Modularized integrated type linear cutting machine tool
By designing a modular and integrated support structure in the online cutting machine tool, all operations are integrated on one surface, solving the problems of inconvenience and large footprint in the prior art, achieving more efficient operation and smaller footprint.
Patent Information
- Application Number
- CN202411992153.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-04
AI Technical Summary
In existing wire cutting machine tools, the wire storage barrel, mobile workbench and wire roller are on different operating surfaces, resulting in frequent movement of workers, inconvenient operation and large footprints.
A modular integrated wire cutting machine tool is designed. By mounting the wire barrel on a modular support cutting mechanism, the electrode wire is wound on the wire barrel, and guiding and tightening the electrode wires are achieved through the wire assembly and the tensioning assembly, all operations are integrated in one operating surface.
It realizes the operation convenience of staff, reduces the movement of staff between different operating surfaces, improves operating efficiency, and reduces the volume and floor area of the overall machine tool.
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Figure CN119747775A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of wire-cutting machine tools, and in particular to a modular integrated wire-cutting machine tool. Background Art
[0002] The machining principle of a wire-cutting machine utilizes a moving metal wire (typically molybdenum or copper) as the tool electrode. The workpiece is connected to the positive terminal of a pulsed power supply, while the wire is connected to the negative terminal of a high-frequency pulsed power supply. A pulsed current is passed between the wire and the workpiece, and the workpiece is cut using the erosive effect of the pulsed discharge. During the process, a transient high-temperature heat source is generated within the electrode gap, causing localized metal melting and vaporization. Simultaneously, the working fluid flushes and removes debris generated during machining, ultimately cutting the workpiece to shape.
[0003] The wire cutting machine includes a bed, a movable workbench, a wire feeding system, a wire rack mechanism and a lubrication system. The bed is a mounting platform for various components. The movable workbench is usually composed of a cross slide, a rolling guide rail and other parts to achieve relative movement between the electrode wire and the workpiece. The wire feeding mechanism is responsible for driving the electrode wire to move at a certain linear speed. The wire rack mechanism is used to support the electrode wire. The wire storage drum is an important component in the wire feeding system of the wire cutting machine. It is mainly responsible for the stable movement and neat winding of the electrode wire. It is an indispensable part of the wire cutting process. The design and manufacturing accuracy of the wire storage drum directly affects the processing accuracy and stability of the wire cutting machine. The movable workbench is used to place the workpiece to be processed. The wire roller (guide wheel assembly) is one of the components in the wire rack mechanism, which is mainly responsible for supporting and guiding the movement of the electrode wire.
[0004] In the existing technology, the wire storage drum, the movable workbench, and the wire roller (guide wheel assembly) are on three different operating surfaces. The wire storage drum, the wire roller (guide wheel assembly), and the workpiece installation on the movable workbench require the staff to move back and forth on the different operating surfaces, which is inconvenient to operate and occupies a large area. Summary of the Invention
[0005] The purpose of the present application is to solve the problem that in the prior art proposed in the above background technology, the wire storage drum, the movable workbench, and the wire roller (guide wheel assembly) are on three different operating surfaces, and the wire storage drum, the wire roller (guide wheel assembly) are loaded, and the workpiece is installed on the movable workbench, which requires the staff to move back and forth on different operating surfaces, making the operation inconvenient and occupying a large area. The present application provides a modular integrated wire cutting machine.
[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions: A modular integrated wire cutting machine tool includes a cutting machine housing, a movable door is slidably connected to the cutting machine housing, an observation port is opened on the movable door, an observation glass is fixed on the movable door, and the observation glass is located at the observation port, a wire reel is provided in the cutting machine housing, a waste liquid collection bucket is installed in the cutting machine housing, a material support frame is fixed in the waste liquid collection bucket, a modular support cutting mechanism is provided between the material support frame and the wire reel, and a cleaning mechanism is provided on the material support frame.
[0007] By adopting the above technical solution, the wire reel is installed on the modular support and cutting mechanism, and then the wire reel and the support and cutting mechanism are placed in the same plane, the electrode wire is wound around the wire reel, and then the electrode wire is passed through the modular support and cutting mechanism, so that the staff's operations can be integrated into one operating surface, which is convenient for the staff to operate online and observe the operation and operation of the machine tool without the trouble of moving around and changing work positions.
