EPS reactor with anti-clogging function
By adopting an adjustable stirring block and telescopic rod system in the EPS reactor, the problem of low mixing efficiency of the stock liquid layer in the prior art is solved, and rapid mixing of the stock liquid and improvement of the EPS synthesis efficiency are achieved.
Patent Information
- Application Number
- CN202411858888.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-04-04
AI Technical Summary
The fixed stirring structure of the existing EPS reactor results in weaker mixing effect between different stock liquid layers, thereby reducing the efficiency of the EPS preparation process.
An EPS reactor with anti-blocking function was designed, using an adjustable stirring block and telescopic rod system, which drives the up and down movement of the stirring shaft and stirring block through the motor to promote the rapid mixing of the stock liquid layer.
Through this design, the mixing efficiency of the stock solution is significantly improved, the rapid reaction of each stock solution component is ensured, the synthesis efficiency of EPS is improved, and the blockage is effectively prevented.
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Figure CN119746770A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of chemical equipment, in particular to an EPS reactor with an anti-clogging function. Background Art
[0002] EPS is a lightweight polymer. It is made by adding a foaming agent to polystyrene resin and heating it to soften it, generating gas to form a rigid closed-cell foam plastic. A reactor is required in the process of synthesizing EPS.
[0003] According to the EPS dedicated reactor of CN103143313A, an agglomeration crushing mechanism is arranged in the reactor body, which can effectively crush the agglomerates and ensure the normal operation of the bottom valve and the bypass port, avoiding the situation of disassembling the bottom valve and blocking the bypass port, which not only reduces the labor intensity but also ensures the normal production; the blades of the agglomeration crushing mechanism are S-shaped, with a simple structure and convenient manufacturing; the S-shaped blades are not on the same plane, and a vortex is formed from bottom to top when rotating, which crushes the agglomerates more thoroughly and ensures the crushing effect.
[0004] However, in the prior art, EPS synthesis is achieved by adding EPS synthesis stock solution into the interior of the reactor and then stirring and controlling the temperature inside the reactor. However, during the synthesis process, due to the fixed stirring structure, the mixing effect between different stock solution layers is weak, which leads to the problem of low efficiency of the stock solution mixing EPS preparation process.
[0005] To this end, the present invention proposes an EPS reactor with an anti-clogging function. Summary of the invention
[0006] In order to remedy the problem in the prior art that EPS synthesis is achieved by adding EPS synthesis stock solution into the interior of a reactor and then stirring and controlling the temperature inside the reactor, but during the synthesis process, due to a fixed stirring structure, the mixing effect between different stock solution layers is weak, thereby resulting in a low efficiency in the stock solution mixing EPS preparation process, the present invention proposes an EPS reactor with an anti-clogging function.
[0007] The technical solution adopted by the present invention to solve its technical problems is as follows: the EPS reactor with anti-clogging function described in the present invention comprises a reactor body, a motor and a stirring shaft; a feed pipe is fixedly connected to one side of the reactor body; a discharge pipe is fixedly connected to the other side of the reactor body; a motor is fixedly connected to the top of the reactor body; the output shaft of the motor is fixedly connected to the stirring shaft; a reaction chamber is provided inside the reactor body; a first telescopic rod is fixedly connected to the bottom of the reactor body; a connecting block is fixedly connected to the top of the first telescopic rod; a fixing ring is fixedly connected to the top of the connecting block; a stirring block is rotatably connected to the top of the fixing ring, and the stirring block is sleeve-connected to the stirring shaft; when working, the feed is first guided through the feed pipe The raw materials are added, and then the motor is started. The rotation of the motor will drive the stirring shaft and the stirring block to rotate. At the same time, through the first telescopic rod, the first telescopic rod will drive the connecting block to move up and down, the connecting block will drive the fixed ring to move, and the fixed ring block will drive the stirring block to move up and down, so that the stirring block can be adjusted up and down while rotating, and promote the rapid mixing of different stock liquid layers in the reactor. The present invention effectively realizes the adjustable design of the stirring block. Through the extension and retraction of the first telescopic rod, the stirring block in the rotating state is controlled to move up and down, so that the stirring block can mix the stock liquid up and down, thereby promoting the rapid mixing of the stock liquid, ensuring the rapid reaction of each stock liquid component, and improving the synthesis efficiency of EPS.
