Nonwoven quilted cementitious composite blanket and apparatus for producing same
By using a stitching technique between nonwoven fabric and dry concrete mixture core layer, the problems of cement blanket cracking and waterproof leakage have been solved, enabling continuous production of high-strength, waterproof composite blankets suitable for various engineering applications.
Patent Information
- Application Number
- CN202510204039.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2045-02-24
AI Technical Summary
Existing cement blankets are prone to cracking during the curing process, which leads to reduced performance. They are also prone to leakage at the seams in waterproof applications. Their thinness and low erosion resistance make them unsuitable for use in irrigation canals, drainage ditches, and other similar applications. Furthermore, they cannot be produced continuously.
The top and bottom layers are made of nonwoven fabric, filled with a dry concrete mixture core layer. The waterproof adhesive surface is formed by stitching with a computerized quilting machine and sewing with fiber sewing thread to form a waterproof nonwoven quilted cement-based composite material blanket. The equipment includes a production platform, fabric bin, sewing and pressing unit and computerized quilting machine, etc., to achieve continuous production.
It solves the problem of cement blanket cracking, improves waterproof performance and erosion resistance, adapts to various terrains, realizes continuous production of composite material blankets, and is suitable for engineering applications such as agricultural, industrial and civil drainage ditches.
Smart Images

Figure CN119748978B_ABST
Abstract
Description
Technical Field
[0001] This invention specifically relates to a nonwoven quilted cement-based composite material blanket and its production equipment, belonging to the field of cement blanket production technology. Background Technology
[0002] Cement blankets typically consist of a mesh structure comprised of a top layer, a bottom layer, and a connecting layer. The cavity between the top and bottom layers is filled with cement-based dry powder. After installation, the cement blanket hardens upon contact with water, forming a concrete-like structure. In the application of cement blankets, they are first laid in the desired location, and then water is poured on them to allow the cement within to harden, forming a concrete-like structure. However, most existing cement blankets use pure cement and lack the aggregate found in concrete, making them prone to cracking during the hardening process. Due to the limitations of the upper and lower layers of cement blankets, it is generally difficult to add conventional aggregates to the middle of the cement blanket. This means that during the curing process, the cement inside the cement blanket can only rely on the upper and lower layers and the middle connecting layer as adhesion points to prevent cracking. However, the interior of the cement blanket can still form some dry cracked lumps due to the curing of pure cement, which reduces the overall performance of the cement blanket. To address this, Chinese Patent Publication No. CN116876454A discloses a high-strength, ultra-fast curing cement blanket, in which the middle matrix includes a skeleton and a curable mixture, solving the problem in the prior art where the pure cement inside the cement blanket is prone to dry cracking and clumping, reducing the performance of the cement blanket. However, when existing cement blankets are used in waterproofing applications, leakage is prone to occur at the seams, resulting in reduced waterproofing performance. In addition, existing cement blankets are generally thin and have low erosion resistance, making them unsuitable for applications such as irrigation canals, drainage ditches, and embankment drainage ditches. When the filling core of the cement blanket is thick, continuous production cannot be achieved. Summary of the Invention
[0003] To address the aforementioned issues, this invention proposes a nonwoven quilted cement-based composite material blanket and its production equipment, which can adapt well to and fit various terrains; it can be tightly bonded to the base surface, the cement blanket has a large filling core thickness, it can adapt to various water storage or canal applications, and it can achieve continuous production of composite material blankets.
[0004] The nonwoven quilted cement-based composite material blanket of the present invention comprises: The outer sheath comprises a top layer and a bottom layer made of nonwoven fabric; the top and bottom layers are made of anti-aging polyester or polypropylene fibers and have a certain thickness (≥1.8mm) and a unit area mass (≥220g / ㎡); the bottom surface of the top layer and the top surface of the bottom layer are coated with waterproof adhesive by roller at intervals; the outer edges of the top and bottom layers are integrally sewn together; the waterproof adhesive surfaces of the top and bottom layers are pressed together and sewn together by fiber sewing thread; the fiber sewing thread is made of synthetic fibers such as polyester, which has high strength, wear resistance and anti-aging properties; A dry concrete mix core layer is filled inside the outer layer and disposed between the waterproof adhesive surfaces.
