Photovoltaic panel processing equipment and use method thereof

Abstract

The invention discloses photovoltaic panel processing equipment and a use method thereof, and belongs to the technical field of photovoltaic panel processing. The photovoltaic panel machining equipment comprises a workbench, a clamping assembly comprises a clamping plate, the outer wall of the circumference of a third lead screw is sleeved with a punching assembly, a protective cover is arranged at the bottom of a second moving frame, a liquid storage box is arranged at the top of the second moving frame, an ultrasonic mist rotating device is arranged at the bottom of an inner cavity of the liquid storage box, and a dust collector is arranged on the outer wall of the bottom of a collecting box. A to-be-punched area can be supported under the action of the multiple mounting cylinders, so that the punching precision cannot be influenced due to insufficient supporting performance during punching, and the mounting cylinders not only can better support, but also can collect chippings formed at the bottom, so that the punching precision is improved, and the punching efficiency is improved. And noise formed during punching can be blocked to a certain degree by matching with the effect of a protective cover, noise transmission is reduced, the interior of a hole and a drilling tool can be cleaned, and the waterproof performance of the interior of the hole after drilling can be further improved.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic panel processing, and in particular to photovoltaic panel processing equipment and a use method thereof. Background Art

[0002] Photovoltaic panels are an important device that converts solar energy into electrical energy and are widely used in the field of solar power generation. Photovoltaic panel processing refers to various operations in the photovoltaic panel manufacturing process, among which drilling is one of the key links. During the processing, due to the installation of photovoltaic panel frames and other components and the overall structural requirements, drilling equipment is required to perform drilling operations. This makes it easier to install and use photovoltaic panels.

[0003] However, the existing photovoltaic panel processing and drilling equipment still has many shortcomings:

[0004] First, when punching holes in photovoltaic panels, most current equipment uses a clamping device to only fix the two sides of the photovoltaic panel, and then uses a punching device to perform drilling on the top of the photovoltaic panel. However, this method has exposed the problem of poor support in actual applications, especially when processing longer photovoltaic panels. When punching holes in the middle of the photovoltaic panel, the photovoltaic panel is very likely to have a non-concentrated punching stress due to unstable support in the punching area. This will not only reduce the accuracy of the punched holes, the hole diameter may deviate, and the hole wall is not smooth enough, but may also increase tool wear and shorten the tool life, thereby bringing a greater negative impact on the actual punching process;

[0005] Secondly, the existing photovoltaic panel drilling device mainly relies on a vacuum cleaner with a dust hood to block and collect the debris generated during the drilling process. Although this solves the problem of debris pollution to a certain extent, it is difficult to further reduce the noise generated during the drilling process during the actual drilling operation. The high-speed rotating tool rubs against the photovoltaic panel material during drilling, which will produce sharp and continuous noise, often forming a large noise pollution. Being in such a high-noise environment for a long time will not only affect the hearing health of the staff, but also easily cause fatigue and inattention of the staff, thereby affecting work efficiency and quality, and further deteriorating the working environment of the staff;

[0006] Third, in the actual use of the existing photovoltaic panel punching device, it is very difficult to clean the debris attached to the inner wall of the hole. If these debris are not cleaned in time, it may affect the subsequent installation process, such as causing the connector to be unable to be tightly installed, reducing the overall stability of the photovoltaic panel, and the current cleaning of the tool is overly dependent on manual operation, which undoubtedly consumes a lot of manpower and time, and brings many inconveniences to the actual use of the equipment;

[0007] Fourthly, after the existing photovoltaic panels are punched, the inner walls of the holes usually lack effective protection. During the subsequent use of the photovoltaic panels, moisture in the external environment can easily penetrate into the photovoltaic panels through the inner walls of the holes, thereby corroding key components of the photovoltaic panels such as the cells and packaging materials. When the cells are damp, short circuits may occur, and packaging materials may age and delaminate. This will undoubtedly seriously affect the normal use of the photovoltaic panels in the later stage, significantly shorten their service life, increase maintenance costs, and cause great troubles to actual use. Summary of the invention

[0008] The object of the present invention is to provide a photovoltaic panel processing equipment and a method for using the same, comprising a workbench, wherein a screw motor 1 and a dust suction conveying pipe are arranged on the front outer wall of the workbench, a screw motor 2 is arranged on the side wall of the workbench, an output end of the screw motor 2 is connected to a screw 2, a circumferential outer wall of the screw 2 is sleeved with a clamping assembly, the clamping assembly comprises a clamping plate, a positioning plate is clamped between a plurality of the clamping plates, a through groove is further provided on the side wall of the workbench, a guide rod is arranged on the inner wall of the through groove, an output end of the screw motor 1 is connected to a screw 1, the screw 1 extends into the inside of the through groove, a moving frame 1 is sleeved on the circumferential outer wall of the screw 1 and a plurality of the guide rods, a supporting plate is arranged on the outer wall of the moving frame, a supporting frame is arranged on the top of the supporting plate, an electric push rod 1 is arranged on the top of the supporting frame, an output end of the electric push rod 1 is connected to a lifting frame, and a bottom of the lifting frame is movably sleeved The outer wall of the lifting frame is provided with a screw motor three, the output end of the screw motor three is connected to the screw three, and the circumferential outer wall of the screw three is sleeved with a punching assembly, and the punching assembly includes a moving frame two, an electric push rod two is provided on the top of the moving frame two, a protective cover is provided at the bottom of the moving frame two, a dust suction pipe two is connected to the outer wall of the protective cover, a connecting circular plate is connected to the output end of the electric push rod two, a drilling motor is provided at the bottom of the connecting circular plate, a liquid storage tank is provided on the top of the moving frame two, an ultrasonic mist converter is provided at the bottom of the inner cavity of the liquid storage tank, a partition frame is provided at the top of the inner cavity of the liquid storage tank, and a closing plate is fixedly connected to the inner wall of the liquid storage tank, and a collecting assembly is provided on the outer wall of the moving frame one, and the collecting assembly includes a collecting box, a dust collector is provided on the outer wall of the bottom of the collecting box, a connecting tube is provided on the top of the collecting box, and a dust blocking net is slidably connected to the inner wall of the collecting box.