[0008] Preferably, the stirring block is divided into a supporting block, a blade and an elastic sheet; the supporting block is sleeved on the surface of the stirring shaft, and the supporting block is rotatably connected to the fixing ring; the surface of the supporting block is fixedly connected with evenly arranged guide pillars; the surface of the guide pillars is provided with evenly arranged blades; the surfaces of the blades are provided with pressure grooves, and the guide pillars are slidably connected to the inside of the corresponding pressure grooves; elastic sheets are fixedly connected between the blades and the guide pillars; the inside of the kettle is fixedly connected with an air guide ring at the stirring shaft position; the side of the air guide ring is fixedly connected with an air guide pipe; the surface of the stirring shaft is provided with a connecting hole at the air guide ring position; the bottom opening of the connecting hole is fixedly connected with a connecting tube, and the connecting tube and the pressure tank are interconnected; when working, by setting the support block, the leaves and the elastic sheet, by controlling the gas conduction, the gas will enter the air guide ring through the air guide pipe, and then enter the connecting hole through the air guide ring, through the connecting hole into the connecting tube, and finally into the pressure tank, so as to adjust the internal pressure of the pressure tank of the leaves, so that the leaves can be quickly dispersed and merged, and the merged leaves are convenient for cleaning their surfaces, and the leaves in the dispersed state can facilitate the full mixing of the interior of the reactor, and the fully expanded leaves can directly fit with the inner wall of the reactor, and when the leaves rotate, the interior of the reactor can be automatically cleaned.
[0009] Preferably, a guide groove is provided on the side of the pressure groove, and the guide groove is designed as a spiral structure along the inner wall of the pressure groove; the surface of the guide column is fixedly connected with a guide block, and the guide block is slidably connected to the corresponding guide groove; during operation, a guide groove is provided inside the pressure groove, and the guide groove is designed as a spiral structure. When the internal air pressure of the pressure groove increases, the leaflets and the guide columns will slide relative to each other. During the sliding process of the leaflets, the leaflets will drive the guide blocks to move. Since the guide blocks are slidably connected to the inside of the guide groove, the leaflets will rotate slightly and generate an inclination angle during the expansion process. The leaflets in this state have a better stirring effect on the original liquid. When the leaflets merge with each other, the leaflets are leveled again, which is convenient for cleaning the surface of the leaflets.
[0010] Preferably, a pressure regulating plate is provided at the top position of the reaction chamber, and the pressure regulating plate is slidably connected to the stirring shaft; a receiving plate is fixedly connected to the top position of the support ring; a connecting groove is provided on the bottom surface of the pressure regulating plate; a first connecting groove is provided on the side of the receiving plate; a first sliding groove is provided on the side of the connecting groove; a first connecting pipe is connected between the first sliding groove and the air guide ring; a first control valve is provided inside the first connecting pipe; a first sliding block is slidably connected inside the first sliding groove; a second sliding groove is provided on the side of the pressure regulating plate; a second connecting pipe is connected between the second sliding groove and the air guide ring; a second control valve is provided inside the second connecting pipe; a second sliding block is slidably connected inside the second sliding groove; A second connecting groove is provided on the side of the reaction chamber; when working, by setting the first slider and the second slider and controlling the conduction of the first connecting pipe and the second connecting pipe, the first slider and the second slider will be driven to slide under the action of air pressure. Before that, the first telescopic rod will drive the receiving plate to move to the inside of the receiving groove, and then the first slider will be automatically inserted into the inside of the first connecting groove, so that the pressure regulating plate and the receiving plate are connected. At the same time, the second slider will be retracted into the corresponding second sliding groove, so that the second slider and the second connecting groove are separated. The pressure regulating plate will move up and down with the expansion and contraction of the first telescopic rod to regulate the pressure inside the reaction chamber. When the pressure regulating plate moves downward, the air pressure below it will increase, thereby promoting the conduction of the discharge pipe in the blocked state.
[0011] Preferably, the surface of the pressure regulating plate is provided with evenly arranged pressure regulating spray holes, and the pressure regulating spray holes connect the upper and lower spaces of the pressure regulating plate to each other; during operation, by providing the pressure regulating spray holes on the surface of the pressure regulating plate, when the pressure regulating plate moves up and down, the pressure regulating spray holes can conduct gas up and down, thereby avoiding excessive pressure difference between the upper and lower parts of the pressure regulating chamber, which affects the safe operation of the equipment.
[0012] Preferably, a second telescopic rod is fixedly connected to the inside of the discharge pipe; a push block is fixedly connected to the end face of the piston rod of the second telescopic rod; an inner ring is slidably connected to the inside of the discharge pipe, and the inner ring and the push block are fixedly connected; a telescopic tube is fixedly connected to the side surface of one side of the inner ring; a first spring is fixedly connected to the side surface of the other side of the inner ring; an elastic membrane is fixedly connected to the inside of the first spring; during operation, by setting the second telescopic rod, the extension and contraction of the second telescopic rod will drive the push block to move, and the push block will drive the inner ring to move, and the movement of the inner ring will drive the first spring to extend and deform, and when the first spring is in a stretched state, the first spring will squeeze the telescopic tube, so that the inner diameter of the elastic membrane changes, and when a blockage problem occurs at the position of the elastic membrane, the inner diameter of the elastic membrane decreases, and the elastic membrane will squeeze the blockage inside it, and then control the first spring to extend, and the inside of the elastic membrane will be restored, thereby promoting the discharge of the blockage inside the discharge pipe.
