A mobile battery replacement station

By designing protective cover components and wing door mechanisms on mobile battery swap stations, the problem of equipment being susceptible to rainwater and debris during transportation and battery swap in the prior art is solved, and effective protection of equipment and batteries and improvement of battery swap accuracy is achieved.

CN119749476APending Publication Date: 2025-04-04SICHUAN ZHILI INTELLIGENT ENERGY TECH CO LTD

Patent Information

Application Number
CN202411985876.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

Existing mobile tram swap cars are susceptible to rainwater and debris during transportation and battery swap, resulting in circuit failure or equipment movements affected.

Method used

A mobile battery swap station is designed, using protective cover components to form a closed space to protect the battery swap equipment and batteries during transportation, and when replacing, the battery swap equipment, the battery and the body of the vehicle to be replaced are protected from direct rainwater dripping.

Benefits of technology

It effectively protects the safety of battery swap equipment and batteries during transportation, and prevents rainwater and debris from entering during battery swap, ensuring the normal operation of the equipment and the accuracy of battery swap.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a mobile battery swap station, which belongs to the field of battery swap technology and solves the problem in the prior art that during the transfer of the battery swap vehicle and the battery swap process, rainwater or other debris may enter the area where the battery swap equipment is located, affecting the operation of the battery swap equipment. It includes a flatbed truck, on which a bottom plate is detachably mounted, on which the battery swap equipment is arranged, and on which a protective cover assembly is arranged, which covers the outside of the battery and the battery swap equipment. The protective cover assembly includes at least two lifting mechanisms arranged at intervals, and the lifting mechanism is connected to a wing door mechanism that can be flipped upward and opened. During transportation, the protective cover assembly forms a closed space to protect the battery swap equipment and the battery; when the battery is swapped, the protective cover assembly rises and unfolds the wing door mechanism, which not only facilitates the operation of the battery swap equipment, but also protects the battery swap equipment, the battery and the vehicle body to be swapped, and prevents rainwater from directly dripping on the area where the battery swap equipment is located and the connector area of ​​the vehicle body to be swapped.
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Description

Technical Field

[0001] The present invention belongs to the technical field of battery replacement, and in particular to a mobile battery replacement station. Background Art

[0002] With the rise and development of the battery replacement field of electric heavy trucks or electric engineering vehicles, the demand for charging and battery replacement is increasing. The traditional battery replacement method uses a fixed battery replacement station. After the replacement at a construction site or a short-term station, the electric heavy truck or electric engineering vehicle will also be moved to other places, and the fixed battery replacement station needs to be moved to the next destination. However, it is troublesome to move the fixed battery replacement station to other places. Therefore, there is now a battery replacement device installed on a flatbed truck, which can be quickly transferred and is more convenient.

[0003] Existing technologies such as the mobile battery exchange vehicle, mobile power replenishment system, mobile battery exchange system and integrated system disclosed in the patent with publication number CN118372714A, the mobile battery exchange vehicle includes a tractor, a trailer, a battery grabbing and releasing device and a control device, the trailer is connected to the tractor, the control device and the battery grabbing and releasing device are both arranged on the trailer, the control device is respectively connected to the battery grabbing and releasing device and the electronic control unit of the tractor, and the battery grabbing and releasing device is used to grab and place the battery for battery exchange. The mobile battery exchange vehicle can be flexibly moved to the site where the battery needs to be replaced, and the battery replacement site is relatively convenient, which can be applied to the centralized battery replacement application scenarios of long-distance and short-distance electric vehicles, reducing costs.

[0004] However, the above patent is not equipped with relevant protective covers. During the transfer of the battery swap vehicle and the battery swap process, rainwater or other debris may enter the area where the battery swap equipment is located. Rainwater may cause failures in related circuits, and debris may affect the operation of the battery swap equipment. Therefore, it is necessary to design a mobile battery swap station that can protect the battery swap equipment. Summary of the invention

[0005] In view of the above problems, the purpose of the present invention is to provide a mobile battery swap station. During transportation, the protective cover assembly forms a closed space to protect the battery swap equipment and batteries; when swapping batteries, the protective cover assembly rises and unfolds the wing door mechanism, which not only facilitates the operation of the battery swap equipment, but also protects the battery swap equipment, batteries and the vehicle body to be swapped, preventing rainwater from dripping directly into the area where the battery swap equipment is located and the connector area of ​​the vehicle body to be swapped.

