Cap screwing production line for bottled products
By designing a bottled cap production line, the bottle cap transfer assembly is used to realize the circulating transmission of the pump cap and the stable screwing of the multi-head cap mechanism, the problem of low pump cap transmission and screwing efficiency in automated packaging is solved, and the efficiency of the overall production line is improved.
Patent Information
- Application Number
- CN202510196567.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-04-04
AI Technical Summary
During the automated packaging process, how to efficiently transfer the pump cap to the bottle body transmission line position and stably screw it onto the bottle to avoid affecting the production efficiency of the overall production line.
A bottle product screw cap production line is designed. By separating the pump cap transmission and screw cap operation, the bottle cap transfer component is used to realize the circulating transmission of the pump cap, without affecting the early transmission and later screw cap operation. The production line includes a clamping transmission assembly, a loading clamping assembly and a multi-head cap mechanism, which achieves stable transmission and screwing of the pump cover through a circulating conveyor belt and drive assembly.
The efficient transmission and stable screwing of the pump cap are achieved, the efficiency of the production line is improved, the pump cap is avoided lag or fall during the transmission process, and the bottle body is stable during the screwing process.
Smart Images

Figure CN119750466A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automated packaging, and in particular to a capping production line for bottled products. Background Art
[0002] In recent years, more and more high-end daily chemical products are packaged in colorful bottles, which greatly improves the packaging grade of the products and is more popular. Most high-end daily chemical products are packaged with pump covers, which is more convenient during use.
[0003] In the process of automated packaging, the pump cap needs to be screwed onto the threaded bottle. In this process, the pump cap needs to be transferred from one production line to the screwing station, and the bottle body needs to be transferred to the screwing station via the transmission line. Then, the pump cap is screwed onto the bottle body through the screwing equipment. After the screwing is completed, the entire bottle body is transferred to other production lines. How to transfer the pump cap to the bottle body transmission line position and how to screw the pump cap onto the bottle body stably without affecting the production efficiency of the overall production line are problems that need to be solved in the field of automated packaging.
[0004] Traditionally, pump covers are mostly transferred to the screwing station manually. Even if there are automated transfer equipment, the equipment structure is relatively complex, and it is difficult to achieve cyclic and orderly transfer of pump covers. In addition, pump covers are often equipped with long tubes, which are prone to jamming or falling during the automated transfer process. In addition, the transfer should not affect the pump cover during the screwing process at the later screwing station.
[0005] Therefore, based on the above requirements, the present invention discloses a bottled product capping production line. Summary of the invention
[0006] Purpose of the invention: In view of the problems existing in the prior art, the present invention provides a bottled product capping production line, which separates the pump cap transmission and capping operations, and designs a bottle cap transfer component during the pump cap transmission process. The transmission and feeding do not affect each other, and the pump cap transmission does not affect the subsequent capping operation. Moreover, the circulating pump cap transmission can be realized without affecting the efficiency of the overall production line.
[0007] Technical solution: The present invention provides a bottled product capping production line, comprising a bottle cap feeding and conveying mechanism, a multi-head capping mechanism, and a bottle body conveying line; the bottle body is located on the bottle body conveying line for transmission; The bottle cap feeding and transmission mechanism comprises at least one clamping and transmission component, a feeding and clamping hand component, and a bottle cap transfer component arranged between the clamping and transmission component and the feeding and clamping hand component; The clamping and transmission component clamps and transmits the pump cover to the position of the bottle cap transfer component; the bottle cap transfer component includes a circulating conveyor belt, on which receiving seats are arranged at intervals for receiving the pump cover transmitted by the clamping and transmission component and transferring it to the loading gripper component station; the loading gripper component clamps the pump cover on the bottle cap transfer component and completes the feeding; The multi-head capping mechanism comprises a pump cap clamping and screwing assembly and a bottle body clamping assembly; The pump cover clamping and screwing assembly includes a plurality of groups of clamping rotating heads, which are used to clamp the pump cover transmitted by the feeding clamping hand assembly and screw the pump cover onto the bottle body at the screwing station. The bottle body clamping assembly includes bottle body clamping heads corresponding to the number of the clamping rotating heads, which are used to clamp the bottle body during the clamping and screwing process of the pump cover clamping and screwing assembly.
[0008] Furthermore, the clamping transmission assembly includes a pair of transmission chains arranged opposite to each other, the spacing between the pair of transmission chains is smaller than the diameter of the upper end of the pump cover and larger than the diameter of the pipe at the lower end of the pump cover, the pump cover is arranged between the pair of transmission chains, and a transmission chain driving component is also arranged on the transmission chain.
[0009] Furthermore, a pair of the transmission chains are also provided with a spacing adjustment component, and the spacing adjustment component includes a first connecting plate connected to a pair of transmission chain bases, the first connecting plate is rotatably connected to a first screw, the first screw is connected to a first hand wheel, and both sides of the first connecting plate are also slidably connected to the guide rail.
[0010] Furthermore, an adjustable baffle is provided on one side of the circulating conveyor belt facing the loading gripper assembly, and the adjustable baffle is provided with a rotating drive assembly, which can rotate at a certain angle relative to the circulating conveyor belt to approach or move away from the receiving seat respectively; The rotary drive assembly includes a telescopic cylinder rotatably connected to the base of the circulating conveyor belt, the actuator end of the telescopic cylinder is rotatably connected to a first connecting rod, the first connecting rod is connected to the adjustable gear lever via a rotating plate, and the rotating plate is hinged to the base of the circulating conveyor belt.
[0011] Furthermore, the circulating conveyor belt is an elliptical structure, and a pump head direction adjustment channel is also provided in one of the arc-shaped areas of the ellipse, and the width of the pump head direction adjustment channel is smaller than the length of the pump head of the pump cover and larger than the width of the pump head.
[0012] Furthermore, the loading gripper assembly includes a plurality of pairs of gripping heads, and the gripping heads are driven by gripper cylinders.