[0005] A computerized quilting machine is used to sew the top layer, bottom layer, and dry concrete core layer (10kg / ㎡) together with a stitch spacing of 1~12mm and a micro-wavy curve pattern, thus stitching the top layer, bottom layer, and dry concrete core layer into one piece; the position of the waterproof adhesive surface on the dry concrete core layer is limited; a non-woven quilted cement-based composite material blanket with a certain width (≥1.0m) and thickness (≥10mm) and uniform thickness is produced; the elastic pressing of the waterproof adhesive surface is used to wrap the fiber sewing thread; thus, the sewn position has a waterproof effect.
[0006] Furthermore, the dry concrete mix core layer includes dry concrete mix containing cellulose; the cellulose content is 12-20%; the dry concrete mix core layer is pre-filled into the inner side of the outer layer, requiring no on-site preparation and avoiding over-hydration issues. The dry concrete mix core layer undergoes a hydration reaction upon contact with water, and due to the addition of 12-20% cellulose in the mix, the size and shape of the composite material blanket can still be adjusted on-site within 2 hours to ensure close adhesion to the base surface. It can harden to 80% strength within 24 hours, forming a concrete structural layer with a certain thickness (≥10mm) and possessing compressive and flexural strength.
[0007] A production equipment for nonwoven quilted cement-based composite material blankets, used to produce nonwoven quilted cement-based composite material blankets, comprising: A production platform, wherein an inlet roller is provided at one end of the production platform and a shaping groove is provided at the other end; The fabric hopper has a hollow bottom and is located on the top surface of the production platform, near one end of the inlet roller. The fabric hopper includes an integrally formed feeding hopper and a fixed-thickness material channel. An electric dispersing paddle unit is installed inside the feeding hopper. A feeding pipe is installed on the top of the feeding hopper via a flange. The feeding pipe is connected to the feeding unit. An outer packaging and shaping unit is provided at the output end of the fixed thickness material channel. The outer packaging and shaping unit includes a frame base, and a first hydraulic cylinder is fixed at four ends of the frame base. The first hydraulic cylinder is fixed outside the production platform. A row of pressure rollers is provided on the frame base. An edge sealing pressure roller is fixed at both ends of the pressure rollers. An edge sealing sewing machine is fixed outside the edge sealing pressure rollers on the production platform. A sewing pressing unit includes a roller groove on a production platform and perpendicular to the forming groove; a lower pressing roller is provided inside the roller groove, a bracket is fixed above the lower pressing roller, and an upper pressing roller is installed on the bracket; A computerized quilting machine, wherein the computerized quilting machine is mounted on the output end of the sewing pressing unit via a frame; the sewing end of the computerized quilting machine is directly opposite the shaping groove; A winding and traction device is located at the outer end of the production platform and at the output end of the computer quilting machine.
[0008] During production, two sets of nonwoven fabric rolls that have been glued and cured are first fed to the guide roller and the top surface of the frame. Next, the nonwoven fabric rolls on the side of the guide roller are pulled to the winding and traction equipment as the bottom layer of the outer sheath. Then, the nonwoven fabric rolls on the top surface of the frame are pulled to the winding and traction equipment as the top layer of the outer sheath. Next, the fabric hopper, outer sheath shaping and sealing unit, and sewing and pressing unit are lowered. Then, the material is fed into the feeding hopper through the feeding unit and feeding pipe, feeding the raw material of the dry concrete mixture core layer into the fabric hopper. Next, the electric dispersing paddle unit is activated, and the winding and traction equipment is activated with a delay. The bottom layer passes through the thickness-fixing channel, and after passing through the thickness-fixing channel carrying the raw material, it undergoes secondary thickness fixing through the pressure roller, and is then sealed... While the top and bottom layers are pressed together by the edge pressure rollers, the top and bottom layers are sewn together by an edge-sealing sewing machine. Then, the material continues to move into the sewing and pressing unit, where the waterproof adhesive surfaces of the top and bottom layers are pressed together by the lower and upper pressing rollers. When the bottom layer carrying the material moves to the lower and upper pressing rollers, the ends of the two sets of nonwoven fabric rolls are sealed by a computerized quilting machine. Next, the waterproof adhesive surface is sewn together by the computerized quilting machine while it is pressed together. After the winding and traction equipment winds up to the set thickness, the computerized quilting machine stitches two lines on the two sets of nonwoven fabric rolls, with the middle of the two lines being the cut-off point. After the cut-off point is wound back to the winding and traction equipment for production winding.