[0008] Furthermore, the modular support and cutting mechanism includes an integrated support seat fixed in the cutting machine housing, a cylinder seat is fixed on the integrated support seat, the wire cylinder is rotatably connected to the cylinder seat, a driving motor is fixed on the cutting machine housing, the output end of the driving motor passes through the cutting machine housing and the cylinder seat, and is fixedly connected to the wire cylinder, a wire assembly is arranged between the integrated support seat and the material support frame, and a tensioning assembly is arranged on the integrated support seat.
[0009] By adopting the above technical solution, the electrode wire is wound around the wire drum on the drum seat, and then the electrode wire is passed through the wire assembly on the integrated support seat, then through the tensioning assembly, and then through the wire assembly again, and finally fixed on the wire drum. The drum seat, wire assembly, and tensioning assembly are all located on the same working surface, so that the staff's operations can be integrated into one operating surface, which is convenient for the staff to operate online and observe the operation and operation of the machine tool without the trouble of moving around and changing work positions.
[0010] Furthermore, the wire assembly includes an upper wire pulley 1 arranged above the wire drum and rotatably connected to the integrated support seat, an upper wire pulley 2 is arranged on one side of the upper wire pulley 1, and the upper wire pulley 2 is rotatably connected to the integrated support seat, an upper wire rack is fixed on the integrated support seat, the upper wire rack is located above the wire drum, a lower wire rack is fixed on the integrated support seat, and the lower wire rack is located below the wire drum, a lower wire pulley is rotatably connected to the integrated support seat, and the lower wire pulley is located below the wire drum, and a cutting wire member is provided between the upper wire rack and the lower wire rack.
[0011] By adopting the above technical solution, the rotation direction of the wire drum is perpendicular to the rotation direction of the upper wire pulley 1 and the upper wire pulley 2. After the electrode wire passes through the cutting wire member, it passes under the lower wire roller. The rotation direction of the lower wire roller is perpendicular to the rotation direction of the wire drum, so that the guiding direction of the electrode wire and the operating surface of the wire drum can be located on the same working surface.
[0012] Furthermore, the cutting wire member includes an upper cutting wire wheel rotatably connected to the upper wire rack, and a lower cutting wire wheel rotatably connected to the lower wire rack. A conductive wheel is provided on one side of the upper cutting wire wheel and the lower cutting wire wheel, and the two conductive wheels are rotatably connected to the corresponding upper wire rack and lower wire rack.
[0013] By adopting the above technical solution, the electrode wire passes from under the conductive wheel on one side of the upper cutting wire wheel, then passes from above the upper cutting wire wheel, then passes from under the lower cutting wire wheel, and then passes from above the conductive wheel. The rotation directions of the upper cutting wire wheel, the lower cutting wire wheel and the conductive wheel are all perpendicular to the rotation direction of the wire drum, so that the upper cutting wire wheel, the lower cutting wire wheel and the conductive wheel can also be located on the same working surface, which is convenient for observing and threading the electrode wire.
[0014] Furthermore, the tensioning assembly includes a tensioning wheel arranged on the upper wire rack, the upper wire rack is fixed with a sliding rail, a tensioning block is slidably connected to the sliding rail, the tensioning block is rotatably connected to the tensioning wheel, a tensioning threaded rod is rotatably connected in the sliding rail, the tensioning threaded rod is threadedly connected to the tensioning block, a tensioning motor is fixed on the cutting machine housing, the output end of the tensioning motor passes through the cutting machine housing and the upper wire rack, and is fixedly connected to the tensioning threaded rod.
[0015] By adopting the above technical solution, the tensioning threaded rod drives the tensioning block to slide on the sliding track, the tensioning block drives the tensioning wheel, the tensioning wheel is moved away from the upper wire pulley 2, and the tensioning wheel pulls the electrode wire, thereby making it easy to tighten the electrode wire.