[0006] The technical solution adopted by the present invention is as follows:

[0007] A mobile battery swap station includes a flatbed truck, on which a bottom plate for placing batteries is detachably mounted, on which a battery swap device that can be raised and lowered and moved is disposed, and on which a protective cover assembly that covers the outside of the batteries and the battery swap device is disposed, wherein the protective cover assembly includes at least two lifting mechanisms that are spaced apart, and the lifting mechanisms are connected to a wing door mechanism that can be flipped upward to open.

[0008] Preferably, the lifting mechanism comprises columns fixedly arranged on both sides of the bottom plate, a movable frame is movably arranged on the columns, and the movable frame is connected to a jacking device.

[0009] Preferably, at least two columns are provided on one side of the bottom plate, a fixed baffle is provided between the two columns, and a movable baffle located outside the fixed baffle is connected to the movable frame.

[0010] Preferably, the fixed baffle and the movable baffle are limited by a guide groove.

[0011] Preferably, the wing door mechanism includes a top plate fixedly arranged between two movable frames, with flying wings hinged to the movable frames arranged on both sides of the top plate, a flip jacking device hinged on the flying wing, and an end of the flip jacking device away from the flying wing is hinged to the movable frame.

[0012] Preferably, the battery exchange equipment includes at least two mobile frames arranged at intervals and spanning the batteries, a lifting frame is arranged between the two mobile frames, a transmission device for driving the lifting frame to lift is installed on the mobile frame, a telescopic arm is installed on the lifting frame, a sling is arranged at the telescopic end of the telescopic arm, a guide rail is vertically arranged on the mobile frame, and a first lifting guide wheel, a second lifting guide wheel and a third lifting guide wheel cooperating with the guide rail are arranged on the lifting frame, the first lifting guide wheel and the third lifting guide wheel are clamped on both sides of the guide rail, and the second lifting guide wheel is in contact with the end surface of the guide rail.

[0013] Preferably, a track cooperating with the moving frame is arranged on the bottom plate, a first reinforcing rod located at the lower end of the moving frame is connected between the two moving frames, and a sliding limit seat slidably engaged with the track is fixedly connected to the first reinforcing rod.

[0014] Preferably, the base plate is connected to the first hydraulic support leg around the periphery, a slide rail is provided at the bottom of the base plate, one end of the slide rail is facing the middle of the base plate, and the other end of the slide rail is facing the long side of the base plate, a slider is slidably connected to the slide rail, and a second hydraulic support leg is provided on the slider.

[0015] Preferably, the bottom of the base plate is provided with a receiving groove and a mechanical support leg hingedly arranged in the receiving groove.

[0016] Preferably, the mechanical support leg comprises an outer sleeve, in which a screw rod extending from the bottom of the outer sleeve is threadedly connected, and a nut located outside the outer sleeve is fixedly sleeved on the screw rod.

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0018] During transportation, the protective cover assembly forms a closed space to protect the battery swapping equipment and batteries; when swapping batteries, the protective cover assembly rises and unfolds the wing door mechanism, which not only facilitates the operation of the battery swapping equipment, but also protects the battery swapping equipment, batteries and the vehicle body to be swapped, preventing rainwater from dripping directly into the area where the battery swapping equipment is located and the connector area of ​​the vehicle body to be swapped. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 A schematic diagram of the main structure provided by an embodiment of the present invention;

[0021] Figure 2 A schematic diagram of a three-dimensional structure without a flatbed vehicle provided by an embodiment of the present invention;

[0022] Figure 3 A schematic diagram of a side view of a three-dimensional structure of a bottom plate and a protective cover assembly provided in an embodiment of the present invention;

[0023] Figure 4 A bottom-up schematic diagram of the three-dimensional structure of the base plate and protective cover assembly provided in an embodiment of the present invention;

[0024] Figure 5 for Figure 4 The enlarged structural diagram at A in the middle;

[0025] Figure 6 for Figure 4 The enlarged structural diagram at B in the middle;

[0026] Figure 7 A schematic diagram of a three-dimensional structure provided by an embodiment of the present invention;

[0027] Figure 8 for Figure 7 The enlarged structural diagram at C in the middle;

[0028] Fig. 9 for Figure 7 The enlarged structural diagram at D in the middle;

[0029] Fig.10 A schematic diagram of the use status of the battery swapping device provided in an embodiment of the present invention;

[0030] Fig.11 A schematic diagram of the use of the fixing base provided in an embodiment of the present invention.

