Large module boxing method and method for taking large module out of container

Abstract

The invention provides a boxing method for large modules and a method for taking the large modules out of a container, and relates to the field of packaging of the large modules.The boxing method comprises the steps that a cushion block is arranged on a bearing face at an opening of the container, and the top face of the cushion block is located between the bottom face and the top of the opening or flush with the bottom face; one end of the large module is placed on the top face of the cushion block, and the height of the other end, opposite to the end, of the large module is adjusted through the carrying equipment till the height of one end is the same as that of the other end; and the other end is pushed by the carrying equipment until the other end enters the container. And the hoisting position does not need to be repeatedly adjusted, so that the boxing difficulty is reduced.

Description

Technical Field

[0001] The invention relates to the field of packaging of large modules, and in particular to a method for packing large modules and a method for taking the large modules out of a container. Background Art

[0002] Large modules refer to modules with larger size and heavier weight. In the process of transporting such large modules, they need to be loaded into containers and taken out of the containers at the destination. In addition, in order to reduce transportation costs, the volume of the container needs to be reduced as much as possible, resulting in the size of the internal space of the container being close to the size of the large module, which leads to difficulties in the process of loading and taking out the large module from the container.

[0003] The related methods of packing and unpacking from containers all require moving large modules by hoisting, and the hoisting position needs to be adjusted during the packing and unpacking process, which makes the packing process and unpacking from the container complicated and difficult to implement. Summary of the invention

[0004] The present invention provides a method for packing a large module and a method for taking a large module out of a container, which are used to solve the technical problems of how to reduce the complexity of the steps of packing and taking out from the container and how to reduce the difficulty of implementation.

[0005] An embodiment of the present invention provides a packing method for large modules, which is used to load large modules into a container. The packing method includes: setting a cushion block on the bearing surface at the opening of the container, wherein the top surface of the cushion block is located between the bottom surface and the top of the opening, or the top surface is flush with the bottom surface; placing one end of the large module on the top surface of the cushion block, and adjusting the height of the other end of the large module opposite to the one end by means of a handling device until the one end is the same height as the other end; and pushing the other end by means of the handling device until the other end enters the container.

[0006] In some embodiments, the length direction of the cushion block is parallel to the first direction, there are multiple cushion blocks and each of the cushion blocks is spaced apart in the second direction, and the spacing between at least two adjacent cushion blocks is greater than the size of the handling equipment in the second direction, wherein the first direction is parallel to the direction of the opening, and the second direction is perpendicular to the first direction; pushing the other end by the handling equipment until the other end enters the container includes: moving the handling equipment between the two cushion blocks along the length direction of the cushion blocks to push the other end into the container.

[0007] In some embodiments, the transport device includes a running part, the running part is used to contact the external environment to drive the transport device to move, the length direction of the cushion block is parallel to the first direction, and the size of the cushion block in the second direction is larger than the size of the running part, wherein the first direction is parallel to the direction of the opening, and the second direction is perpendicular to the first direction;

[0008] Pushing the other end by the handling equipment until the other end enters the container includes: moving the running part from the load-bearing surface to the top surface of the cushion block and keeping the other end at the same height as the one end; and moving the handling equipment on the top surface of the cushion block to push the other end into the container.

[0009] In some embodiments, along the length direction of the cushion block, the end of the cushion block away from the opening has a guide slope; moving the running part from the ground to the top surface of the cushion block includes: moving the running part along the guide slope so that the running part moves from the bearing surface to the top surface.

[0010] In some embodiments, the length direction of the cushion block is perpendicular to the direction of the opening, there are multiple cushion blocks, and the cushion blocks are spaced apart in the direction perpendicular to the opening; pushing the other end by the handling equipment until the other end enters the container includes: causing the handling equipment to push the other end, and removing the cushion blocks whose distance from the handling equipment is less than a first distance threshold until the other end enters the container.

[0011] In some embodiments, the opening of the container is oriented parallel to the length direction of the container; placing one end of the large module on the top surface of the cushion block includes: placing one end of the large module in the length direction on the top surface of the cushion block; between placing one end of the large module in the length direction on the top surface of the cushion block and pushing the other end by the handling equipment until the other end enters the container, the packing method also includes: setting a support block between the cushion block and the handling equipment to support the suspended part of the large module; pushing the other end by the handling equipment until the other end enters the container includes: pushing the other end by the handling equipment, removing the support block whose distance from the handling equipment is less than a second distance threshold, until the other end enters the container.

