Knitting device and system for weaving fiber braided rope
By designing a braiding device for fiber braiding rope, the problem that the reinforcement or thermosetting resin in the prior art does not achieve the optimal bonding property of fibers, and the mechanical properties of the fiber braiding rope are improved and the better protective effect is achieved.
Patent Information
- Application Number
- CN202411934793.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-12-26
AI Technical Summary
In the prior art, the fiber adhesion of the reinforcement agent or thermosetting resin to the reinforced fiber rope is not optimal, resulting in poor protection effect of the fiber braided rope under complex terrain and impact force.
A braiding device is designed, including a base, a core yarn rack, a desiccating module, a braiding yarn module and a driving module. Through the combination and synergy of these modules, it ensures that the reinforcement or thermosetting resin is fully filled to the connection between the fiber bundles during the fiber braiding process to enhance the fiber bonding.
Through the use of this device, the mechanical properties of the fiber braided rope are significantly improved, which can provide protection under complex terrain and impact forces more effectively and extend service life.
Smart Images

Figure CN119753940A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of fiber braided rope weaving, and in particular relates to a weaving device and a weaving system for weaving fiber braided rope. Background Art
[0002] Slope protection nets are a type of safety net widely used in places with the danger of falling debris, such as highways and railway landslides, mountainous areas, and tourist areas. Currently, the most commonly used protection net material is metal net. Metal materials have certain strength and durability, but in actual applications, they have the following defects: metal nets are prone to corrosion in humid or acidic environments, especially when exposed to the natural environment for a long time, the metal nets will gradually rust, resulting in a decrease in strength, increasing maintenance costs and replacement frequency. In addition, due to the high rigidity of the metal protection net, it is not easy to adhere to the surface of the slope under complex terrain conditions, and it is impossible to effectively achieve fitting protection. In addition, when encountering slope collapse, small landslides or mudslides, it cannot effectively buffer the impact force and is prone to breakage or falling off, reducing the protection effect.
[0003] Fiber bundles refer to yarn bundles composed of multiple continuous fibers. These fiber bundles have suitable strength and flexibility and can be used to manufacture various textiles and composite materials. The protective net woven by braided ropes formed by weaving fiber bundles has certain flexibility and deformability, which enables the protective net to fit the surface of the slope under complex terrain conditions, and can effectively buffer the impact force when encountering slope collapse, small landslides or mud-rock flows. Therefore, the use of braided ropes woven by fiber bundles to prepare slope protection nets has good application prospects.
[0004] In order to further enhance the fiber bonding of the fiber rope formed by weaving fiber bundles, it is usually necessary to coat the braided fiber rope with a reinforcing agent or put the fiber rope into a dipping tank for impregnation with a thermosetting resin after the fiber rope is woven. However, at this time, the fiber rope has been woven, and the fiber bundles have been in close contact under the twisting action of the braiding machine. The reinforcing agent and the thermosetting resin cannot be filled between the fiber filaments of the fiber bundle itself, resulting in the reinforcing agent or the thermosetting resin not achieving the optimal bonding of the fibers of the reinforced fiber rope. Summary of the invention
[0005] In view of the above-mentioned shortcomings of the prior art, an object of the present invention is to provide a weaving device and a weaving system for weaving fiber braided ropes, which are used to solve the problem that the fiber bonding of the reinforcing agent or thermosetting resin to the reinforced fiber rope in the prior art is not optimal.