[0013] Furthermore, the clamping and transmission assembly and the loading gripper assembly are also arranged on the longitudinal sliding mechanism, the bottle cap transfer assembly is located directly above the longitudinal sliding mechanism, and the clamping and transmission assembly and the loading gripper assembly are respectively arranged at both ends of the longitudinal sliding mechanism, and the longitudinal sliding mechanism respectively drives the clamping and transmission assembly and the loading gripper assembly to move towards or away from the bottle cap transfer assembly.
[0014] Furthermore, the pump cover clamping and screwing assembly is located above the bottle body transmission line, and is arranged on the first driving assembly, and the first driving assembly drives the pump cover clamping and screwing assembly to move up and down and left and right; The bottle body clamping assembly is located at both sides of the bottle body transmission line, and is arranged on a second driving assembly. The second driving assembly drives the bottle body clamping assembly to move left and right.
[0015] Furthermore, the bottle body clamping head includes a first receiving plate and a second receiving plate symmetrically arranged on both sides of the bottle body transmission line of the screwing station, and the first receiving plate and the second receiving plate are respectively spaced apart with bottle body clamping cylinders corresponding to the number of clamping rotating heads, and the execution end of the bottle body clamping cylinder is provided with a bottle body clamping block, and a pair of the bottle body clamping blocks are arranged opposite to each other.
[0016] Furthermore, the first driving assembly includes a first transverse slide rail arranged on a pair of pillars, a first longitudinal slide rail arranged on the first transverse slide rail, a second connecting plate is slidably arranged on the first longitudinal slide rail, and a plurality of groups of clamping rotating heads are arranged on the second connecting plate at intervals; the sliding direction of the first transverse slide rail is consistent with the direction of the bottle body transmission line.
[0017] Furthermore, the second driving assembly includes a second transverse slide rail arranged on the surface of the workbench, a second driving motor and a connecting frame slidably arranged on the second transverse slide rail, a first receiving plate and a second receiving plate are arranged on the connecting frame, and the sliding direction of the second transverse slide rail is consistent with the direction of the bottle body transmission line; a rack is also arranged on one side of the second transverse slide rail, and the driving end of the second driving motor is connected to a gear meshing with the rack.
[0018] Furthermore, a first adjustment slide is arranged on both sides of the bottle body transmission line, and first adjustment slide rails are arranged on the first adjustment slide at intervals. The first receiving plate and the second receiving plate are also slidably arranged on the first adjustment slide through the first adjustment slide rails, and the first adjusting cylinder is used to respectively realize the first receiving plate and the second receiving plate sliding on the first adjustment slides on both sides of the bottle body transmission line toward or away from the bottle body transmission line.
[0019] Furthermore, a longitudinal adjustment mechanism is also provided on the first adjustment slide, and the longitudinal adjustment mechanism includes a second rotating shaft arranged on the connecting frame, and first bevel gears are provided at both ends of the second rotating shaft, and a second bevel gear is meshed with the first bevel gear. The second bevel gear is connected to a lead screw, and the lead screw is rotationally connected to the first adjustment slide.
[0020] Furthermore, a pump cover straightening and clamping assembly is also provided on one side of the bottle body transmission line, and the pump cover straightening and clamping assembly includes a third receiving plate, and pump cover straightening and clamping heads corresponding to the number of the clamping rotating heads are arranged at intervals on the third receiving plate, and the pump cover straightening and clamping head includes a pump cover clamping cylinder and a pair of clamping plates.
[0021] Furthermore, the third receiving plate is also arranged on a second adjusting slide table with a second adjusting slide rail arranged therebetween, and the third receiving plate is slid on the second adjusting slide table toward or away from the bottle body transmission line through a second adjusting cylinder.
[0022] Furthermore, the second adjustment slide is also arranged on a second longitudinal slide rail.
[0023] Beneficial Effects
[0024] 1. The present invention designs a circulating conveyor belt in the clamping and transmission component and the feeding clamping hand component. The circulating conveyor belt is used to separate the pump cover from the clamping and transmission component in sequence and transfer it to the position of the feeding clamping hand component, and then the feeding work is completed by the feeding clamping hand component. After the feeding is completed, the circulating conveyor belt of the bottle cap transfer component continues to circulate and transmit, and the receiving seat without the pump cover continues to move to the position of the clamping and transmission component for loading, that is to say, the loading, transmission and feeding of the pump cover can be realized at the same time, which greatly improves the work efficiency. During the screwing process of the screwing station, the pump cover clamping screwing component and the bottle body clamping component are controlled to realize the screwing operation of the pump cover. At the same time, the screwing work of the pump cover does not affect the previous pump cover loading, transmission and feeding work, which greatly improves the efficiency of the production line. And during the screwing process of the pump cover, the bottle body can be stabilized by the bottle body clamping head to ensure the stability of the bottle body during the screwing process.
[0025] 2. The present invention uses a pair of transmission chains to realize the transmission of the pump cover, and the spacing between the two transmission lines is just enough to clamp the pump cover and move it forward with the transmission chain. Left and right limit rods can also be set on the transmission chain to limit the left and right sides of the pump cover, so that the position of the pump cover is relatively fixed, which is convenient for loading the bottle cap transfer assembly. The purpose of the height limit rod is to limit the height of the pump cover to prevent multiple pump covers from overlapping during the transmission of the pump cover, which affects the subsequent loading operation. A spacing adjustment component is set on the side of the transmission chain to adjust the spacing between a pair of transmission chains so that it can adapt to different product pump cover sizes and is more practical.
