Roller changing vehicle

By designing a roller changer that includes a hydraulic power mechanism, a lever adjustment mechanism and a slider, the existing roller changer has been solved, and the problem of difficult operation, insufficient accuracy and safety hazards is achieved, and the control is simple, accurate and safe and efficient movement is achieved.

CN119750378APending Publication Date: 2025-04-04JIANGSU YIHONG ANTICORROSION TECH CO LTD
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Patent Information

Application Number
CN202510254896.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The existing roller replacement truck is difficult to operate, insufficient accuracy, and has safety hazards and low efficiency problems in air operations.

Method used

A roller changer including a frame, longitudinal walking wheel, lever adjustment mechanism, hydraulic power mechanism, brake mechanism and slide plate is designed. Longitudinal and lateral movement is achieved through hydraulic power mechanism and lever adjustment mechanism, and stable support is provided in combination with the slide plate.

Benefits of technology

It achieves simple control, accurate and stable movement, safe and reliable, and can move in three directions, improving the operating efficiency and safety of the roller changer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a roll-changing vehicle, which relates to the technical field of plate processing. The roll-changing vehicle comprises a frame, a plurality of longitudinal running wheels are symmetrically arranged on the frame, a plurality of lever adjustment mechanisms are symmetrically arranged on the frame, the transverse running wheels are arranged on the lever adjustment mechanisms, a first hydraulic power mechanism is fixedly installed on the frame, the first hydraulic power mechanism is connected to the plurality of lever adjustment mechanisms, a plurality of brake mechanisms are arranged on the frame, a running beam is arranged below the frame, the longitudinal running wheels, the transverse running wheels and the brake mechanisms are all matched with the running beam; two slide plates are symmetrically fixedly installed on the top of the frame, the two slide plates are provided with the same roll-changing mobile frame, and the roll-changing mobile frame is provided with a lifting mechanism. The roll-changing vehicle provided by the present invention has the advantages of simple operation, precise and smooth movement, safety and reliability, and the ability to move in three directions.
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Description

Technical Field

[0001] The invention relates to the technical field of plate processing, and in particular to a roller changing vehicle. Background Art

[0002] At present, there are various working rollers in the plate pickling line and degreasing line, which have different roles and functions in the system. The working surface of the roller is made of rubber. The design of the rubber material is to ensure that the surface of the plate is not scratched, to ensure product quality, and to realize the function of the working roller. This has caused many problems. The surface of the rubber roller will wear after long-term contact with the metal plate. The performance of the rubber material will change when the roller is in contact with the liquid for a long time. The roller needs to be replaced regularly or according to the actual situation, which requires a roller replacement tool.

[0003] In the prior art, most rollers are replaced by C-type hooks, which are special lifting devices shaped like a C and are operated by a crane suspended in the air. Because they are operated in the air, the control is difficult and the accuracy is not enough. In addition, the operation in the air is prone to safety problems and low efficiency.

[0004] Therefore, it is necessary to provide a new roll changing vehicle to solve the above-mentioned technical problems. Summary of the invention

[0005] The technical problem solved by the invention is to provide a roller changing vehicle which is simple to operate, moves accurately and smoothly, is safe and reliable, and can move in three directions.

[0006] In order to solve the above technical problems, the roll changing vehicle provided by the present invention comprises: a frame, a plurality of longitudinal running wheels are symmetrically arranged on the frame, a plurality of lever adjustment mechanisms are symmetrically arranged on the frame, a transverse running wheel is arranged on the lever adjustment mechanism, a first hydraulic power mechanism is fixedly installed on the frame, the first hydraulic power mechanism is connected to the plurality of lever adjustment mechanisms, a plurality of brake mechanisms are arranged on the frame, a running beam is arranged below the frame, and the longitudinal running wheels, the transverse running wheels and the brake mechanisms are all adapted to the running beam; Two slides are symmetrically fixedly installed on the top of the frame, and the two slides are provided with the same roller-changing movable frame, and the roller-changing movable frame is provided with a lifting mechanism, and the lifting mechanism is provided with a mounting frame and a lateral fine-tuning mechanism, and the mounting frame is provided with a clamping mechanism, and the lifting mechanism is provided with an angle fine-tuning mechanism, and the angle fine-tuning mechanism is connected to the mounting frame.

[0007] Preferably, the frame includes two cross beams and multiple longitudinal beams, both ends of the longitudinal beams are respectively fixedly mounted on the side where the two cross beams are close to each other, a first side plate is fixedly mounted on the same side of the two cross beams, a first mounting frame and a second mounting frame are fixedly mounted on the side where the two cross beams are away from each other, the longitudinal walking wheels and the braking mechanism are both mounted on the first mounting frame, the lever adjustment mechanism is mounted on the second mounting frame, multiple reinforcing beams are fixedly mounted between the two cross beams, and the same guide bar is fixedly mounted on the top ends of the multiple longitudinal beams and the multiple reinforcing beams.

[0008] Preferably, the lever adjusting mechanism includes a first fixed plate fixedly mounted on the side of the second mounting frame, a first hinge seat fixedly mounted on the side of the first fixing plate away from the second mounting frame, one end of the adjusting lever is hinged on the first hinge seat, a connecting shaft is mounted on the other end of the adjusting lever, a connecting block is provided on an outer movable sleeve of the connecting shaft, a guide rod is fixedly mounted on the bottom end of the connecting block, the transverse walking wheel is rotatably mounted on the bottom end of the guide rod, a guide ring is provided on an outer sliding sleeve of the guide rod, and the guide ring is fixedly connected to the first fixed plate, a first hydraulic cylinder fixedly mounted on the first fixed plate is provided below the adjusting lever, a first hinge shaft is provided on the output shaft of the first hydraulic cylinder, the first hinge shaft passes through the adjusting lever and is rotatably connected to the adjusting lever.

