039] When it is necessary to clamp the two ends of the magnetic core lead, when both ends of the magnetic core lead are located on one side of the magnetic core, the second cylinder 452 drives the third connecting plate 453 to descend, the third connecting plate 453 drives the fourth connecting plate 455 to descend through the second guide shaft 454, the fourth connecting plate 455 drives the four mounting side plates 441 to descend, the mounting side plates 441 drive the first clamping claw cylinder 442 to descend, the first clamping claw cylinder 442 drives the side connecting section 4421 and the middle connecting section 4411 to descend, so that the middle separation needle 4412 enters between the two ends of the lead, and the two side clamping needles 4422 are respectively located outside the two ends of the lead; the first clamping claw cylinder 442 drives the two side clamping needles 4422 to approach the middle separation needle 4412, and the side clamping needles 4422 clamp the two ends of the lead on the middle separation needle 4412.

[0040] Reference Figure 2 , 3, 15-19, a mounting platform 11 is installed on the bottom surface of the base 1, and four lower flying fork winding modules 6 are all installed on the mounting platform 11; the lower flying fork winding module 6 includes a guiding mechanism 61, a mounting tube 62, a rotating part 63, a support platform 64 and a second clamping claw cylinder 65; the guiding mechanism 61 is installed on the top surface of the mounting platform 11, and the guiding mechanism 61 is used to guide the lead wire; the mounting tube 62 is installed in the mounting platform 11, and the rotating part 63 is rotatably connected to the mounting tube 62 through a bearing, and the bottom end of the rotating part 63 extends out of the bottom surface of the mounting platform 11, and the top of the rotating part 63 extends out of the top surface of the mounting platform 11; the top circumference of the rotating part 63 is rotatably connected to a rotating tube 631 through a bearing, and the top of the rotating tube 631 is truncated cone-shaped, and a sliding column 632 slides in the top of the rotating tube 631, and the top of the sliding column 632 is truncated cone-shaped, and the top of the sliding column 632 extends out of the rotating tube 6 31 top surface, the top surface of the sliding column 632 is used to place the magnetic core; a sliding groove 6321 is arranged in the sliding column 632, and a sliding block 6322 is connected to the circumference of the rotating tube 631, and the sliding block 6322 slides in the sliding groove 6321; a second spring 6311 is arranged in the rotating tube 631, and the top end of the second spring 6311 is pressed against the bottom surface of the sliding column 632, and the bottom end of the second spring 6311 is pressed against the top surface of the middle partition of the rotating tube 631; the support platform 64 is installed on the top of the rotating part 63, and the second clamping claw cylinder 65 is installed on the top surface of the support platform 64, and the second clamping claw cylinder 65 is located on one side of the rotating tube 631, and the two clamping claws of the second clamping claw cylinder 65 are connected to the clamping plate 651 for clamping the end of the lead wire; the bottom surface of the mounting platform 11 is installed with a fifth driving mechanism 12 for driving the four rotating parts 63 to rotate synchronously.

[0041] The guide mechanism 61 includes a support seat 611, a slide bar 612, an extrusion block 613, a push block 614, a third spring 615, a limit block 616, a connection block 617 and a guide column 618; the support seat 611 is installed on the top surface of the mounting platform 11 through a plate, and the support seat 611 is located on the side of the rotating tube 631 away from the clamping plate 651; the slide bar 612 is inserted into the support seat 611, the side of the extrusion block 613 is connected to the end of the slide bar 612, and the side of the push block 614 is connected to the other end of the slide bar 612; the third spring 615 is sleeved outside the slide bar 612, one end of the third spring 615 is pressed against the side of the support seat 611 away from the push block 614, and the other end of the third spring 615 Pressed on the side of the extrusion block 613 close to the support seat 611; the limit block 616 is installed on the top surface of the support seat 611, and the side of the limit block 616 close to the pushing block 614 is integrally formed with two limit plates 6161, and the side of the pushing block 614 close to the limit block 616 is integrally formed with a protrusion 6141 inserted between the two limit plates 6161; the connecting block 617 is connected to the side of the support seat 611 away from the rotating tube 631, and the bottom end of the guide column 618 is rotatably connected to the top end of the connecting block 617 through a bearing; the circumference of the guide column 618 is provided with an annular groove 6181 for winding the lead wire, and the lead wire passes through between the protrusion 6141 and the limit block 616, and the lead wire is located on the bottom surface of the limit plate 6161.

[0042] The fifth driving mechanism 12 is a synchronous belt pulley mechanism driven by a motor. The motor drives the synchronous wheel, and the synchronous wheel drives the synchronous wheel connected to the bottom end of the rotating part 63 to rotate synchronously through the synchronous belt.