[0006] To achieve the above-mentioned and other related purposes, the present invention provides a braiding device for braiding fiber braided ropes, the braiding device comprising: a base, a core yarn frame, a first dipping module, a braiding yarn module, a driving module, a second dipping module, a third dipping module and a twisting guide module; the core yarn frame, the braiding yarn module, the driving module, the first dipping module, the second dipping module and the twisting guide module are arranged on the base; a core yarn wheel with a core yarn fiber bundle wound thereon is arranged on the core yarn frame; the first dipping module is used for performing a dipping treatment on the core yarn fiber bundle; the driving module is used for driving the braiding yarn module to rotate; the braiding yarn module comprises a braiding yarn frame, a first guide disk, a first wire disk, a second wire disk, a second guide disk and a third wire disk which are arranged in sequence and coaxially at intervals; the braiding The yarn frame and the first guide disk, the first guide disk and the first wire disk, the first wire disk and the second wire disk, the second wire disk and the second guide disk, and the second guide disk and the third wire disk are connected by a plurality of support columns arranged at intervals; a first through hole for avoiding the core yarn fiber bundle is arranged at the center of the braiding yarn frame, the first guide disk, the first wire disk, the second wire disk, the second guide disk and the third wire disk; the core yarn fiber bundle passes through the first through hole and is connected to the twisting guide module; a plurality of braiding yarn wheels with braiding yarn fiber bundles are arranged at intervals on the braiding yarn frame; a plurality of first guide holes and a plurality of first guide assemblies are arranged on the first guide disk; the plurality of first guide holes and the plurality of first guide assemblies are respectively arranged in a ring shape with the center of the first guide disk as the center. The first guide disk is provided with a plurality of second guide holes, and the plurality of second guide holes are arranged on the first guide disk in an annular manner with the center of the first guide disk as the center of the circle, and the second guide holes are arranged in a one-to-one correspondence with the first guide assembly; the second guide disk is provided with a plurality of third guide holes, and the plurality of third guide holes are arranged on the first guide disk in an annular manner with the center of the second guide disk as the center of the circle, and the third guide holes are arranged in a one-to-one correspondence with the second guide holes; the second guide disk is provided with a plurality of fourth guide holes and a plurality of second guide assemblies, and the plurality of fourth guide holes and the plurality of second guide assemblies are arranged in an annular manner with the center of the second guide disk as the center of the circle. The second guide disk is provided with annular intervals; the fourth guide hole and the second guide assembly are provided in a one-to-one correspondence; the fourth guide hole and the third guide hole are provided in a one-to-one correspondence; a plurality of fifth guide holes are provided on the third wire disk, and the plurality of fifth guide holes are provided on the third wire disk in annular intervals with the center of the third wire disk as the center of the circle, and the fifth guide hole and the second guide assembly are provided in a one-to-one correspondence; each braided yarn fiber bundle passes through the first guide hole, the second guide hole, the third guide hole, the fourth guide hole and the fifth guide hole in sequence and is connected to the twisting guide module; the first guide disk uses the first guide assembly to put the braided yarn fiber bundle into the second dipping module for impregnation treatment; the second guide disk uses the second guide assembly to put the braided yarn fiber bundle into the third dipping module for impregnation treatment;The braided yarn fiber bundles are divided into two groups. When the second dipping module performs dipping treatment on one group of the braided yarn fiber bundles, the third dipping module performs dipping treatment on the other group of the braided yarn fiber bundles. ;
[0007] Optionally, the driving module includes a driving motor, a mounting bracket, a first rotating shaft, a first pulley, a second pulley and a belt; the driving motor and the mounting bracket are arranged on a base, the first rotating shaft is rotatably connected to the mounting bracket, one end of the first rotating shaft is connected to the first pulley, and the other end is connected to the weaving yarn frame, and the second pulley is connected to the driving motor; the belt is sleeved on the first pulley and the second pulley; a second through hole is provided at the center of the first rotating shaft for the core yarn fiber bundle to pass through, and the core yarn fiber bundle passes through the second through hole and the first through hole and is connected to the twisting guide module.
[0008] Optionally, the driving module also includes a first limit member and at least three second limit members, the first limit member is connected to the weaving yarn frame, the first limit member is a ring structure, the first limit member is provided with a first protrusion and a second protrusion, and a first limit gap is formed between the first protrusion and the second protrusion; the second limit member is connected to the mounting bracket, the second limit member is provided with a third protrusion and a fourth protrusion, and a second limit gap is formed between the third protrusion and the fourth protrusion; the first limit gap is used to accommodate the fourth protrusion; the second limit gap is used to accommodate the first protrusion.
[0009] Optionally, the weaving yarn frame includes a plurality of reversing components for guiding the weaving yarn fiber bundles; the reversing components are arranged in a one-to-one correspondence with the weaving yarn wheels; the reversing components include two oppositely arranged first mounting posts and a reversing member; two oppositely arranged first mounting posts and a reversing member; the two first mounting posts are arranged on the weaving yarn frame at intervals, one end of the reversing member is connected to an end of one of the first mounting posts away from the weaving yarn frame, and the other end is connected to an end of the other first mounting post away from the weaving yarn frame; the central axis of the reversing member is arranged perpendicular to the central axis of the weaving yarn frame; a guide groove for guiding the weaving yarn fiber bundle is arranged on the outer side of the reversing member.