[0012] In some embodiments, the opening direction of the container is parallel to the width direction of the container; placing one end of the large module on the top surface of the cushion block includes: placing one end of the large module in the width direction on the top surface of the cushion block; pushing the other end by the handling equipment until the other end enters the container includes: synchronously moving a plurality of the handling equipment to push the other end into the container, wherein the plurality of the handling equipment are spaced apart along the length direction of the large module.

[0013] In some embodiments, the container has a accommodating cavity, and the accommodating cavity has a guide member, the guide member includes a load-bearing portion and a guide portion, the load-bearing portion is located on the bottom wall used to surround and form the accommodating cavity, and the guide portion is located on the side wall used to surround and form the accommodating cavity, wherein in a direction perpendicular to the opening direction of the container, the two guide portions are located on the side walls on both sides of the accommodating cavity; pushing the other end by the handling equipment until the other end enters the container includes: pushing one end of the large module into the container by the handling equipment, and making the bottom surface of the large module contact with the load-bearing portion, and making the side surface of the large module contact with the guide portion; pushing the large module by the handling equipment until the other end enters the container.

[0014] In some embodiments, the container has a accommodating cavity; after the other end is pushed by the handling equipment until the other end enters the container, the packing method further includes: inserting a buffer between the inner wall surrounding the accommodating cavity and the outer surface of the large module.

[0015] An embodiment of the present invention also provides a method for taking out a large module from a container, the method comprising: setting a cushion block on the load-bearing surface at the opening of the container; lifting one end of the large module by means of a handling device, and pulling the large module out of the container until the other end opposite to the one end is placed on the top surface of the cushion block; and moving the large module from the top surface to a designated position.

[0016] The embodiment of the present invention provides a packing method for large modules, which is used to pack large modules into a container, and a cushion block is set on the ground at the opening of the container, wherein the top surface of the cushion block is located between the ground and the top surface of the opening of the container; one end of the large module is placed on the top surface of the cushion block, and the other end of the large module opposite to the one end is lifted by a handling device until the heights of the two ends of the large module are the same; the other end of the large module is pushed by the handling device until the other end enters the container. By setting the cushion block on the ground at the opening of the container, the end of the large module is supported by the cushion block, and the large module is pushed at the other end by the handling device, so that in the process of packing the large module, the large module can be reliably supported without adjusting the hoisting position of the large module, thereby simplifying the packing steps and reducing the difficulty of implementing the large module method. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of an application environment of a large module packing method provided by an embodiment of the present invention;

[0018] Figure 2 A schematic diagram of a process for packing a large module provided by an embodiment of the present invention;

[0019] Figure 3 A schematic diagram of another application environment of the large module packing method provided by an embodiment of the present invention;

[0020] Figure 4 A schematic diagram of a process for packing a large module provided by an embodiment of the present invention;

[0021] Figure 5 A schematic diagram of another application environment of the large module packing method provided by an embodiment of the present invention;

[0022] Figure 6 A schematic diagram of a process for packing a large module provided by an embodiment of the present invention;

[0023] Figure 7 A schematic diagram of another application environment of the large module packing method provided by an embodiment of the present invention;

[0024] Figure 8 A schematic diagram of a process for packing a large module provided by an embodiment of the present invention;

[0025] Fig. 9 A schematic diagram of another application environment of the large module packing method provided by an embodiment of the present invention;

[0026] Fig.10 A schematic diagram of a process for packing a large module provided by an embodiment of the present invention;

[0027] Fig.11 A schematic diagram of another application environment of the large module packing method provided by an embodiment of the present invention;

[0028] Fig.12 A schematic diagram of a process for packing a large module provided by an embodiment of the present invention;

[0029] Fig.13 A schematic diagram of the structure of a container in an application scenario of a large module packing method provided by an embodiment of the present invention;

[0030] Fig.14 A schematic diagram of a process for packing a large module provided by an embodiment of the present invention;

[0031] Fig.15 A schematic diagram of the structure of a large module in an application scenario of a large module packing method provided by an embodiment of the present invention;

[0032] Fig.16 A schematic diagram of the structure of a large module in an application scenario of another large module packing method provided by an embodiment of the present invention;

[0033] Fig.17 A schematic diagram of a process for packing a large module provided by an embodiment of the present invention;

[0034] Fig.18 A schematic flow chart of a method for taking out a large module from a container provided in an embodiment of the present invention.

[0035] Description of Reference Numerals

[0036] 100, container; 110, accommodating chamber; 111, opening; 112, bottom surface; 113, top; 120, guide member; 121, load-bearing part; 122, guide part; 200, cushion block; 210, top surface; 220, guide slope; 300, large module; 310, anti-friction plate; 320, roller; 330, guide wheel; 400, handling equipment; 410, running part. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0038] The various specific technical features described in the specific embodiments can be combined in any suitable manner without contradiction, for example, different embodiments and technical solutions can be formed by combining different specific technical features. In order to avoid unnecessary repetition, various possible combinations of the specific technical features in the present invention will not be described separately.