[0043] When the collet 22 presses the magnetic core against the top surface of the sliding column 632, the magnetic core presses down the sliding column 632, the sliding column 632 presses down the second spring 6311, and the sliding block 6322 slides in the sliding column 632 through the sliding groove 6321; the second clamping cylinder 65 drives the two clamping plates 651 to clamp the end of the lead wire, the fifth driving mechanism 12 drives the rotating part 63 to rotate, the rotating part 63 drives the support platform 64 to rotate, the support platform 64 drives the second clamping cylinder 65 to rotate around the axis of the rotating tube 631, and the clamping plate 651 winds the lead wire around the circumference of the elliptical cylinder 011 of the magnetic core.

[0044] When the clamp 651 winds the lead wire around the magnetic core, the lead wire slides in the annular groove 6181 of the guide column 618, and the third spring 615 presses the push block 614. The push block 614 pulls the extrusion block 613 through the slide bar 612. The extrusion block 613 presses the lead wire against the side of the limit block 616 through the protrusion 6141 and is located on the bottom surface of the limit plate 6161, so that the lead wire is pulled out stably.

[0045] Four hot air guns 13 are installed on the top surface of the base 1, and the four hot air guns 13 are respectively facing the magnetic cores at the top ends of the four sliding pillars 632; the hot air guns 13 are used to heat the leads to make them easier to bend.

[0046] Reference Figure 2 , 3 , 20, 21, a first moving platform 14 is installed on the top surface of the base 1, and four wire storage and cutting modules 7 are installed on the top surface of the first moving platform 14; the wire storage and cutting module 7 has a third cylinder 71, a lifting plate 72, a fourth cylinder 73, a fixed plate 74, a movable plate 75, a cutter 76 and a fourth spring 77; the third cylinder 71 is installed on the top surface of the first moving platform 14, the lifting plate 72 is installed on the end of the piston rod of the third cylinder 71, and the fourth cylinder 73 is installed at the lifting plate 72 away from the fork winding. The piston rod end of the fourth cylinder 73 is connected to a connecting seat 731 on the top surface of one end of the wire module group; the fixing plate 74 is connected to the top surface of the lifting plate 72 near one end of the flying fork winding module group, and two sliding rods 741 are inserted into the fixing plate 74, and both ends of the sliding rods 741 are connected to baffles 742. The end of the fixing plate 74 near the flying fork winding module group is connected to a clamping block 743, and a notch for the lead wire to enter is provided at the connection between the fixing plate 74 and the clamping block 743; one end of the tool 76 is connected to the connecting On the connecting seat 731, the cutter 76 is located on the side of the fixed plate 74 away from the movable plate 75, and the cutter 76 slides between the baffle 742 and the side of the fixed plate 74; the movable plate 75 is provided with a mounting opening 751 in the end close to the connecting seat 731, and a positioning pin 752 is connected to the inner wall of one end of the mounting opening 751, and a movable block 753 is connected to the inner wall of the other end of the mounting opening 751. The movable block 753 is connected to the connecting seat 731, and the side of the movable block 753 close to the positioning pin 752 is also connected to a positioning pin Pin 752, the fourth spring 77 is arranged in the installation port 751, and the two ends of the fourth spring 77 are respectively mounted on the two positioning pins 752; the other end of the movable plate 75 faces the clamping block 743, and the movable plate 75 slides between the side of the baffle 742 and the fixed plate 74; the side of the tool 76 and the movable plate 75 are both provided with waist-shaped holes 754 for the two sliding rods 741 to slide; the base 1 is installed with a sixth driving mechanism 15 for driving the first movable platform 14 to move along the X-axis and Y-axis directions.

[0047] The sixth driving mechanism 15 includes two sets of linear screw slide modules, one set of linear screw slide modules controls the first movable platform 14 to move along the X-axis direction, and the other set of linear screw slide modules controls the first movable platform 14 to move along the Y-axis direction.

[0048] When it is necessary to cut the lead of the magnetic core after winding and transfer it to the original position, after the winding is completed, the end of the lead is directed toward the guiding mechanism 61, the sixth driving mechanism 15 drives the first movable platform 14 to move, the first movable platform 14 drives the third cylinder 71 to move, so that the fixed plate 74 moves to under the lead, the third cylinder 71 drives the lifting plate 72 to rise, so that the lead enters the gap between the clamping block 743 and the fixed plate 74, the fourth cylinder 73 drives the connecting seat 731 to move toward the lead, the connecting seat 731 pushes the tool 76 to move toward the lead, the connecting seat 731 pushes the movable block 753, the movable block 753 pushes the fourth spring 77, the fourth spring 77 pushes the movable plate 75, the movable plate 75 and the sliding rod 741 slide in the waist-shaped hole 754, and the fixed plate 74 cooperates with the clamping block 743 to press the lead Tighten, the connecting block 617 continues to push the tool 76 and the movable block 753, the movable block 753 compresses the fourth spring 77, the tool 76 moves to the side of the clamping block 743, the tool 76 cooperates with the clamping block 743 to cut off the lead; at this time, the clamping block 743 and the movable plate 75 clamp the lead, the sixth driving mechanism 15 drives the first movable platform 14, the first movable platform 14 drives the third cylinder 71 to move, the movable plate 75 and the clamping block 743 drive the lead to move to the side of the rotating tube 631 away from the guide mechanism 61, the third cylinder 71 drives the lifting plate 72 to descend, so that the lead enters between the two clamps 651, the second clamping cylinder 65 drives the clamping plate 651 to clamp the end of the lead, the fourth cylinder 73 drives the connecting seat 731 to retract, and the clamping of the lead by the movable plate 75 and the clamping block 743 is released.