[0031] Figure numerals: 100-battery; 1-flatbed; 2-control device; 3-protective cover assembly; 301-column; 302-lifting device; 303-movable baffle; 304-fixed baffle; 305-movable frame; 306-flip lifting device; 307-top plate; 308-wing; 309-fixed seat; 310-latch; 4-battery replacement equipment; 401-mobile frame; 402-lifting chain; 403-first driven gear; 404-travel wheel; 405-track; 406-sliding limit seat; 407-second reinforcing rod; 408-lifting frame; 409-arc guide groove; 410-swinging telescopic rod; 411-driving shaft; 412-reducer; 413-lifting motor; 414-first reinforcing rod; 415-buffer elastic Block; 416-travel motor; 417-travel chain; 418-second driving gear; 419-connecting seat; 420-first lifting guide wheel; 421-second lifting guide wheel; 422-first driving gear; 423-guide rail; 424-matching plate; 425-third lifting guide wheel; 426-sling; 427-roller; 428-telescopic arm; 5-bottom plate; 501-first hydraulic support leg; 502-mechanical support leg; 503-fixed frame; 504-mounting rod; 505-second hydraulic support leg; 506-support pad; 507-triangular support frame; 508-connecting rod; 509-accommodating groove; 510-outer sleeve; 511-nut; 512-screw rod; 513-slide rail; 514-fixed knob; 515-slider. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0035] Combine the following Figure 1-Figure 11 The present invention is described in detail.

[0036] Example

[0037] A mobile battery swap station includes a flatbed truck 1, on which a base plate 5 for placing a battery 100 is detachably mounted, a battery swap device 4 that can be raised and lowered and moved is provided on the base plate 5, a protective cover assembly 3 that covers the outside of the battery 100 and the battery swap device 4 is provided on the base plate 5, the protective cover assembly 3 includes at least two lifting mechanisms that are spaced apart, and a wing door mechanism that can be flipped open upward is connected to the lifting mechanism.

[0038] During transportation, the protective cover assembly 3 forms a closed space to protect the battery swap device 4 and the battery 100; when swapping batteries, the protective cover assembly 3 is raised in height through the lifting mechanism, and then the wing door mechanism is unfolded, which not only facilitates the operation of the battery swap device 4, but also protects the battery swap device 4 to prevent rainwater from dripping directly into the area where the battery swap device 4 is located.

[0039] The lifting mechanism includes columns 301 fixedly arranged on both sides of the bottom plate 5, and a movable frame 305 is movably arranged on the columns 301, and the movable frame 305 is connected to a lifting device 302. The lifting device 302 is one of a hydraulic telescopic rod, an electric telescopic rod and a screw lift. The hydraulic telescopic rod, the electric telescopic rod and the screw lift can all adjust their own lengths to control the lifting of the movable frame 305. In this application, a hydraulic telescopic rod is used.

[0040] At least two columns 301 are provided on one side of the bottom plate 5, and a fixed baffle 304 is provided between the two columns 301. A movable baffle 303 located outside the fixed baffle 304 is connected to the movable frame 305. The movable baffle 303 moves with the lifting of the movable frame 305, and cooperates with the fixed baffle 304 to protect the side of the protective cover assembly 3, so as to prevent rainwater from drifting into the inner side of the protective cover assembly 3 from the side to damage the battery 100 and related electrical appliances.

[0041] A control device 2 is installed on one side of the protective cover assembly 3. In order to avoid the control device 2, preferably, a movable baffle 303 close to the control device 2 is arranged between the two columns 301 and the movable baffle 303 does not protrude from the outer surface of the column 301, that is, preferably, the width of the movable baffle 303 is less than the distance between the outer surfaces of the two columns 301. In some other embodiments, the fixed baffle 304 and the movable baffle 303 are limited by a guide groove (not shown), which can be arranged on both sides of the fixed baffle 304, and the movable baffle 303 is inserted into the guide groove from top to bottom; or in some other embodiments, the guide groove is arranged on both sides of the movable baffle 303 and a guide rail is arranged on the column 301 or the fixed baffle 304, and the movable baffle 303 is limited by the guide groove to only be lifted and lowered in the up and down direction relative to the fixed baffle 304, thereby increasing the stability and reliability of the protective cover assembly 3.