[0010] Optionally, the first dipping module includes a first mounting seat, a first dipping tank, a first core yarn fiber bundle guiding assembly and a second core yarn fiber bundle guiding assembly; the first mounting seat is arranged on the base, the first dipping tank is arranged on the top of the first mounting seat, the first core yarn fiber bundle guiding assembly and the second core yarn fiber bundle guiding assembly are arranged in the first dipping tank, and the first core yarn fiber bundle guiding assembly is used to guide the core yarn fiber bundle into the first dipping tank for dipping; the second core yarn fiber bundle guiding assembly is used to guide the core yarn fiber bundle that has been dipped in glue to the outside of the first dipping tank; the first core yarn fiber bundle guiding assembly and / or the second core yarn fiber bundle guiding assembly include two second rotating shafts and two first guide wheels; the two first guide wheels are respectively arranged on one of the second rotating shafts, and the second dipping module and the third dipping module include a second dipping tank, a glue storage tank, a second mounting seat, two glue inlets and a glue guiding assembly; Optionally, the second mounting seat is arranged on the base, the second mounting seat is arranged on the base, the second glue dipping tank is arranged on the top of the second mounting seat, the cross-section of the second glue dipping tank parallel to the length direction of the second mounting seat is U-shaped, and the cross-section of the second glue dipping tank parallel to the width direction of the second mounting seat is rectangular; one of the glue inlets is arranged on the first side wall of the second glue dipping tank parallel to the width direction of the second mounting seat; the other glue inlet is arranged on the second side wall of the second glue dipping tank parallel to the width direction of the second mounting seat; the glue storage tank is arranged on the second mounting seat and is connected to the second glue dipping tank; one end of the glue guide assembly is connected to the two glue inlets, and the other end is connected to the glue storage tank, which is used to transfer the glue in the glue storage tank to the second glue dipping tank.
[0011] Optionally, the glue guiding assembly includes a first pipe, a second pipe, a third pipe and a pump; one end of the first pipe is connected to the second glue dipping tank B, and the other end is connected to the pump; one end of the second pipe is connected to the pump, and the other end is connected to one of the glue inlets; one end of the third pipe is connected to the pump, and the other end is connected to another glue inlet; and / or, a second heating assembly for heating the glue is provided in the glue storage tank.
[0012] Optionally, the first guide assembly includes two second mounting columns, two second guide wheels, two fourth rotating shafts and a guide member; one end of the two second mounting columns is connected to the first guide disk, and the other end is connected to the guide member; the two second guide wheels are respectively arranged on one of the fourth rotating shafts, one end of the fourth rotating shaft is connected to one of the second mounting columns, and the other end is connected to the other second mounting column; the guide member is provided with a sixth guide hole for the braided yarn fiber bundle to pass through, and the central axis of the sixth guide hole is arranged non-parallel to the central axis of the first guide hole.
[0013] Optionally, the weaving device also includes a supporting module for supporting the first guide disk and the second guide disk; the supporting module includes a guide seat and a guide disk guide groove; the guide seat is arranged on the base, and the guide disk guide groove is arranged on an end of the guide seat away from the base; there are multiple rolling elements in the guide disk guide groove that abut against the side of the guide disk.
[0014] On the other hand, the present invention also provides a braiding system for braiding a fiber braided rope, comprising a braiding device for braiding a fiber braided rope as described above.
[0015] As described above, a weaving device and a weaving system for weaving a fiber braided rope of the present invention have at least the following beneficial effects: a core yarn frame and a first dipping module are arranged on a base, the first dipping module is used to dipping the core yarn fiber bundle, a first guide disk, a second guide disk, a second dipping module and a third dipping module are arranged on the braiding yarn module, and a first guide component is arranged on the first guide disk and a second guide component is arranged on the second guide disk, through the guiding effect of the first guide component on the braiding yarn fiber bundle, the second dipping module can dip the braiding yarn fiber bundle, and through the guiding effect of the second guide component on the braiding yarn fiber bundle, the third dipping module can dip the braiding yarn fiber bundle, and before the fiber braided rope is formed, the dipping process can ensure that the reinforcing agent or thermosetting resin is filled into the connection between the braiding yarn fiber bundle and the core yarn fiber bundle or between the fiber filaments of the braiding yarn fiber bundle and the core yarn fiber bundle itself, so as to enhance the mechanical properties of the fiber braided rope. In addition, by providing the first wire reel and the second wire reel, it is ensured that the braided yarn fiber bundle will not be entangled between the first guide reel and the second guide reel, so that the fiber braided rope can be smoothly woven. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Shown is a schematic structural diagram of a braiding device for braiding fiber braided ropes according to the present invention.
[0017] Figure 2 Shown is a partial structural schematic diagram of a braiding device for braiding fiber braided ropes according to the present invention.
[0018] Figure 3 Shown is another partial structural schematic diagram of a braiding device for braiding fiber braided ropes according to the present invention.
[0019] Figure 4 Display as Figure 3 A magnified schematic diagram of point B in the middle.
[0020] Figure 5 It shows a connection schematic diagram of a second limiter, an adapter plate and a third rotating shaft of a braiding device for braiding fiber braided ropes of the present invention.