[0049] Reference Figure 2 , 3, 22-26, the forming and unloading module 8 includes a third clamping jaw cylinder 81, a fourth clamping jaw cylinder 82 and a unloading mechanism 83; the third clamping jaw cylinder 81 is installed on the top surface of the base 1 through a plate, and the two clamping jaws of the third clamping jaw cylinder 81 are connected with a clamping part 811, and the sides of the tops of the two clamping parts 811 close to each other are provided with clamping grooves 8111 for clamping the bottom of the magnetic core; the fourth clamping jaw cylinder 82 is installed on the top surface of the base 1 through a plate, and the fourth clamping jaw cylinder 82 is located on the side of the third clamping jaw cylinder 81 away from the vibration plate feeding module 5; the two clamping jaws of the fourth clamping jaw cylinder 82 are connected with a connecting piece 821, and the two connecting pieces 821 are respectively located on both sides of the clamping part 811, one of the connecting pieces 821 is connected with the first forming part 822, and the other A second molded part 823 is connected to a connecting piece 821; a strip plate 8221 is integrally formed on the top of the first molded part 822, and the strip plate 8221 is located on the top surface of the clamping part 811; a molded plate 8231 is integrally formed on the second molded part 823 near the side of the first molded part 822; a lead opening 8232 for two lead wires of the magnetic core to enter is provided at the top of the second molded part 823, and two clearance openings 8112 are provided on the top surface of the clamping part 811 located below the strip plate 8221, and the two clearance openings 8112 are respectively located on both sides of the strip plate 8221, and the two clearance openings 8112 correspond one by one to the two lead openings 8232; a material removal mechanism 83 is installed on the top surface of the base 1, and the material removal mechanism 83 is used to remove the magnetic core between the two clamping parts 811.

[0050] The unloading mechanism 83 includes an adsorption plate 831, a material bin 832, a material pipe 833 and a discharge channel 834; the material pipe 833 is installed on the top surface of the base 1, the discharge channel 834 is installed on the bottom surface of the base 1, the bottom end of the material pipe 833 is connected to the top of the discharge channel 834, and the material bin 832 is connected to the top of the material pipe 833; the adsorption plate 831 is arranged above the material bin 832 and the clamping part 811, and the bottom surface of the adsorption plate 831 located above the clamping part 811 is provided with adsorption holes, and the adsorption holes are used to adsorb the magnetic core; the base 1 is installed with a seventh driving mechanism 16 for driving the adsorption plate 831 to reciprocate between the clamping part 811 and the material bin 832.

[0051] The seventh driving mechanism 16 includes a mounting frame 161, a fourth motor 162, a movable frame 163, a second lead screw 164, a second transmission block 165 and a synchronous pulley assembly 166; the mounting frame 161 is mounted on the top surface of the base 1, the fourth motor 162 is mounted on the top surface of the base 1, the second lead screw is rotatably connected to the mounting frame 161, the fourth motor 162 drives the second lead screw to rotate through the synchronous pulley assembly 166, the movable frame 163 is slidably connected to the mounting frame 161 through a linear guide rail, the second transmission block 165 is threadedly connected to the second lead screw, and the second transmission block 165 is connected to the bottom surface of the movable frame 163; the four adsorption plates 831 are respectively connected to the top surface of the movable frame 163 through plates.

[0052] Four vacuum adsorption tubes 17 are installed on the top surface of the base 1 , and the top ends of the four vacuum adsorption tubes 17 are bent toward the top surface of the clamping portion 811 .

[0053] The collet 22 places the magnetic core in the clamping grooves 8111 of the two clamping parts 811, the third clamping jaw cylinder 81 drives the clamping parts 811 to merge, and clamps the magnetic core through the clamping grooves 8111, the wire clamping mechanism 44 places the two leads of the magnetic core in the two making way openings 8112, and the fourth clamping jaw cylinder 82 drives the first forming part 822 and the second forming part 823 to approach each other, so that the strip plate 8221 and the forming plate 8231 clamp the leads wound on the magnetic core; then the two leads are flipped upward 180° to the top surface of the magnetic core through the wire turning module 9, and enter the two lead openings 8232 respectively; then the excess leads at both ends of the leads are cut through the cutting and welding module 3, and the cut leads are sucked away by the vacuum adsorption tube 17.