[0013] Preferably, the inner surface of the discharge pipe is fixedly connected with evenly arranged vibration blocks at the position of the first spring; during operation, by setting the vibration blocks, when the first spring is expanded and contracted, the first spring squeezes the vibration blocks, and generates vibration and local retraction, thereby promoting the squeezing and vibration of the elastic membrane, increasing the squeezing of the blockage, and improving the drainage effect.
[0014] Preferably, a pressure-regulating tube is fixedly connected to the inside of the pressure-regulating spray hole; liquid guide plates are fixedly connected to the inside of the pressure-regulating tube near the openings on both sides of the pressure-regulating tube; second springs are fixedly connected to the side surfaces on opposite sides of the two liquid guide plates; a pressure-regulating block is fixedly connected between the two second springs; during operation, by setting the pressure-regulating tube, when the pressure-regulating plate moves up and down, a large pressure difference will be generated between the upper and lower parts of the pressure-regulating plate, the fluid will move up and down through the pressure-regulating spray hole, and the fluid will drive the pressure-regulating block to move up and down, so that the pressure-regulating tube in the blocked state is automatically opened, and due to the pressure of the second spring, automatic pressure regulation can be achieved, and the flow rate of the pressure-regulating spray hole can be adjusted.
[0015] Preferably, filter screens are fixedly connected to the openings on both sides of the pressure regulating tube; during operation, by setting the filter screen, when the pressure regulating plate moves to the liquid level position of the original liquid, the fixed objects inside the original liquid can easily pass through the inside of the pressure regulating tube and block the pressure regulating tube. A large number of solid particles can be effectively filtered through the filter screen, ensuring the long-term and stable operation of the pressure regulating tube. At the same time, when the fluid flows forward and backward inside the pressure regulating tube, it can also promote the cleaning of the filter screen.
[0016] Preferably, the interior of the pressure regulating pipe is rotatably connected to a spray disc near the bottom filter screen; the spray disc is provided with an inclined hole on one side relative to the filter screen; the spray disc is fixedly connected to a nozzle on one side relative to the filter screen; during operation, by setting the spray disc, when the fluid flows into the pressure regulating pipe, the fluid will pass through the spray disc, and when the fluid flows downward, the flow will be ejected through the inclined hole, promoting the rotation of the spray disc, so that the liquid sprayed by the nozzle can be evenly sprayed onto the surface of the filter screen at high pressure, further improving the cleaning effect on the surface of the filter screen, and when the flow moves upward, the fluid will pass through the inclined hole and pass through the spray disc to flow upward normally. Since the surface of the filter screen at the bottom position is easily in direct contact with the sediment, the surface is easy to firmly adhere to and fix the sediment. Through this design, it can be used exclusively for effective cleaning of the surface of the filter screen at the bottom position.
[0017] The present invention is beneficial in that: 1. The present invention effectively realizes the adjustable design of the stirring block by arranging the kettle body, the motor and the stirring shaft, and by the cooperation between the motor and the first telescopic rod. By the extension and retraction of the first telescopic rod, the stirring block in the rotating state is controlled to move up and down, so that the stirring block can mix the stock solution up and down, thereby promoting the rapid mixing of the stock solution, ensuring the rapid reaction of each stock solution component, and improving the synthesis efficiency of EPS.
[0018] 2. The present invention sets a second telescopic rod, an inner ring, a first spring and an elastic membrane. The extension and retraction of the second telescopic rod will drive the push block to move, the push block will drive the inner ring to move, and the movement of the inner ring will drive the first spring to extend and deform. When the first spring is in a stretched state, the first spring will squeeze the telescopic tube, so that the inner diameter of the elastic membrane changes. When a blockage occurs at the position of the elastic membrane, the inner diameter of the elastic membrane decreases. At this time, the elastic membrane will squeeze the blockage inside it, and then control the first spring to extend. At this time, the inside of the elastic membrane will recover, thereby promoting the discharge of the blockage inside the discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 A perspective view of the present invention; Figure 2 is a cross-sectional view of the present invention; Figure 3 is a three-dimensional diagram of a first spring and an elastic membrane of the present invention; Figure 4 for Figure 2 A partial enlarged view of point A in the middle; Figure 5 for Figure 2 A partial enlarged view of point B in the middle; Figure 6 for Figure 2 A partial enlarged view of point C in the middle; Figure 7 is a cross-sectional view of a stirring block of the present invention; Figure 8 A three-dimensional diagram of the lobes of the present invention; Fig. 9 It is a cross-sectional view of the pressure regulating tube of the present invention.