[0009] Preferably, a plurality of the clamping plates are provided with support seats on their outer walls, a positioning plate is slidably connected inside the support seat, and a positioning bolt is threadedly sleeved on the outer wall of the positioning plate.

[0010] Preferably, multiple mounting cylinders are provided on the top of the positioning seat, multiple cleaning brushes are fixedly connected to the circumferential inner walls, multiple connecting tubes are provided on the bottom of the mounting cylinders, the connecting tubes are communicated with the mounting cylinders, and the ends of the multiple connecting tubes are commonly connected to a fixed cylinder and communicate with each other, a dust suction pipe 1 is connected to the circumferential outer wall of the fixed cylinder, and the end of the dust suction pipe 1 is threadedly sleeved on one end of the dust suction delivery pipe.

[0011] Preferably, the output end of the drilling motor is connected to a mounting rod, a fixing sleeve is welded to the circumferential outer wall of the mounting rod, a metal hole sleeve is connected to the bottom of the fixing sleeve, the end of the mounting rod is connected to the bottom of the inner cavity of the metal hole sleeve, a brush sleeve is fixedly sleeved on the circumferential outer wall of the metal hole sleeve, and a drilling tool is connected to the bottom of the metal hole sleeve.

[0012] Preferably, a connecting tube is provided on the circumferential outer wall of the fixing sleeve, a plurality of ends of the connecting tubes are connected to mounting rings, a rotating ring is rotatably connected to the top of the mounting ring, a metal tube is provided on the top of the rotating ring, and a mist delivery tube is provided on the top of the plurality of metal tubes.

[0013] Preferably, a liquid level sensor is provided on the outer wall of the partition frame, the output end of the ultrasonic mist converter is connected to a mist traction tube, a fixed cylinder is provided on the outer wall on the other side of the partition frame, and the end of the mist traction tube extends to the inside of the fixed cylinder.

[0014] Preferably, the outer wall of the closing plate is provided with a feed port, and the outer wall of the feed port is also threadedly sleeved with a threaded sleeve cover, and the ends of the plurality of mist delivery pipes are connected to the outer wall of the threaded sleeve cover.

[0015] Preferably, the ends of the dust suction tube 1 and the dust suction tube 2 are respectively connected to the output end of the vacuum cleaner, solenoid valve 1 and solenoid valve 2 are provided on the top of the connecting tube, the output end of the solenoid valve 2 is connected to the air supply pipe, and the end of the air supply pipe is connected to the circumferential outer wall of the fixed tube and extends to the interior.

[0016] In summary, a photovoltaic panel processing equipment operation method is as follows:

[0017] S1: Preparation: When using, you can choose a suitable positioning seat according to the size of the photovoltaic panel, place the positioning seat between two clamping plates, and then slide multiple positioning plates so that they can be further positioned and clamped on the positioning seat. Then, the positioning seat can be effectively clamped, and then the corresponding photovoltaic panel is placed on the top of the positioning seat so that the position where the hole needs to be punched can correspond to multiple installation tubes.

[0018] S2: Punching: After the photovoltaic panel is positioned, the screw motor 1 can be driven to drive the moving frame 1 to move, and then the position of the punching component can be adjusted longitudinally, and the screw motor 3 can be adjusted horizontally for the punching component, so as to facilitate the adjustment of the punching positions of multiple punching positions of the photovoltaic panel, and then the lifting frame can be driven downward by the electric push rod 1 so that the bottom of the protective cover can contact the top of the area to be punched on the photovoltaic panel for shielding and protection, and finally the drill cutter can be driven downward by the electric push rod 2 so that it can cooperate with the action of the drilling motor to perform punching processing on the photovoltaic panel.

[0019] S3: Drilling and vacuum cleaning: During the process of the punching tool drilling holes in the photovoltaic panel, the debris generated by the drilling on the top of the photovoltaic panel can be shielded by the protective cover to reduce the splashing of the debris, so that the debris can be enclosed inside the protective cover, and the drilling debris at the bottom of the photovoltaic panel can be collected by the installation tube, and then the vacuum cleaner is started so that the vacuum cleaner can collect the debris inside the protective cover and the debris that falls inside multiple installation tubes and transfer them to the collection box, thereby facilitating the collection of the drilling debris. During the drilling process, a brush sleeve is provided on the circumferential outer wall of the metal hole sleeve, so that the inner wall of the hole after drilling can be cleaned, and the effect of the vacuum cleaner can further reduce the trouble caused by the debris remaining on the inner wall of the hole, and the drilling tool can enter the installation tube after drilling is completed, and the inner wall of the installation tube is provided with a cleaning brush, which can clean the surface of the drilling tool to reduce the debris adhering to the tool.