[0009] Preferably, the first hydraulic power mechanism includes a mounting seat, a hydraulic pump and a hydraulic box are fixedly mounted on the top of the mounting seat, one end of a first connecting pipe is provided on the hydraulic box, the other end of the first connecting pipe is connected to a branch box, one end of a plurality of second connecting pipes are fixedly mounted on the branch box, and the other end of the second connecting pipe is connected to the corresponding liquid inlet or outlet of the first hydraulic cylinder.

[0010] Preferably, the braking mechanism includes a second fixed plate fixedly mounted on the first mounting frame, the second fixed plate being fixedly mounted on a side away from the first mounting frame with two second side plates, the top of the two second side plates being fixedly mounted with a same top plate, the two second side plates being fixedly mounted on a side away from the second fixed plate with a same sealing plate, two sliding rods being fixedly mounted between the two second side plates, two clamping plates being symmetrically arranged between the two second side plates, the sliding rod passing through the two clamping plates, and limiting grooves being provided on the sides of the two clamping plates close to each other, two internal threaded tubes being fixedly mounted on the clamping plates, the internal threaded tubes passing through the clamping plates, the threads in the two internal threaded tubes having opposite rotation directions, the internal threads of the two internal threaded tubes being mounted with a same rotating shaft, and one end of the rotating shaft being fixedly mounted with a first turntable.

[0011] Preferably, the roller-changing movable frame includes a support box, four movable wheels are rotatably mounted on the support box, a limiting wheel rotatably mounted on the support box is provided below the movable wheel, scrapers fixedly mounted on the support box are provided on both sides of the movable wheel, a reducer is fixedly mounted on one side of the support box, a first motor is fixedly mounted on the top of the reducer, the output shaft of the first motor is connected to the reducer, a double sprocket is fixedly mounted on the output shaft of the reducer, a double-row roller chain is provided on the top of the guide bar, the double-row roller chain is fixedly connected to the guide bar, and the double sprocket is meshed with the double-row roller chain.

[0012] Preferably, the lifting mechanism includes a mounting plate fixedly mounted on the top of the supporting box, a guide column fixedly mounted on the top of the mounting plate, a fixing frame is provided on one side of the guide column, a second motor is fixedly mounted on the top of the fixing frame, a worm lifting mechanism is fixedly mounted on the fixing frame, the output shaft of the second motor is connected to the worm lifting mechanism, a lifting frame is provided on the outer sliding sleeve of the guide column, the output shaft of the worm lifting mechanism is connected to the lifting frame, the lifting frame is trapezoidal in arrangement, three guide rollers are rotatably mounted in the lifting frame, and the guide rollers are in contact with the guide column.

[0013] Preferably, the mounting frame comprises a mounting frame, a connecting rod is rotatably mounted on the mounting frame, the connecting rod passes through the lifting frame and is rotatably connected to the lifting frame, and a symmetrically arranged mounting top plate and a mounting bottom plate are fixedly mounted on the mounting frame; The lateral fine-tuning mechanism includes a rotating sleeve fixedly mounted on the mounting frame, a first fine-tuning screw being rotatably mounted in the rotating sleeve, one end of the first fine-tuning screw extending outside the mounting frame and fixedly mounted with a second turntable, an outer threaded sleeve of the first fine-tuning screw being provided with a fine-tuning threaded tube, and the fine-tuning threaded tube being fixedly connected to the lifting frame.

[0014] Preferably, the clamping mechanism includes a guide block fixedly mounted on the mounting base plate, a guide hole is opened on one side of the guide frame, a second hydraulic cylinder is fixedly mounted on the bottom of the mounting top plate, a clamping block is fixedly mounted on the output shaft of the second hydraulic cylinder, the clamping block is located directly above the guide block, two guide pins are symmetrically fixedly mounted on the top of the guide block, the top of the guide pins extend into the clamping block and are slidably connected to the clamping block, four springs distributed in a rectangular shape are symmetrically fixedly mounted on the top of the guide block, and the top of the springs is fixedly connected to the clamping block.

[0015] Preferably, the angle fine-tuning mechanism includes a third hydraulic cylinder fixedly mounted on one side of the lifting frame, a second hinge shaft is fixedly mounted on the output shaft of the third hydraulic cylinder, two rotating seats are provided on the outer rotating sleeve of the second hinge shaft, and the rotating seat is fixedly connected to the mounting frame.