[0021] In the figure: kettle body 1, motor 2, stirring shaft 3, feed pipe 4, discharge pipe 5, first telescopic rod 6, connecting block 7, fixing ring 8, stirring block 9, supporting block 10, leaf 11, elastic sheet 12, guide column 13, air guide ring 14, air guide pipe 15, connecting hole 16, connecting pipe 17, guide block 18, pressure regulating plate 19, receiving plate 20, first slider 21, second slider 22, pressure regulating spray hole 23, second telescopic rod 24, push block 25, inner ring 26, telescopic tube 27, first spring 28, elastic membrane 29, vibration block 30, pressure regulating tube 31, liquid guide plate 32, second spring 33, pressure regulating block 34, filter screen 35, inclined hole 36, nozzle 37. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Example 1: Please refer to Figure 1-8As shown, an EPS reactor with anti-clogging function comprises a reactor body 1, a motor 2 and a stirring shaft 3; a feed pipe 4 is fixedly connected to one side of the reactor body 1; a discharge pipe 5 is fixedly connected to the other side of the reactor body 1; a motor 2 is fixedly connected to the top of the reactor body 1; the output shaft of the motor 2 is fixedly connected to the stirring shaft 3; a reaction chamber is opened inside the reactor body 1; a first telescopic rod 6 is fixedly connected to the bottom of the reactor body 1; a connecting block 7 is fixedly connected to the top of the first telescopic rod 6; a fixing ring 8 is fixedly connected to the top of the connecting block 7; a stirring block 9 is rotatably connected to the top of the fixing ring 8, and the stirring block 9 is sleeve-connected to the stirring shaft 3; when working, the raw materials are first introduced through the feed pipe 4, and then the stirring block 9 is started. The motor 2 is driven, and the rotation of the motor 2 will drive the stirring shaft 3 and the stirring block 9 to rotate. At the same time, through the first telescopic rod 6, the first telescopic rod 6 will drive the connecting block 7 to move up and down, the connecting block 7 will drive the fixing ring 8 to move, and the fixing ring 8 will drive the stirring block 9 to move up and down, so that the stirring block 9 can be adjusted up and down while rotating, and promote the rapid mixing of different stock liquid layers inside the reactor. The present invention effectively realizes the adjustable design of the stirring block 9. Through the extension and retraction of the first telescopic rod 6, the stirring block 9 in the rotating state is controlled to move up and down, so that the stirring block 9 can mix the stock liquid up and down, thereby promoting the rapid mixing of the stock liquid, ensuring the rapid reaction of each stock liquid component, and improving the synthesis efficiency of EPS.
[0024] The stirring block 9 is divided into a support block 10, a blade 11 and an elastic sheet 12; the support block 10 is sleeved on the surface of the stirring shaft 3, and the support block 10 is rotatably connected to the fixed ring 8; the surface of the support block 10 is fixedly connected with uniformly arranged guide pillars 13; the surface of the guide pillars 13 is provided with uniformly arranged blades 11; the surfaces of the blades 11 are provided with pressure grooves, and the guide pillars 13 are slidably connected to the inside of the corresponding pressure grooves; an elastic sheet 12 is fixedly connected between the blades 11 and the guide pillars 13; the inside of the kettle body 1 is fixedly connected with an air guide ring 14 at the stirring shaft 3; the side of the air guide ring 14 is fixedly connected with an air guide pipe 15; the surface of the stirring shaft 3 is provided with a connecting hole 16 at the position of the air guide ring 14; the bottom opening position of the connecting hole 16 A connecting pipe 17 is fixedly connected, and the connecting pipe 17 and the pressure tank are interconnected; when working, by setting the support block 10, the leaves 11 and the elastic sheet 12, by controlling the gas conduction, the gas will enter the air guide ring 14 through the air guide pipe 15, and then enter the connecting hole 16 through the air guide ring 14, and then be introduced into the connecting pipe 17 through the connecting hole 16, and finally be introduced into the pressure tank, so as to adjust the internal pressure of the pressure tank of the leaves 11, so that the leaves 11 can be quickly dispersed and merged, and the merged leaves 11 are convenient for cleaning their surfaces, and the dispersed leaves 11 can facilitate sufficient mixing of the interior of the reactor, and the fully expanded leaves 11 can directly fit with the inner wall of the reactor, and when the leaves 11 rotate, the interior of the reactor can be automatically cleaned.