[0020] S4: Hole treatment: After the photovoltaic panels are punched, the organosilicon waterproof liquid inside the liquid storage tank can be atomized through an ultrasonic mist transfer device, and then the gas generated during the negative pressure collection of debris can be reused by a vacuum cleaner. The gas filled in the collection box is filtered through the dust screen and enters the connecting tube. Then, the air flow can be transported to the fixed tube through the air pipe at the output end through the solenoid valve 2. The solenoid valve 1 can discharge part of the gas from the collection box, and the other part of the gas can enter the air pipe for use, thereby reducing the large amount of air entering the fixed tube and affecting the uniformity of the mist transfer. When a small amount of airflow is injected, the organosilicon waterproof liquid converted into mist can enter the rotating ring through multiple mist pipes and metal pipes. Then it enters the fixed sleeve through the connecting pipe and is finally sprayed out evenly through the metal hole sleeve, so that it can adhere to the inner wall of the hole after the drilling is completed and form an elastic sealing layer. It has excellent high and low temperature resistance, UV resistance and chemical stability. The atomized silicone material can penetrate into the gap of the inner wall of the hole, and provide reliable waterproof, dustproof and moisture-proof sealing after curing, and can maintain a good sealing effect in long-term outdoor environments, which can ensure the waterproof performance of the inner wall of the photovoltaic panel hole after drilling, reduce the erosion of moisture on the internal cells and packaging materials of the photovoltaic panel, and can avoid short circuit and performance degradation of the cell due to moisture, and can also prevent the aging, delamination and discoloration of packaging materials such as EVA film, or the possibility of microorganisms breeding due to moisture and damaging the internal structure of the photovoltaic panel.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: when in use, a suitable positioning seat can be selected according to the size of the photovoltaic panel, the positioning seat can be placed between the two clamping plates, and then a plurality of positioning plates can be slid so that it can be further positioned and clamped for the positioning seat, and then the positioning seat can be effectively clamped, and then the corresponding photovoltaic panel can be placed on the top of the positioning seat, so that the position where it needs to be punched can correspond to a plurality of installation tubes, so that the positioning seat can be used to support the photovoltaic panel as a whole, and the plurality of installation tubes can be used to support the area to be punched, so that the punching accuracy will not be affected by insufficient support during punching, and the downward pressure of the punching tool during punching will not cause uneven stress on the photovoltaic panel;

[0022] Moreover, the protective cover can shield and protect against the debris formed on the top of the photovoltaic panel when drilling. On this basis, a mounting tube is set on the top of the drilling area, which can not only provide better support, but also collect the debris formed at the bottom, and cooperate with the protective cover to block the noise generated during drilling to a certain extent, thereby reducing the spread of the noise;

[0023] Secondly, during the drilling process, a brush sleeve is provided on the circumferential outer wall of the metal hole sleeve, so that the inner wall of the completed hole can be cleaned during the drilling process, and the effect of the vacuum cleaner can further reduce the trouble caused by debris remaining on the inner wall of the hole. Moreover, the drilling tool can enter the installation cylinder after the drilling is completed, and a cleaning brush is provided on the inner wall of the installation cylinder, which can clean the surface of the drilling tool to reduce the situation of debris adhering to the tool, effectively reducing the situation of debris adhering to the inner wall of the hole and the surface of the drilling tool, and reducing the trouble caused by manual cleaning by personnel;

[0024] And after the photovoltaic panel is drilled, the organic silicon waterproof liquid inside the liquid storage tank can be atomized by the ultrasonic mist transfer device, and then the gas generated by the negative pressure collection of debris can be reused by the vacuum cleaner, so that it can be transported to the inside of the fixed cylinder through the air pipe at the output end of the solenoid valve 2450. At this time, due to the injection of air flow, the organic silicon waterproof liquid converted into mist can enter the inside of the rotating ring through the action of multiple mist delivery pipes and metal pipes, and then enter the inside of the fixed sleeve through the connecting pipe and finally spray out through the metal hole sleeve, so that it can adhere to the inner wall of the hole after the drilling is completed and form an elastic sealing layer. It has With excellent high and low temperature resistance, UV resistance and chemical stability, the atomized silicone material can penetrate into the gaps on the inner wall of the hole. After curing, it can provide reliable waterproof, dustproof and moisture-proof sealing, and can maintain a good sealing effect in long-term outdoor environments, ensuring the waterproof performance of the inner wall of the photovoltaic panel hole after punching, reducing the erosion of moisture on the internal cells and packaging materials of the photovoltaic panel, avoiding short circuits and performance degradation of the cells due to moisture, and preventing the aging, delamination, and discoloration of packaging materials such as EVA films, or the possibility of microorganisms breeding due to moisture and causing damage to the internal structure of the photovoltaic panel, thereby better improving the waterproof performance of the inner wall of the hole after the photovoltaic panel is punched. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 A is a schematic diagram of the structure of the present invention;

[0027] Figure 3 A schematic diagram of the internal structure of the positioning seat of the present invention from a top view;

[0028] Figure 4 It is a schematic diagram of the structure of the drilling assembly of the present invention;

[0029] Figure 5 It is a schematic diagram of the structure of the drilling tool of the present invention;

[0030] Figure 6 It is a schematic diagram of the mounting ring structure of the present invention;

[0031] Figure 7 It is a schematic diagram of the structure of the liquid storage tank of the present invention;

[0032] Figure 8 It is a schematic diagram of the structure of the collection box of the present invention;