[0016] Compared with the related art, the roll changing vehicle provided by the present invention has the following beneficial effects: The present invention provides a roll-changing vehicle, which provides a relatively stable supporting platform for the entire device through a vehicle frame composed of a crossbeam, a longitudinal beam, a first side plate, a first mounting frame, a second mounting frame, a guide bar and a reinforcing beam; a first hydraulic power mechanism composed of a mounting seat, a hydraulic pump, a hydraulic box, a first connecting pipe, a branch box and a second connecting pipe can simultaneously charge and discharge liquid for a plurality of first hydraulic cylinders, thereby ensuring the synchronous operation of the plurality of first hydraulic cylinders; a lever adjusting mechanism composed of a first fixed plate, a first articulated seat, an adjusting lever, a first articulated shaft, a first hydraulic cylinder, a guide ring, a guide rod, a connecting block, a connecting shaft and a connecting hole can utilize a relatively small space to realize the lifting and lowering of the transverse walking wheel, thereby realizing the switching of the roll-changing vehicle between the longitudinal walking wheel and the transverse walking wheel, and in conjunction with the walking beam composed of the transverse rail and the longitudinal rail, the transverse and longitudinal movements of the roll-changing vehicle can be realized in a relatively small space without turning; The roller-changing mobile frame composed of a scraper, a first motor, a reducer and a double sprocket can cooperate with the double-row roller chain to realize movement on the frame, so that the roller replacement work can be convenient. In addition, through the setting of the slide plate, the roller-changing mobile frame can be provided with a stronger support, so that the working strength of the double-row roller chain and the double sprocket can be reduced, and the roller-changing mobile frame can move more smoothly; the lifting mechanism composed of the mounting plate, the fixed frame, the guide column, the second motor, the worm lifting mechanism, the second articulated seat, the lifting frame and the guide roller can utilize the working mechanism of the worm gear and the worm to lift the lifting frame more stably; the lateral fine-tuning mechanism composed of the first fine-tuning screw, the fine-tuning threaded tube, the rotating sleeve and the second turntable can be installed on the mounting frame. The clamping mechanism can be fine-tuned in the horizontal direction, so that the roller can be clamped conveniently; the angle fine-tuning mechanism composed of the third hydraulic cylinder, the second articulated shaft and the rotating seat can adjust the height of the two ends of the roller, which can facilitate the replacement of the roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A structural schematic diagram of a preferred embodiment of the roll changing vehicle provided by the present invention; Figure 2 for Figure 1 A schematic diagram of the structure from another perspective is shown; Figure 3 for Figure 1A schematic diagram of the connection structure of the frame, longitudinal running wheels, the first hydraulic power mechanism, the lever adjustment mechanism, the transverse running wheels, the braking mechanism, the running beam, the slide plate and the double-row roller chain shown; Figure 4 for Figure 3 The schematic diagram of the structure after the walking beam is removed is shown; Figure 5 for Figure 4 A schematic diagram of the structure of the frame shown; Figure 6 for Figure 3 The structural schematic diagram of the walking beam shown; Figure 7 for Figure 1 The structural schematic diagram of the lever adjustment mechanism shown; Figure 8 for Figure 7 The schematic diagram of the structure after the adjustment lever is removed is shown; Fig. 9 for Figure 1 The structural schematic diagram of the braking mechanism shown; Fig.10 for Fig. 9 The schematic diagram of the structure after the sealing plate is removed is shown; Fig.11 for Figure 1 The structural schematic diagram of the first hydraulic power mechanism shown; Fig.12 for Figure 1 The structural schematic diagram of the roller changing mobile frame shown; Fig.13 for Figure 1 A partial structural schematic diagram of a double-row roller chain shown; Fig.14 for Figure 1 The structural schematic diagram of the lifting mechanism shown; Fig.15 for Fig.14 The cross-sectional structural diagram shown; Fig.16 for Figure 1 A schematic diagram of the connection structure of the mounting frame, the lateral fine-tuning mechanism and the clamping mechanism shown; Fig.17 for Fig.16 A schematic diagram of the structure from another perspective is shown; Fig.18 for Fig.17 A schematic cross-sectional view of the structure from another perspective is shown; Fig.19 for Fig.18 A schematic diagram of the structure from another perspective is shown; Fig. 20 for Figure 1The structural schematic diagram of the second hydraulic power mechanism is shown.

[0018] Numbers in the figure: 1, frame, 101, cross beam, 102, longitudinal beam, 103, first side plate, 104, first mounting frame, 105, second mounting frame, 106, guide bar, 107, reinforcement beam, 2, longitudinal walking wheel, 3, first hydraulic power mechanism, 301, mounting seat, 302, hydraulic pump, 303, hydraulic box, 304, first connecting pipe, 305, branch box, 306, second connecting pipe, 4, lever adjustment mechanism, 401, first fixing plate, 402, first articulated seat, 403, adjustment lever, 404, first articulated shaft, 405, first hydraulic cylinder, 406, second articulated shaft, 407, first hydraulic cylinder, 408, first hydraulic cylinder, 409, first hydraulic cylinder, 410, first hydraulic cylinder, 411, first hydraulic cylinder, 412, first hydraulic cylinder, 413, first hydraulic cylinder, 414, first hydraulic cylinder, 415, first hydraulic cylinder, 416, first hydraulic cylinder, 417, first hydraulic cylinder, 418, first hydraulic cylinder, 419, first hydraulic cylinder, 420, first hydraulic cylinder, 421, first hydraulic cylinder, 422, first hydraulic cylinder, 423, first hydraulic cylinder, 424, first hydraulic cylinder, 425, first hydraulic cylinder, 426, first hydraulic cylinder, 427, first hydraulic cylinder, 428, first hydraulic cylinder, 429, first hydraulic cylinder, 430, first hydraulic cylinder, 431, first hydraulic cylinder, 432, first hydraulic cylinder 6. Guide ring, 407. Guide rod, 408. Connecting block, 409. Connecting shaft, 410. Connecting hole, 5. Transverse walking wheel, 6. Braking mechanism, 601. Second fixed plate, 602. Second side plate, 603. Top plate, 604. Closing plate, 605. Sliding rod, 606. Clamp, 607. Limiting groove, 608. Internal threaded cylinder, 609. Rotating shaft, 610. First turntable, 7. Walking beam, 701. Transverse track, 702. Longitudinal track, 8. Slide plate, 9. Roller changing mobile frame, 901. Support box, 902. Moving wheel, 903. Limiting wheel, 904. Scraper, 905, first motor, 906, reducer, 907, double sprocket, 10, double roller chain, 11, lifting mechanism, 1101, mounting plate, 1102, fixing frame, 1103, guide column, 1104, second motor, 1105, worm lifting mechanism, 1106, second articulated seat, 1107, lifting frame, 1108, guide roller, 12, mounting frame, 1201, mounting frame, 1202, connecting rod, 1203, mounting top plate, 1204, mounting bottom plate, 13, lateral fine-tuning mechanism, 1301, first fine-tuning screw, 1302, fine-tuning screw Corrugated tube, 1303, rotating sleeve, 1304, second turntable, 14, clamping mechanism, 1401, guide block, 1402, guide hole, 1403, second hydraulic cylinder, 1404, guide pin, 1405, spring, 1406, second fine-tuning screw, 1407, fine-tuning nut, 1408, clamping block, 15, second hydraulic power mechanism, 1501, connecting frame, 1502, connecting plate, 1503, manual hydraulic pump, 1504, pressure gauge, 16, angle fine-tuning mechanism, 1601, third hydraulic cylinder, 1602, second articulated shaft, 1603, rotating seat. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.