[0042] The wing door mechanism includes a top plate 307 fixedly arranged between two movable frames 305, and wings 308 hinged to the movable frames 305 are arranged on both sides of the top plate 307. A flip jacking device 306 is hinged to the wings 308, and one end of the flip jacking device 306 away from the wings 308 is hinged to the movable frames 305. The flip jacking device 306 controls the wings 308 to flip through its own telescopic control, thereby realizing the opening and closing of the wings 308; when the wings 308 are closed and the movable frames 305 are at the lowest position, the protective cover assembly 3 forms a rectangular protective cover to surround the battery 100 and the battery replacement device 4.

[0043] The flipping and lifting device 306 is one of a hydraulic telescopic rod, an electric telescopic rod and a screw lifter, and the hydraulic telescopic rod, the electric telescopic rod and the screw lifter can adjust their own lengths to control the flipping of the flying wing 308. In the present application, a hydraulic telescopic rod is used.

[0044] The battery exchange device 4 includes at least two mobile frames 401 arranged at intervals and spanning the battery 100, a lifting frame 408 is arranged between the two mobile frames 401, a transmission device for driving the lifting frame 408 to rise and fall is installed on the mobile frame 401, a telescopic arm 428 is installed on the lifting frame 408, a sling 426 is arranged at the telescopic end of the telescopic arm 428, a guide rail 423 is vertically arranged on the mobile frame 401, and a first lifting guide wheel 420, a second lifting guide wheel 421 and a third lifting guide wheel 425 cooperating with the guide rail 423 are arranged on the lifting frame 408, the first lifting guide wheel 420 and the third lifting guide wheel 425 are clamped on both sides of the guide rail 423, and the second lifting guide wheel 421 is in contact with the end surface of the guide rail 423.

[0045] The lifting frame 408 is lifted and lowered through the transmission device to drive the telescopic arm 428 to adjust the height position. After the hanger 426 fixes the battery 100, the position of the battery 100 is adjusted by lifting the lifting frame 408, moving the mobile frame 401, and extending and retracting the telescopic arm 428, thereby installing the battery 100.

[0046] During the lifting process of the lifting frame 408, the first lifting guide wheel 420, the second lifting guide wheel 421 and the third lifting guide wheel 425 abut and limit the three side walls of the guide rail 423 to ensure the stability of the lifting of the lifting frame 408 and reduce the wear between the guide rail 423 and the guide wheels by rolling.

[0047] The transmission device includes a first driving gear 422 and a first driven gear 403 which are arranged to rotate with an interval between the upper and lower parts. A lifting chain 402 is provided on the meshing sleeve of the first driving gear 422 and the first driven gear 403. A connecting seat 419 which is fixedly connected to the lifting frame 408 is provided on the lifting chain 402. The first driving gear 422 is connected to a driving shaft 411, and the driving shaft 411 is connected to a speed reducer 412, and the speed reducer 412 is connected to a lifting motor 413. The lifting motor 413 rotates the driving shaft 411 through the speed reducer 412, thereby driving the lifting chain 402 to drive the lifting frame 408 to rise and fall in the vertical direction. The transmission device can also use a screw lifting structure.

[0048] The mobile frame 401 is in the shape of a gate, so that it can cross the battery 100 during the movement. The lower end of the support frame 401 is rotatably provided with a walking wheel 404, and the walking wheel 404 is fixedly connected to a second driven gear. The support frame 401 is rotatably provided with a second driving gear 418, and a walking chain 417 is meshed with the second driving gear 418 and the second driven gear, and the second driving gear 418 is connected to a walking motor 416. The walking motor 416 drives the second driving gear 418 to rotate, and cooperates with the walking chain 417 to drive the second driven gear and the walking wheel 404 to rotate synchronously, thereby realizing the movement of the mobile frame 401.