[0033] Explanation of the reference numerals in the figure: 100, workbench; 110, screw motor 1; 120, dust suction pipe; 130, screw motor 2; 131, clamping plate; 132, support seat; 133, positioning plate; 134, positioning bolt; 140, through slot; 150, guide rod; 160, positioning seat; 161, installation cylinder; 162, cleaning brush; 163, connecting pipe; 164, fixed cylinder; 165, dust suction pipe 1; 200, moving frame 1; 210, support plate; 220, support frame; 230, electric push rod 1; 240, lifting frame; 250, screw motor 3; 260, moving frame 2; 261, electric push rod 2; 262, protective cover; 263, Connecting circular plate; 264, drilling motor; 265, mounting rod; 266, fixing sleeve; 267, metal hole sleeve; 268, brush sleeve; 269, drilling tool; 270, mounting ring; 271, rotating ring; 272, metal pipe; 273, mist delivery pipe; 280, dust suction pipe 2; 300, liquid storage tank; 310, ultrasonic mist converter; 320, mist traction pipe; 330, partition frame; 340, liquid level sensor; 350, fixing cylinder; 360, closing plate; 361, feed port; 362, threaded sleeve cover; 400, collecting box; 410, dust collector; 420, dust screen; 430, connecting cylinder; 440, solenoid valve 1; 450, solenoid valve 2. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-8 , the present invention provides a technical solution:

[0036] A photovoltaic panel processing device and a method of using the same, comprising a workbench 100, a screw motor 110 and a dust suction conveying pipe 120 are arranged on the front outer wall of the workbench 100, a screw motor 2 130 is arranged on the side wall of the workbench 100, a screw motor 2 130 is connected to the output end of the screw motor 2 130, a clamping assembly is sleeved on the circumferential outer wall of the screw motor 2, and the clamping assembly includes a clamping plate 131;

[0037] In some embodiments: a plurality of clamping plates 131 are sleeved on screw rod 2, wherein screw rod 2 is a bidirectional screw rod, which can enable the two clamping plates 131 to move far away or close to each other, thereby facilitating the positioning and clamping of the positioning seat 160 and the photovoltaic panel.

[0038] A positioning plate 133 is clamped between the plurality of clamping plates 131, a through slot 140 is also provided on the side wall of the workbench 100, a guide rod 150 is provided on the inner wall of the through slot 140, a screw rod 1 is connected to the output end of the screw motor 110, the screw rod 1 extends to the inside of the through slot 140, and a moving frame 1 200 is sleeved on the outer circumference of the screw rod 1 and the plurality of guide rods 150;

[0039] In some embodiments: the screw motor 110 facilitates the movement of the movable frame 200, so as to adjust the longitudinal movement of the punching assembly.

[0040] The outer wall of the mobile frame 200 is provided with a support plate 210, the top of the support plate 210 is provided with a support frame 220, the top of the support frame 220 is provided with an electric push rod 1 230, the output end of the electric push rod 1 230 is connected to the lifting frame 240, the bottom of the lifting frame 240 is movably sleeved inside the mobile frame 200, the outer wall of the lifting frame 240 is provided with a screw motor 3 250, the output end of the screw motor 3 250 is connected to the screw 3, the outer circumferential wall of the screw 3 is sleeved with a punching assembly, the punching assembly includes a mobile frame 260, the top of the mobile frame 260 is provided with an electric push rod 261, and the bottom of the mobile frame 260 is provided with a protective cover 262;

[0041] In some embodiments, ventilation holes may be provided on the outer walls of the protective cover 262 and the plurality of mounting tubes 161 to prevent the vacuum state from occurring inside the vacuum cleaner 410 when the vacuum cleaner 410 collects debris due to internal negative pressure sucking the debris, thereby affecting the debris collection.

[0042] The outer wall of the protective cover 262 is connected to a second dust suction pipe 280, the output end of the second electric push rod 261 is connected to a connecting circular plate 263, a drilling motor 264 is arranged at the bottom of the connecting circular plate 263, a liquid storage tank 300 is arranged at the top of the second moving frame 260, and an ultrasonic mist transfer device 310 is arranged at the bottom of the inner cavity of the liquid storage tank 300;

[0043] In some embodiments: the ultrasonic mist converter is mainly composed of an ultrasonic transducer and a controller. The core component, the ultrasonic transducer, is usually made of piezoelectric ceramic material. When the controller converts the mains electricity into high-frequency alternating current and inputs it into the ultrasonic transducer, the piezoelectric ceramic will generate high-frequency mechanical vibrations under the action of the electrical signal. This high-frequency vibration acts on the liquid in the water tank, so that the water molecules on the surface of the liquid obtain enough energy to overcome the surface tension and be atomized into tiny droplets with a diameter generally between 1 and 5 microns. These tiny droplets will drift with the flow of the surrounding air, thereby achieving the effect of converting the liquid into mist. The above are all prior arts and need no further elaboration.

[0044] A partition frame 330 is arranged at the top of the inner cavity of the liquid storage tank 300, and a closing plate 360 ​​is also fixedly connected to the inner wall of the liquid storage tank 300. A collecting component is arranged on the outer wall of the movable frame 200, and the collecting component includes a collecting box 400. A vacuum cleaner 410 is arranged on the outer wall of the bottom of the collecting box 400, and a connecting tube 430 is arranged on the top of the collecting box 400. A dust blocking net 420 is slidably connected to the inner wall of the collecting box 400, so that debris can be intercepted by the dust blocking net 420.

[0045] Specifically, a support seat 132 is provided on the outer wall of the plurality of clamping plates 131 , a positioning plate 133 is slidably connected inside the support seat 132 , and a positioning bolt 134 is threadedly sleeved on the outer wall of the positioning plate 133 , so as to facilitate positioning of the photovoltaic panel and the positioning seat 132 using the positioning plate 133 .