[0054] When the formed magnetic core needs to be unloaded, the fourth motor 162 drives the second lead screw to rotate, the second lead screw drives the second transmission block 165 to move, the second transmission block 165 drives the moving frame 163 to move, and the moving frame 163 drives the adsorption plate 831 to move toward the top surface of the magnetic core, so that the adsorption hole of the adsorption plate 831 is aligned with the magnetic core, and the adsorption plate 831 adsorbs the magnetic core; then the fourth motor 162 drives the adsorption plate 831 to move back, so that the adsorption plate 831 drives the magnetic core to move above the silo 832, the adsorption plate 831 releases the adsorption of the magnetic core, and the magnetic core falls into the silo 832, and is discharged to the outside through the material pipe 833 and the discharge channel 834.

[0055] Reference Figure 2 , 3 , 27, 28, a second movable platform 18 is installed on the top surface of the base 1, and four wire-turning modules 9 are all installed on the top surface of the second movable platform 18; the wire-turning module 9 includes a fifth motor 91, a rotating plate 92 and a fifth clamping cylinder 93; the fifth motor 91 is installed on the top surface of the second movable platform 18, the side of the rotating plate 92 is installed on the output shaft of the fifth motor 91, the fifth clamping cylinder 93 is installed on the side of the rotating plate 92 away from the fifth motor 91, and the two clamping plates 931 are connected to the two clamping plates 931, and the two clamping plates 931 are used to clamp the two ends of the magnetic core lead; an eighth driving mechanism 19 for driving the second movable platform 18 to move along the X-axis and Y-axis directions is installed on the base 1.

[0056] The eighth driving mechanism 19 includes two sets of linear screw slide modules, one set of linear screw slide modules controls the second movable platform 18 to move along the X-axis direction, and the other set of linear screw slide modules controls the second movable platform 18 to move along the Y-axis direction.

[0057] The eighth driving mechanism 19 drives the second movable platform 18 to move in the X-axis and Y-axis directions; the clamping plate 931 moves to between the side clamping needle 4422 and the clamping part 811, the two clamping plates 931 clamp the lead, and the side clamping needle 4422 releases the clamping of the lead, the fifth motor 91 drives the rotating plate 92 to rotate, the rotating plate 92 drives the fifth clamping claw cylinder 93 to rotate, the fifth clamping claw cylinder 93 flips the lead 180° to the top surface of the magnetic core; the clamping plate 931 releases the clamping of the lead; the eighth driving mechanism 19 drives the second movable platform 18 away from the molding and blanking module 8, and the fifth motor 91 drives the rotating plate 92 to reverse 180° and return to the original position.

[0058] Reference Figure 2 , 3 , 29, 30, a second mounting plate 46 is connected below the transverse plate 41 for mounting the cutting and welding module 3, and a second lifting plate 461 is slidably connected to the side of the second mounting plate 46 through a linear guide rail, and four cutting and welding modules 3 are all mounted on the side of the second lifting plate 461, and a ninth driving mechanism 47 for driving the second lifting plate 461 to vertically lift is installed on the transverse plate 41.

[0059] The ninth driving mechanism 47 includes a sixth motor 471, a third lead screw 472 and a third transmission block 473; the sixth motor 471 is installed on the top surface of the transverse plate 41, the third transmission block 473 is connected to the side of the second lifting plate 461, the top end of the third lead screw 472 is connected to the output shaft of the sixth motor 471, and the bottom end of the third lead screw 472 is threadedly connected to the third transmission block 473.

[0060] The cutting and welding module 3 includes a mounting plate 31, a cutting mechanism 32 and a welding mechanism 33; the mounting plate 31 is mounted on the side of the second lifting plate 461 close to the upper winding module 2, the cutting mechanism 32 is mounted on the side of the mounting plate 31, the cutting mechanism 32 is used to cut off the two leads folded to the top surface of the magnetic core, the welding mechanism 33 is mounted on the side of the mounting plate 31, the cutting mechanism 32 and the welding mechanism 33 are located on the same side of the mounting plate 31, the welding mechanism 33 is used to weld the cut lead ends to the top surface of the magnetic core.