[0039] In the following description, the terms "first\second\..." are only used to distinguish different objects, and do not mean that the objects have the same or related points. It should be understood that the directions "above", "below", "outside" and "inside" are all directions in normal use, and the directions "left" and "right" refer to the left and right directions shown in the corresponding schematic diagrams, which may or may not be the left and right directions in normal use.

[0040] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element. The term "connected" includes both direct and indirect connections unless otherwise specified.

[0041] The packing method and the method of taking out from the container provided in the following specific embodiments can be applied to any large module, which can be a large module that can fully realize the function. For example, the large module can be a large laser cutting device, and the large module can also be a large stamping device; the large module can also be a large module in the entire device. For example, the large module can be a laser cutting module in a large laser cutting device, and the large module device can be a stamping module in a large stamping device. Among them, the large module can be understood as a module with a maximum size greater than 5000 meters and / or a weight greater than 1000 kilograms, and the module needs to occupy the entire container during transportation.

[0042] In some embodiments, Figure 1 As shown, Figure 1The schematic diagram of the scene of loading a large module into a container is shown in the figure. The container 100 has a receiving cavity 110 inside and an opening 111. The opening 111 can connect the receiving cavity 110 with the external space of the receiving cavity 110. The receiving cavity 110 has a bottom surface 112 and a top surface 113 in the vertical direction. The cushion block 200 is located on the bearing surface at the opening 111. The top surface 210 of the cushion block 200 is located between the bottom surface 112 and the top surface 113 of the receiving cavity 110. The large module 300 can be placed on the top surface 210 of the cushion block 200 and move along the top surface 210. At the same time, the handling device 400 can contact the end of the large module 300 and push the large module 300, so that the large module 300 moves on the top surface 210 of the cushion block 200, so that the large module 300 can be stored in the receiving cavity 110.

[0043] Combine the following Figure 2 The packing process of large modules is illustrated as follows. Figure 2 A schematic flow chart of a large module packing method provided in an embodiment of the present invention is used to pack a large module into a container. The process includes:

[0044] Step S101: a cushion block is arranged on the bearing surface at the opening of the container.

[0045] Among them, the top surface of the cushion block is located between the bottom surface and the top surface of the opening. It can be understood that there is a accommodating cavity inside the container, and the opening is used to connect the accommodating cavity with the outside of the accommodating cavity. In the vertical direction, the inner wall of the accommodating cavity forms a bottom surface and a top surface, so that the top surface of the cushion block is located between the bottom surface and the top surface or the top surface of the cushion block is flush with the bottom surface of the accommodating cavity, so that the object located on the top surface of the cushion block can be pushed into the accommodating cavity. It should be noted that the load-bearing surface is the surface near the opening of the container for placing objects. The container can also be placed on this receiving surface, and the container can also be placed on a surface different from the load-bearing surface.

[0046] Step S102: Place the first end of the large module on the top surface of the cushion block, and adjust the height of the second end of the large module opposite to the first end by a handling device until the height of the second end is the same as that of the first end.

[0047] The large module has a first end and a second end relative to each other. Since the large module has a large size, after placing the first end on the top surface of the cushion block, by adjusting the height of the second end so that the height of the second end is flush with the first end, the driving force required to push the large module can be saved in the subsequent process of pushing the large module. It should be noted that the first end can be placed on the top surface of the cushion block in any way. For example, the first end of the large module can be placed on the top surface of the cushion block by hoisting. For example, the first end can be lifted by a jack and the cushion block can be moved to the bottom of the first end and then the first end can be lowered, thereby placing the first end on the top surface of the cushion block. The handling device can be any device that can adjust the height of the second end and can carry the position of the second end. For example, the handling device can be a forklift. For example, the handling device can also be a handling robot. For the convenience of explanation, the following description will take the forklift as an example.

[0048] Step 103: Push the second end by using a handling device until the second end enters the container.

[0049] In which, when the first end of the large module is placed on the top surface of the cushion block, the distance between the first end and the opening of the container is smaller than the distance between the second end and the opening of the container. In the process of pushing the large module by the handling equipment, the first end is first pushed into the accommodating cavity, and then the second end is pushed into the accommodating cavity. When the second end is also pushed into the accommodating cavity, the large module is pushed into the accommodating cavity as a whole, thereby completing the packing of the large module. For the convenience of explanation, in the subsequent embodiments, when the large module is pushed by the handling equipment, the end of the large module close to the opening of the container is called the first end, and the end of the large module away from the opening of the container is called the second end.