[0046] Furthermore, a plurality of mounting tubes 161 are provided on the top of the positioning seat 160, and a plurality of cleaning brushes 162 are fixedly connected to the inner walls of the plurality of circles, and the cleaning brushes 162 can be fixed by screws, and a connecting tube 163 is provided on the bottom of the plurality of mounting tubes 161, and the connecting tube 163 is communicated with the mounting tube 161, and the ends of the plurality of connecting tubes 163 are commonly connected to a fixed cylinder 164 and are communicated with each other, and a dust suction pipe 165 is connected to the outer wall of the circle of the fixed cylinder 164, and the end of the dust suction pipe 165 is threadedly sleeved on one end of the dust suction conveying pipe 120, so as to clean the punched area at the bottom of the photovoltaic panel and collect debris.

[0047] Furthermore, the output end of the drilling motor 264 is connected to a mounting rod 265, a fixing sleeve 266 is welded to the circumferential outer wall of the mounting rod 265, a metal hole sleeve 267 is connected to the bottom of the fixing sleeve 266, the end of the mounting rod 265 is connected to the bottom of the inner cavity of the metal hole sleeve 267, a brush sleeve 268 is fixedly sleeved on the circumferential outer wall of the metal hole sleeve 267, and a drilling tool 269 is connected to the bottom of the metal hole sleeve 267.

[0048] In some embodiments, the mounting rod 265 serves to improve the torque strength of the drilling tool 269 during rotation, improve the stability of the drilling tool 269 during long-term use, and avoid deformation of the metal hole sleeve 267 due to low strength.

[0049] Furthermore, a connecting tube is provided on the circumferential outer wall of the fixed sleeve 266, and a plurality of connecting tube ends are connected to a mounting ring 270. The top of the mounting ring 270 is rotatably connected to a rotating ring 271. A metal tube 272 is provided on the top of the rotating ring 271. A mist delivery tube 273 is provided on the top of the plurality of metal tubes 272, so as to facilitate the delivery of the atomized silicone waterproofing liquid without affecting the rotation of the drilling tool 269.

[0050] It is worth noting that a liquid level sensor 340 is arranged on the outer wall of the partition frame 330 , the output end of the ultrasonic mist converter 310 is connected to a mist traction tube 320 , a fixed cylinder 350 is arranged on the outer wall on the other side of the partition frame 330 , and the end of the mist traction tube 320 extends to the inside of the fixed cylinder 350 .

[0051] It is worth noting that a feed port 361 is provided on the outer wall of the closing plate 360, and a threaded sleeve cover 362 is threadedly sleeved on the outer wall of the feed port 361. The ends of multiple mist delivery pipes 273 are connected to the outer wall of the threaded sleeve cover 362 to facilitate the transportation of the mist.

[0052] In addition, the ends of dust suction tube 1 165 and dust suction tube 2 280 are respectively connected to the output end of the vacuum cleaner 410, and solenoid valve 1 440 and solenoid valve 2 450 are arranged on the top of the connecting tube 430. The output end of solenoid valve 2 450 is connected to an air supply pipe, and the end of the air supply pipe is connected to the outer wall of the circumference of the fixed tube 350 and extends to the interior.

[0053] In some embodiments: solenoid valve 1 440 and solenoid valve 2 450 can adjust the gas output. The principle of solenoid valve 1 440 and solenoid valve 2 450 adjusting the gas output is mainly based on electromagnetic induction and valve opening control. Both solenoid valves contain key components such as electromagnetic coils and valve cores. When current passes through the electromagnetic coil, a magnetic field will be generated. Under the action of the magnetic field, the valve core will be attracted by the electromagnetic force and move. The position of the valve core determines the cross-sectional area of ​​the gas channel. When a smaller current is passed, the magnetic field generated by the electromagnetic coil is weak, the attraction to the valve core is small, the valve core moves a short distance, the gas channel is opened to a limited extent, and the gas flow is small; as the current increases, the magnetic field becomes stronger, the valve core moves farther, the gas channel opening increases, and the gas flow increases accordingly, which is convenient for controlling the gas output of the two solenoid valves, thereby controlling the speed of driving the mist delivery, and better spraying the atomized silicone waterproofing liquid on the inner wall of the hole.

[0054] In summary, a photovoltaic panel processing equipment operation method is as follows:

[0055] S1: Preparation: When using, you can choose a suitable positioning seat 160 according to the size of the photovoltaic panel, place the positioning seat 160 between the two clamping plates 131, and then slide multiple positioning plates 133 so that they can further position and clamp the positioning seat 160. Then, the positioning seat 160 can be effectively clamped, and then the corresponding photovoltaic panel is placed on the top of the positioning seat 160 so that the position where the holes need to be punched can correspond to the multiple installation tubes 161.

[0056] S2: Punching process: After the photovoltaic panel is positioned, the screw motor 110 can be driven to drive the movable frame 200 to move, and then the position of the punching component can be adjusted longitudinally, and the screw motor 3 250 can be adjusted horizontally for the punching component, so as to facilitate the adjustment of the punching positions of multiple punching positions of the photovoltaic panel, and then the lifting frame 240 can be driven downward by the electric push rod 1 230 so that the bottom of the protective cover 262 can contact the top of the area to be punched on the photovoltaic panel for shielding and protection, and finally the drilling tool 269 can be driven downward by the electric push rod 261 so that it can cooperate with the drilling motor 264 to perform punching process on the photovoltaic panel.