[0016] Furthermore, the cleaning mechanism includes two cleaning support frames symmetrically fixed on the material support frame, both of the cleaning support frames are slidably connected with sliding blocks, a support rod is fixed on the sliding block, a cleaning sponge roller is provided on the support rod, a moving component is provided on the two cleaning support frames, and a rotating component is provided on the cleaning support frame.
[0017] By adopting the above technical solution, the moving component drives the sliding block to move, the sliding block drives the support rod, the support rod drives the sponge cleaning roller to move, and the support rod drives the rotating component to move at the same time, so that the sponge cleaning roller rotates and moves to clean the surface of the material support frame, thereby reducing the residual cleaning liquid splashed on the material support frame and reducing the trouble of subsequent cleaning.
[0018] Furthermore, the moving component includes a moving threaded rod rotatably connected to the cleaning support frame, the moving threaded rod passes through the sliding block, a rotating disk is fixed at one end of the moving threaded rod, a transmission belt is connected between the two rotating disks, a moving motor is fixed at one end of one of the cleaning support frames, the output end of the moving motor passes through the cleaning support frame and is fixedly connected to the moving threaded rod.
[0019] By adopting the above technical solution, a mobile motor is used to drive one of the mobile threaded rods to rotate, and then the mobile threaded rod drives the rotating disk. The rotating disk uses a transmission belt to drive another rotating disk and the mobile threaded rod. The two mobile threaded rods drive the sliding block, and the sliding block drives the corresponding support rod, so that the support rod can easily drive the cleaning sponge roller to move.
[0020] Furthermore, the rotating assembly includes a rotating rod rotatably connected to the support rod, the rotating rod is fixedly connected to the cleaning sponge roller, the support rod is rotatably connected to a rotating gear, the rotating rod passes through the support rod and is fixedly connected to the rotating gear, and a rotating rack is fixed on the cleaning support frame, and the rotating rack is meshed with the rotating gear.
[0021] By adopting the above technical solution, during the movement of the support rod, the support rod drives the rotating gear, the rotating gear moves on the rotating rack, and the rotating gear rotates. When the rotating gear rotates, it drives the rotating rod, and the rotating rod drives the cleaning sponge roller to rotate, so that the cleaning sponge roller can move and rotate at the same time.
[0022] In summary, the present application includes at least one of the following beneficial effects: 1. In this application, the electrode wire on the wire drum is pulled out at one end, and then the staff directly passes the electrode wire through the upper wire wheel 1 above the wire drum, and the rotation direction of the wire drum is perpendicular to the rotation direction of the upper wire wheel 1 and the upper wire wheel 2. Then the electrode wire is passed around from the bottom of the upper wire wheel 2, and then the electrode wire is passed from the bottom of the tensioning wheel to the top, and then the electrode wire is pulled along the direction of the upper wire rack, and the electrode wire is passed from under the conductive wheel on one side of the upper cutting wire wheel, and then passed from above the upper cutting wire wheel, and the rotation direction of the upper cutting wire wheel is perpendicular to the direction of the wire drum, and then from the lower cutting wire on the lower wire rack. The electrode wire is then passed through the top of the conductive wheel on one side of the lower cutting wire wheel, and then the electrode wire is moved along the lower wire rack toward the lower wire wheel, and then passed through the bottom of the lower wire wheel, and the rotation direction of the lower wire wheel is perpendicular to the rotation direction of the wire drum, and finally fixed on the wire drum, so that the operation can be integrated into one operating surface, which is convenient for the staff to operate online and observe the operation and operation of the machine tool. There is no need to move around to change the working position, and at the same time, the volume of the entire cutting machine tool can be reduced and the floor space can be reduced.
[0023] 2. In this application, after the workpiece is removed after cutting, a mobile motor is used to drive one of the mobile threaded rods to rotate, and then the mobile threaded rod drives the rotating disk, and the rotating disk uses a transmission belt to drive another rotating disk and the mobile threaded rod. The two mobile threaded rods drive the sliding block, and the sliding block drives the corresponding support rod, the support rod drives the rotating rod, and the rotating rod drives the cleaning sponge roller to clean the cleaning liquid splashed on the material support rack, thereby achieving the purpose of reducing the residue of cleaning liquid splashed on the material support rack and reducing the trouble of subsequent cleaning.