[0050] It should be noted that if a large module is lifted and moved by a lifting device, during the process of loading the large module into a container, the lifting device can only contact the part of the large module located outside the container. In order to ensure smooth lifting, the lifting position needs to be continuously adjusted. In addition, since the large module is lifted, it is inconvenient to adjust the lifting position. The lifting method provided in this embodiment sets a cushion block at the bottom of the large module and pushes the large module to enter the container through the opening of the container. During the process of loading the large module, the cushion block can continuously support the large module and there is no need to adjust the position of the cushion block, thereby simplifying the difficulty of implementing the loading process of the large module.

[0051] The embodiment of the present invention provides a packing method for large modules, which is used to pack large modules into a container. The packing method includes: setting a cushion block on the bearing surface at the opening of the container; placing one end of the large module on the top surface of the cushion block and lifting the other end of the large module by a handling device until the one end of the large module is at the same height as the other end; pushing the other end by the handling device until the other end enters the container to pack the large module. By continuously supporting the large module with the cushion block during the packing process, the position of the cushion block does not need to be repeatedly adjusted during the packing process, thereby simplifying the difficulty of implementing the packing process of the large module.

[0052] In some embodiments, Figure 3 As shown, the length direction of the cushion block 200 is in the first direction (the first direction is as shown in FIG. Figure 3 The number of the pads 200 is multiple, and each pad is parallel to the second direction (the second direction is as shown in FIG. Figure 3 The large modules are supported by a plurality of cushion blocks 200, thereby making the cushion blocks support the large modules more reliably. Meanwhile, the spacing D1 between at least two adjacent cushion blocks 200 is greater than the dimension D2 of the handling equipment 400 in the second direction, wherein the first direction is parallel to the orientation of the opening 111 of the container 100, the first direction is perpendicular to the second direction, and the length direction of the cushion block 200 is parallel to the pushed direction of the large modules 300. By making the dimension of at least two adjacent cushion blocks 200 in the second direction greater than the dimension of the handling equipment 400 in the second direction, the handling equipment 400 can move between two adjacent cushion blocks 200 during the process of pushing the large modules 300 without colliding with the cushion blocks 200, thereby making the handling equipment 400 more convenient to push the large modules 300 into the container. Figure 4 Based on Figure 3 The steps for packing large modules for application scenarios are described below.

[0053] like Figure 4 As shown, Figure 4 A schematic diagram of a process flow of another large module packing method provided by an embodiment of the present invention, Figure 2 The difference between the boxing method shown is that Figure 2 Step S103 in the method includes:

[0054] Step S201: Move the handling equipment between two cushion blocks along the length direction of the cushion blocks to push the second end of the large module into the container.

[0055] Specifically, the handling equipment is arranged between two adjacent pads, and the spacing between the two pads in the second direction is larger than the size of the handling equipment in the second direction, so that the handling equipment can directly push the large module between the two pads along the length direction of the pads, so that the second end of the large module enters the container, and the handling equipment will not collide with the pads.

[0056] Optionally, the transport equipment includes a running part, which may be, for example, a tire or a mechanical leg, and the transport equipment is driven to move in a first direction by the action force between the tire or the mechanical leg and the load-bearing surface; optionally, the transport equipment may include a lifting structure, and the transport equipment is lifted by the lifting structure, so that the transport equipment does not need to be carried on the load-bearing surface, and the transport equipment is driven to move in the first direction by the lifting structure, and since the transport equipment itself will not enter the container, there is no need to adjust the lifting position of the transport equipment by the lifting structure.

[0057] In some embodiments, Figure 5 As shown, the transport device 400 includes a running part 410, which is used to contact the external environment to drive the transport device to move. For example, the transport device 400 can be understood as a forklift, and the running part 410 is the wheel of the forklift. The transport device 400 can be moved by rolling the wheel on the bearing surface and / or the top surface of the cushion block 200. At the same time, the length direction of the cushion block 200 is in the same direction as the first direction (the first direction is as shown in FIG. Figure 5 In the second direction (as shown by the solid arrow in the middle), the Figure 5 In the embodiment shown by the dashed arrow in the middle, the dimension D3 of the cushion block 200 is larger than the dimension D4 of the running part 410, so that the running part 410 can be reliably supported when the running part 410 is located on the top of the cushion block 200. Optionally, along the length direction of the cushion block 200, the end of the cushion block 200 away from the opening 111 has a guide slope 220, and the guide slope 220 extends from the bearing surface to the top surface 210 so that the running part 410 can move from the bearing surface to the top surface 210 of the cushion block 200 along the guide slope 220. Figure 6 ,right Figure 5 The process of packing large modules under the provided application is explained.