[0025] A guide groove is provided on the side of the pressure groove, and the guide groove is designed as a spiral structure along the inner wall of the pressure groove; the surface of the guide column 13 is fixedly connected with a guide block 18, and the guide block 18 is slidably connected to the corresponding guide groove; when working, by providing a guide groove inside the pressure groove, and the guide groove is designed as a spiral structure, when the internal air pressure of the pressure groove increases, the leaf 11 and the guide column 13 will slide relative to each other. During the sliding process of the leaf 11, the leaf 11 will drive the guide block 18 to move. Since the guide block 18 is slidably connected to the inside of the guide groove, the leaf 11 will rotate slightly and generate an inclination angle during the expansion process. The leaf 11 in this state has a better stirring effect on the original liquid. When the leaf 11 merges with each other, the leaf 11 is leveled again, which is convenient for cleaning the surface of the leaf 11.
[0026] A pressure regulating plate 19 is provided at the top of the reaction chamber, and the pressure regulating plate 19 is slidably connected to the stirring shaft 3; a receiving plate 20 is fixedly connected to the top of the support ring; a connecting groove is provided on the bottom surface of the pressure regulating plate 19; a first connecting groove is provided on the side of the receiving plate 20; a first sliding groove is provided on the side of the connecting groove; a first connecting pipe 17 is connected between the first sliding groove and the air guide ring 14; a first control valve is provided inside the first connecting pipe 17; a first slider 21 is slidably connected inside the first sliding groove; a second sliding groove is provided on the side of the pressure regulating plate 19; a second connecting pipe 17 is connected between the second sliding groove and the air guide ring 14; a second control valve is provided inside the second connecting pipe 17; a second slider 22 is slidably connected inside the second sliding groove; the reaction chamber A second connecting groove is provided on the side; when working, by setting the first slider 21 and the second slider 22, by controlling the first connecting pipe 17 and the second connecting pipe 17 to be connected, the first slider 21 and the second slider 22 will be driven to slide under the action of air pressure. Before that, the first telescopic rod 6 will drive the receiving plate 20 to move to the inside of the receiving groove, and then the first slider 21 will automatically insert into the inside of the first connecting groove, so that the pressure regulating plate 19 is connected to the receiving plate 20, and at the same time, the second slider 22 will be retracted into the corresponding second slide groove, so that the second slider 22 is separated from the second connecting groove, and the pressure regulating plate 19 will move up and down with the expansion and contraction of the first telescopic rod 6 to regulate the pressure inside the reaction chamber. When the pressure regulating plate 19 moves downward, the air pressure below it will increase, thereby promoting the conduction of the discharge pipe 5 in the blocked state.
[0027] The surface of the pressure regulating plate 19 is provided with evenly arranged pressure regulating spray holes 23, and the pressure regulating spray holes 23 connect the upper and lower spaces of the pressure regulating plate 19 to each other; during operation, by providing the pressure regulating spray holes 23 on the surface of the pressure regulating plate 19, when the pressure regulating plate 19 moves up and down, the pressure regulating spray holes 23 can conduct gas up and down, thereby avoiding excessive pressure difference between the upper and lower parts of the pressure regulating chamber, which affects the safe operation of the equipment.
[0028] The inside of the discharge pipe 5 is fixedly connected with a second telescopic rod 24; the piston rod end face of the second telescopic rod 24 is fixedly connected with a push block 25; the inside of the discharge pipe 5 is slidably connected with an inner ring 26, and the inner ring 26 and the push block 25 are fixedly connected; a telescopic tube 27 is fixedly connected to one side of the inner ring 26; a first spring 28 is fixedly connected to the other side of the inner ring 26; an elastic membrane 29 is fixedly connected to the inside of the first spring 28; when working, by setting the second telescopic rod 24, the extension and contraction of the second telescopic rod 24 will drive the push block 25 to move. When the block 25 moves, the push block 25 will drive the inner ring 26 to move. The movement of the inner ring 26 will drive the first spring 28 to expand and contract. When the first spring 28 is in a stretched state, the first spring 28 will squeeze the telescopic tube 27, so that the inner diameter of the elastic membrane 29 changes. When a blockage problem occurs at the position of the elastic membrane 29, the inner diameter of the elastic membrane 29 decreases. At this time, the elastic membrane 29 will squeeze the blockage inside it, and then control the first spring 28 to stretch. At this time, the inside of the elastic membrane 29 is restored, which promotes the discharge of the blockage inside the discharge pipe 5.