[0026] 3. The present invention designs a vertical circulating conveyor belt, which is surrounded by an ellipse. The receiving seat is set on a vertical slide rail, and the height of the entire receiving seat can be slightly adjusted by the slide rail, which is convenient for docking with the clamping transmission component and the loading clamping hand component. A fixed baffle is set on the side of the circulating conveyor belt facing the clamping transmission component to block the receiving seat after loading. After the loading is completed, the receiving seat moves forward with the circulating conveyor belt. During the movement, the fixed baffle is blocked to prevent the pump cover from falling. At the loading position, the gap between adjacent fixed baffles is used for the loading operation of the pump cover. The purpose of the adjustable baffle in the present invention is that when the pump cover is loaded from the clamping transmission component to the circulating conveyor belt, it moves to the position of the loading clamping hand component under the drive of the circulating conveyor belt, and the adjustable baffle can play a shielding role. When the loading clamping hand component needs to clamp the pump cover for feeding, the adjustable baffle can be rotated to a certain angle, away from the receiving seat, without affecting the stroke of the loading clamping hand component clamping the pump cover. The first connecting rod is pulled by extending the telescopic cylinder. After the first connecting rod is pulled, the rotating plate rotates along the base of the circulating conveyor belt, so that the first connecting rod drives the adjustable baffle rod connected to it to rotate upward by a certain angle and leave the receiving seat of the circulating conveyor belt.
[0027] 4. The present invention sets a pump head direction adjustment channel in the arc area, and the width of the pump head direction adjustment channel is smaller than the length of the pump head of the pump cover and larger than the width of the pump head. In this way, when the pump cover enters the pump head direction adjustment channel, the pump nozzle of the pump cover faces in one direction due to the obstruction of the channel, which is convenient for the rear loading clamping assembly to grab and feed the material.
[0028] 5. The present invention arranges the clamping transmission component and the loading gripper component on a longitudinal sliding mechanism, which can move forward and backward to facilitate loading and feeding.
[0029] 6. The present invention arranges the pump cover clamping and screwing assembly and the bottle body clamping assembly on the first and second drive assemblies. During the screwing process at the screwing station, the pump cover clamping and screwing assembly and the bottle body clamping assembly are controlled to be transmitted along the transmission direction of the bottle body transmission line. In this way, the pump cover screwing operation can be achieved while non-stop transmission is performed, greatly improving the production line efficiency. In addition, during the screwing process of the pump cover, the bottle body can be stabilized by the bottle body clamping head to ensure the stability of the bottle body during the screwing process. The designed first drive assembly enables the clamping rotating head to move up and down and left and right through the first transverse slide rail and the first longitudinal slide rail. In this way, when screwing, the clamping rotating head can be controlled to move left and right at the same speed according to the transmission speed of the bottle body transmission line. The first longitudinal slide rail can control the height of the entire clamping rotating head, so that the clamping rotating head can adapt to different bottle body structures. The designed second driving assembly drives the entire bottle body clamping assembly to be transmitted along the transmission direction of the bottle body transmission line through the second transverse slide rail. Through the meshing of the rack and the gear, the second driving motor drives the gear to rotate on the rack, driving the connecting frame thereon to be transmitted along the direction of the bottle body transmission line. In this way, the bottle body clamping assembly connected with the first receiving plate and the second receiving plate can be driven to be transmitted as a whole in the direction of the bottle body transmission line.
[0030] 7. The clamping rotating head of the present invention is driven to rotate by the first driving motor, and the rotation of the first rotating shaft drives the pump cover clamping claw below it to rotate. The clamping operation of the pump cover clamping claw is realized by the up and down extension of the clamping cylinder to realize the up and down movement of the first rotating shaft. During the up and down extension process, the first clamping claw connecting seat drives the connecting piece on it to move up and down. Because of the rotation relationship between the two ends of the connecting piece, it drives the connected pump cover clamping claw to perform a clamping action, thereby realizing the operation of the pump cover clamping claw to clamp the pump cover.
[0031] 8. The second connecting rod of the present invention does not rotate with the first rotating shaft, so that during the overall rotation of the first rotating shaft, the clamping plate and the limiting rod at the end of the second connecting rod do not rotate, so that when the bottle cap with the pump head is screwed, the pump head can be limited. In order to ensure that the second connecting rod does not rotate with the first rotating shaft, a limiting notch is set in the sleeve shell at the end of the clamping cylinder, and the limiting column connected to the second connecting rod is directly inserted into the limiting notch. During the rotation of the first rotating shaft, the second connecting rod does not rotate with the outer first rotating shaft under the action of the limiting column, thereby realizing the limiting effect.
[0032] 9. The present invention arranges the first receiving plate and the second receiving plate on the second adjusting slide, and realizes the receiving plate sliding on the adjusting slide through the first adjusting slide rail, so as to slide toward or away from the bottle body transmission line, so as to adapt to the bottle body structure of different product sizes. When the bottle body size is small or large, the distance between the first receiving plate and the second receiving plate can be slightly adjusted by adjusting the slide.
[0033] 10. The present invention designs the first adjusting slide on the longitudinal adjusting mechanism, so that the height of the first receiving plate and the second receiving plate can be adjusted as a whole, and the height of the bottle body clamping cylinder can be further adjusted, which can adapt to the bottle body structure of products of different heights. When the bottle body is shorter or taller, the second rotating shaft is rotated by the hand wheel, and the lateral rotation is converted into the longitudinal rotation through the first bevel gear and the second bevel gear. In this way, the first adjusting slide can be adjusted by rotating the screw to achieve the height adjustment of the overall receiving plate.
[0034] 11. The pump cover straightening clamping assembly designed in the present invention can realize the straightening operation of the pump cover. Because the pump cover is usually equipped with a long tube, if the tube of the pump cover is in a bent or tilted state, it is easy to insert the pump cover into the bottle body inaccurately. Therefore, a pump cover straightening clamping head is designed, and the clamping piece is driven by the pump cover clamping cylinder to clamp the tube of the pump cover and straighten it to a fixed position, so that the accuracy of the pump cover insertion can be ensured.