[0061] The cutting mechanism 32 includes a first support plate 321, a transverse sliding plate 322, a longitudinal sliding plate 323 and a cutting knife 324; the first support plate 321 is connected to the side of the mounting vertical plate 31, the transverse sliding plate 322 is slidably connected to the side of the first support plate 321 through a linear guide rail, the side of the first support plate 321 is connected to a first mounting block 3211, a micrometer knob 3212 is installed in the first mounting block 3211, the end of the knob is pressed against the side of the transverse sliding plate 322, and the transverse sliding plate 323 is connected to the side of the first support plate 321. A fifth spring 325 is compressed between the movable plate 322 and the mounting vertical plate 31; the longitudinal sliding plate 323 is slidably connected to the side of the transverse sliding plate 322 through a linear guide rail, and the side of the transverse sliding plate 322 is connected to a second mounting block 3221, the second mounting block 3221 is located above the longitudinal sliding plate 323, and a sixth spring 326 is compressed between the second mounting block 3221 and the longitudinal sliding plate; the cutting knife 324 is connected to the side of the longitudinal sliding plate 323, and the cutting knife 324 is used to cut the lead.

[0062] The welding mechanism 33 includes a second support plate 331, a sliding seat 332, a welding head 333, a heating rod 334 and a seventh spring 335; the second support plate 331 is connected to the side of the mounting vertical plate 31, the sliding seat 332 is slidably connected to the side of the second support plate 331 through a linear guide rail, the heating rod 334 is installed in the sliding seat 332, the welding head 333 is installed at the bottom end of the sliding seat 332, the welding head 333 is connected to the bottom end of the heating rod 334, and the welding head 333 is used to weld the lead end; the top of the second support plate 331 is connected to the third mounting block 3311, the third mounting block 3311 is located above the sliding seat 332, and the seventh spring 335 is pressed between the third mounting block 3311 and the sliding seat 332.

[0063] When it is necessary to cut the leads on the top surface of the magnetic core, the transverse plate 41 is driven to move so that the cutting knife 324 is aligned with the two leads on the top surface of the magnetic core, and the sixth motor 471 drives the third lead screw 472 to rotate, and the third lead screw 472 drives the third transmission block 473 to rise and fall, and the third transmission block 473 drives the second lifting plate 461 to rise and fall, and the second lifting plate 461 drives the mounting plate 31 to rise and fall, and the mounting plate 31 drives the cutting knife 324 to descend, and the cutting knife 324 cuts the leads; then the mounting plate 31 is driven to rise, and the moving plate drives the mounting plate 31 to move, so that the welding head 333 is aligned with the cutting end of the lead, and the mounting plate 31 is driven to descend, so that the welding head 333 welds the end of the lead.

[0064] The micrometer knob 3212 is rotated to drive the transverse sliding plate 322 to slide and adjust the position of the cutting knife 324. The transverse sliding plate 322 can compress the fifth spring 325. When the longitudinal sliding plate 323 moves in the vertical direction, the longitudinal sliding plate 323 can compress the sixth spring 326.

[0065] The heating rod 334 heats the welding head 333 , and the sliding seat 332 slides on the second supporting plate 331 , and the sliding seat 332 compresses the seventh spring 335 .

[0066] The implementation principle of a four-axis winding machine for T-core processing in the embodiment of the present application is as follows: a vibration plate feeding mechanism 51 outputs the magnetic cores to an upper feeding track 52 in succession, four feeding transverse movement mechanisms 53 slide on the feeding track 52, and the feeding transverse movement mechanisms 53 pass through the discharge port of the vibration plate feeding mechanism 51 in turn, and the feeding transverse movement mechanism 53 receives the magnetic cores delivered by the vibration plate feeding mechanism 51, and the feeding transverse movement mechanism 53 receiving the magnetic cores slides on the feeding track 52 and unfolds in turn, each feeding transverse movement mechanism 53 corresponds to a feeding and winding module of an upper winding module 2, and the linear motor drives the transverse movement plate 41 to drive the upper winding module 2 to grab the magnetic core on the feeding transverse movement mechanism 53, and then drives the transverse movement plate 41 The upper winding module 2 is driven to move above the lower flying fork winding module 6, and the lower flying fork winding module 6 cooperates with the upper winding module 2 to wind the magnetic core; after the winding of the magnetic core is completed, the wire storage and cutting module 7 cuts the lead wound on the magnetic core, and clamps the end of the subsequent lead to drive the lead end to move to the initial position; the transverse plate 41 drives the upper winding module 2 to move above the molding and unloading module 8, the upper winding module 2 places the magnetic core in the molding and unloading module 8, the wire turning module 9 flips the two ends of the magnetic core lead to the top surface of the magnetic core, the cutting and welding module 3 cuts the two ends of the magnetic core lead and welds the two ends of the lead to the top surface of the magnetic core to complete the molding of the magnetic core, and the molding and unloading module 8 then unloads the lead.