[0049] The bottom plate 5 is provided with a track 405 that cooperates with the mobile frame 401, and a first reinforcing rod 414 located at the lower end of the mobile frame 401 is connected between the two mobile frames 401. The first reinforcing rod 414 is fixedly connected with a sliding limit seat 406 that slides and engages on the track 405. The track 405 is I-shaped. When the mobile frame 401 moves along the track 405 through the walking wheels 404, the sliding limit seat 406 always maintains a sliding fit with the track 405, and the sliding limit seat 406 is provided with an inwardly curved claw structure, so as to cooperate with the I-shaped track 405 to prevent the battery exchange device 4 from derailing and overturning during movement. Among them, the first reinforcing rod 414 can connect the two support frames 401 into a whole and enhance the structural strength.

[0050] The upper surface and both side end surfaces of the first reinforcing rod 414 are provided with buffer elastic blocks 415. The buffer elastic blocks 415 can buffer the impact force when the lifting frame 408 descends and the impact force of the supporting frame 401 and other structures after moving, so as to prevent the related structures from being damaged by impact.

[0051] The lifting frame 408 is detachably connected with a second reinforcing rod 407 perpendicular to the two support frames 401. The second reinforcing rod 407 can strengthen the structural strength of the lifting frame 408. The second reinforcing rod 407 is only used for the transportation process of the entire battery replacement equipment 4. When performing subsequent battery replacement operations, the second reinforcing rod 407 needs to be removed to prevent the second reinforcing rod 407 from affecting the lifting of the battery 100.

[0052] The fixed end of the telescopic arm 428 is rotatably connected to the lifting frame 408, and a swing telescopic rod 410 is provided on the lifting frame 408. One end of the swing telescopic rod 410 is hinged to the fixed end of the telescopic arm 428, and the other end of the swing telescopic rod 410 is hinged to the lifting frame 408. The swing telescopic rod 410 controls the overall small-angle horizontal swing of the telescopic arm 428 by telescoping, so as to better meet the installation requirements of the battery 100. An arc-shaped guide groove 409 is provided on the lifting frame 408, and a roller 427 that rolls with the arc-shaped guide groove 409 is rotatably installed on the fixed end of the telescopic arm 428. During the swinging process, the telescopic arm 428 realizes stable swinging through the roller 427 cooperating with the arc-shaped guide groove 409, and can also reduce the load at the rotating connection of the telescopic arm 428. The maximum lifting height of the telescopic arm 428 by the lifting frame 408 is not less than twice the height of the battery 100. After the telescopic arm 428 lifts the battery 100, it needs to cross other placed batteries 100. In order to prevent the placed batteries 100 from affecting the movement of the battery exchange equipment 4, the maximum lifting height of the lifting frame 408 is set to twice the height of the battery 100. At this time, the lifted battery 100 moves above the placed batteries 100.

[0053] After the battery exchange device 4 is moved by the mobile frame 401, the low-charged battery on the electric heavy truck is lifted by adjusting the height of the lifting frame 408 and the position of the hoist 426 with the telescopic arm 428, and the low-charged battery is placed on the base plate 5. The battery exchange device 4 is then controlled to move above the fully-charged battery, and the lifting frame 408 is lowered to lift the fully-charged battery. During the movement of the mobile frame 401, the telescopic arm 428 does not extend, and the fully-charged battery moves horizontally from directly above the other batteries, thereby preventing the battery exchange device 4 from overturning due to uneven force. After moving to the designated position, the telescopic arm 428 is extended again to move the fully-charged battery to the installation position of the electric heavy truck, so as to replace the battery.

[0054] A fixing seat 309 is fixed on the column 301, a plug 310 is provided on the fixing seat 309, a matching plate 424 is fixed on the power exchange device 4, and the plug 310 can movably penetrate the matching plate 424 and the fixing seat 309 to fix the power exchange device 4 on the column 301 to prevent the power exchange device 4 from being displaced and overturned during transportation; when the power exchange device 4 is in use, the plug 310 is removed.

[0055] The first hydraulic support leg 501 is connected to the four sides of the base plate 5, and a slide rail 513 is arranged at the bottom of the base plate 5, one end of the slide rail 513 faces the middle of the base plate 5, and the other end of the slide rail 513 faces the long side of the base plate 5, and a slider 515 is slidably connected to the slide rail 513, and a second hydraulic support leg 505 is arranged on the slider 515.