[0009] Furthermore, both the upper and lower pressing rollers include a roller frame, on which a pressing roller body driven by a motor is mounted via bearings. The roller frame is fixed to the outside of the production platform or to a support via a second hydraulic cylinder. The roller frame can support the pressing roller body and guide the rotation of the pressing roller body via bearings. The roller frame can be driven by the second hydraulic cylinder to bring the two pressing roller bodies closer to each other or further apart.
[0010] Furthermore, the pressing roller body includes a core roller, on which a row of pressure plates is integrally formed; the pressure plates can press out multiple rows of parallel sewing areas.
[0011] Furthermore, the radial cross-section of the core roller is elliptical; the core roller and the pressure plate cooperate to press out mutually perpendicular transverse sewing areas and longitudinal sewing areas; and two rows of computerized quilting machines are set to sew the nonwoven quilted cement-based composite material blanket into a mesh structure.
[0012] Furthermore, the production platform is externally fixed with multiple guide rails, and the molding chamber is externally fixed with sliding columns that cooperate with the guide rails; the molding chamber can be pressed onto the production platform by its own weight; the molding chamber is horizontally limited by the guide rails and sliding columns.
[0013] Furthermore, a row of pressure rollers is rolled on a first floating plate, which is installed on a frame via a first elastic pressing unit; the row of pressure rollers is driven by a sealing speed control motor; a second elastic pressing unit is fixed on both sides of the bottom surface of the fabric bin, and a second floating plate is fixed at the bottom of the second elastic pressing unit, with a row of pressure rollers rolled on the second floating plate; the first and second floating plates can tension the top and bottom layers of fabric; the sealing speed control motor is linked to the speed of the sealing sewing machine, which can control the sewing density of the sewing thread.
[0014] Furthermore, the first elastic pressing unit and the second elastic pressing unit include a mounting plate fixed to the frame or fabric bin. Multiple guide columns are slidably installed on the mounting plate at intervals. A first floating plate or a second floating plate is fixed to the bottom of each guide column. A limit nut is screwed onto the top surface of the mounting plate. A spring body is provided on the bottom surface of the mounting plate. The spring body can push the first floating plate or the second floating plate downward, so that the edge sealing roller on the first floating plate adaptively presses against both sides of the top surface of the top layer, and the pressure roller on the second floating plate adaptively presses against both sides of the bottom surface of the bottom layer. The bottom of the edge sealing roller or the pressure roller is subjected to force, which can push the first floating plate or the second floating plate upward, so that the guide column can slide upward.
[0015] Furthermore, a top-level unwinding frame is fixed on the frame base, which is used to support the top-level nonwoven fabric roll.
[0016] Compared with existing technologies, the nonwoven quilted cement-based composite material blanket and its production equipment of the present invention can adapt to and fit various terrains, and have advantages such as simple construction, rapid solidification and molding, environmental friendliness and flexible application. It is supplied in rolls, which is convenient for loading, unloading and transportation. No large lifting machinery is required. During on-site construction, it can be closely attached to the foundation surface and fixed at the end with small anchor hooks or U-shaped anchor rods. The cement blanket has a large filling core thickness and can realize the continuous production of composite material blankets. The composite material blanket can be widely used in agricultural irrigation canals, industrial and civil drainage ditches, railway embankment drainage ditches and highway drainage ditches. At the same time, it is suitable for engineering applications such as slope protection and temporary road pavement. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the cross-sectional structure of the nonwoven quilted cement-based composite material blanket along its length direction according to the present invention.