[0035] 12. The present invention also sets the third receiving plate on the second adjustment slide, which can slide close to or away from the bottle body transmission line. In this way, when the pump cover is needed to straighten the clamping head, it slides close to the bottle body transmission line, starts the pump cover clamping cylinder, and completes the clamping operation. In addition, the second adjustment slide is set on the second longitudinal slide rail, which can drive the pump cover straightening clamping head on the third receiving plate to adjust up and down, and adapt to different sizes of pump cover clamping. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of the bottle cap feeding and transmission mechanism of the present invention; Figure 3 It is a schematic diagram of the enlarged structure of the transmission chain of the clamping transmission component of the present invention; Figure 4 It is a schematic diagram of the structure of the spacing adjustment component of the clamping transmission component of the present invention; Figure 5 This is a schematic diagram of the structure of the bottle cap transfer assembly of the present invention; Figure 6 This is an enlarged schematic diagram of the bottle cap transfer component of the present invention. Figure 1 ; Figure 7 This is an enlarged schematic diagram of the bottle cap transfer component of the present invention. Figure 2 ; Figure 8 This is a schematic diagram of the structure of the material loading and clamping hand assembly of the present invention; Fig. 9 It is a schematic diagram of the structure of the longitudinal sliding mechanism of the present invention; Fig.10 It is a schematic diagram of the overall structure of the multi-head capping mechanism of the present invention; Fig.11 It is a schematic diagram of the structure of the pump cover clamping and screwing assembly and the first driving assembly of the present invention; Fig.12 It is a structural schematic diagram of the screwing station of the present invention; Fig.13 It is a schematic diagram of the structure of the bottle body clamping assembly and the second driving assembly of the present invention; Fig.14 This is a schematic diagram of the structure of the clamping rotating head of the present invention; Fig.15 This is a schematic diagram of the structure of the pump cover straightening and clamping assembly of the present invention; Fig.16 The detailed structure of the clamping rotating head of the present invention is enlarged Figure 1 ; Fig.17 The detailed structure of the clamping rotating head of the present invention is enlarged Figure 2 .
[0037] Among them, 100-clamping transmission component, 1001-transmission chain, 1002-first driving member, 1003-left and right limit rods, 1004-height limit rod, 1005-first connecting plate, 1006-first lead screw, 1007-first hand wheel, 1008-guide rail, 200-bottle cap transfer component, 2001-circulating conveyor belt, 2002-receiving seat, 2003-vertical slide rail, 2004-fixed stop rod, 2005-notch, 2006-adjustable stop rod, 2007- Telescopic cylinder, 2008-first connecting rod, 2009-rotating plate, 2010-pump head direction adjustment channel, 2011-column, 2012-T-shaped bracket, 2013-annular baffle, 2014-notch groove, 2015-arc groove bottom, 300-feeding clamping hand assembly, 3001-clamping head, 3002-clamping claw cylinder, 400-longitudinal sliding mechanism, 4001-third longitudinal slide rail, 4002-second lead screw, 4003-first slider, 4004-second slider; 1-bottle body transmission line, 2-pump cover clamping and screwing assembly, 201-clamping rotating head, 202-first driving motor, 203-clamping cylinder, 204-gear assembly, 205-first rotating shaft, 206-claw connecting seat, 207-connecting plate, 208-pump cover clamping claw, 209-sleeve, 210-second connecting rod, 211-clamping plate, 212-limiting rod, 213-sleeve shell, 214-limiting notch, 215-limiting column, 3-bottle body clamping assembly, 301-bottle body clamping head, 302-first receiving plate, 303-second receiving plate, 304-bottle body clamping cylinder, 305-bottle body clamping block, 4-first driving assembly, 401-pillar, 402-first horizontal slide rail, 403-first longitudinal slide rail, 40 4-first connecting plate, 5-second driving assembly, 501-workbench, 502-second horizontal slide rail, 503-second driving motor, 504-connecting frame, 505-rack, 506-gear, 507-first adjusting slide, 508-first adjusting slide rail, 509-first adjusting cylinder, 510-second rotating shaft, 511-first bevel gear, 512-second bevel gear, 513-screw, 514-handwheel, 6-pump cover straightening clamping assembly, 601-third receiving plate, 602-pump cover straightening clamping head, 603-pump cover clamping cylinder, 604-clamping plate, 605-second adjusting slide, 606-second adjusting slide rail, 607-second adjusting cylinder, 608-second longitudinal slide rail, 7-pump cover, 8-bottle body. DETAILED DESCRIPTION
[0038] The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.
[0039] The invention discloses a bottled product capping production line, comprising a bottle cap feeding transmission mechanism, a multi-head capping mechanism, and a bottle body transmission line 1; a bottle body 8 is located on the bottle body transmission line 1 for transmission.
[0040] See also Figures 2 to 9 The bottle cap feeding and transmission mechanism includes at least one clamping and transmission component 100 , a feeding clamping hand component 300 , and a bottle cap transfer component 200 disposed between the clamping and transmission component 100 and the feeding clamping hand component 300 .
[0041] The clamping and transmission component 100 clamps and transmits the pump cover 7 to the position of the bottle cap transfer component 200; the bottle cap transfer component 200 includes a circulating conveyor belt 2001, on which receiving seats 2002 are arranged at intervals, and an arc-shaped notch groove 2014 matching the pump cover 7 is arranged on the outer side of the receiving seat 2002, and an arc-shaped groove bottom 2015 is arranged at the bottom of the notch groove 2014, which is used to receive the pump cover 7 transmitted by the clamping and transmission component 100 and transfer it to the loading clamping hand component 300 station; the loading clamping hand component 300 clamps the pump cover 7 on the bottle cap transfer component 200 and completes the feeding.