[0024] 3. In the present application, during the movement of the support rod, the support rod drives the rotating gear, the rotating gear moves on the rotating rack, and the rotating gear rotates. When the rotating gear rotates, it drives the rotating rod, and the rotating rod drives the cleaning sponge roller to rotate, so that the cleaning sponge roller rotates and moves to clean the surface of the material support frame, thereby achieving the purpose of further improving the cleaning effect of the cleaning sponge roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a first three-dimensional structural diagram of the modular integrated wire cutting machine tool in this application; Figure 2 It is a second three-dimensional structural diagram of the modular integrated wire cutting machine tool in this application; Figure 3 It is a schematic diagram of a partial three-dimensional structure of the modular integrated wire cutting machine tool in this application; Figure 4 This application Figure 2 A in the middle is an enlarged schematic diagram; Figure 5 This application Figure 2 The enlarged schematic diagram of point B in the middle; Figure 6 This application Figure 3 The enlarged schematic diagram of point C in the middle; Figure 7 This application Figure 3 The enlarged schematic diagram of point D in the middle; Description of reference numerals: 1. Cutting machine housing; 2. Sliding door; 3. Observation port; 4. Wire drum; 5. Modular support cutting mechanism; 51. Integrated support base; 52. Drum base; 53. Drive motor; 54. Wire assembly; 541. Upper wire rack; 542. Upper wire pulley 1; 543. Upper wire pulley 2; 544. Lower wire pulley; 545. Cutting wire assembly; 5451. Upper cutting wire pulley; 5452. Lower cutting wire pulley; 5453. Conductive wheel; 546. Lower wire rack; 55. Tightening assembly; 551, tensioning wheel; 552, tensioning block; 553, sliding track; 554, tensioning threaded rod; 6, cleaning mechanism; 61, cleaning support frame; 62, sliding block; 63, support rod; 64, moving assembly; 641, moving threaded rod; 642, rotating disk; 643, transmission belt; 65, rotating assembly; 651, rotating rod; 652, rotating gear; 653, rotating rack; 66, cleaning sponge roller; 7, waste liquid collection bucket; 8, material support frame. DETAILED DESCRIPTION
[0026] The following is combined with Figure 1 —7 provides further details of this application.
[0027] The embodiment of the present application discloses a modular integrated wire cutting machine tool.
[0028] Reference Figure 1-5 A modular integrated wire cutting machine tool includes a cutting machine housing 1, a movable door 2 is slidably connected to the cutting machine housing 1, an observation port 3 is opened on the movable door 2, an observation glass is fixed on the movable door 2, and the observation glass is located at the observation port 3, a wire tube 4 is arranged in the cutting machine housing 1, a waste liquid collecting bucket 7 is installed in the cutting machine housing 1, a material support frame 8 is fixed in the waste liquid collecting bucket 7, a modular supporting cutting mechanism 5 is arranged between the material support frame 8 and the wire tube 4, and a cleaning mechanism 6 is arranged on the material support frame 8.
[0029] In addition, the modular support cutting mechanism 5 includes an integrated support seat 51 fixed in the cutting machine housing 1, a cylinder seat 52 is fixed on the integrated support seat 51, the wire reel 4 is rotatably connected to the cylinder seat 52, a drive motor 53 is fixed on the cutting machine housing 1, the output end of the drive motor 53 passes through the cutting machine housing 1 and the cylinder seat 52, and is fixedly connected to the wire reel 4, a wire assembly 54 is arranged between the integrated support seat 51 and the material support frame 8, and a tensioning assembly 55 is arranged on the integrated support seat 51.
[0030] In addition, the wire assembly 54 includes an upper wire pulley 542 which is arranged above the wire reel 4 and is rotatably connected to the integrated support seat 51. An upper wire pulley 543 is arranged on one side of the upper wire pulley 542. The upper wire pulley 543 is rotatably connected to the integrated support seat 51. An upper wire rack 541 is fixed on the integrated support seat 51. The upper wire rack 541 is located above the wire reel 4. A lower wire rack 546 is fixed on the integrated support seat 51. The lower wire rack 546 is located below the wire reel 4. A lower wire pulley 544 is rotatably connected to the integrated support seat 51. The lower wire pulley 544 is located below the wire reel 4. A cutting wire member 545 is provided between the upper wire rack 541 and the lower wire rack 546.