[0058] like Figure 6 As shown, Figure 6 A schematic diagram of a process flow of another large module packing method provided by an embodiment of the present invention, Figure 2 The difference between the boxing method shown is that Figure 2 Step S103 in the method includes:

[0059] Step S301, moving the running part from the bearing surface to the top surface of the cushion block.

[0060] By moving the running part from the load-bearing surface to the top surface of the pad, the top surface of the pad can be used as the moving surface of the transporting equipment, thereby enabling the pads to be arranged more densely to more reliably support large modules while reducing the possibility of collision between the transporting equipment and the pad.

[0061] Among them, in the process of the running part moving from the bearing surface to the top surface of the cushion block, the second end of the large module is kept flush with the end close to the opening, so that the heights of the two ends of the large module in the length direction are kept consistent, reducing the bending moment of the large module caused by the different heights at both ends. Specifically, the handling equipment also includes a main body and a movable part, the running part is rotatably connected to the main body, the movable part is slidably connected to the main body, the movable part can drive the main body and the movable part to move in a first direction by rotation, the movable part is used to contact the second end of the large module, and the movable part can slide relative to the main body in the vertical direction, so that when the height direction of the main body is changed, the second end of the large module is flush with the end close to the opening.

[0062] Optionally, a guiding slope is provided at one end of the cushion block away from the opening, and the running part can move along the guiding slope so that the running part moves from the bearing surface to the top surface of the cushion block.

[0063] Step S302: Move the handling equipment on the top surface of the cushion block to push the second end of the large module into the container.

[0064] That is, the handling equipment moves on the top surface of the cushion block along the length direction of the cushion block, thereby pushing the second end of the large module into the container, thereby completing the packing of the large module.

[0065] In some embodiments, Figure 7 As shown, the length direction of the cushion block 200 is perpendicular to the direction of the opening 111. There are multiple cushion blocks 200, and each cushion block 200 is arranged at intervals in the direction perpendicular to the opening 111. It can be understood that the length direction of the multiple cushion blocks 200 is perpendicular to the direction in which the large module 300 is pushed. As the handling equipment 400 pushes the large module 300, the cushion blocks 200 are gradually removed in sequence so that the cushion blocks 200 can reliably support the large module 300 while reducing the possibility of collision between the handling equipment 400 and the cushion blocks 200. Figure 8 , for Figure 7 It is a packing method for large modules in application scenarios.

[0066] like Figure 8 As shown, Figure 8 A schematic diagram of a process flow of another large module packing method provided by an embodiment of the present invention, Figure 2 The difference between the boxing method shown is that Figure 2 Step S103 in the method includes:

[0067] Step S401: Enable the handling device to push the second end of the large module, and remove the pad whose distance from the handling device is less than a first distance threshold, until the second end enters the container.

[0068] It can be understood that, along the direction in which the transport equipment pushes the large module, multiple pads are arranged at intervals so as to support the large module. At the same time, in the process of the transport equipment pushing the large module, the transport equipment will approach each pad in turn. When the distance between the transport equipment and the pad is less than a first threshold, the pad is removed so that the transport equipment will not collide with the pad and the remaining pads can still maintain support for the large module. As the transport equipment continues to push the large module, each pad is removed in turn, wherein the first threshold can be 100 mm, for example.

[0069] In some embodiments, Fig. 9 As shown, the opening 111 of the container 100 is oriented parallel to the length direction of the container 100, and the large module 300 is arranged along a first direction (the first direction is as shown in FIG. Fig. 9 The first direction is parallel to the length direction of the container 100 and the length direction of the large module 300. In this application scenario, when one end of the large module 300 is placed on the top surface of the cushion block 200 and the large module 300 has not yet been pushed by the transport device 400, there is a long suspended portion between the two ends of the length direction of the large module 300. The supporting block 500 needs to be provided to assist in supporting the suspended portion. Fig.10 ,right Fig. 9 The packing method of large modules in the application scenario shown is exemplified.

[0070] like Fig.10 As shown, Fig.10 A schematic diagram of a process flow of another large module packing method provided by an embodiment of the present invention, Figure 2 The difference between the boxing method shown is that Figure 2 Step S102 in the embodiment includes:

[0071] Step S501: place one end of the large module in the length direction on the top surface of the cushion block, and adjust the height of the second end of the large module opposite to the first end by a handling device until the height of the second end is the same as that of the first end.