[0056] Most of the existing technologies use trailers for transportation. The trailer is a flatbed with legs and wheels arranged underneath. The trailer and the battery swapping equipment are installed as one. After the battery swapping equipment is working, the trailer cannot be separated from the battery swapping equipment for other purposes, and after the trailer is lifted off the ground by the legs, the weight of its wheels will also increase the load on the supporting legs. The present application uses a flatbed truck 1 to transport the base plate 5, which avoids the situation where the trailer cannot be separated from the battery swapping equipment for other purposes due to the use of a trailer for transportation. No wheels are arranged on the base plate 5 of the present application, which can save the weight of the wheels and reduce the load on the supporting legs. At the same time, it avoids the use of wheels as a support body. The present application increases the stability of the mobile battery swapping station, improves the safety level and reliability, and is beneficial to improving the battery swapping accuracy and efficiency.

[0057] The first hydraulic support leg 501 is used to support the four sides of the bottom plate 5, and then the position of the second hydraulic support leg 505 is adjusted by sliding, so that the second hydraulic support leg 505 moves a certain distance to the middle of the bottom plate 5 and supports it, thereby sharing the weight of the middle of the bottom plate 5 and preventing the bottom plate 5 from being deformed and damaged by pressure. During transportation, the second hydraulic support leg 505 can slide and adjust its position toward the long side of the bottom plate 5, so as to avoid the flatbed truck 1, and facilitate the load-bearing plate of the flatbed truck 1 to move to the bottom of the bottom plate 5 to carry the bottom plate 5. The slide rail 513 can be set along the width direction of the bottom plate 5 or tilted, so that the slider 515 can move a certain distance to the middle of the bottom plate 5, and then adjust the distance between the second hydraulic support legs 505 on both sides to ensure that the flatbed truck 1 has enough insertion space.

[0058] The slider 515 is threadedly connected with a fixing knob 514 for cooperating with the slide rail 513. After the fixing knob 514 is tightly pressed against the slide rail 513, the position of the slider 515 and the second hydraulic support leg 505 can be fixed to prevent the second hydraulic support leg 505 from sliding and hitting and being damaged during transportation. The slide rail 513 does not protrude from the lower surface of the bottom plate 5, so as to prevent the slide rail 513 from affecting the movement of the flatbed vehicle 1 to the bottom of the bottom plate 5.

[0059] The bottom of the base plate 5 is provided with a receiving groove 509 and a mechanical support leg 502 hingedly arranged in the receiving groove 509. The mechanical support leg 502 supports the base plate 1 to prevent the base plate 5 from suddenly falling after the first hydraulic support leg 501 and the second hydraulic support leg 505 fail, causing damage to the battery exchange device 4. The mechanical support leg 502 can be flipped and placed in the receiving groove 509 to avoid the flatbed truck 1; after the mechanical support leg 502 is flipped into the receiving groove 509, the mechanical support leg 502 is fixed in the receiving groove 509 by manually setting a latch or binding wire to prevent the mechanical support leg 502 from deflecting out of the receiving groove 509. The mechanical support leg 502 can also be rotated and stored according to demand. If it is not stored, the receiving groove 509 is not provided.

[0060] The mechanical support leg 502 includes an outer sleeve 510, in which a screw rod 512 extending from the bottom of the outer sleeve 510 is threadedly connected, and a nut 511 located outside the outer sleeve 510 is fixedly sleeved on the screw rod 512. The screw rod 512 is rotated to screw the screw rod 512 out of the outer sleeve 510, thereby adjusting the telescopic length of the mechanical support leg 502, thereby providing support; the nut 511 facilitates the use of a wrench or other tools to rotate the screw rod 512. The screw rod 512 can also be partially provided with a process plane instead of the nut 511, and the leveling function of the mechanical support leg can also be achieved by directly rotating the screw rod 512 through the process plane.

[0061] The lower ends of the first hydraulic support leg 501, the second hydraulic support leg 505 and the mechanical support leg 502 are hinged with a support pad 506. The hinged support pad 506 can make the first hydraulic support leg 501, the second hydraulic support leg 505 and the mechanical support leg 502 better support the ground.

[0062] Two spaced-apart triangular support frames 507 are connected to one short side of the bottom plate 5, and a connecting rod 508 is connected between the two triangular support frames 507. The triangular support frame 507 is a right triangle, and the triangular support frame 507 is fixedly connected to the column 301 to increase the supporting stability of the triangular support frame 507. The control device 2 is installed on the triangular support frame 507, and the connecting rod 508 is connected to the front end of the triangular support frame 507. This setting method can avoid the goose neck of the flatbed vehicle 1.