[0031] In addition, the cutting wire member 545 includes an upper cutting wire wheel 5451 rotatably connected to the upper wire rack 541, and a lower cutting wire wheel 5452 rotatably connected to the lower wire rack 546. A conductive wheel 5453 is provided on one side of the upper cutting wire wheel 5451 and the lower cutting wire wheel 5452. The two conductive wheels 5453 are rotatably connected to the corresponding upper wire rack 541 and the lower wire rack 546.
[0032] In addition, the tensioning assembly 55 includes a tensioning wheel 551 arranged on the upper wire rack 541, the upper wire rack 541 is fixed with a sliding rail 553, the sliding rail 553 is slidingly connected with a tensioning block 552, the tensioning block 552 is rotatably connected to the tensioning wheel 551, and a tensioning threaded rod 554 is rotatably connected in the sliding rail 553, the tensioning threaded rod 554 is threadedly connected to the tensioning block 552, and a tensioning motor is fixed on the cutting machine housing 1, and the output end of the tensioning motor passes through the cutting machine housing 1 and the upper wire rack 541, and is fixedly connected to the tensioning threaded rod 554.
[0033] When the wire cutting machine is used, the electrode wire for cutting is first placed on the cutting machine. The staff stands in front of the movable door 2 of the cutting machine housing 1, and then opens the movable door 2. Then, one end of the electrode wire is fixed on the wire drum 4, and the wire drum 4 on the drum seat 52 is driven by the driving motor 53 to rotate, so that the wire drum 4 reels the electrode wire on the wire drum 4, and then pulls out one end of the electrode wire on the wire drum 4. Then, the staff directly passes the electrode wire through the upper wire pulley 542 above the wire drum 4, and the wire drum 4 is rotated. The rotation direction is perpendicular to the rotation direction of the upper wire pulley 1 542 and the upper wire pulley 2 543, and then the electrode wire is passed around from the bottom of the upper wire pulley 2 543, and then the electrode wire is passed around from the bottom of the tensioning wheel 551 to the top, and then the electrode wire is pulled along the direction of the upper wire rack 541, and the electrode wire is passed from under the conductive wheel 5453 on one side of the upper cutting wire pulley 5451, and then passed from above the upper cutting wire pulley 5451. The rotation direction of the upper cutting wire pulley 5451 is perpendicular to the direction of the wire drum 4.
[0034] After the electrode wire passes through the upper cutting wire wheel 5451, let the electrode wire pass through the material support frame 8, and then pass under the lower cutting wire wheel 5452 on the lower wire frame 546. The rotation direction of the lower cutting wire wheel 5452 is perpendicular to the rotation direction of the wire drum 4. Then let the electrode wire pass above the conductive wheel 5453 on one side of the lower cutting wire wheel 5452. Then let the electrode wire move along the lower wire frame 546 toward the lower wire wheel 544, and then pass under the lower wire wheel 544. The rotation direction of the lower wire wheel 544 is perpendicular to the rotation direction of the wire drum 4. Then fix one end of the electrode wire on the other end of the wire drum 4 to complete the electrode wire threading. Then let the tensioning motor drive the tensioning threaded rod 554, and let the tensioning threaded rod 554 drive the tensioning block 552 to slide The wire rod 4 is rotated in a direction perpendicular to the rotation direction of the wire drum 4. The wire drum 4 is rotated in a direction perpendicular to the rotation direction of the upper wire wheel 1 542, the upper wire wheel 2 543, the lower wire wheel 544, the upper cutting wire wheel 5451 and the lower cutting wire wheel 5452. The wire drum 4 is rotated in a direction perpendicular to the rotation direction of the upper wire wheel 1 542, the upper wire wheel 2 543, the lower wire wheel 544, the upper cutting wire wheel 5451 and the lower cutting wire wheel 5452. The wire drum 4 is rotated in a direction perpendicular to the rotation direction of the upper wire wheel 1 