[0042] See also Figure 10~Figure 17 The multi-head capping mechanism includes a pump cap clamping and screwing assembly 2 and a bottle body clamping assembly 3. The pump cap clamping and screwing assembly 2 includes a plurality of groups of clamping and rotating heads 201, which are used to clamp the pump cap 7 transmitted by the feeding clamping hand assembly 300 and screw the pump cap 7 onto the bottle body 8 at the screwing station. The bottle body clamping assembly 3 includes bottle body clamping heads 301 corresponding to the number of the clamping and rotating heads 201, which are used to clamp the bottle body 8 during the clamping and screwing process of the pump cap clamping and screwing assembly 2.
[0043] The clamping and transmission component 100 and the loading gripper component 300 are also arranged on the longitudinal sliding mechanism 400. The bottle cap transfer component 200 is located directly above the longitudinal sliding mechanism 400 and is set on the workbench 501 through the column 2011. The clamping and transmission component 100 and the loading gripper component 300 are respectively arranged at both ends of the longitudinal sliding mechanism 400. The longitudinal sliding mechanism 400 respectively drives the clamping and transmission component 100 and the loading gripper component 300 to move towards or away from the bottle cap transfer component 200.
[0044] The longitudinal sliding mechanism 400 includes a second lead screw 4002 and a third longitudinal slide rail 4001. The clamping and transmission assembly 100 and the loading clamping hand assembly 300 are slidably connected to the third longitudinal slide rail 4001 through a first slider 4003 and a second slider 4004. The second lead screw 4002 is connected to a driving motor. The driving motor drives the second lead screw 4002 to rotate to further adjust the clamping and transmission assembly 100 and the loading clamping hand assembly 300 to slide on the third longitudinal slide rail 4001.
[0045] In this embodiment, the clamping transmission assembly 100 includes a pair of transmission chains 1001 arranged opposite to each other, the distance between the pair of transmission chains 1001 is smaller than the diameter of the upper end of the pump cover 7 and larger than the diameter of the tube at the lower end of the pump cover 7, the pump cover 7 is arranged between the pair of transmission chains 1001, and a transmission chain driving member 1002 is also arranged on the transmission chain 1001. The transmission chain driving member 1002 is a reduction motor, which drives the transmission chain 1001 to transmit in one direction.
[0046] A left and right limit rod 1003 and a height limit rod 1004 are also arranged above a pair of transmission chains 1001. The distance between the left and right limit rods 1003 matches the diameter of the upper end of the pump cover 7. The height limit rod 1004 is arranged above the pump cover 7 between the pair of transmission chains 1001 to limit the height of the pump cover 7.
[0047] A spacing adjustment component is also provided on the pair of transmission chains 1001, and the spacing adjustment component includes a first connecting plate 1005 connected to the base of the pair of transmission chains 1001, the lower end of the first connecting plate 1005 is rotatably connected to the first lead screw 1006, the first lead screw 1006 is connected to the first hand wheel 1007, and both sides of the lower end of the first connecting plate 1005 are also slidably connected to the guide rail 1008. The first lead screw 106 rotates to drive the first connecting plate 1005 to move left and right, and drive the entire transmission chain 1001 to achieve spacing adjustment.
[0048] The circulating conveyor belt 2001 of the bottle cap transfer assembly 200 is arranged vertically, see Figure 5~Figure 7 A vertical slide rail 2003 is also arranged between the receiving seat 2002 and the circulating conveyor belt 2001 . The vertical slide rail 2003 is fixed on the circulating conveyor belt 2001 , and the receiving seat 2002 is slidably connected to the vertical slide rail 2003 .
[0049] Fixed baffles 2004 are also arranged at intervals on one side of the circulating conveyor belt 2001 facing the clamping and transmission component 100, and gaps 2005 are arranged between adjacent fixed baffles 2004 facing the clamping and transmission component 100, and the gaps 2005 match the size of the pump cover 7.
[0050] An adjustable stopper 2006 is provided on one side of the endless conveyor 2001 facing the loading gripper assembly 300. The adjustable stopper 2006 is provided with a rotation drive assembly, which can rotate at a certain angle relative to the endless conveyor 2001 to move closer to or farther from the receiving seat 2002. The rotation drive assembly includes a telescopic cylinder 2007 rotatably connected to the base of the endless conveyor 2001. The execution end of the telescopic cylinder 2007 is rotatably connected to a first connecting rod 2008. The first connecting rod 2008 is connected to the adjustable stopper 2006 through a rotating piece 2009. The rotating piece 2009 is hinged to the base of the endless conveyor 2001.
[0051] The circulating conveyor belt 2001 is an elliptical structure, and a pump head direction adjustment channel 2010 is also provided in one of the arc-shaped areas of the ellipse. The width of the pump head direction adjustment channel 2010 is smaller than the length of the pump head of the pump cover 7 and larger than the width of the pump head.
[0052] An annular baffle plate 2013 is connected to the arc-shaped areas on both sides of the ellipse through a T-shaped bracket 2012 , and the annular baffle rod 2013 is adjacent to the adjustable baffle rod 2006 and the fixed baffle rod 2004 .
[0053] The loading gripper assembly 300 includes a plurality of pairs of gripping heads 3001 , and the gripping heads 3001 are driven by gripper cylinders 3002 .
[0054] See also Figure 10~Figure 17 The pump cover clamping and screwing assembly 2 is located above the bottle body transmission line 1 and is arranged on the first driving assembly 4. The first driving assembly 4 drives the pump cover clamping and screwing assembly 2 to move up and down and left and right. The bottle body clamping assembly 3 is located on both sides of the bottle body transmission line 1 and is arranged on the second driving assembly 5. The second driving assembly 5 drives the bottle body clamping assembly 3 to move left and right.