[0018] Figure 2 For the present invention Figure 1 A magnified schematic diagram of the structure at point A in the middle.
[0019] Figure 3 This is a schematic diagram of the overall structure of the bottom top surface of the present invention.
[0020] Figure 4 This is a schematic diagram of the overall structure of the composite material blanket production equipment of the present invention without the installation of sewing equipment.
[0021] Figure 5 This is a partial structural diagram of the fabric storage compartment of the present invention.
[0022] Figure 6 This is a schematic diagram of the overall structure of the pressing roller body of the present invention.
[0023] Figure 7 This is a schematic diagram of the overall structure of the nonwoven quilted cement-based composite material blanket production equipment of the present invention.
[0024] Figure 8 For the present invention Figure 7 A magnified schematic diagram of the structure at point B in the middle.
[0025] Reference numerals: 1. Top layer, 2. Bottom layer, 3. Waterproof adhesive surface, 4. Fiber sewing thread, 5. Dry concrete core layer, 6. Production platform, 7. Inlet roller, 8. Shaping groove, 9. Feeding bin, 10. Thickness channel, 11. Electric dispersing paddle unit, 12. Feeding pipe, 13. Frame base, 14. First hydraulic cylinder, 15. Pressure roller, 16. Edge sealing pressure roller, 17. Edge sealing sewing machine, 18. Lower pressing roller, 19. Support, 20. Upper pressing roller, 21. Computerized quilting machine, 22. Roller frame, 23. Pressing roller body, 24. Second hydraulic cylinder, 25. Core roller, 26. Pressure plate, 27. First floating plate, 28. Second floating plate, 29. Pressing roller, 30. Mounting base plate, 31. Guide column, 32. Limit nut, 33. Spring body, 34. Guide rail, 35. Sliding column. Detailed Implementation
[0026] Example 1: like Figures 1 to 3 The nonwoven quilted cement-based composite blanket shown includes: The outer sheath comprises a top layer 1 and a bottom layer 2 made of nonwoven fabric; the top layer 1 and the bottom layer 2 are made of anti-aging polyester or polypropylene fibers and have a certain thickness (≥1.8mm) and a unit area mass (≥220g / ㎡); the bottom surface of the top layer 1 and the top surface of the bottom layer 2 are coated with waterproof adhesive 3 at intervals; the outer edges of the top layer 1 and the bottom layer 2 are sewn together; the waterproof adhesive 3 of the top layer 1 and the bottom layer 2 are pressed together and sewn together by fiber sewing thread 4; the fiber sewing thread 4 is made of synthetic fibers such as polyester and has properties such as high strength, wear resistance and anti-aging. The dry concrete mixture core layer 5 is filled inside the outer layer and disposed between the waterproof adhesive surfaces 3.
[0027] A computerized quilting machine is used to sew the top layer 1, bottom layer 2, and dry concrete core layer 5 (10kg / ㎡) together with a stitch spacing of 1~12mm and a micro-wavy curve pattern, thus stitching the top layer 1, bottom layer 2, and dry concrete core layer 5 into one piece; the position of the waterproof adhesive surface 3 on the dry concrete core layer 5 is limited; a non-woven quilted cement-based composite material blanket with a certain width (≥1.0m) and thickness (≥10mm) and uniform thickness is produced; among them, the elastic pressing of the waterproof adhesive surface 3 is used to wrap the fiber sewing thread 4; so that the sewn position has a waterproof effect.