542, the upper wire wheel 2 543, the lower wire wheel 544, the upper cutting wire wheel 5451 and the lower cutting wire wheel 5452. The wire drum 4 is rotated in a direction perpendicular to the rotation direction of the wire wheel 4 ... wire wheel 4. The wire wheel 4 is rotated in a direction perpendicular to the rotation direction of the wire wheel 4. The wire wheel 4 is rotated in a direction perpendicular to the rotation direction of the wire wheel 4. The wire wheel 4 is rotated in a direction perpendicular to the rotation direction of the wire wheel 4. The wire wheel 4 is rotated in a direction perpendicular to the rotation direction of the wire wheel 4. The wire wheel 4 is rotated in a direction perpendicular to the rotation direction of the wire wheel 4. The wire wheel 4 is rotated in a direction perpendicular to the rotation direction of the wire wheel 4. The
[0035] Reference Figure 3 、 Figure 6 and Figure 7The cleaning mechanism 6 includes two cleaning support frames 61 symmetrically fixed on the material support frame 8, and the two cleaning support frames 61 are slidably connected with a sliding block 62, and a support rod 63 is fixed on the sliding block 62. A cleaning sponge roller 66 is provided on the support rod 63, and a moving component 64 is provided on the two cleaning support frames 61, and a rotating component 65 is provided on the cleaning support frame 61.
[0036] In addition, the moving component 64 includes a moving threaded rod 641 rotatably connected to the cleaning support frame 61, the moving threaded rod 641 passes through the sliding block 62, a rotating disk 642 is fixed to one end of the moving threaded rod 641, and a transmission belt 643 is connected between the two rotating disks 642. A moving motor is fixed to one end of one of the cleaning support frames 61, and the output end of the moving motor passes through the cleaning support frame 61 and is fixedly connected to the moving threaded rod 641.
[0037] In addition, the rotating assembly 65 includes a rotating rod 651 rotatably connected to the support rod 63, the rotating rod 651 is fixedly connected to the cleaning sponge roller 66, a rotating gear 652 is rotatably connected to the support rod 63, the rotating rod 651 passes through the support rod 63 and is fixedly connected to the rotating gear 652, and a rotating rack 653 is fixed on the cleaning support frame 61, and the rotating rack 653 is engaged with the rotating gear 652.
[0038] When the motor line is energized by the conductive wheel 5453 and the workpiece fixed on the material support frame 8 is cut, the external cleaning liquid delivery pipe will be used at the same time to allow the cleaning liquid to flush the workpiece along the electrode line, and the particle debris generated by the electrode line cutting the workpiece will flow into the waste liquid collection bucket 7 with the cleaning liquid. After the workpiece is cut and removed, the mobile motor is used to drive one of the moving threaded rods 641 to rotate, and then the moving threaded rod 641 drives the rotating disk 642. The rotating disk 642 uses the transmission belt 643 to drive the other rotating disk 642 and the moving threaded rod 641. The two moving threaded rods 641 drive the sliding block 62, and the sliding block 62 drives the corresponding support rod 63. The support rod 63 drives the rotating rod 651 to rotate. The rod 651 drives the cleaning sponge roller 66 to clean the cleaning liquid splashed on the material support frame 8. During the movement of the support rod 63, the support rod 63 drives the rotating gear 652, and the rotating gear 652 moves on the rotating rack 653. The rotating gear 652 rotates, and when the rotating gear 652 rotates, it drives the rotating rod 651. The rotating rod 651 drives the cleaning sponge roller 66 to rotate, so that the cleaning sponge roller 66 rotates and moves to clean the surface of the material support frame 8. After the workpiece is cut, the cleaning sponge roller 66 is allowed to rotate and move, so that the cleaning sponge roller 66 cleans the surface of the material support frame 8, thereby reducing the residual cleaning liquid splashed on the material support frame 8 and reducing the trouble of subsequent cleaning.