[0020] Please refer to Figure 1-20The roller changing vehicle comprises: a frame 1, a plurality of longitudinal walking wheels 2 are symmetrically arranged on the frame 1, a plurality of lever adjusting mechanisms 4 are symmetrically arranged on the frame 1, a transverse walking wheel 5 is arranged on the lever adjusting mechanism 4, a first hydraulic power mechanism 3 is fixedly installed on the frame 1, the first hydraulic power mechanism 3 is connected to the plurality of lever adjusting mechanisms 4, a plurality of brake mechanisms 6 are arranged on the frame 1, a walking beam 7 is arranged below the frame 1, the walking beam 7 comprises a transverse track 701 and a longitudinal track 702, the longitudinal walking wheel 2, the transverse walking wheel 5 and the brake mechanism 6 are all adapted to the walking beam 7, the longitudinal walking wheel 2 and the brake mechanism 6 are adapted to the longitudinal track 702, and the transverse walking wheel 5 is adapted to the transverse track 701; Two slide plates 8 are symmetrically fixedly installed on the top of the frame 1, and the two slide plates 8 are provided with the same roller changing movable frame 9, and the roller changing movable frame 9 is provided with a lifting mechanism 11, and the lifting mechanism 11 is provided with a mounting frame 12 and a lateral fine-tuning mechanism 13, and the lateral fine-tuning mechanism 13 is used to adjust the angle between the mounting frame 12 and the lifting mechanism 11, and the mounting frame 12 is provided with a clamping mechanism 14, and the lifting mechanism 11 is provided with an angle fine-tuning mechanism 16, and the angle fine-tuning mechanism 16 is connected to the mounting frame 12.

[0021] The frame 1 includes two cross beams 101 and multiple longitudinal beams 102, and the two ends of the longitudinal beam 102 are respectively fixedly installed on the side where the two cross beams 101 are close to each other. A first side plate 103 is fixedly installed on the same side of the two cross beams 101, and a first mounting frame 104 and a second mounting frame 105 are fixedly installed on the side where the two cross beams 101 are away from each other. The longitudinal walking wheel 2 and the braking mechanism 6 are both installed on the first mounting frame 104, and the lever adjustment mechanism 4 is installed on the second mounting frame 105. Multiple reinforcing beams 107 are fixedly installed between the two cross beams 101, and the top ends of the multiple longitudinal beams 102 and the multiple reinforcing beams 107 are fixedly installed with the same guide bar 106.

[0022] The lever adjustment mechanism 4 includes a first fixing plate 401 fixedly mounted on the side of the second mounting frame 105, a first hinge seat 402 is fixedly mounted on the side of the first fixing plate 401 away from the second mounting frame 105, one end of an adjustment lever 403 is hinged on the first hinge seat 402, and a connecting shaft 409 is installed on the other end of the adjustment lever 403, a connecting block 408 is movably sleeved on the outer side of the connecting shaft 409, a connecting hole 410 is opened on one side of the connecting block 408, the connecting shaft 409 passes through the connecting hole 410, and the inner diameter of the connecting hole 410 is larger than the outer diameter of the connecting shaft 409, so as to realize the connection shaft 409. 9 can move (including rotation and translation) in the connecting hole 410, a guide rod 407 is fixedly installed at the bottom end of the connecting block 408, the transverse walking wheel 5 is rotatably installed at the bottom end of the guide rod 407, a guide ring 406 is provided on the outer sliding sleeve of the guide rod 407, and the guide ring 406 is fixedly connected to the first fixing plate 401, a first hydraulic cylinder 405 fixedly installed on the first fixing plate 401 is provided below the adjusting lever 403, a first hinge shaft 404 is provided on the output shaft of the first hydraulic cylinder 405, and the first hinge shaft 404 passes through the adjusting lever 403 and is rotatably connected to the adjusting lever 403.

[0023] The first hydraulic power mechanism 3 includes a mounting base 301, a hydraulic pump 302 and a hydraulic box 303 are fixedly mounted on the top of the mounting base 301, one end of a first connecting pipe 304 is provided on the hydraulic box 303, the other end of the first connecting pipe 304 is connected to a branch box 305, one end of a plurality of second connecting pipes 306 are fixedly mounted on the branch box 305, the other end of the second connecting pipe 306 is connected to the corresponding liquid inlet end or liquid outlet end of the first hydraulic cylinder 405.