[0028] The dry concrete core layer 5 comprises dry concrete mix containing cellulose; the cellulose content is 12-20%; the dry concrete core layer 5 is pre-filled into the inner side of the outer layer, requiring no on-site preparation and avoiding over-hydration issues. The dry concrete core layer 5 undergoes a hydration reaction upon contact with water, and due to the addition of 12-20% cellulose in the mix, the size and shape of the composite material blanket can still be adjusted on-site within 2 hours to ensure close adhesion to the base surface. It can harden to 80% strength within 24 hours, forming a concrete structural layer with a certain thickness (≥10mm) and possessing compressive and flexural strength.
[0029] like Figures 4 to 8 The nonwoven quilted cement-based composite material blanket production equipment shown is used to produce nonwoven quilted cement-based composite material blankets, and includes: Production platform 6, one end of which is provided with an inlet roller 7 and the other end with a shaping groove 8; The fabric hopper has a hollow bottom and is located on the top surface of the production platform 6, near one end of the guide roller 7. The fabric hopper includes an integrally formed feeding hopper 9 and a thickness-fixed material channel 10. An electric dispersing paddle unit 11 is provided inside the feeding hopper 9. A feeding pipe 12 is installed on the top of the feeding hopper 9 through a flange. The feeding pipe 12 is connected to the feeding unit. An outer packaging and shaping unit is provided at the output end of the thickness-fixed material channel 10. The outer packaging and shaping unit includes a frame base 13, and a first hydraulic cylinder 14 is fixed at four ends of the frame base 13. The first hydraulic cylinder 14 is fixed to the outside of the production platform 6. A row of pressure rollers 15 is provided on the frame base 13. An edge sealing pressure roller 16 is fixed at both ends of the pressure rollers 15. An edge sealing sewing machine 17 is fixed to the outside of the edge sealing pressure roller 16 on the production platform 6. The sewing pressing unit includes a roller groove on the production platform 6 and perpendicular to the shaping groove 8; a lower pressing roller 18 is provided inside the roller groove, a bracket 19 is fixed above the lower pressing roller 18, and an upper pressing roller 20 is installed on the bracket 19. Computerized quilting machine 21, the computerized quilting machine 21 is mounted on the output end of the sewing pressing unit via a frame; the sewing end of the computerized quilting machine 21 is directly opposite the shaping groove 8; The winding and traction device is located at the outer end of the production platform 6 and at the output end of the computer quilting machine 21.
[0030] During production, the two sets of nonwoven fabric rolls that have been glued and cured are first fed to the top surface of the guide roller 7 and the frame seat 13. Then, the nonwoven fabric rolls on the side of the guide roller 7 are first pulled to the winding and traction equipment as the bottom layer 2 of the outer wrapping layer. Next, the nonwoven fabric rolls on the top surface of the frame seat 13 are pulled to the winding and traction equipment as the top layer 1 of the outer wrapping layer. Then, the fabric bin, the outer wrapping shaping and sealing unit, and the sewing and pressing unit are lowered. Next, the material is fed to the feeding bin 9 through the feeding unit and the feeding pipe 12, and the raw material of the dry concrete mixture core layer 5 is fed into the fabric bin. Then, the electric dispersing paddle unit 11 is turned on, and the winding and traction equipment is turned on with a delay. The bottom layer 2 passes through the thickness fixing channel 10. After the bottom layer 2 carrying the raw material passes through the thickness fixing channel 10, it is subjected to secondary thickness fixing by the pressure roller 15 and then by the edge sealing pressure roller. 16. With the top layer 1 and bottom layer 2 pressed together, the two sides of the top layer 1 and bottom layer 2 are sewn together by the edge sealing sewing machine 17. Then, it continues to move into the sewing and pressing unit, and the waterproof adhesive surface 3 of the top layer 1 and bottom layer 2 is pressed together by the lower pressing roller 18 and the upper pressing roller 20. When the bottom layer 2 carrying the raw material moves to the lower pressing roller 18 and the upper pressing roller 20, the ends of the two sets of nonwoven fabric rolls are sealed by the computer quilting machine 21. Then, the waterproof adhesive surface 3 is sewn together by the computer quilting machine 21 while it is pressed together. When the winding traction device winds up to the set thickness, the computer quilting machine 21 stitches two lines on the two sets of nonwoven fabric rolls. The middle of the two lines is the cut-off position. After the cut-off position is cut off, it is pulled back to the winding traction device for production winding.