[0029] The inner surface of the discharge pipe 5 is fixedly connected with uniformly arranged vibration blocks 30 at the position of the first spring 28; during operation, by setting the vibration blocks 30, when the first spring 28 is extended or retracted, the first spring 28 squeezes the vibration blocks 30, and generates vibration and partial retraction, thereby promoting the squeezing and vibration of the elastic membrane 29, increasing the squeezing of the blockage, and improving the drainage effect.
[0030] Example 2: Please refer to Fig. 9 As shown, a pressure regulating tube 31 is fixedly connected to the inside of the pressure regulating spray hole 23; liquid guide plates 32 are fixedly connected to the opening positions on both sides of the pressure regulating tube 31; second springs 33 are fixedly connected to the side surfaces of the two liquid guide plates 32 on opposite sides; a pressure regulating block 34 is fixedly connected between the two second springs 33; when working, by setting the pressure regulating tube 31, when the pressure regulating plate 19 moves up and down, a large pressure difference will be generated between the upper and lower parts of the pressure regulating plate 19, the fluid will move up and down through the pressure regulating spray hole 23, and the fluid will drive the pressure regulating block 34 to move up and down, so that the pressure regulating tube 31 in the blocked state is automatically opened, and due to the pressure of the second spring 33, automatic pressure regulation can be achieved, and the flow rate of the pressure regulating spray hole 23 can be adjusted.
[0031] The openings on both sides of the pressure regulating tube 31 are fixedly connected with filter screens 35. During operation, by setting the filter screen, when the pressure regulating plate 19 moves to the liquid level position of the original liquid, the fixed objects inside the original liquid can easily pass through the inside of the pressure regulating tube 31 and block the pressure regulating tube 31. A large number of solid particles can be effectively filtered through the filter screen 35 to ensure the long-term stable operation of the pressure regulating tube 31. At the same time, when the fluid flows forward and backward inside the pressure regulating tube 31, it can also promote the cleaning of the filter screen 35.
[0032] The inside of the pressure regulating pipe 31 is rotatably connected to a spray disc near the bottom filter 35; the spray disc is provided with an inclined hole 36 on one side relative to the filter 35; the spray disc is fixedly connected to a nozzle 37 on one side relative to the filter 35; during operation, by setting the spray disc, when the fluid flows into the pressure regulating pipe 31, the fluid will pass through the spray disc, and when the fluid flows downward, the flow will be ejected through the inclined hole 36, which promotes the rotation of the spray disc, so that the liquid ejected by the nozzle 37 can be evenly sprayed onto the surface of the filter 35 at high pressure, further improving the cleaning effect of the surface of the filter 35, and when the flow moves upward, the fluid will pass through the inclined hole 36 and pass through the spray disc to flow upward normally. Since the surface of the filter 35 at the bottom position is easily in direct contact with the sediment, the surface is easy to firmly adhere to and fix the sediment, and this design can be used exclusively for effective cleaning of the surface of the filter 35 at the bottom position.
[0033] Working principle: first, the raw materials are introduced through the feed pipe 4, and then the motor 2 is started. The rotation of the motor 2 will drive the stirring shaft 3 and the stirring block 9 to rotate. At the same time, through the first telescopic rod 6, the first telescopic rod 6 will drive the connecting block 7 to move up and down, the connecting block 7 will drive the fixed ring 8 to move, and the fixed ring 8 will drive the stirring block 9 to move up and down, so that the stirring block 9 can be adjusted up and down while rotating, so as to promote the rapid mixing of different raw liquid layers inside the reactor; by setting the support block 10, the leaf 11 and the elastic sheet 12, by controlling the gas conduction, the gas will enter the air guide ring 14 through the air guide pipe 15, and then enter the connecting hole 16 through the air guide ring 14, and then enter the connecting hole 16 through the connecting hole 16 is introduced into the connecting pipe 17, and finally into the pressure tank, and the internal pressure of the pressure tank of the leaflets 11 is adjusted, so that the leaflets 11 can be quickly dispersed and merged, and the merged leaflets 11 are convenient for cleaning their surfaces, and the leaflets 11 in a dispersed state can be convenient for fully mixing the inside of the reactor, and the fully expanded leaflets 11 can directly fit with the inner wall of the reactor, and when the leaflets 11 rotate, the inside of the reactor can be automatically cleaned; by providing a guide groove inside the pressure tank, and the guide groove is designed in a spiral structure, when the internal air pressure of the pressure tank increases, the leaflets 11 and the guide pillars 13 will slide relative to each other, and the leaflets 1 During the sliding process, the leaf 11 will drive the guide block 18 to move. Since the guide block 18 is slidably connected to the inside of the guide groove, the leaf 11 will rotate slightly and generate an inclination angle during the expansion process. The leaf 11 in this state has a better stirring effect on the stock solution. When the leaf 11 merges with each other, the