[0055] Each clamping rotating head 201 includes a first driving motor 202, a clamping cylinder 203, a gear assembly 204 and a first rotating shaft 205. The first driving motor 202 is connected to the first rotating shaft 205 through the gear assembly 204. The upper end of the first rotating shaft 205 is connected to the execution end of the clamping cylinder 203 through a bearing, and the lower end is rotatably connected to a plurality of connecting plates 207 through a clamping claw connecting seat 206. The other end of the connecting plate 207 is rotatably connected to a pump cover clamp 208, and the pump cover clamp 208 is also rotatably connected to a sleeve 209 through a bearing.
[0056] A second connecting rod 210 which does not rotate with the first rotating shaft 205 is also provided through the first rotating shaft 205. The end of the second connecting rod 210 is clamped and connected to a limiting rod 212 by a clamping plate 211. A sleeve 213 is provided at the end of the clamping cylinder 203. The lower end of the sleeve 213 is connected to the first rotating shaft 205 through a bearing. The second connecting rod 210 extends into the sleeve 213. A limiting groove 214 is provided on the side of the sleeve 213. The upper end of the second connecting rod 210 is connected to a limiting column 215, and the limiting column 215 is inserted into the limiting groove 214.
[0057] See also Fig.13 The bottle body clamping head 301 includes a first receiving plate 302 and a second receiving plate 302 symmetrically arranged on both sides of the bottle body transmission line 1 of the screwing station, and the first receiving plate 302 and the second receiving plate 302 are respectively provided with bottle body clamping cylinders 304 corresponding to the number of the clamping rotating heads 201 at intervals, and the execution end of the bottle body clamping cylinder 304 is provided with a bottle body clamping block 305, and a pair of bottle body clamping blocks 305 are arranged opposite to each other.
[0058] See also Fig.11 The first driving assembly 4 includes a first transverse slide rail 402 arranged on a pair of pillars 401, a first longitudinal slide rail 403 arranged on the first transverse slide rail 402, a first connecting plate 404 is slidably arranged on the first longitudinal slide rail 403, and a plurality of groups of clamping rotating heads 201 are arranged at intervals on the first connecting plate 404; the sliding direction of the first transverse slide rail 402 is consistent with the direction of the bottle body transmission line 1.
[0059] See also Fig.12 and Fig.13 The second driving assembly 5 includes a second transverse slide rail 502 arranged on the surface of the workbench 501, a second driving motor 503 and a connecting frame 504 slidably arranged on the second transverse slide rail 502, the first receiving plate 302 and the second receiving plate 303 are arranged on the connecting frame 504, and the sliding direction of the second transverse slide rail 502 is consistent with the direction of the bottle body transmission line 1; a rack 505 is also arranged on one side of the second transverse slide rail 502, and the driving end of the second driving motor 503 is connected to a gear 506 meshing with the rack 505.
[0060] A first adjustment slide 507 is arranged on both sides of the bottle body transmission line 1, and first adjustment slide rails 508 are arranged on the first adjustment slide 507 at intervals. The first receiving plate 302 and the second receiving plate 303 are also slidably arranged on the first adjustment slide 507 through the first adjustment slide rails 508, and the first receiving plate 302 and the second receiving plate 303 are respectively slid on the first adjustment slide 507 on both sides of the bottle body transmission line 1 toward or away from the bottle body transmission line 1 through the first adjustment cylinder 509.
[0061] A longitudinal adjustment mechanism is also provided on the first adjustment slide 507, and the longitudinal adjustment mechanism includes a second rotating shaft 510 arranged on the connecting frame 504, and first bevel gears 511 are provided at both ends of the second rotating shaft 510, and a second bevel gear 512 is meshed with the first bevel gear 511. The second bevel gear 512 is connected to a screw 513, and the screw 513 is rotationally connected to the first adjustment slide 507.
[0062] A pump cover straightening and clamping assembly 6 is also provided on one side of the bottle body transmission line 1. The pump cover straightening and clamping assembly 6 includes a third receiving plate 601. Pump cover straightening and clamping heads 602 corresponding to the number of clamping rotating heads 201 are arranged at intervals on the third receiving plate 601. The pump cover straightening and clamping heads 602 include a pump cover clamping cylinder 603 and a pair of clamping plates 604.
[0063] The third receiving plate 601 is also arranged on a second adjusting slide 605 with a second adjusting slide rail 606 arranged therebetween, and the third receiving plate 601 slides on the second adjusting slide 605 toward or away from the bottle body conveying line 1 through a second adjusting cylinder 607. The second adjusting slide 605 is also arranged on a second longitudinal slide rail 608.
[0064] Working principle: 1. First, place the bottle body 8 on the bottle body transmission line 1 for transmission. During the transmission process, the spacing of the bottle body 8 is controlled to meet the screwing requirements of the pump cover.
[0065] 2. According to the size of the bottle body 8, the first adjusting cylinder 509 is extended to adjust the distance between the first receiving plate 302, the second receiving plate 302 and the bottle body transmission line 1, and the first receiving plate 302 and the second receiving plate 302 slide on the first adjusting slide 507, so that when the pair of bottle body clamping blocks 305 are working, the distance between the two matches the size of the bottle body 8. At the same time, the second rotating shaft 510 is driven to rotate by the hand wheel 514 to realize the upper and lower heights of the entire first adjusting slide 507, and further realize the height adjustment of the first receiving plate 302 and the second receiving plate 302.
[0066] 3. According to the length of the pump cover 7, adjust the distance between the third receiving plate 601 and the bottle body transmission line 1, and realize the sliding of the third receiving plate 601 on the second adjustment slide 605 towards or away from the bottle body transmission line 1 by extending and retracting the second adjustment cylinder 607, and slightly adjust the upper and lower heights of the third receiving plate 601 by the second longitudinal slide rail 608.