[0063] Several fixing frames 503 and mounting rods 504 are provided on the bottom plate 5. The fixing frames 503 are used to bundle steel wire ropes, which are fixed on the vehicle body, so as to fix the bottom plate 5 on the flatbed vehicle 1. The mounting rods 504 can be used to install structures such as signs, baffles, and indicator lights.

[0064] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A mobile battery swap station, comprising a flatbed vehicle (1), on which a bottom plate (5) for placing batteries (100) is detachably mounted, and on which a battery swap device (4) capable of being raised and lowered and moved is disposed, characterized in that: The bottom plate (5) is provided with a protective cover assembly (3) which is arranged on the outside of the battery (100) and the battery replacement device (4); the protective cover assembly (3) comprises at least two lifting mechanisms which are arranged at intervals; and the lifting mechanisms are connected with a wing door mechanism which can be flipped upwards and opened.

2. A mobile battery swap station according to claim 1, characterized in that: The lifting mechanism comprises columns (301) fixedly arranged on both sides of the bottom plate (5), a movable frame (305) is movably arranged on the columns (301), and the movable frame (305) is connected to a lifting device (302).

3. A mobile battery swap station according to claim 2, characterized in that: At least two columns (301) are provided on one side of the bottom plate (5), a fixed baffle (304) is provided between the two columns (301), and a movable baffle (303) located outside the fixed baffle (304) is connected to the movable frame (305).

4. A mobile battery swap station according to claim 3, characterized in that: The fixed baffle (304) and the movable baffle (303) are limited by a guide groove.

5. The mobile battery swap station according to claim 1, characterized in that: The wing door mechanism comprises a top plate (307) fixedly arranged between two movable frames (305), and flying wings (308) hinged to the movable frames (305) are arranged on both sides of the top plate (307), and a flip lifting device (306) is hinged on the flying wing (308), and one end of the flip lifting device (306) away from the flying wing (308) is hinged to the movable frame (305).

6. The mobile battery swap station according to claim 1, characterized in that: The battery exchange device (4) includes at least two movable frames (401) arranged at intervals and spanning the battery (100), a lifting frame (408) is arranged between the two movable frames (401), a transmission device for driving the lifting frame (408) to rise and fall is installed on the movable frame (401), a telescopic arm (428) is installed on the lifting frame (408), a sling (426) is arranged at the telescopic end of the telescopic arm (428), a guide rail (423) is vertically arranged on the movable frame (401), and a first lifting guide wheel (420), a second lifting guide wheel (421) and a third lifting guide wheel (425) are arranged on the lifting frame (408) to cooperate with the guide rail (423), the first lifting guide wheel (420) and the third lifting guide wheel (425) are clamped on both sides of the guide rail (423), and the second lifting guide wheel (421) is in contact with the end surface of the guide rail (423).

7. A mobile battery swap station according to claim 6, characterized in that: The bottom plate (5) is provided with a track (405) matched with the moving frame (401), and a first reinforcing rod (414) located at the lower end of the moving frame (401) is connected between the two moving frames (401), and a sliding limit seat (406) slidably engaged with the track (405) is fixedly connected to the first reinforcing rod (414).

8. The mobile battery swap station according to claim 1, characterized in that: The base plate (5) is connected to the first hydraulic support leg (501) on all sides, and a slide rail (513) is arranged at the bottom of the base plate (5), one end of the slide rail (513) faces the middle of the base plate (5), and the other end of the slide rail (513) faces the long side of the base plate (5), and a sliding block (515) is slidably connected to the slide rail (513), and a second hydraulic support leg (505) is arranged on the sliding block (515).

9. The mobile battery swap station according to claim 1, characterized in that: The bottom of the base plate (5) is provided with a receiving groove (509) and a mechanical support leg (502) hingedly arranged in the receiving groove (509).

10. The mobile battery swap station according to claim 9, characterized in that: The mechanical support leg (502) comprises an outer sleeve (510), a screw rod (512) extending from the bottom of the outer sleeve (510) is threadedly connected in the outer sleeve (510), and a nut (511) located outside the outer sleeve (510) is fixedly sleeved on the screw rod (512).

Citation Information

Patent Citations

  • Mobile battery replacing vehicle, mobile charging system, mobile battery replacing system and integrated system

    CN118372714A

Cited By

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