leaf 11 is re-leveled, which is convenient for cleaning the surface of the leaf 11. By setting the first slider 21 and the second slider 22, by controlling the first connecting pipe 17 and the second connecting pipe 17 to be connected, the air pressure will drive the first slider 21 and the second slider 22 to slide. Before this, the first telescopic rod 6 will drive the receiving plate 20 to move to the inside of the receiving groove, and then the first The slider 21 will automatically be inserted into the first connecting groove, so that the pressure regulating plate 19 is connected to the receiving plate 20, and the second slider 22 will be retracted into the corresponding second sliding groove, so that the second slider 22 is separated from the second connecting groove. The pressure regulating plate 19 will move up and down with the expansion and contraction of the first telescopic rod 6 to regulate the pressure inside the reaction chamber. When the pressure regulating plate 19 moves downward, the air pressure below it will increase, thereby promoting the conduction of the discharge pipe 5 in the blocked state; by providing a pressure regulating spray hole 23 on the surface of the pressure regulating plate 19, when the pressure regulating plate 19 moves up and down, the pressure regulating spray hole 23 can conduct gas up and down, avoiding excessive pressure difference between the upper and lower parts of the pressure regulating chamber, which affects the safe operation of the equipment;By setting the second telescopic rod 24, the extension and retraction of the second telescopic rod 24 will drive the push block 25 to move, the push block 25 will drive the inner ring 26 to move, and the movement of the inner ring 26 will drive the first spring 28 to extend and deform. When the first spring 28 is in a stretched state, the first spring 28 will squeeze the telescopic tube 27, so that the inner diameter of the elastic membrane 29 changes. When a blockage problem occurs at the position of the elastic membrane 29, the inner diameter of the elastic membrane 29 is reduced. At this time, the elastic membrane 29 will squeeze the blockage inside it, and then control the first spring 28 to extend, and at this time, the inside of the elastic membrane 29 will recover. , promoting the discharge of the blockage inside the discharge pipe 5; by setting the vibration block 30, when the first spring 28 is extended and retracted, the first spring 28 squeezes the vibration block 30, and generates vibration and partial retraction, thereby promoting the squeezing and vibration of the elastic membrane 29, increasing the squeezing of the blockage and improving the discharge promoting effect; by setting the pressure regulating tube 31, when the pressure regulating plate 19 moves up and down, a large pressure difference will be generated between the upper and lower parts of the pressure regulating plate 19, the fluid will move up and down through the pressure regulating spray hole 23, and the fluid will drive the pressure regulating block 34 to move up and down, so that the pressure regulating tube 31 in the blocked state will automatically open Due to the pressure of the second spring 33, automatic pressure regulation can be achieved, and the flow rate of the pressure regulating spray hole 23 can be adjusted; by setting the filter screen, when the pressure regulating plate 19 moves to the position of the raw liquid level, the fixed objects inside the raw liquid can easily pass through the inside of the pressure regulating tube 31 and block the pressure regulating tube 31. A large number of solid particles can be effectively filtered through the filter screen 35 to ensure the long-term stable operation of the pressure regulating tube 31. At the same time, when the fluid flows forward and backward inside the pressure regulating tube 31, it can also promote the cleaning of the filter screen 35; by setting the spray plate, when the fluid flows into the pressure regulating tube 31, the fluid When the fluid flows downward, it will be ejected through the inclined hole 36, which will promote the rotation of the spray plate, so that the liquid ejected by the nozzle 37 can be evenly sprayed at high pressure on the surface of the filter 35, further improving the cleaning effect on the surface of the filter 35. When the fluid moves upward, it will pass through the inclined hole 36 and pass through the spray plate to flow upward normally. Since the surface of the filter 35 at the bottom position is easily in direct contact with the sediment, the surface is easy to firmly adhere to and fix the sediment. Through this design, it can be used exclusively for the effective cleaning of the surface of the filter 35 at the bottom position. ;
[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An EPS reactor with anti-clogging function, characterized in that: The invention comprises a kettle body (1), a motor (2) and a stirring shaft (3); a feeding pipe (4) is fixedly connected to one side of the kettle body (1); a discharging pipe (5) is fixedly connected to the other side of the kettle body (1); the motor (2) is fixedly connected to the top of the kettle body (1); the output shaft of the motor (2) is fixedly connected to the stirring shaft (3); a reaction chamber is provided inside the kettle body (1); a first telescopic rod (6) is fixedly connected to the bottom of the kettle body (1); a connecting block (7) is fixedly connected to the top of the first telescopic rod (6); a fixing ring (8) is fixedly connected to the top of the fixing ring (8); a stirring block (9) is rotatably connected to the top of the fixing ring (8), and the stirring block (9) is sleeve-connected to the stirring shaft (3).