[0072] The first end of the large module in the length direction is located on the top surface of the pad, and the second end of the large module in the length direction is lifted by the handling equipment to make the two ends in the length direction the same height. Since the large module is large in the length direction, in this state the large module has more suspended parts, which need to be supported.

[0073] at the same time, Figure 2 The step S102 and the step S103 further include:

[0074] Step S502: a support block is arranged between the cushion block and the handling equipment to support the suspended part of the large module.

[0075] The suspended part of the large module can be understood as the part of the large module that is not supported by the pad and is not lifted by the handling equipment. A support block is arranged below the part to provide auxiliary support for the part, thereby reducing the bending moment generated by the suspended part under its own gravity. Optionally, the length direction of the support block can be parallel to the length direction of the large module, or the length direction of the support block can be perpendicular to the length direction of the large module; optionally, the number of support blocks can be one, or the number of support blocks can be multiple, and the multiple support blocks are arranged at intervals along the length direction of the large module.

[0076] Moreover, in Figure 2 Step S103 in the method includes:

[0077] Step S503: Push the second end of the large module by the handling device to remove the support blocks whose distance from the handling device is less than the second distance threshold until the second end of the large device enters the container.

[0078] Specifically, in the process of pushing the large equipment by the transporting equipment, the transporting equipment gradually approaches the support block and moves out when the transporting equipment is close to the support block, thereby reducing the possibility of collision between the transporting equipment and the support block. Moreover, when the support block is removed, the transporting equipment is close enough to the cushion block so that the size of the suspended part of the large module is smaller, and no auxiliary support is required.

[0079] In some embodiments, Fig.11As shown, the opening 111 of the container 100 is oriented parallel to the width direction of the container 100. In this state, the direction in which the handling device 400 pushes the large module 300 is parallel to the width direction of the large module 300. Since the size of the large module 300 in the width direction is smaller than the size in the length direction, when one end of the large module 300 is placed on the top surface 210 of the cushion block 200 and the large module 300 has not yet been pushed by the handling device 400, the size of the suspended part of the large module 300 is reduced, so that there is no need to provide auxiliary support for the large module 300. Moreover, since the size of the large module 300 in the length direction is large, the control of the movement direction of the large module 300 by pushing the large module 300 by one handling device 400 may not be reliable enough. A plurality of handling devices 400 may be provided. The plurality of handling devices 400 are arranged at intervals along the length direction of the large module 300 and move synchronously along the width direction of the large module 300, so that each part of the length direction of the large module 300 is synchronously pushed into the container 100. The following is combined with Fig.12 ,exist Fig.11 The packing method of large modules in the application scenario shown.

[0080] like Fig.12 As shown, Fig.12 A schematic diagram of a process flow of another large module packing method provided by an embodiment of the present invention, Figure 2 The difference between the boxing method shown is that Figure 2 Step S101 in the embodiment includes:

[0081] Step S601: Place one end of the large module in the width direction on the top surface of the cushion block.

[0082] The first end of the large module in the width direction is located on the top surface of the pad, and the second end of the large module in the width direction is lifted by the handling equipment to make the two ends in the width direction the same height. Since the large module is larger in the length direction, multiple handling equipment are required to push the large module together in this state.

[0083] at the same time, Figure 2 Step S103 in the method includes:

[0084] Step S602: Push the second end of the large module into the container by synchronously moving the handling equipment.

[0085] Among them, multiple handling devices are arranged at intervals along the length direction of the large module, and different parts of each large module in the length direction are respectively contacted with different handling devices. Through the synchronous movement of multiple handling devices, the parts of the length direction of the large module can be pushed synchronously in the width direction of the large module until they are all pushed into the container.

[0086] In some embodiments, Fig.13 As shown, the container 100 has a accommodating cavity 110, and the accommodating cavity 110 has a guide member 120, which includes a bearing portion 121 and a guide portion 122. The bearing portion 121 is located on the bottom wall for surrounding the accommodating cavity 110, and the guide portion 122 is located on the side wall for surrounding the accommodating cavity 110. By making the bearing portion 121 abut against the bottom of the large module 300, the bearing portion 121 can be used to bear the weight of the large module 300. At the same time, when the large module 300 is pushed by the handling equipment 400, the large module 300 slides relative to the bearing portion 121, that is, the bearing portion 121 replaces the bottom wall of the container 100 to bear the wear caused by the sliding, thereby extending the service life of the container 100, and the bearing portion 121 can be configured to be made of a wear-resistant material with a low friction coefficient, such as polytetrafluoroethylene, so as to extend the service life of the container 100 while reducing the friction between the bearing portion 121 and the large module 300, thereby reducing the force required to push the large module 300. Among them, in the direction perpendicular to the opening direction of the opening 111, the two guide parts 122 are located on the side walls of the accommodating cavity 110 on both sides, and in the state where at least part of the large module 300 is pushed into the accommodating cavity 110, in the movement direction perpendicular to the large module 300, the two guide parts 122 are located on both sides of the large module 300, thereby guiding the movement direction of the large module 300. Optionally, the number of guide members 120 can be two, and in the direction perpendicular to the opening 111 of the container 100, two guide members 120 with an L-shaped cross-section are respectively located on both sides of the accommodating cavity 110; optionally, the number of guide members 120 is one, and the guide member 120 has two guide parts 122, and the two guide parts 122 are located on both sides of the bearing portion 121. The following is combined with Fig.14 ,right Fig.13 The packing method of large modules in the application scenario shown is exemplified.