[0057] S3: Punching and vacuum cleaning: When the punching tool 269 punches holes in the photovoltaic panel, the debris generated by the punching on the top of the photovoltaic panel can be shielded by the protective cover 262 to reduce the splashing of the debris, so that the debris can be sealed inside the protective cover 262, and the punching debris at the bottom of the photovoltaic panel can be collected by the installation cylinder 161, and then the vacuum cleaner 410 is started to collect the debris inside the protective cover 262 and the debris dropped inside the multiple installation cylinders 161 and transfer them to the collection box 400. The inside is convenient for collecting the punching debris, and during the punching process, the outer wall of the metal hole sleeve 267 is provided with a brush sleeve 268, so that the inner wall of the hole after punching can be cleaned, and the effect of the vacuum cleaner 410 can further reduce the trouble caused by the debris remaining on the inner wall of the hole, and the drilling tool 269 can enter the inside of the mounting tube 161 after the drilling is completed, and the inner wall of the mounting tube 161 is provided with a cleaning brush 162, which can clean the surface of the drilling tool 269 and reduce the debris adhering to the tool.

[0058] S4: Hole treatment: After the photovoltaic panel is punched, the organosilicon waterproof liquid inside the liquid storage box 300 can be atomized by the ultrasonic mist transfer device 310, and then the gas generated when the debris is negatively pressured can be reused by the vacuum cleaner 410. The gas filled in the collection box 400 is filtered by the dust screen 420 and enters the connecting tube 430. Then, the air supply pipe at the output end can be used to transport the airflow to the fixed tube 350 through the solenoid valve 2 450. The solenoid valve 1 440 can discharge part of the gas from the collection box 400, and the other part of the gas can enter the air supply pipe for use, thereby reducing the large amount of air entering the fixed tube 350 to affect the uniformity of the mist transfer. When a small amount of airflow is injected, the organosilicon waterproof liquid converted into mist can pass through multiple mist delivery pipes 273 and metal pipes 272. The silicone material enters the rotating ring 271 through the connecting pipe, and then enters the fixed sleeve 266 through the connecting pipe, and finally is evenly sprayed out through the metal hole sleeve 267, so that it can adhere to the inner wall of the hole after the drilling is completed and form an elastic sealing layer. It has excellent high and low temperature resistance, UV resistance and chemical stability. The atomized silicone material can penetrate into the gap of the inner wall of the hole, and provide reliable waterproof, dustproof and moisture-proof sealing after curing, and can maintain a good sealing effect in a long-term outdoor environment, which can ensure the waterproof performance of the inner wall of the hole of the photovoltaic panel after drilling, reduce the erosion of moisture on the battery cells and packaging materials inside the photovoltaic panel, and can avoid short circuits and performance degradation of the battery cells due to moisture, and can also prevent the aging, delamination, discoloration of packaging materials such as EVA film, or the possibility of microorganisms breeding due to moisture to damage the internal structure of the photovoltaic panel.

[0059] In some embodiments: the device can be powered by an external conventional power supply, and the device can be controlled and used through an external console, all of which belong to the prior art.

[0060] Working principle of the present invention: when in use, a suitable positioning seat 160 can be selected according to the size of the photovoltaic panel, and the positioning seat 160 can be placed between the two clamping plates 131, and then a plurality of positioning plates 133 can be slid so that it can be further positioned and clamped for the positioning seat 160, and then the positioning seat 160 can be effectively clamped, and then the corresponding photovoltaic panel is placed on the top of the positioning seat 160, so that the position where it needs to be punched can correspond to the plurality of mounting tubes 161, and after the photovoltaic panel is positioned, the screw motor 110 can be driven to drive the moving frame 200 to move, and then the position of the punching assembly can be adjusted longitudinally, and the screw motor 3 250 can be adjusted transversely for the punching assembly, so as to facilitate the punching of multiple holes for the photovoltaic panel. The drilling position can be adjusted by the electric push rod 1 230, and then the lifting frame 240 can be driven downward by the electric push rod 1 230, so that the protective cover 262 can contact the area of ​​the photovoltaic panel to be punched for shielding and protection. Then, the drilling tool 269 can be driven downward by the electric push rod 261, so that it can cooperate with the drilling motor 264 to perform drilling processing on the photovoltaic panel. In the process of the drilling tool 269 drilling the photovoltaic panel, the debris generated by the drilling on the top of the photovoltaic panel can be blocked by the protective cover 262 to reduce the splashing of the debris, so that the debris can be enclosed in the protective cover 262, and the drilling debris at the bottom of the photovoltaic panel can be collected by the installation cylinder 161, and then the vacuum cleaner 410 is started so that the vacuum cleaner can be used for the protective cover 26 2 and the debris dropped inside the multiple installation cylinders 161 are collected and transferred to the collection box 400, so as to facilitate the collection of the punching debris. During the punching process, the outer wall of the metal hole sleeve 267 is provided with a brush sleeve 268, so that the inner wall of the hole after the punching can be cleaned. With the help of the vacuum cleaner 410, the trouble caused by the debris remaining on the inner wall of the hole can be further reduced. After the drilling is completed, the drilling tool 269 can enter the installation cylinder 161, and the inner wall of the installation cylinder 161 is provided with a cleaning brush 162, which can clean the surface of the drilling tool 269 to reduce the situation that the debris adheres to the tool. After the drilling of the photovoltaic panel is completed, the ultrasonic mist transfer device 310 can be used to clean the liquid storage tank 3 00 is atomized, and then the gas generated during the negative pressure collection of debris can be reused by the vacuum cleaner 410, so that the airflow can be delivered to the fixed cylinder 350 through the air delivery pipe at the output end of the solenoid valve 2450. At this time, due to the injection of the airflow, the organic silicone waterproof liquid converted into mist can enter the rotating ring 271 through the multiple mist delivery pipes 273 and the metal pipe 272, and then enter the fixed sleeve 266 through the connecting pipe, and finally be sprayed out through the metal hole sleeve 267, so that it can adhere to the inner wall of the hole after the drilling is completed and form an elastic sealing layer. It has excellent high and low temperature resistance, UV resistance and chemical stability. The atomized organic silicone material can penetrate into the gap of the inner wall of the hole,After curing, it provides reliable waterproof, dustproof and moisture-proof sealing, and can maintain a good sealing effect in long-term outdoor environments, ensuring the waterproof performance of the inner wall of the photovoltaic panel hole after drilling, ensuring the waterproof performance of the inner wall of the photovoltaic panel hole after drilling, can reduce the erosion of water on the internal cells and packaging materials of the photovoltaic panel, can avoid short circuits and performance degradation of the cells due to moisture, and can also prevent the aging, delamination, discoloration of packaging materials such as EVA film, or the possibility of microorganisms breeding due to moisture and causing damage to the internal structure of the photovoltaic panel. At the same time, it can also reduce the risk of photovoltaic panel failure caused by the infiltration of liquids such as rainwater.