[0021] Figure 6 It shows a connection schematic diagram of a second limiter and a third rotating shaft of a braiding device for braiding fiber braided ropes according to the present invention.
[0022] Figure 7 Shown is a schematic structural diagram of an adapter plate of a braiding device for braiding fiber braided ropes according to the present invention.
[0023] Figure 8 Display as Figure 1 An enlarged schematic diagram of point A in FIG.
[0024] Fig. 9 Shown is a schematic structural diagram of a first dipping module of a braiding device for braiding fiber braided ropes according to the present invention.
[0025] Fig.10 It shows a schematic structural diagram of a first dipping module of a braiding device for braiding fiber braided rope according to the present invention without a cover plate.
[0026] Fig.11 Shown is a schematic structural diagram of a third dipping module of a braiding device for braiding fiber braided ropes according to the present invention.
[0027] Fig.12 Shown is a schematic cross-sectional view of a third dipping module of a braiding device for braiding fiber braided ropes according to the present invention.
[0028] Fig.13 Display as Fig.12 An enlarged schematic diagram of point C in FIG.
[0029] Fig.14 Shown is a structural schematic diagram of a braiding creel and a reversing assembly of a braiding device for braiding fiber braided ropes according to the present invention.
[0030] Fig.15 Shown is a schematic structural diagram of a reversing member of a reversing assembly of a braiding device for braiding fiber braided ropes according to the present invention.
[0031] Fig.16 Shown is a schematic structural diagram of a support module of a braiding device for braiding fiber braided ropes according to the present invention.
[0032] Fig.17 It is a schematic structural diagram showing a support module of a braiding device for braiding fiber braided ropes according to the present invention, without rolling parts and closing parts. DETAILED DESCRIPTION
[0033] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0034] Please refer to all the following drawings. It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
[0035] The following embodiments are only for illustration purposes and can be combined with each other, and are not limited to the contents presented in the following single embodiments.
[0036] In this embodiment, the glue stored in the first dipping module, the second dipping module and the third dipping module can be a reinforcing agent or a thermosetting resin. Of course, in other implementations, the glue can also be other materials, which is not limited in this embodiment.
[0037] See also Figure 1 , 2The present invention provides a braiding device for braiding fiber braided ropes, the braiding device comprising: a base 1, a core yarn frame 2, a first dipping module 3, a braiding yarn module 4, a driving module 5, a second dipping module 6, a third dipping module 7 and a twisting guide module 8; the core yarn frame 2, the braiding yarn module 4, the driving module 5, the first dipping module 3, the second dipping module 6 and the twisting guide module 8 are arranged on the base 1; a core yarn wheel with a core yarn fiber bundle wound thereon is arranged on the core yarn frame 2; the first dipping module 3 is used for performing a wetting treatment on the core yarn fiber bundle; the driving module 5 is used for driving the braiding yarn module 4 to rotate; the braiding yarn module 4 comprises a braiding yarn frame 41, a first guide disc 42, a first The wire reel 43, the second wire reel 44, the second guide reel 45 and the third wire reel 46 are connected by a plurality of support columns 47 arranged at intervals between the braiding creel 41 and the first guide reel 42, between the first guide reel 42 and the first wire reel 43, between the first wire reel 43 and the second wire reel 44, between the second wire reel 44 and the second guide reel 45, and between the second guide reel 45 and the third wire reel 46; a first through hole for avoiding the core yarn fiber bundle is arranged at the center of the braiding creel 41, the first guide reel 42, the first wire reel 43, the second wire reel 44, the second guide reel 45 and the third wire reel 46; the core yarn fiber bundle passes through the first through hole and is connected to the twisting guide module 8; the braiding creel 41 A plurality of braiding yarn wheels with braided yarn fiber bundles are arranged at intervals on the upper portion; a plurality of first guide holes 421 and a plurality of first guide components 422 are arranged on the first guide disk 42; the plurality of first guide holes 421 and the plurality of first guide components 422 are arranged on the first guide disk 42 in annular shapes with the center of the first guide disk 42 as the center of the circle, and the first guide holes 421 and the first guide components 422 are arranged in a one-to-one correspondence; the first guide holes 421 and the braiding yarn wheels are arranged in a one-to-one correspondence; a plurality of second guide holes 431 are arranged on the first wire disk 43, and the plurality of second guide holes 431 are arranged on the first wire disk 43 in annular shapes with the center of the first wire disk 43 as the center of the circle, and the second guide holes 431 and The first guide components 422 are arranged in a one-to-one correspondence; the second wire disk 44 is