[0024] The braking mechanism 6 includes a second fixing plate 601 fixedly mounted on the first mounting frame 104, two second side plates 602 are fixedly mounted on the side of the second fixing plate 601 away from the first mounting frame 104, a same top plate 603 is fixedly mounted on the top of the two second side plates 602, a same sealing plate 604 is fixedly mounted on the side of the two second side plates 602 away from the second fixing plate 601, two sliding rods 605 are fixedly mounted between the two second side plates 602, two clamping plates 606 are symmetrically arranged between the two second side plates 602, and the sliding rods 605 are fixedly mounted between the two second side plates 602. 605 passes through the two clamps 606, and a limiting groove 607 is provided on the side where the two clamps 606 are close to each other. The limiting groove 607 is adapted to the longitudinal rail 702. Two internal threaded tubes 608 are fixedly installed on the clamps 606. The internal threaded tubes 608 pass through the clamps 606. The threads in the two internal threaded tubes 608 have opposite rotation directions. The internal threads of the two internal threaded tubes 608 are installed with the same rotating shaft 609, and the rotating shaft 609 is located between the two sliding rods 605. A first turntable 610 is fixedly installed on one end of the rotating shaft 609.

[0025] In this embodiment, the number of the braking mechanisms 6 is two.

[0026] The roller changing mobile frame 9 includes a support box 901, on which four moving wheels 902 are rotatably mounted, and below the moving wheels 902 are provided with limiting wheels 903 rotatably mounted on the support box 901, and both sides of the moving wheels 902 are provided with scrapers 904 fixedly mounted on the support box 901, and the top and bottom of the slide plate 8 are respectively in contact with the moving wheels 902 and the limiting wheels 903, and the bottom of the scraper 904 is in contact with the top of the slide plate 8, and the scraper 90 4 is used to remove foreign matter on the slide plate 8 to prevent the foreign matter from blocking the movement of the moving wheel 902, so as to ensure the normal operation of the entire roller-changing moving frame 9. A reducer 906 is fixedly installed on one side of the support box 901, and a first motor 905 is fixedly installed on the top of the reducer 906. The output shaft of the first motor 905 is connected to the reducer 906. A double-linked sprocket 907 is fixedly installed on the output shaft of the reducer 906. A double-row roller chain 10 is provided on the top of the guide bar 106. Fig.13 As shown, the double-row roller chain 10 is fixedly connected to the guide bar 106 , and the double-row roller chain 10 comprises a plurality of double-row roller chain units, each of which is fixedly connected to the guide bar 106 by bolts, and the double sprocket 907 is meshed with the double-row roller chain 10 .

[0027] The lifting mechanism 11 includes a mounting plate 1101 fixedly mounted on the top of the supporting box 901, a guide column 1103 is fixedly mounted on the top of the mounting plate 1101, a fixing frame 1102 is provided on one side of the guide column 1103, a second motor 1104 is fixedly mounted on the top of the fixing frame 1102, a worm lifting mechanism 1105 is fixedly mounted on the fixing frame 1102, and the worm lifting mechanism 1105 includes a shell fixedly mounted on the fixing frame 1102, a worm wheel is rotatably mounted in the shell, the worm wheel is fixedly connected to the output shaft of the second motor 1104, a worm meshing with the worm wheel is provided in the shell, the top and bottom ends of the worm both extend outside the shell, and the outer sliding sleeve of the guide column 1103 is provided with A lifting frame 1107, the output shaft of the worm lifting mechanism 1105 is connected to the lifting frame 1107, a second hinge seat 1106 is installed at the top of the worm, and the second hinge seat 1106 is fixedly installed on one side of the lifting frame 1107, the lifting frame 1107 is trapezoidal in arrangement, three guide rollers 1108 are rotatably installed in the lifting frame 1107, the guide rollers 1108 are in contact with the guide column 1103, a guide roller 1108 is provided on the side of the lifting frame 1107 close to the worm lifting mechanism 1105, and two guide rollers 1108 are provided on the side of the lifting frame 1107 away from the worm lifting mechanism 1105. The above arrangement can reduce the material consumption while improving the stability when the mounting frame 12 is lifted.

[0028] The mounting frame 12 includes a mounting frame 1201, on which a connecting rod 1202 is rotatably mounted. The connecting rod 1202 passes through the lifting frame 1107 and is rotatably connected to the lifting frame 1107. A symmetrically arranged mounting top plate 1203 and a mounting bottom plate 1204 are fixedly mounted on the mounting frame 1201. The lateral fine-tuning mechanism 13 includes a rotating sleeve 1303 fixedly mounted on the mounting frame 1201, a first fine-tuning screw 1301 being rotatably mounted inside the rotating sleeve 1303, one end of the first fine-tuning screw 1301 extending to the outside of the mounting frame 1201 and fixedly mounted with a second turntable 1304, an outer threaded sleeve of the first fine-tuning screw 1301 is provided with a fine-tuning threaded tube 1302, and the fine-tuning threaded tube 1302 is fixedly connected to the lifting frame 1107.

[0029] The clamping mechanism 14 includes a guide block 1401 fixedly mounted on the mounting base plate 1204, a guide hole 1402 being opened on one side of the guide block 1401, a second hydraulic cylinder 1403 being fixedly mounted on the bottom of the mounting top plate 1203, a clamping block 1408 being fixedly mounted on the output shaft of the second hydraulic cylinder 1403, the clamping block 1408 being located directly above the guide block 1401, two guide pins 1404 being symmetrically fixedly mounted on the top of the guide block 1401, the top ends of the guide pins 1404 extending into the clamping block 1408 and being slidably connected to the clamping block 1408, four springs 1405 distributed in a rectangular shape being symmetrically fixedly mounted on the top of the guide block 1401, the top ends of the springs 1405 being fixedly connected to the clamping block 1408.