[0061] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.

Claims

1. A photovoltaic panel processing device, comprising a workbench (100), characterized in that: The front outer wall of the workbench (100) is provided with a screw motor 1 (110) and a dust suction conveying pipe (120), the side wall of the workbench (100) is provided with a screw motor 2 (130), the output end of the screw motor 2 (130) is connected to the screw 2, the outer wall of the circumference of the screw 2 is sleeved with a clamping assembly, the clamping assembly includes a clamping plate (131), and a positioning plate (133) is clamped between the plurality of clamping plates (131), the side wall of the workbench (100) is also provided with a through groove (140), the inner wall of the through groove (140) is provided with a guide rod (150), the output end of the screw motor 1 (110) is connected to the screw 2, the outer wall of the screw 2 is sleeved with a clamping assembly, the clamping assembly includes a clamping plate (131), and a positioning plate (133) is clamped between the plurality of clamping plates (131), the side wall of the workbench (100) is also provided with a through groove (140), the inner wall of the through groove (140) is provided with a guide rod (150), The end of the guide rod (150) is connected to a screw rod 1, the screw rod 1 extends into the inside of the through groove (140), the screw rod 1 and the plurality of guide rods (150) are sleeved with a movable frame 1 (200) on the circumferential outer wall, the outer wall of the movable frame 1 (200) is provided with a support plate (210), the top of the support plate (210) is provided with a support frame (220), the top of the support frame (220) is provided with an electric push rod 1 (230), the output end of the electric push rod 1 (230) is connected to a lifting frame (240), the bottom of the lifting frame (240) is movably sleeved in the inside of the movable frame 1 (200), and the outer wall of the lifting frame (240) is provided with There is a screw motor three (250), the output end of the screw motor three (250) is connected to the screw three, the outer wall of the circumference of the screw three is sleeved with a punching assembly, the punching assembly includes a moving frame two (260), the top of the moving frame two (260) is provided with an electric push rod two (261), the bottom of the moving frame two (260) is provided with a protective cover (262), the outer wall of the protective cover (262) is connected to a dust suction pipe two (280), the output end of the electric push rod two (261) is connected to a connecting circular plate (263), the bottom of the connecting circular plate (263) is provided with a drilling motor (264), the moving frame two (260) ) is provided with a liquid storage tank (300) at the top, an ultrasonic mist translator (310) is provided at the bottom of the inner cavity of the liquid storage tank (300), a partition frame (330) is provided at the top of the inner cavity of the liquid storage tank (300), and a closing plate (360) is fixedly connected to the inner wall of the liquid storage tank (300), a collecting component is provided on the outer wall of the movable frame (200), and the collecting component includes a collecting box (400), a dust collector (410) is provided on the outer wall of the bottom of the collecting box (400), a connecting tube (430) is provided on the top of the collecting box (400), and a dust blocking net (420) is slidably connected to the inner wall of the collecting box (400).

2. A photovoltaic panel processing equipment according to claim 1, characterized in that: A support seat (132) is provided on the outer wall of the plurality of clamping plates (131), a positioning plate (133) is slidably connected inside the support seat (132), and a positioning bolt (134) is threadedly sleeved on the outer wall of the positioning plate (133).

3. A photovoltaic panel processing equipment according to claim 1, characterized in that: A plurality of mounting tubes (161) are arranged on the top of the positioning seat (160), a plurality of cleaning brushes (162) are fixedly connected to the inner circumferential walls of the plurality of mounting tubes (161), a connecting tube (163) is arranged on the bottom of the plurality of mounting tubes (161), the connecting tube (163) is communicated with the mounting tube (161), the ends of the plurality of connecting tubes (163) are commonly connected to a fixed cylinder (164) and are communicated with each other, a dust suction pipe (165) is connected to the outer circumferential wall of the fixed cylinder (164), and the end of the dust suction pipe (165) is threadedly sleeved on one end of the dust suction conveying pipe (120).

4. The photovoltaic panel processing equipment according to claim 1, characterized in that: The output end of the drilling motor (264) is connected to a mounting rod (265); a fixing sleeve (266) is welded to the circumferential outer wall of the mounting rod (265); a metal hole sleeve (267) is connected to the bottom of the fixing sleeve (266); the end of the mounting rod (265) is connected to the bottom of the inner cavity of the metal hole sleeve (267); a brush sleeve (268) is fixedly sleeved on the circumferential outer wall of the metal hole sleeve (267); and a drilling tool (269) is connected to the bottom of the metal hole sleeve (267).

5. The photovoltaic panel processing equipment according to claim 1, characterized in that: The outer circumferential wall of the fixed sleeve (266) is provided with a connecting tube, and the ends of the connecting tubes are connected to a mounting ring (270). The top of the mounting ring (270) is rotatably connected to a rotating ring (271), and the top of the rotating ring (271) is provided with a metal tube (272), and the tops of the metal tubes (272) are provided with mist delivery tubes (273).