[0067] 4. Place the pump cover 7 between the transmission chains 1001 in sequence. As the transmission chain 1001 is transmitted, the pump cover 7 is driven to approach the position close to the bottle cap transfer assembly 200. After approaching the bottle cap transfer assembly 200, the circular transmission line 2001 works to drive the receiving seat 2002 to move in a circular shape. When the receiving seat 2002 moves to the end position of the transmission chain 1001, the transmission chain 1001 drives the pump cover 7 to move into the receiving seat 2002. The circular transmission line 2001 drives the receiving seat 2002 and the pump cover 7 therein to the pump. The pump head moves in the direction of the pump head direction adjustment channel 2010, and the direction of the pump head is adjusted under the action of the pump head direction adjustment channel 2010. When the pump cover 7 moves to face the feeding clamping hand assembly 300, the telescopic cylinder 2007 is started, and the adjustable stop rod 2006 is flipped upward, and the clamping head 3001 is close to the receiving seat 2002. The clamping head 3001 is driven by the clamping claw cylinder 3002 to clamp the pump cover 7 to complete the feeding operation. After a round of feeding is completed, the clamping head 3001 returns to the position of the bottle cap transfer assembly 200 to continue the next round of feeding operation.
[0068] 5. After feeding, the clamping head 3001 clamps the pump cover 7 and moves to a position close to the clamping rotating head 201. The bottle body transmission line 1 is transmitted. When the bottle body 8 reaches the screwing station, the clamping cylinder 203 is controlled to extend and retract, so that the pump cover clamping claw 208 below it is in a grasping state. Several groups of clamping rotating heads 201 clamp the pump cover 7 through the first transverse slide rail 402 and the first longitudinal slide rail 403 to insert the pump cover 7 into the bottle body 8 on the bottle body transmission line 1. At the same time, the first driving motor 202 works, and the pump cover clamping claw 208 grabs the pump cover 7 and screws it. When the pump cover 7 is inserted into the bottle body 8 on the bottle body transmission line 1, the second adjustment slide 605 is controlled by the second adjustment slide rail 606 and the second longitudinal slide rail 608 to drive the third receiving plate 601 thereon to slide toward or away from the bottle body transmission line 1 and in the up and down directions. At the same time, the pump cover straightening clamping head 602 is opened to straighten the tube of the pump cover 7 so that the pump cover 7 can be accurately inserted into the bottle body 8.
[0069] 6. During the screwing process, the bottle body clamping cylinder 304 works, and a pair of bottle body clamping cylinders 304 clamp the bottle body 8 to stabilize the bottle body 8. During the operation of steps 5 and 6, the first transverse slide rail 402 and the second transverse slide rail 502 drive the clamping rotating head 201 and the bottle body clamping head 301 to be transported as a whole along the bottle body conveying line 1, which can not only realize the product without pausing, but also synchronously complete the screwing operation of the pump cover 7.
[0070] 7. After completing one round of screwing, the first transverse slide rail 402 and the second transverse slide rail 502 work to return the clamping rotating head 201 and the bottle body clamping head 301 to their initial positions, and continue the next round of screwing operation.
[0071] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent transformation or modification made according to the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A bottled product capping production line, characterized in that: It comprises a bottle cap feeding and transmission mechanism, a multi-head capping mechanism, and a bottle body transmission line (1); the bottle body (8) is located on the bottle body transmission line (1) for transmission; The bottle cap feeding and transmission mechanism comprises at least one clamping and transmission component (100), a feeding clamping hand component (300), and a bottle cap transfer component (200) arranged between the clamping and transmission component (100) and the feeding clamping hand component (300); The clamping and transmission component (100) clamps and transmits the pump cover (7) to the position of the bottle cap transfer component (200); the bottle cap transfer component (200) comprises a circulating conveyor belt (2001), and receiving seats (2002) are arranged at intervals on the circulating conveyor belt (2001) for receiving the pump cover (7) transmitted by the clamping and transmission component (100) and transferring it to the loading gripper component (300) station; the loading gripper component (300) clamps the pump cover (7) on the bottle cap transfer component (200) and completes the feeding; The multi-head capping mechanism comprises a pump cap clamping and screwing assembly (2) and a bottle body clamping assembly (3); The pump cover clamping and screwing assembly (2) comprises a plurality of groups of clamping rotating heads (201) for clamping the pump cover (7) transmitted by the feeding clamping hand assembly (300) and screwing the pump cover (7) onto the bottle body (8) at the screwing station; the bottle body clamping assembly (3) comprises bottle body clamping heads (301) corresponding in number to the clamping rotating heads (201) for clamping the bottle body (8) during the clamping and screwing process of the pump cover clamping and screwing assembly (2).
2. A bottled product capping production line according to claim 1, characterized in that: The clamping transmission assembly (100) comprises a pair of transmission chains (1001) arranged opposite to each other, the distance between the pair of transmission chains (1001) being smaller than the diameter of the upper end of the pump cover (7) and larger than the diameter of the tube at the lower end of the pump cover (7), the pump cover (7) being arranged between the pair of transmission chains (1001), and a transmission chain driving member (1002) being further arranged on the transmission chain (1001).
3. A bottled product capping production line according to claim 2, characterized in that: A spacing adjustment component is also provided on the pair of transmission chains (1001), and the spacing adjustment component comprises a first connecting plate (1005) connected to the base of the pair of transmission chains (1001), the first connecting plate (1005) is rotatably connected to a first lead screw (1006), the first lead screw (1006) is connected to a first hand wheel (1007), and both sides of the first connecting plate (1005) are also slidably connected to the guide rails (1008).
4. The bottled product capping production line according to claim 1, characterized in that: An adjustable stopper (2006) is provided on one side of the circulating conveyor belt (2001) facing the loading gripper assembly (300), and the adjustable stopper rod (2006) is provided with a rotation drive assembly, which can rotate at a certain angle relative to the circulating conveyor belt (2001) to move closer to or farther from the receiving seat (2002); The rotary drive assembly comprises a telescopic cylinder (2007) rotatably connected to a base of the circulating conveyor belt (2001); an actuator end of the telescopic cylinder (2007) is rotatably connected to a first connecting rod (2008); the first connecting rod (2008) is connected to the adjustable stop rod (2006) via a rotating plate (2009); and the rotating plate (2009) is hinged to the base of the circulating conveyor belt (2001).