[0030] Two second fine-tuning screws 1406 are rotatably mounted on both sides of the guide block 1401 . The second fine-tuning screws 1406 extend to the outside of the installation frame 1201 and are threadedly mounted with fine-tuning nuts 1407 . The second fine-tuning screws 1406 are threadedly connected to the installation frame 1201 .

[0031] The angle fine-tuning mechanism 16 includes a third hydraulic cylinder 1601 fixedly mounted on one side of the lifting frame 1107, a second articulated shaft 1602 is fixedly mounted on the output shaft of the third hydraulic cylinder 1601, two rotating seats 1603 are provided on the outer rotating sleeve of the second articulated shaft 1602, and the rotating seat 1603 is fixedly connected to the mounting frame 1201.

[0032] A second hydraulic power mechanism 15 is installed on one side of the lifting frame 1107, and the second hydraulic power mechanism 15 includes a connecting frame 1501 fixedly installed on the lifting frame 1107, a connecting plate 1502 is fixedly installed on the bottom of the connecting frame 1501, and a manual hydraulic pump 1503 is fixedly installed on the top of the connecting plate 1502. The manual hydraulic pump 1503 is provided with a pressure gauge 1504. The manual hydraulic pump 1503 is connected to the second hydraulic cylinder 1403 and the third hydraulic cylinder 1601 through a pipeline, and a valve (not shown in the figure) is provided on the pipeline.

[0033] In this embodiment, Figure 6 As shown, one of the longitudinal tracks 702 is laid on one side of the production line and parallel to the production line, wherein the number of the longitudinal tracks 702 is two, and the transverse tracks 701 are arranged in groups of two, and the number of groups of the transverse tracks 701 is set according to the number of rollers used on the production line; When it is necessary to change the roller, first start the hydraulic pump 302. The hydraulic pump 302 sends the hydraulic oil of the hydraulic box 303 into one of the branch boxes 305 through one of the first connecting pipes 304. The branch box 305 sends the hydraulic oil into the first hydraulic cylinder 405 through the second connecting pipe 306. The first hydraulic cylinder 405 pushes the adjusting lever 403 to rotate with the first hinge seat 402. The adjusting lever 403 drives the connecting block 408 to move upward. The connecting block 408 drives the guide rod 407 to move upward in the guide ring 406. Since the transverse walking wheel 5 is in contact with the transverse track 701 at this time, the frame 1 moves downward at this time, and the frame 1 drives the longitudinal walking wheel 2 to move downward until the longitudinal walking wheel 2 is in contact with the longitudinal track 702. At this time, as the first hydraulic cylinder 405 continues to work, the guide rod 407 drives the transverse walking wheel 5 to move upward, and finally the transverse walking wheel 5 is out of contact with the transverse track 701. At this time, turn off the hydraulic pump 302. Then, the frame 1 is pushed, and the frame 1 moves on the longitudinal track 702 through the longitudinal running wheel 2 until the frame 1 moves to the position of the roller to be replaced, and the transverse running wheel 5 is facing the corresponding transverse track 701. At this time, the first turntable 610 is rotated, and the first turntable 610 drives the rotating shaft 609 to move, the rotating shaft 609 drives the internal threaded cylinder 608 to move, and the internal threaded cylinder 608 drives the clamping plate 606 to move, so that the two clamping plates 606 are close to each other, until the longitudinal track 702 is in close contact with the inner walls of the two limiting grooves 607, and the fixing work of the frame 1 is completed at this time; At this time, the first motor 905 is started, and the first motor 905 drives the double sprocket 907 to rotate through the reducer 906. Since the double sprocket 907 is meshed with the double-row roller chain 10, the double sprocket 907 moves on the double-row roller chain 10, thereby driving the roller-changing moving frame 9 to move on the two slides 8; When the mounting frame 12 approaches the roller that needs to be replaced, first turn off the first motor 905, and then determine whether the stick can be normally inserted into the guide hole 1402. If it can be normally inserted into the guide hole 1402, just continue to start the first motor 905 to make the mounting frame 12 continue to approach the roller that needs to be replaced until the roller is successfully inserted into the guide hole 1402 and contacts the mounting frame 12. At this time, turn off the first motor 905, and then inject fluid into the second hydraulic cylinder 1403 through the manual hydraulic pump 1503. At this time, the output shaft of the second hydraulic cylinder 1403 pushes the clamping block 1408 to move downward until the clamping block 1408 and the guide block 1401 clamp the roller. At this time, the clamping work of the roller that needs to be replaced is completed; If the roller to be replaced cannot be normally inserted into the guide hole 1402, it is only necessary to rotate the second rotary disk 1304, and the second rotary disk 1304 drives the first fine-tuning screw 1301 to rotate in the fine-tuning threaded tube 1302, and the first fine-tuning screw 1301 drives the mounting frame 12 to move, and the mounting frame 12 drives the guide hole 1402 to move until the guide hole 1402 is facing the roller to be replaced. At this time, the stick to be replaced can be clamped according to the above operation; Then start the second motor 1104, the second motor 1104 pushes the lifting frame 1107 to move up on the outside of the guide column 1103 through the worm lifting mechanism 1105, the lifting frame 1107 drives the mounting frame 12 to move upward, the mounting frame 12 drives the clamping mechanism 14 to move, the clamping mechanism 14 drives the clamped roller to move upward, so that the roller to be replaced can be moved to the top of the production line, the second motor 1104 is started in reverse to reset the roller changing moving frame 9, at this time the disassembled roller is removed from the top of the production line, at this time the first turntable 610 is rotated in reverse to make the two clamping plates 606 disengage from the longitudinal track 702, at this time the frame 1 can be pushed to make the frame 1 move the disassembled roller to one end of the production line on the two longitudinal walking wheels 2, and then after the disassembled roller is removed, a new roller is clamped again, and the new roller is replaced again according to the above operation to complete the roller replacement work; When, after the roller is lifted, the height deviation of the two ends of the roller is large, making it difficult to install the roller, the manual hydraulic pump 1503 is used to inject liquid into the third hydraulic cylinder 1601. At this time, the third hydraulic cylinder 1601 can push the installation frame 1201 to rotate around the connecting rod 1202, thereby adjusting the height of the two ends of the roller, so that the roller is relatively level until the roller can be installed on the production line.