[0067] By setting a feeding track 52, four independently driven feeding transverse shifting mechanisms 53 are set on the feeding track 52, and the four lower flying fork winding modules 6 are set in the same row on one side of the feeding track 52, and the four forming unloading modules 8 are set in the same row on the other side of the feeding track 52, and the upper winding module 2 is set in the same row of the same transverse shifting plate 41, and the cutting and welding module 3 is set in the same row of another transverse shifting plate 41; the arrangement of each module of the four-axis winding machine is more compact, and the travel between the magnetic core and each module is short, so that the time required for magnetic core processing is shortened, the operation between the four axes can be synchronized, it is not easy to have product defectives, and the production cost is reduced.

[0068] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A four-axis winding machine for T-core processing, characterized in that: The invention comprises a base (1), an upper winding module (2), and a gantry transverse module (4) and a vibration plate feeding module (5) mounted on the top surface of the base (1); a transverse plate (41) is slidably connected inside the gantry transverse module (4); four upper winding modules (2) are provided and are all mounted on the bottom surface of the transverse plate (41); the four upper winding modules (2) are evenly arranged along the length direction of the transverse plate (41); the vibration plate feeding module (5) comprises a vibration plate feeding mechanism mounted on the top surface of the base (1). (51), a feeding track (52) and four feeding transverse movement mechanisms (53) slidably connected to the feeding track (52), the four feeding transverse movement mechanisms (53) slide in sequence along the feeding track (52); the vibration disk feeding mechanism (51) is located at one end of the feeding track (52), the vibration disk feeding mechanism (51) is used to transport the magnetic core into the feeding transverse movement mechanism (53); the four upper winding modules (2) are respectively used to grab the magnetic cores in the four feeding transverse movement mechanisms (53).

2. A four-axis winding machine for T-core processing according to claim 1, characterized in that: The feeding transverse movement mechanism (53) comprises a first slide plate (531), a slide cylinder (532), a mounting seat (533) and a fixture (534); the first slide plates (531) in the four feeding transverse movement mechanisms (53) are slidably connected to the side of the feeding track (52); the slide cylinder (532) is installed on the top of the first slide plate (531), and the mounting seat (533) is installed on the top of the piston rod of the slide cylinder (532); the top surface of the mounting seat (533) is provided with a mounting groove (5331), and the side of the mounting groove (5331) close to the vibration plate feeding mechanism (51) is provided with an opening ( 5332), the jig (534) is detachably mounted on the bottom surface of the mounting groove (5331), one end of the jig (534) is located in the opening (5332), and the end surface of the jig (534) located in the opening (5332) is provided with a feed port (5341) for placing the magnetic core, and the feed port (5341) is used for the material rail of the vibration plate feeding mechanism (51) to transport the magnetic core; the inner wall of the feed port (5341) away from the opening (5332) end is provided with a hole (5342), and the hole (5342) is connected to an external air path; the four first slide plates (531) are respectively driven by synchronous belts.

3. A four-axis winding machine for T-core processing according to claim 1, characterized in that: A first mounting plate (411) is connected below the transverse plate (41), a first lifting plate (412) is slidably connected to the side of the first mounting plate (411), a cross beam (413) is connected to the side of the first lifting plate (412) away from the first mounting plate (411), the four upper winding modules (2) are all installed below the cross beam (413), and a first driving mechanism (43) for driving the first lifting plate (412) to vertically lift and lower is installed on the transverse plate (41); the upper winding module (2) comprises a central rotating part (21), a collet (22), a central column (23), a sleeve (24), a first spring (25), a second driving mechanism (26) and a third driving mechanism (27); the central rotating part (21) is rotatably connected to the cross beam (413); the bottom end of the central rotating part (21) The invention comprises a guide portion (211), wherein the collet (22) is detachably connected to the bottom end of the guide portion (211), and the collet (22) is used to clamp the top of the magnetic core; the central column (23) is inserted into the collet (22), the top end of the central column (23) is detachably connected to the collet (22), and the bottom end of the central column (23) is in contact with the top surface of the magnetic core; the sleeve (24) is sleeved outside the collet (22), and the sleeve (24) is lifted and lowered to drive the collet (22) to open and close; the second driving mechanism (26) is installed on the crossbeam (413), and the second driving mechanism (26) is used to drive the sleeve (24) to lift and lower; the third driving mechanism (27) is installed on the crossbeam (413), and the third driving mechanism (27) is used to drive the four central rotating parts (21) to rotate synchronously.