[0087] like Fig.14 As shown, Fig.14 A schematic diagram of a process flow of another large module packing method provided by an embodiment of the present invention, Figure 2 The difference between the boxing method shown is that Figure 2 Step S103 in the method includes:

[0088] Step S701: Push one end of the large module into the container by using a handling device, and make the bottom surface of the large module contact with the bearing part, and make the side surface of the large module contact with the guide part.

[0089] The load-bearing part bears the gravity of the large module, and the guide part guides the large module, thereby extending the service life of the container and limiting the movement direction of the large module.

[0090] Step S702: Push the large module by using the transport equipment until the second end of the large module enters the container.

[0091] It can be understood that the large module is continuously pushed by the handling equipment and supported by the supporting part and guided by the guiding part until the large module is pushed into the container.

[0092] In some embodiments, Fig.15 As shown, the bottom of the large module 300 has a friction reduction plate 310, which is used to reduce friction with the bottom of the large module 300 during the packaging process. Fig.13 The pad 200 in the large module 300 contacts the bearing portion 121, thereby further reducing the friction between the large module 300 and the pad 200, and the friction between the large module 300 and the bearing portion 121, thereby reducing the force required to push the large module 300. Optionally, as Fig.15 As shown, the friction reducing plate 310 has rollers 320, thereby further reducing the force required to push the large module. Fig.16 As shown, the side wall of the large module 300 also has a guide wheel 330, which is rotatably connected to the side wall of the large module 300, and the rotation axis of the guide wheel 330 is parallel to the vertical direction. The guide wheel 330 is used to contact the guide part 122, so that while the guide part 122 can guide the large module 300, the friction between the guide part 122 and the large module 300 is a rolling friction force, which reduces the friction between the large module 300 and the guide part 122, and further reduces the force required to push the large module 300.

[0093] In some embodiments, Fig.17 As shown, Fig.17 A schematic diagram of a process flow of another large module packing method provided by an embodiment of the present invention, Figure 2 The difference between the boxing method shown is that in Figure 2 After step S103 in the above, the packing method further includes:

[0094] Step S801: insert a buffer between the inner wall surrounding the accommodating cavity and the outer surface of the large module.

[0095] It can be understood that after the large module is loaded into the container, the gap between the outer surface of the large module and the inner wall of the accommodating cavity is filled by the buffer, thereby reducing the relative movement between the large module and the container during transportation and reducing the possibility of collision between the large module and the container.

[0096] The embodiment of the present invention also provides a method for taking out a large module from a container, such as Fig.18 As shown, Fig.18A schematic diagram of a process for taking out a large module from a container provided by an embodiment of the present invention, the process comprising:

[0097] Step S901: Arrange a cushion block on the bearing surface at the opening of the container.

[0098] Specifically, by arranging cushion blocks on the bearing surface near the opening of the container, the large module can be supported by the cushion blocks during the process of taking the large module out of the container.

[0099] Step S902: lift one end of the large module by means of a handling device, and pull the large module out of the container until the other end of the large module opposite to the one end is placed on the top surface of the cushion block.

[0100] It can be understood that the large module in the container is taken out as a whole by the handling equipment, and the large module is placed as a whole on the top surface of the cushion block. In the process of the handling equipment pulling out the large module, in order to reduce the possibility of motion interference or collision between the handling equipment and the cushion block, the handling equipment can be operated on the top surface of the cushion block, or between two cushion blocks, or cushion blocks can be set one by one at the bottom of the rotating part of the large module during the process of pulling out the large module.

[0101] Step S903: Move the large module from the top surface of the cushion block to a designated position.

[0102] Specifically, the large module is placed at a designated position from the top surface of the cushion block by hoisting.