[0034] Compared with the related art, the roll changing vehicle provided by the present invention has the following beneficial effects: The present invention provides a roller changing vehicle, wherein a vehicle frame 1 composed of a crossbeam 101, a longitudinal beam 102, a first side plate 103, a first mounting frame 104, a second mounting frame 105, a guide bar 106 and a reinforcing beam 107 provides a relatively stable supporting platform for the entire device; a first hydraulic power mechanism 3 composed of a mounting seat 301, a hydraulic pump 302, a hydraulic box 303, a first connecting pipe 304, a branch box 305 and a second connecting pipe 306 can simultaneously charge and discharge liquid for a plurality of first hydraulic cylinders 405, thereby ensuring the synchronous operation of the plurality of first hydraulic cylinders 405; a first fixed plate 401, a first articulated seat 40 2. The lever adjustment mechanism 4 composed of the adjustment lever 403, the first hinge shaft 404, the first hydraulic cylinder 405, the guide ring 406, the guide rod 407, the connecting block 408, the connecting shaft 409 and the connecting hole 410 can utilize a small space to realize the lifting and lowering of the transverse walking wheel 5, so that the roller changing vehicle can switch between the longitudinal walking wheel 2 and the transverse walking wheel 5. In conjunction with the walking beam 7 composed of the transverse track 701 and the longitudinal track 702, the roller changing vehicle can be moved transversely and longitudinally in a small space without turning. The roller changing mobile frame 9 composed of the scraper 904, the first motor 905, the reducer 906 and the double sprocket 907 can cooperate with the double-row roller chain 10 to realize the movement on the frame 1, so that the roller replacement work can be convenient. In addition, through the setting of the slide plate 8, a stronger support can be provided for the roller changing mobile frame 9, so that the working intensity of the double-row roller chain 10 and the double sprocket 907 can be reduced, so that the roller changing mobile frame 9 can move more smoothly; through the mounting plate 1101, the fixing frame 1102, the guide column 1103, the second motor 1104, the worm lifting mechanism 1105, the second articulated seat 1106, and the lifting frame 1107 The lifting mechanism 11 composed of the guide roller 1108 can utilize the working mechanism of the worm gear and the worm to more stably lift the lifting frame 1107; the lateral fine-tuning mechanism 13 composed of the first fine-tuning screw 1301, the fine-tuning threaded tube 1302, the rotating sleeve 1303 and the second turntable 1304 can be installed on the mounting frame 12 to perform horizontal fine-tuning through the clamping mechanism 14, so as to facilitate the clamping of the roller; the angle fine-tuning mechanism 16 composed of the third hydraulic cylinder 1601, the second articulated shaft 1602 and the rotating seat 1603 can adjust the height of the two ends of the roller, so as to facilitate the replacement of the roller.

[0035] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A roll changing vehicle, characterized in that: include: A frame, wherein a plurality of longitudinal running wheels are symmetrically arranged on the frame, a plurality of lever adjustment mechanisms are symmetrically arranged on the frame, a transverse running wheel is arranged on the lever adjustment mechanism, a first hydraulic power mechanism is fixedly mounted on the frame, the first hydraulic power mechanism is connected to the plurality of lever adjustment mechanisms, a plurality of brake mechanisms are arranged on the frame, a running beam is arranged below the frame, and the longitudinal running wheels, the transverse running wheels and the brake mechanisms are all adapted to the running beam; Two slides are symmetrically fixedly installed on the top of the frame, and the two slides are provided with the same roller-changing movable frame, and the roller-changing movable frame is provided with a lifting mechanism, and the lifting mechanism is provided with a mounting frame and a lateral fine-tuning mechanism, and the mounting frame is provided with a clamping mechanism, and the lifting mechanism is provided with an angle fine-tuning mechanism, and the angle fine-tuning mechanism is connected to the mounting frame.

2. The roll changing vehicle according to claim 1, characterized in that: The frame includes two cross beams and multiple longitudinal beams, both ends of the longitudinal beams are fixedly mounted on the sides of the two cross beams that are close to each other, a first side plate is fixedly mounted on the same side of the two cross beams, a first mounting frame and a second mounting frame are fixedly mounted on the sides of the two cross beams that are away from each other, the longitudinal walking wheels and the brake mechanism are mounted on the first mounting frame, the lever adjustment mechanism is mounted on the second mounting frame, multiple reinforcing beams are fixedly mounted between the two cross beams, and the same guide bar is fixedly mounted on the top ends of the multiple longitudinal beams and the multiple reinforcing beams.