[0031] Both the upper pressing roller 20 and the lower pressing roller 18 include a roller frame 22. A pressing roller body 23 driven by a motor is mounted on the roller frame 22 via bearings. The roller frame 22 is fixed to the outside of the production platform 6 or to the bracket 19 via a second hydraulic cylinder 24. The roller frame 22 can support the pressing roller body 23 and guide the rotation of the pressing roller body 23 via bearings. The roller frame 22 can be driven by the second hydraulic cylinder 24 to make the two pressing roller bodies 23 move closer to each other or further away from each other.
[0032] The pressing roller body 23 includes a core roller 25, on which a row of pressure plates 26 are integrally formed; multiple rows of parallel sewing areas can be pressed out by the pressure plates 26.
[0033] The core roller 25 has an elliptical radial cross-section; the core roller 25 and the pressure plate 26 cooperate to press out mutually perpendicular transverse sewing areas and longitudinal sewing areas; and two rows of computer quilting machines 21 are set to sew the nonwoven quilted cement-based composite material blanket into a mesh structure.
[0034] A row of pressure rollers 15 are tumbling on a first floating plate 27, which is mounted to a frame 13 via a first elastic pressing unit. The row of pressure rollers 15 is driven by a sealing speed control motor. A second elastic pressing unit is fixed on both sides of the bottom surface of the fabric bin, and a second floating plate 28 is fixed at the bottom of the second elastic pressing unit. A row of pressure rollers 29 are tumbling on the second floating plate 28. The first floating plate 27 and the second floating plate 28 can tension the top layer 1 and the bottom layer 2 of the fabric. The sealing speed control motor is linked to the speed of the sealing sewing machine 17, which can control the sewing density of the sewing thread.
[0035] The first elastic pressing unit and the second elastic pressing unit include a mounting plate 30 fixed to the frame base 13 or the fabric bin. Multiple guide posts 31 are slidably installed on the mounting plate 30 at intervals. A first floating plate 27 or a second floating plate 28 is fixed to the bottom of the guide post 31. A limit nut 32 is screwed onto the top surface of the mounting plate 30. A spring body 33 is provided on the bottom surface of the mounting plate 30. The spring body 33 can push the first floating plate 27 or the second floating plate 28 downward, so that the edge sealing roller 16 on the first floating plate 27 adaptively presses against both sides of the top surface of the top layer 1, and the pressure roller 29 on the second floating plate 28 adaptively presses against both sides of the top surface of the bottom layer 2. The bottom of the edge sealing roller 16 or the pressure roller 29 is subjected to force, which can push the first floating plate 27 or the second floating plate 28 upward, so that the guide post 31 can slide upward.
[0036] The frame 13 is fixed with a top layer 1 unwinding frame, which is used to support the nonwoven fabric roll of the top layer 1.
[0037] The production platform 6 is externally fixed with multiple guide rails 34, and the molding chamber is externally fixed with sliding columns 35 that cooperate with the guide rails 34; the molding chamber can be pressed onto the production platform 6 by its own weight; the molding chamber is horizontally limited by the guide rails 34 and sliding columns 35.
[0038] The above embodiments are merely preferred embodiments of the present invention. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of the present invention are included within the scope of the present invention.