[0103] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A method for packing large modules, characterized in that: For loading the large module into a container, the loading method comprises: A cushion block is arranged on the bearing surface of the opening of the container, wherein the top surface of the cushion block is located between the bottom surface and the top of the opening, or the top surface is flush with the bottom surface; Place one end of the large module on the top surface of the cushion block, and adjust the height of the other end of the large module opposite to the one end by a handling device until the one end is at the same height as the other end; The other end is pushed by the handling equipment until the other end enters the container.

2. The packing method according to claim 1, characterized in that: The length direction of the cushion block is parallel to the first direction, There are a plurality of the cushion blocks, and the cushion blocks are spaced apart in the second direction, and the spacing between at least two adjacent cushion blocks is greater than the size of the handling device in the second direction, wherein the first direction is parallel to the direction of the opening, and the second direction is perpendicular to the first direction; The pushing of the other end by the handling device until the other end enters the container comprises: The handling device is moved between the two cushion blocks along the length direction of the cushion blocks to push the other end into the container.

3. The packing method according to claim 1, characterized in that: The transport device comprises a running part, the running part is used to contact with the external environment to drive the transport device to move, the length direction of the cushion block is parallel to the first direction, and the size of the cushion block in the second direction is larger than the size of the running part, wherein the first direction is parallel to the direction of the opening, and the second direction is perpendicular to the first direction; The pushing of the other end by the handling device until the other end enters the container comprises: The running part is moved from the bearing surface to the top surface of the cushion block, and the other end is kept at the same height as the one end; The handling device is moved on the top surface of the cushion block to push the other end into the container.

4. The packing method according to claim 3, characterized in that: Along the length direction of the cushion block, the end of the cushion block away from the opening has a guiding slope; The step of moving the running part from the ground to the top surface of the cushion block comprises: The running part is moved along the guiding inclined surface so as to move from the bearing surface to the top surface.

5. The packing method according to claim 1, characterized in that: The length direction of the cushion block is perpendicular to the direction of the opening, there are a plurality of cushion blocks, and the cushion blocks are arranged at intervals in the direction perpendicular to the opening; The pushing of the other end by the handling device until the other end enters the container comprises: The handling device is made to push the other end, and the cushion block whose distance from the handling device is less than a first distance threshold is removed until the other end enters the container.

6. The packing method according to any one of claims 1 to 5, characterized in that: The orientation of the opening of the container is parallel to the length direction of the container; Placing one end of the large module on the top surface of the cushion block comprises: Placing one end of the large module in the length direction on the top surface of the cushion block; Between placing one end of the large module in the length direction on the top surface of the cushion block and pushing the other end by the handling equipment until the other end enters the container, the packing method further includes: A support block is provided between the cushion block and the handling equipment to support the suspended portion of the large module; The pushing of the other end by the handling device until the other end enters the container comprises: The other end is pushed by the handling device to remove the support block whose distance from the handling device is less than a second distance threshold until the other end enters the container.

7. The packing method according to any one of claims 1 to 5, characterized in that: The opening direction of the container is parallel to the width direction of the container; Placing one end of the large module on the top surface of the cushion block comprises: Placing one end of the large module in the width direction on the top surface of the cushion block; The pushing of the other end by the handling device until the other end enters the container comprises: The other end is pushed into the container by synchronous movement of a plurality of the handling devices, wherein the plurality of the handling devices are arranged at intervals along the length direction of the large module.

8. The packing method according to claim 1, characterized in that: The container has a receiving cavity, and the receiving cavity has a guide member, the guide member includes a bearing portion and a guide portion, the bearing portion is located on a bottom wall used to surround and form the receiving cavity, and the guide portion is located on a side wall used to surround and form the receiving cavity, wherein in a direction perpendicular to the opening direction of the container, two guide portions are located on the side walls on both sides of the receiving cavity; The pushing of the other end by the handling device until the other end enters the container comprises: Pushing one end of the large module into the container by the handling device, and making the bottom surface of the large module contact the bearing part, and making the side surface of the large module contact the guide part; The large module is pushed by a handling device until the other end enters the container.

9. The packing method according to claim 1, characterized in that: The container has a containing cavity; After the other end is pushed by the handling device until the other end enters the container, the packing method further includes: A buffer is installed between the inner wall surrounding the accommodating cavity and the outer surface of the large module.

10. A method for removing a large module from a container, characterized in that: The method comprises: A cushion block is provided on the bearing surface at the opening of the container; Lifting one end of the large module by means of a handling device, and pulling the large module out of the container until the other end opposite to the one end is placed on the top surface of the cushion block; The large module is moved from the top surface to a designated position.

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