[0039] Working principle: When using the wire cutting machine, first put the electrode wire for cutting onto the cutting machine. The staff stands in front of the movable door 2 of the cutting machine housing 1, then opens the movable door 2, and then fixes one end of the electrode wire on the wire drum 4. The driving motor 53 drives the wire drum 4 on the drum seat 52 to rotate, so that the wire drum 4 reels the electrode wire on the wire drum 4, and then pulls out one end of the electrode wire on the wire drum 4. Then the staff directly passes the electrode wire through the upper wire pulley 542 above the wire drum 4. The rotation direction of the wire drum 4 is perpendicular to the rotation direction of the upper wire pulley 1 542 and the upper wire pulley 2 543. Then the electrode wire is wrapped around the bottom of the upper wire pulley 2 543, and then the electrode wire is wrapped around from the bottom to the top of the tensioning wheel 551. Then the electrode wire is pulled along the direction of the upper wire rack 541, and the electrode wire is passed from under the conductive wheel 5453 on one side of the upper cutting wire pulley 5451, and then passed from above the upper cutting wire pulley 5451. The rotation direction of the upper cutting wire pulley 5451 is perpendicular to the direction of the wire drum 4.
[0040] After the electrode wire passes through the upper cutting wire wheel 5451, the electrode wire is passed through the material support frame 8, and then passed under the lower cutting wire wheel 5452 on the lower wire frame 546. The rotation direction of the lower cutting wire wheel 5452 is perpendicular to the rotation direction of the wire drum 4. Then, the electrode wire is passed above the conductive wheel 5453 on one side of the lower cutting wire wheel 5452, and then the electrode wire is moved along the lower wire frame 546 toward the lower wire wheel 544, and then passed under the lower wire wheel 544. Then, the rotation direction of the lower wire pulley 544 is perpendicular to the rotation direction of the wire drum 4, and then one end of the electrode wire is fixed to the other end of the wire drum 4 to complete the electrode wire threading, and then the tensioning motor drives the tensioning threaded rod 554, and the tensioning threaded rod 554 drives the tensioning block 552 to slide on the sliding track 553, and the tensioning block 552 drives the tensioning wheel 551, and the tensioning wheel 551 is moved away from the upper wire pulley 543, and the tensioning wheel 551 pulls the electrode wire to tighten the electrode wire to complete the electrode wire threading.
[0041] When the motor line is energized by the conductive wheel 5453 and the workpiece fixed on the material support frame 8 is cut, the external cleaning liquid delivery pipe is used at the same time to allow the cleaning liquid to flush the workpiece along the electrode line, and the particle debris generated by the electrode line cutting the workpiece flows into the waste liquid collection bucket 7 along with the cleaning liquid. After the workpiece is cut and removed, the mobile motor is used to drive one of the moving threaded rods 641 to rotate, and then the moving threaded rod 641 drives the rotating disk 642, and the rotating disk 642 drives the other rotating disk 642 and the moving threaded rod 641 by the transmission belt 643. The two moving threaded rods 64 1 drives the sliding block 62, and the sliding block 62 drives the corresponding support rod 63, the support rod 63 drives the rotating rod 651, and the rotating rod 651 drives the cleaning sponge roller 66 to clean the cleaning liquid splashed on the material support frame 8. During the movement of the support rod 63, the support rod 63 drives the rotating gear 652, and the rotating gear 652 moves on the rotating rack 653, and the rotating gear 652 rotates. When the rotating gear 652 rotates, it drives the rotating rod 651, and the rotating rod 651 drives the cleaning sponge roller 66 to rotate, so that the cleaning sponge roller 66 rotates and moves to clean the surface of the material support frame 8.
Claims
1. A modular integrated wire cutting machine tool, comprising a cutting machine housing (1), characterized in that: A movable door (2) is slidably connected to the cutting machine housing (1), an observation port (3) is provided on the movable door (2), an observation glass is fixed on the movable door (2), and the observation glass is located at the observation port (3), a wire drum (4) is arranged in the cutting machine housing (1), a waste liquid collection bucket (7) is installed in the cutting machine housing (1), a material support frame (8) is fixed in the waste liquid collection bucket (7), a modular support cutting mechanism (5) is arranged between the material support frame (8) and the wire drum (4), and a cleaning mechanism (6) is arranged on the material support frame (8).