Claims
1. A production equipment for nonwoven quilted cement-based composite material blankets, used to produce nonwoven quilted cement-based composite material blankets, characterized in that: include: A production platform, wherein an inlet roller is provided at one end and a shaping groove is provided at the other end; The fabric hopper has a hollow bottom and is located on the top surface of the production platform, near one end of the inlet roller. The fabric hopper includes an integrally formed feeding hopper and a fixed-thickness material channel. An electric dispersing paddle unit is installed inside the feeding hopper. A feeding pipe is installed on the top of the feeding hopper via a flange. The feeding pipe is connected to the feeding unit. An outer packaging and shaping unit is provided at the output end of the fixed thickness material channel. The outer packaging and shaping unit includes a frame base, and a first hydraulic cylinder is fixed at four ends of the frame base. The first hydraulic cylinder is fixed outside the production platform. A row of pressure rollers is provided on the frame base. An edge sealing pressure roller is fixed at both ends of the pressure rollers. An edge sealing sewing machine is fixed outside the edge sealing pressure rollers on the production platform. A sewing pressing unit includes a roller groove on a production platform and perpendicular to the forming groove; a lower pressing roller is provided inside the roller groove, a bracket is fixed above the lower pressing roller, and an upper pressing roller is installed on the bracket; A computerized quilting machine, wherein the computerized quilting machine is mounted on the output end of the sewing pressing unit via a frame; the sewing end of the computerized quilting machine is directly opposite the shaping groove; A winding and traction device is located at the outer end of the production platform and at the output end of the computer quilting machine; The nonwoven quilted cement-based composite material blanket includes: The outer sheath includes a top layer and a bottom layer made of nonwoven fabric; the bottom surface of the top layer and the top surface of the bottom layer are coated with waterproof adhesive by roller at intervals; the outer edges of the top layer and the bottom layer are integrally sewn together; the waterproof adhesive surfaces of the top layer and the bottom layer are pressed together and sewn together by fiber sewing thread. A dry concrete mix core layer is filled inside the outer layer and disposed between the waterproof adhesive surfaces.
2. The nonwoven quilted cement-based composite material blanket production equipment according to claim 1, characterized in that: The dry concrete mix core layer comprises dry concrete mix, which contains cellulose; the cellulose content is 12-20%.
3. The nonwoven quilted cement-based composite material blanket production equipment according to claim 2, characterized in that: Both the upper and lower pressing rollers include roller frames, and pressing roller bodies driven by motors are mounted on the roller frames via bearings. The roller frames are fixed to the outside of the production platform or to a support via a second hydraulic cylinder.
4. The nonwoven quilted cement-based composite material blanket production equipment according to claim 3, characterized in that: The pressing roller body includes a core roller, on which a row of pressure plates is integrally formed.
5. The nonwoven quilted cement-based composite material blanket production equipment according to claim 4, characterized in that: The radial cross-section of the core roller is elliptical.
6. The nonwoven quilted cement-based composite material blanket production equipment according to claim 1, characterized in that: A row of pressure rollers is rolled on a first floating plate, and the first floating plate is installed with a frame seat through a first elastic pressing unit; the row of pressure rollers is driven by a sealing speed control motor; a second elastic pressing unit is fixed on both sides of the bottom surface of the fabric bin, and a second floating plate is fixed at the bottom of the second elastic pressing unit, and a row of pressure rollers is rolled on the second floating plate.
7. The nonwoven quilted cement-based composite material blanket production equipment according to claim 6, characterized in that: The first elastic pressing unit and the second elastic pressing unit include a mounting plate fixed to the frame or fabric bin. Multiple guide columns are slidably installed on the mounting plate at intervals. A first floating plate or a second floating plate is fixed to the bottom of each guide column. A limit nut is screwed onto the top surface of the mounting plate. A spring body is provided on the bottom surface of the mounting plate for each guide column.
8. The nonwoven quilted cement-based composite material blanket production equipment according to claim 1, characterized in that: The top layer unwinding frame is fixed on the frame base.
Citation Information
Patent Citations
High-strength ultrafast-curing cement blanket
CN116876454A
Three-dimensional composite filling cement blanket
CN114434887A
Seam structure for inner hanging tent
CN204098606U
Quilting seam electric blanket
CN215959245U