3. The roll changing vehicle according to claim 2, characterized in that: The lever adjustment mechanism includes a first fixed plate fixedly mounted on the side of the second mounting frame, a first hinge seat fixedly mounted on the side of the first fixing plate away from the second mounting frame, one end of an adjusting lever is hinged on the first hinge seat, a connecting shaft is mounted on the other end of the adjusting lever, a connecting block is provided on an outer movable sleeve of the connecting shaft, a guide rod is fixedly mounted on the bottom end of the connecting block, the transverse walking wheel is rotatably mounted on the bottom end of the guide rod, a guide ring is provided on an outer sliding sleeve of the guide rod, and the guide ring is fixedly connected to the first fixed plate, a first hydraulic cylinder fixedly mounted on the first fixed plate is provided below the adjusting lever, a first hinge shaft is provided on the output shaft of the first hydraulic cylinder, and the first hinge shaft passes through the adjusting lever and is rotatably connected to the adjusting lever.

4. The roll changing vehicle according to claim 3, characterized in that: The first hydraulic power mechanism includes a mounting seat, a hydraulic pump and a hydraulic box are fixedly mounted on the top of the mounting seat, one end of a first connecting pipe is provided on the hydraulic box, the other end of the first connecting pipe is connected to a branch box, one end of a plurality of second connecting pipes are fixedly mounted on the branch box, and the other end of the second connecting pipe is connected to the corresponding liquid inlet or outlet of the first hydraulic cylinder.

5. The roll changing vehicle according to claim 2, characterized in that: The brake mechanism includes a second fixed plate fixedly mounted on the first mounting frame, the second fixed plate being fixedly mounted on a side away from the first mounting frame with two second side plates, the top of the two second side plates being fixedly mounted with a same top plate, the two second side plates being fixedly mounted on a side away from the second fixed plate with a same sealing plate, two sliding rods being fixedly mounted between the two second side plates, two clamping plates being symmetrically arranged between the two second side plates, the sliding rod passing through the two clamping plates, and limiting grooves being provided on the sides of the two clamping plates close to each other, two internal threaded tubes being fixedly mounted on the clamping plates, the internal threaded tubes passing through the clamping plates, the threads in the two internal threaded tubes having opposite rotation directions, the internal threads of the two internal threaded tubes being mounted with a same rotating shaft, and one end of the rotating shaft being fixedly mounted with a first turntable.

6. The roll changing vehicle according to claim 2, characterized in that: The roller-changing mobile frame includes a support box, four moving wheels are rotatably mounted on the support box, a limiting wheel rotatably mounted on the support box is provided below the moving wheel, scrapers fixedly mounted on the support box are provided on both sides of the moving wheel, a reducer is fixedly mounted on one side of the support box, a first motor is fixedly mounted on the top of the reducer, the output shaft of the first motor is connected to the reducer, a double sprocket is fixedly mounted on the output shaft of the reducer, a double-row roller chain is provided on the top of the guide bar, the double-row roller chain is fixedly connected to the guide bar, and the double sprocket is meshed with the double-row roller chain.

7. The roll changing vehicle according to claim 6, characterized in that: The lifting mechanism includes a mounting plate fixedly mounted on the top of the supporting box, a guide column fixedly mounted on the top of the mounting plate, a fixing frame provided on one side of the guide column, a second motor fixedly mounted on the top of the fixing frame, a worm lifting mechanism fixedly mounted on the fixing frame, an output shaft of the second motor is connected to the worm lifting mechanism, a lifting frame is provided on the outer sliding sleeve of the guide column, an output shaft of the worm lifting mechanism is connected to the lifting frame, the lifting frame is trapezoidally arranged, three guide rollers are rotatably mounted in the lifting frame, and the guide rollers are in contact with the guide column.

8. The roll changing vehicle according to claim 1, characterized in that: The mounting frame comprises a mounting frame, a connecting rod is rotatably mounted on the mounting frame, the connecting rod passes through the lifting frame and is rotatably connected to the lifting frame, and a symmetrically arranged mounting top plate and a mounting bottom plate are fixedly mounted on the mounting frame; The lateral fine-tuning mechanism includes a rotating sleeve fixedly mounted on the mounting frame, a first fine-tuning screw being rotatably mounted in the rotating sleeve, one end of the first fine-tuning screw extending outside the mounting frame and fixedly mounted with a second turntable, an outer threaded sleeve of the first fine-tuning screw being provided with a fine-tuning threaded tube, and the fine-tuning threaded tube being fixedly connected to the lifting frame.

9. The roll changing vehicle according to claim 8, characterized in that: The clamping mechanism includes a guide block fixedly mounted on the mounting base plate, a guide hole being opened on one side of the guide block, a second hydraulic cylinder being fixedly mounted on the bottom of the mounting top plate, a clamping block being fixedly mounted on the output shaft of the second hydraulic cylinder, the clamping block being located directly above the guide block, two guide pins being symmetrically fixedly mounted on the top of the guide block, the top ends of the guide pins extending into the clamping block and being slidably connected to the clamping block, four springs distributed in a rectangular shape being symmetrically fixedly mounted on the top of the guide block, the top ends of the springs being fixedly connected to the clamping block.

10. The roll changing vehicle according to claim 9, characterized in that: The angle fine-tuning mechanism includes a third hydraulic cylinder fixedly mounted on one side of the lifting frame, a second hinge shaft fixedly mounted on the output shaft of the third hydraulic cylinder, two rotating seats are provided on the outer rotating sleeve of the second hinge shaft, and the rotating seat is fixedly connected to the mounting frame.