2. The modular integrated wire cutting machine tool according to claim 1, characterized in that: The modular support cutting mechanism (5) comprises an integrated support seat (51) fixed in the cutting machine housing (1), a cylinder seat (52) being fixed on the integrated support seat (51), the wire cylinder (4) being rotatably connected to the cylinder seat (52), a driving motor (53) being fixed on the cutting machine housing (1), an output end of the driving motor (53) passing through the cutting machine housing (1) and the cylinder seat (52), and being fixedly connected to the wire cylinder (4), a wire assembly (54) being arranged between the integrated support seat (51) and the material support frame (8), and a tensioning assembly (55) being arranged on the integrated support seat (51).
3. The modular integrated wire cutting machine tool according to claim 2, characterized in that: The wire assembly (54) comprises an upper wire wheel (542) arranged above the wire drum (4) and rotatably connected to the integrated support seat (51); an upper wire wheel (543) is arranged on one side of the upper wire wheel (542); the upper wire wheel (543) is rotatably connected to the integrated support seat (51); an upper wire frame (541) is fixed on the integrated support seat (51); the upper wire frame (541) is located above the wire drum (4); a lower wire frame (546) is fixed on the integrated support seat (51); the lower wire frame (546) is located below the wire drum (4); a lower wire wheel (544) is rotatably connected to the integrated support seat (51); the lower wire wheel (544) is located below the wire drum (4); and a wire cutting member (545) is arranged between the upper wire frame (541) and the lower wire frame (546).
4. The modular integrated wire cutting machine tool according to claim 3, characterized in that: The cutting wire member (545) comprises an upper cutting wire wheel (5451) rotatably connected to an upper wire frame (541); a lower cutting wire wheel (5452) rotatably connected to a lower wire frame (546); a conductive wheel (5453) is provided on one side of each of the upper cutting wire wheel (5451) and the lower cutting wire wheel (5452); and the two conductive wheels (5453) are rotatably connected to the corresponding upper wire frame (541) and the lower wire frame (546).
5. The modular integrated wire cutting machine tool according to claim 3, characterized in that: The tensioning assembly (55) comprises a tensioning wheel (551) arranged on an upper wire rack (541); a sliding track (553) is fixed to the upper wire rack (541); a tensioning block (552) is slidably connected to the sliding track (553); the tensioning block (552) is rotatably connected to the tensioning wheel (551); a tensioning threaded rod (554) is rotatably connected inside the sliding track (553); the tensioning threaded rod (554) is threadably connected to the tensioning block (552); a tensioning motor is fixed to the cutting machine housing (1); an output end of the tensioning motor passes through the cutting machine housing (1) and the upper wire rack (541) and is fixedly connected to the tensioning threaded rod (554).
6. The modular integrated wire cutting machine tool according to claim 2, characterized in that: The cleaning mechanism (6) comprises two cleaning support frames (61) symmetrically fixed on the material support frame (8), the two cleaning support frames (61) are slidably connected to a sliding block (62), a support rod (63) is fixed to the sliding block (62), a cleaning sponge roller (66) is arranged on the support rod (63), a moving component (64) is arranged on the two cleaning support frames (61), and a rotating component (65) is arranged on the cleaning support frame (61).
7. The modular integrated wire cutting machine tool according to claim 6, characterized in that: The moving assembly (64) comprises a moving threaded rod (641) rotatably connected to the cleaning support frame (61), the moving threaded rod (641) passing through the sliding block (62), a rotating disk (642) being fixed to one end of the moving threaded rod (641), a transmission belt (643) being transmission-connected between the two rotating disks (642), a moving motor being fixed to one end of one of the cleaning support frames (61), an output end of the moving motor passing through the cleaning support frame (61) and being fixedly connected to the moving threaded rod (641).
8. The modular integrated wire cutting machine tool according to claim 7, characterized in that: The rotating assembly (65) comprises a rotating rod (651) rotatably connected to the support rod (63); the rotating rod (651) is fixedly connected to the cleaning sponge roller (66); a rotating gear (652) is rotatably connected to the support rod (63); the rotating rod (651) passes through the support rod (63) and is fixedly connected to the rotating gear (652); a rotating rack (653) is fixed to the cleaning support frame (61); the rotating rack (653) is meshed with the rotating gear (652).
Citation Information
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