4. A four-axis winding machine for T-core processing according to claim 3, characterized in that: Four clamping mechanisms (44) for clamping two leads of the magnetic core after winding are arranged below the crossbeam (413), and the four clamping mechanisms (44) correspond to the four upper winding modules (2) respectively; the clamping mechanism (44) comprises a mounting side plate (441) and a first clamping jaw cylinder (442), the bottom end of the mounting side plate (441) is hinged with an intermediate connecting section (4411), the two clamping jaws of the first clamping jaw cylinder (442) are connected to the side connecting sections (4421), and the intermediate connecting section (4411) is located between the two side connecting sections. (4421), the end of the middle connecting section (4411) is integrally formed with a middle separation needle (4412) arranged downwardly, and the ends of the two side connecting parts (221) are connected with side clamping needles (4422) arranged downwardly, and the side clamping needles (4422) are inclined toward the middle separation needle (4412), and the side surfaces of the side clamping needles (4422) are parallel to the bottom side surfaces of the middle separation needle (4412); a fourth driving mechanism (45) for driving the mounting side plate (441) to rise and fall is installed on the cross beam (413).

5. The four-axis winding machine for T-core processing according to claim 1, characterized in that: It also includes a cutting and welding module (3), and a lower flying fork winding module (6), a wire storage cutting module (7), a forming and unloading module (8) and a wire turning module (9) installed on the top surface of the base (1); a lateral moving plate (41) is also slidably connected in the gantry lateral moving module (4); four cutting and welding modules (3) are provided and are all installed on the bottom surface of the lateral moving plate (41); four lower flying fork winding modules (6) are provided and are all located on one side of the feeding track (52), and four wire storage cutting modules (7) are provided and are all located on the side of the lower flying fork winding module (6) away from the feeding track (52); four forming and unloading modules (8) are provided and are located on the other side of the feeding track (52), and four wire turning modules (9) are provided. and is located on a side of the molding and blanking module (8) away from the loading track (52); the lower flying fork winding module (6) cooperates with the upper winding module (2) to position the magnetic core and wind the lead wire; the wire storage and cutting module (7) is used to cut the lead wire wound on the previous magnetic core and pull the cut lead wire end to the initial position for winding the lead wire to the next magnetic core; the molding and blanking module (8) is used to receive the wound magnetic core transmitted by the upper winding module (2), the wire turning module (9) is used to flip the two ends of the magnetic core lead wire on the molding and blanking module (8) to the top of the magnetic core, the cutting and welding module (3) is used to cut off and weld the excess lead wires at both ends of the turned magnetic core lead wire, and the molding and blanking module (8) then blanks the magnetic core.

6. A four-axis winding machine for T-core processing according to claim 5, characterized in that: The bottom surface of the base (1) is provided with a mounting platform (11), and the four lower flying fork winding modules (6) are all installed on the mounting platform (11); the lower flying fork winding module (6) comprises a guiding mechanism (61), a mounting tube (62), a rotating part (63), a supporting platform (64) and a second clamping claw cylinder (65); the guiding mechanism (61) is installed on the top surface of the mounting platform (11), and the guiding mechanism (61) is used for guiding the lead wire; the mounting tube (62) is installed in the mounting platform (11), and the rotating part (63) is rotatably connected in the mounting tube (62); the top of the rotating part (63) is rotatably connected with a rotating tube (631), and a sliding column (632) is slidably provided in the top of the rotating tube (631), and the top of the sliding column (632) is The surface is used to place the magnetic core; the sliding column (632) is slidably connected to the rotating tube (631), and a second spring (6311) is arranged in the rotating tube (631), the top end of the second spring (6311) is pressed against the bottom surface of the sliding column (632), and the bottom end of the second spring (6311) is pressed against the top surface of the partition in the middle of the rotating tube (631); the support platform (64) is installed on the top of the rotating part (63), and the second clamping cylinder (65) is installed on the top surface of the support platform (64), and the two clamping claws of the second clamping claw cylinder (65) are both connected to a clamping plate (651) for clamping the end of the lead wire; the bottom surface of the mounting platform (11) is installed with a fifth driving mechanism (12) for driving the four rotating parts (63) to rotate synchronously.

7. A four-axis winding machine for T-core processing according to claim 5, characterized in that: The top surface of the base (1) is provided with a first movable platform (14), and the four wire storage and cutting modules (7) are all installed on the top surface of the first movable platform (14); the wire storage and cutting modules (7) are provided with a third cylinder (71), a lifting plate (72), a fourth cylinder (73), a fixed plate (74), a movable plate (75), a cutter (76) and a fourth spring (77); the third cylinder (71) is installed on the top surface of the first movable platform (14), the lifting plate (72) is installed on the end of the piston rod of the third cylinder (71), and the fourth cylinder (73) is installed on the top surface of the first movable platform (14). The fourth cylinder (73) is installed on the top surface of one end of the lifting plate (72) away from the flying fork winding module, and the piston rod end of the fourth cylinder (73) is connected to a connecting seat (731); the fixed plate (74) is connected to the top surface of one end of the lifting plate (72) close to the flying fork winding module, and two sliding rods (741) are passed through the fixed plate (74), and the two ends of the sliding rods (741) are connected to baffles (742), and the end of the fixed plate (74) close to the flying fork winding module is connected to a clamping block (743), and the fixed plate (74) and the clamping block (7 43) is provided with a notch for the lead wire to enter; one end of the tool (76) is connected to the connecting seat (731), and the tool (76) slides between the baffle (742) and the side of the fixed plate (74); the end of the movable plate (75) close to the connecting seat (731) is provided with a mounting opening (751), the inner wall of one end of the mounting opening (751) is connected to a positioning pin (752), and the inner wall of the other end of the mounting opening (751) is connected to a movable block (753), and the movable block (753) is connected to the connecting seat (731). The side of the movable block (753) close to the positioning pin (752) is also connected to the positioning pin (752), the fourth spring (77) is arranged in the installation opening (751), and the two ends of the fourth spring (77) are respectively sleeved on the two positioning pins (752); the sides of the tool (76) and the movable plate (75) are both provided with waist-shaped holes (754) for the two sliding rods (741) to slide; the base (1) is installed with a sixth driving mechanism (15) for driving the first movable platform (14) to move along the X-axis and Y-axis directions.