6. The photovoltaic panel processing equipment according to claim 1, characterized in that: A liquid level sensor (340) is arranged on the outer wall of the partition frame (330), the output end of the ultrasonic mist converter (310) is connected to a mist traction tube (320), and a fixed tube (350) is arranged on the outer wall of the other side of the partition frame (330), and the end of the mist traction tube (320) extends into the interior of the fixed tube (350).

7. The photovoltaic panel processing equipment according to claim 1, characterized in that: The outer wall of the closing plate (360) is provided with a feed port (361), and the outer wall of the feed port (361) is also threadedly sleeved with a threaded sleeve cover (362), and the ends of the plurality of mist delivery pipes (273) are connected to the outer wall of the threaded sleeve cover (362).

8. The photovoltaic panel processing equipment according to claim 1, characterized in that: The ends of the dust suction pipe 1 (165) and the dust suction pipe 2 (280) are respectively connected to the output end of the vacuum cleaner (410), and the top of the connecting tube (430) is provided with a solenoid valve 1 (440) and a solenoid valve 2 (450), and the output end of the solenoid valve 2 (450) is connected to an air supply pipe, and the end of the air supply pipe is connected to the outer wall of the circumference of the fixed tube (350) and extends to the inside.

9. A photovoltaic panel processing device according to any one of claims 1 to 8, wherein the method of use is as follows: S1: Preparation: When using, a suitable positioning seat (160) can be selected according to the size of the photovoltaic panel, and the positioning seat (160) can be placed between two clamping plates (131). Then, a plurality of positioning plates (133) are slid so that they can be further positioned and clamped for the positioning seat (160). Then, the positioning seat (160) can be effectively clamped, and then the corresponding photovoltaic panel is placed on the top of the positioning seat (160) so that the position where the holes need to be punched can correspond to the plurality of installation tubes (161). S2: Punching process: After the photovoltaic panel is positioned, the screw motor 1 (110) can be driven to drive the moving frame 1 (200) to move, and then the position of the punching component can be adjusted longitudinally, and the screw motor 3 (250) can be adjusted horizontally for the punching component, so as to facilitate the adjustment of the punching positions of multiple punching positions of the photovoltaic panel. After that, the lifting frame (240) can be driven downward by the electric push rod 1 (230), so that the bottom of the protective cover (262) can contact the top of the area to be punched on the photovoltaic panel for shielding and protection. Finally, the drilling tool (269) can be driven downward by the electric push rod 2 (261), so that it can cooperate with the drilling motor (264) to perform punching process on the photovoltaic panel. S3: Punching and vacuum cleaning: When the punching tool (269) punches holes in the photovoltaic panel, the debris generated by the punching on the top of the photovoltaic panel can be shielded by the protective cover (262) to reduce the splashing of the debris, so that the debris can be sealed inside the protective cover (262), and the punching debris at the bottom of the photovoltaic panel can be collected by the installation tube (161), and then the vacuum cleaner (410) is started, so that the vacuum cleaner (410) can collect the debris inside the protective cover (262) and the debris that falls inside the multiple installation tubes (161) and transfer them to the collection box (400). ) inside, thereby facilitating the collection of drilling debris, and during the drilling process, the outer circumferential wall of the metal hole sleeve (267) is provided with a brush sleeve (268), so that the inner wall of the hole after drilling can be cleaned, and the effect of the vacuum cleaner (410) can further reduce the trouble caused by debris remaining on the inner wall of the hole, and the drilling tool (269) can enter the interior of the installation tube (161) after drilling is completed, and the inner wall of the installation tube (161) is provided with a cleaning brush (162), which can clean the surface of the drilling tool (269) and reduce the situation where debris adheres to the tool. S4: Hole treatment: After the photovoltaic panel is punched, the organosilicon waterproof liquid inside the liquid storage box (300) can be atomized by the ultrasonic mist transfer device (310), and then the gas generated when the debris is negatively pressured collected can be reused by the vacuum cleaner (410). The gas filled in the collection box (400) is filtered by the dust screen (420) and enters the connection tube (430). Then, the air supply pipe at the output end can be used to transport the air flow to the fixed tube (350) through the electromagnetic valve 2 (450). The electromagnetic valve 1 (440) can discharge part of the gas in the collection box (400), and the other part of the gas can enter the air supply pipe for use, thereby reducing the large amount of air entering the fixed tube (350) to affect the uniformity of the mist transfer. When a small amount of airflow is injected, the organosilicon waterproof liquid converted into mist can pass through multiple mist delivery pipes (273 ) and the metal tube (272) enter the interior of the rotating ring (271), then enter the interior of the fixed sleeve (266) through the connecting tube, and finally be uniformly sprayed out through the metal hole sleeve (267), so that it can adhere to the inner wall of the hole after the drilling is completed and form an elastic sealing layer. It has excellent high and low temperature resistance, UV resistance and chemical stability. The atomized silicone material can penetrate into the gap of the inner wall of the hole, and provide reliable waterproof, dustproof and moisture-proof sealing after curing, and can maintain a good sealing effect in a long-term outdoor environment, which can ensure the waterproof performance of the inner wall of the photovoltaic panel hole after drilling, reduce the erosion of moisture on the battery cells and packaging materials inside the photovoltaic panel, and can avoid the battery cells from being damp and short-circuited, and performance degradation. It can also prevent the aging, delamination, discoloration of packaging materials such as EVA film, or the possibility of microorganisms breeding due to moisture and damaging the internal structure of the photovoltaic panel.

Images