5. The bottled product capping production line according to claim 1, characterized in that: The circulating conveyor belt (2001) is an elliptical structure, and a pump head direction adjustment channel (2010) is also provided in one of the arc-shaped areas of the ellipse. The width of the pump head direction adjustment channel (2010) is smaller than the length of the pump head of the pump cover (7) and larger than the width of the pump head.
6. The bottled product capping production line according to claim 1, characterized in that: The loading gripper assembly (300) comprises a plurality of paired gripping heads (3001), and the gripping heads (3001) are driven by gripping claw cylinders (3002).
7. A bottled product capping production line according to claims 1 to 6, characterized in that: The clamping and transmission component (100) and the loading gripping hand component (300) are also arranged on the longitudinal sliding mechanism (400), and the bottle cap transfer component (200) is located directly above the longitudinal sliding mechanism (400). The clamping and transmission component (100) and the loading gripping hand component (300) are respectively arranged at two ends of the longitudinal sliding mechanism (400), and the longitudinal sliding mechanism (400) respectively drives the clamping and transmission component (100) and the loading gripping hand component (300) to move towards or away from the bottle cap transfer component (200).
8. The bottled product capping production line according to claim 1, characterized in that: The pump cover clamping and screwing assembly (2) is located above the bottle body transmission line (1), and is arranged on a first driving assembly (4). The first driving assembly (4) drives the pump cover clamping and screwing assembly (2) to move up and down and left and right; The bottle body clamping assembly (3) is located on both sides of the bottle body transmission line (1), and is arranged on a second driving assembly (5), and the second driving assembly (5) drives the bottle body clamping assembly (3) to move left and right.
9. The bottled product capping production line according to claim 1, characterized in that: The bottle body clamping head (301) comprises a first receiving plate (302) and a second receiving plate (302) symmetrically arranged on both sides of the bottle body transmission line (1) of the screwing station, and bottle body clamping cylinders (304) corresponding in number to the clamping rotating head (201) are arranged on the first receiving plate (302) and the second receiving plate (302) at intervals, respectively, and bottle body clamping blocks (305) are arranged at the execution ends of the bottle body clamping cylinders (304), and a pair of the bottle body clamping blocks (305) are arranged opposite to each other.
10. The bottled product capping production line according to claim 8, characterized in that: The first driving assembly (4) comprises a first transverse slide rail (402) arranged on a pair of pillars (401), a first longitudinal slide rail (403) arranged on the first transverse slide rail (402), a second connecting plate (404) being slidably arranged on the first longitudinal slide rail (403), and a plurality of groups of clamping rotating heads (201) being arranged at intervals on the second connecting plate (404); the sliding direction of the first transverse slide rail (402) is consistent with the direction of the bottle body transmission line (1).
11. The bottled product capping production line according to claim 9, characterized in that: The second driving assembly (5) comprises a second transverse slide rail (502) arranged on the surface of the workbench (501), a second driving motor (503) and a connecting frame (504) slidably arranged on the second transverse slide rail (502); a first receiving plate (302) and a second receiving plate (303) are arranged on the connecting frame (504); the sliding direction of the second transverse slide rail (502) is consistent with the direction of the bottle body transmission line (1); a rack (505) is also arranged on one side of the second transverse slide rail (502); and a driving end of the second driving motor (503) is connected to a gear (506) meshing with the rack (505).
12. The bottled product capping production line according to claim 9, characterized in that: A first adjustment slide (507) is arranged on both sides of the bottle body transmission line (1), and first adjustment slide rails (508) are arranged on the first adjustment slide (507) at intervals. The first receiving plate (302) and the second receiving plate (303) are also slidably arranged on the first adjustment slide (507) through the first adjustment slide rails (508), and the first receiving plate (302) and the second receiving plate (303) are respectively slid on the first adjustment slides (507) on both sides of the bottle body transmission line (1) in a direction close to or away from the bottle body transmission line (1) through the first adjustment cylinder (509).
13. The bottled product capping production line according to claim 12, characterized in that: The first adjustment slide (507) is also provided with a longitudinal adjustment mechanism, the longitudinal adjustment mechanism comprising a second rotating shaft (510) arranged on the connecting frame (504), first bevel gears (511) being arranged at both ends of the second rotating shaft (510), a second bevel gear (512) being arranged in mesh with the first bevel gear (511), the second bevel gear (512) being connected to a lead screw (513), and the lead screw (513) being rotationally connected to the first adjustment slide (507).
14. The bottled product capping production line according to claim 1, characterized in that: A pump cover straightening clamping assembly (6) is also provided on one side of the bottle body transmission line (1), and the pump cover straightening clamping assembly (6) comprises a third receiving plate (601), and pump cover straightening clamping heads (602) corresponding in number to the number of the clamping rotating heads (201) are arranged at intervals on the third receiving plate (601), and the pump cover straightening clamping heads (602) comprise a pump cover clamping cylinder (603) and a pair of clamping plates (604).
15. The bottled product capping production line according to claim 14, characterized in that: The third receiving plate (601) is also arranged on a second adjusting slide (605) which is spaced apart from a second adjusting slide rail (606), and the third receiving plate (601) is slid on the second adjusting slide (605) towards or away from the bottle body transmission line (1) by means of a second adjusting cylinder (607).
16. The bottled product capping production line according to claim 15, characterized in that: The second adjustment slide (605) is also arranged on the second longitudinal slide rail (608).
Citation Information
Patent Citations
In-line arrangement cap screwing machine
CN103754806A
Numerical control packing machine used for automatically assembling pump heads with bottle bodies
CN107839916A
Bottle-shaped material box filling machine
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Feeding and assembling device for bottle caps of wash supplies and automatic filling production line for wash supplies
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