2. The EPS reactor with anti-clogging function according to claim 1, characterized in that: The stirring block (9) is divided into a support block (10), a blade (11) and an elastic sheet (12); the support block (10) is sleeved on the surface of the stirring shaft (3), and the support block (10) is rotatably connected to the fixing ring (8); the surface of the support block (10) is fixedly connected with uniformly arranged guide pillars (13); the surface of the guide pillars (13) is provided with uniformly arranged blades (11); the surfaces of the blades (11) are all provided with pressure grooves, and the guide pillars (13) are all slidably connected to the corresponding The interior of the pressure tank; an elastic sheet (12) is fixedly connected between the blades (11) and the guide pillars (13); an air guide ring (14) is fixedly connected to the interior of the kettle body (1) at the position of the stirring shaft (3); an air guide pipe (15) is fixedly connected to the side of the air guide ring (14); a connecting hole (16) is opened on the surface of the stirring shaft (3) at the position of the air guide ring (14); a connecting pipe (17) is fixedly connected to the bottom opening of the connecting hole (16), and the connecting pipe (17) and the pressure tank are communicated with each other.
3. The EPS reactor with anti-clogging function according to claim 2, characterized in that: A guide groove is provided on the side of the pressure groove, and the guide groove is designed as a spiral structure along the inner wall of the pressure groove; a guide block (18) is fixedly connected to the surface of the guide column (13), and the guide block (18) is slidably connected to the corresponding guide groove.
4. The EPS reactor with anti-clogging function according to claim 2, characterized in that: A pressure regulating plate (19) is provided at the top of the reaction chamber, and the pressure regulating plate (19) is slidably connected to the stirring shaft (3); a receiving plate (20) is fixedly connected to the top of the support ring; a connecting groove is provided on the bottom surface of the pressure regulating plate (19); a first connecting groove is provided on the side of the receiving plate (20); a first sliding groove is provided on the side of the connecting groove; a first connecting pipe (17) is connected between the first sliding groove and the air guide ring (14); a first control valve is provided inside the first connecting pipe (17); a first sliding block (21) is slidably connected inside the first sliding groove; a second sliding groove is provided on the side of the pressure regulating plate (19); a second connecting pipe (17) is connected between the second sliding groove and the air guide ring (14); a second control valve is provided inside the second connecting pipe (17); a second sliding block (22) is slidably connected inside the second sliding groove; a second connecting groove is provided on the side of the reaction chamber.
5. The EPS reactor with anti-clogging function according to claim 4, characterized in that: The surface of the pressure regulating plate (19) is provided with evenly arranged pressure regulating spray holes (23), and the pressure regulating spray holes (23) connect the upper and lower spaces of the pressure regulating plate (19) to each other.
6. The EPS reactor with anti-clogging function according to claim 1, characterized in that: A second telescopic rod (24) is fixedly connected to the inside of the discharge pipe (5); a push block (25) is fixedly connected to the piston rod end face of the second telescopic rod (24); an inner ring (26) is slidably connected to the inside of the discharge pipe (5), and the inner ring (26) and the push block (25) are fixedly connected; a telescopic tube (27) is fixedly connected to the side surface of one side of the inner ring (26); a first spring (28) is fixedly connected to the inside of the first spring (28); an elastic membrane (29) is fixedly connected to the inside of the first spring (28).
7. The EPS reactor with anti-clogging function according to claim 6, characterized in that: The inner surface of the discharge pipe (5) is fixedly connected with uniformly arranged vibration blocks (30) at the position of the first spring (28).
8. The EPS reactor with anti-clogging function according to claim 5, characterized in that: A pressure regulating pipe (31) is fixedly connected inside the pressure regulating spray hole (23); liquid guide plates (32) are fixedly connected inside the pressure regulating pipe (31) at opening positions on both sides close to the pressure regulating pipe (31); second springs (33) are fixedly connected to the side surfaces of the two liquid guide plates (32) on opposite sides; and a pressure regulating block (34) is fixedly connected between the two second springs (33).
9. The EPS reactor with anti-clogging function according to claim 8, characterized in that: Filter screens (35) are fixedly connected to the openings on both sides of the pressure regulating pipe (31).
10. The EPS reactor with anti-clogging function according to claim 9, characterized in that: A spray disc is rotatably connected to the pressure regulating pipe (31) near the filter screen (35); an inclined hole (36) is provided on a side surface of the spray disc relative to the filter screen (35); and a spray head (37) is fixedly connected to a side surface of the spray disc relative to the filter screen (35).
Citation Information
Patent Citations
Special reaction kettle for EPS (expandable polystyrene)
CN103143313A