8. The four-axis winding machine for T-core processing according to claim 5, characterized in that: The molding and blanking module (8) comprises a third clamping jaw cylinder (81), a fourth clamping jaw cylinder (82) and a blanking mechanism (83); the third clamping jaw cylinder (81) is installed on the top surface of the base (1); the two clamping jaws of the third clamping jaw cylinder (81) are both connected to a clamping portion (811); the sides of the tops of the two clamping portions (811) close to each other are provided with clamping grooves (8111) for clamping the bottom of the magnetic core; the fourth clamping jaw cylinder (82) is installed On the top surface of the base (1), the fourth clamping jaw cylinder (82) is located on the side of the third clamping jaw cylinder (81) away from the vibration plate feeding module (5); the two clamping jaws of the fourth clamping jaw cylinder (82) are connected to connecting pieces (821), and the two connecting pieces (821) are respectively located on both sides of the clamping portion (811), one of the connecting pieces (821) is connected to the first molding portion (822), and the other connecting piece (821) is connected to the second molding portion (823); the top of the first molding portion (822) is integrally formed with a strip plate (8221), and the strip plate (8221) is located on the top surface of the clamping portion (811); the second molding portion (823) is integrally formed with a molding plate (8231) close to the side of the first molding portion (822); the top of the second molding portion (823) is provided with a lead opening (8232) for two lead wires of the magnetic core to enter, and is located at the The top surface of the clamping portion (811) below the strip plate (8221) is provided with two clearance openings (8112), the two clearance openings (8112) are respectively located on both sides of the strip plate (8221), and the two clearance openings (8112) correspond one-to-one to the two lead openings (8232); the unloading mechanism (83) is installed on the top surface of the base (1), and the unloading mechanism (83) is used to remove the magnetic core between the two clamping portions (811).

9. A four-axis winding machine for T-core processing according to claim 5, characterized in that: A second movable platform (18) is installed on the top surface of the base (1), and the four wire turning modules (9) are all installed on the top surface of the second movable platform (18); the wire turning module (9) comprises a fifth motor (91), a rotating plate (92) and a fifth clamping cylinder (93); the fifth motor (91) is installed on the top surface of the second movable platform (18), the side of the rotating plate (92) is installed on the output shaft of the fifth motor (91), the fifth clamping cylinder (93) is installed on the side of the rotating plate (92) away from the fifth motor (91), and the two clamping plates (931) of the fifth clamping cylinder (93) are connected to the two clamping plates (931), and the two clamping plates (931) are used to clamp the two ends of the magnetic core lead; an eighth driving mechanism (19) for driving the second movable platform (18) to move along the X-axis and Y-axis directions is installed on the base (1).

10. The four-axis winding machine for T-core processing according to claim 5, characterized in that: A second mounting plate (46) is connected below the transverse plate (41); a second lifting plate (461) is slidably connected to the side of the second mounting plate (46); the four cutting and welding modules (3) are all mounted on the side of the second lifting plate (461); a ninth driving mechanism (47) for driving the second lifting plate (461) to vertically lift is mounted on the transverse plate (41); the cutting and welding module (3) comprises a mounting vertical plate (31), a cutting mechanism (32) and a welding mechanism (33); the mounting vertical plate ( The mounting plate (31) is mounted on the side of the second lifting plate (461) close to the upper winding module (2), the cutting mechanism (32) is mounted on the side of the mounting plate (31), the cutting mechanism (32) is used to cut off the two leads folded to the top surface of the magnetic core, the welding mechanism (33) is mounted on the side of the mounting plate (31), the cutting mechanism (32) and the welding mechanism (33) are located on the same side of the mounting plate (31), and the welding mechanism (33) is used to weld the cut lead ends to the top surface of the magnetic core.

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