provided with a plurality of third guide holes 441, and the plurality of third guide holes 441 are arranged in an annular manner on the first wire disk 43 with the center of the second wire disk 44 as the center of the circle, and the third guide holes 441 are arranged in a one-to-one correspondence with the second guide holes 431; the second guide disk 45 is provided with a plurality of fourth guide holes and a plurality of second guide components 451, and the plurality of fourth guide holes and the plurality of second guide components 451 are arranged in an annular manner on the second guide disk 45 with the center of the second guide disk 45 as the center of the circle; the fourth guide holes and the second guide components 451 are arranged in a one-to-one correspondence; the fourth guide holes and the third guide holes 441 are arranged in a one-to-one correspondence;The third wire reel 46 is provided with a plurality of fifth guide holes 461, which are arranged in a circular pattern with the center of the third wire reel 46 as the center. The fifth guide holes 461 are arranged one by one with the second guide assembly 451; each braided yarn fiber bundle passes through the first guide hole 421, the second guide hole 431, the third guide hole 441, the fourth guide hole and the fifth guide hole 461 in sequence and is connected to the twisting guide module 8; the first guide reel 42 uses the first guide assembly 422 to put the braided yarn fiber bundle into the second dipping module 6 for impregnation treatment; the second guide reel 45 uses the second guide assembly 451 to put the braided yarn fiber bundle into the third dipping module 7 for impregnation treatment; the braided yarn fiber bundles are divided into two groups, and when the second dipping module 6 impregnates one group of braided yarn fiber bundles, the third dipping module 7 impregnates the other group of braided yarn fiber bundles. ;
[0038] In this embodiment, a core yarn wheel with a core yarn fiber bundle wound on the core yarn frame 2 is provided, and the core yarn wheel is rotatably connected to the core yarn frame 2; six braiding yarn wheels with braiding yarn fiber bundles are provided on the braiding yarn frame 41, and the braiding yarn wheels are rotatably connected to the braiding yarn frame 41. The core yarn wheel and the core yarn frame 2 and the braiding yarn wheel and the braiding yarn frame 41 are rotatably connected, so that the twisting guide module 8 drives the core yarn fiber bundle and the braiding yarn fiber bundle to move, so that the core yarn fiber bundle and the braiding yarn fiber bundle can be braided to form a fiber braided rope. Correspondingly, the first guide hole 421 on the first guide disk 42, the second guide hole 431 on the first wire disk 43, the third guide hole 441 on the second wire disk 44, the fourth guide hole on the second guide disk 45, and the fifth guide hole 461 on the third wire disk 46, as well as the first guide assembly 422 and the second guide assembly 451 are six respectively. After the first guide hole 421, the second guide hole 431, the third guide hole 441, the fourth guide hole and the fifth guide hole 461 are projected onto the first guide disc 42 along the extension direction of the core yarn fiber bundle, the correspondingly arranged first guide hole 421, the second guide hole 431, the third guide hole 441, the fourth guide hole and the fifth guide hole 461 are arranged in the same radial direction of the first guide disc 42. In addition, in this embodiment, the first guide disc 42 and the second guide disc 45 can be arranged to be the same, that is, the shape, size, etc. are arranged to be the same, the first wire disc 43 and the second wire disc 44 can be arranged to be the same, that is, the shape, size, etc. are arranged to be the same, and the third wire disc 46 can be arranged to be different from the first guide wire disc and the second wire disc 44, for example, the diameter of the third wire disc 46 is smaller than that of the first wire disc 43 and the second wire disc 44, so that the third wire disc 46 can gather the braided yarn fiber bundle onto the twisting guide module 8. The braided yarn fiber bundle can be a fiber bundle made of tough fiber filaments. In this embodiment, the braided yarn fiber bundle is an LCP fiber bundle. The LCP fiber bundle (LCP is a liquid crystal polymer) is a type of thermoplastic fiber with a special molecular structure. They are characterized by high strength, high modulus, excellent heat resistance and chemical stability. In addition, the LCP fiber bundle also has a low water absorption rate and can maintain its stable performance in a humid environment. The core yarn fiber bundle can be a fiber bundle made of high-strength glass fiber filaments. In this embodiment, the core yarn fiber bundle is a glass fiber bundle. The glass fiber bundle is an inorganic non-metallic material with high strength, high modulus and corrosion resistance. At the same time, the glass fiber bundle also has good thermal stability and weather resistance, so that it can maintain stable performance in various harsh environments. Therefore, the slope protection net formed by weaving the fiber rope with LCP fiber bundle (liquid crystal polymer) as the braided yarn and glass fiber bundle as the core yarn in this embodiment has the characteristics of high strength, durability, flexibility, excellent anti-corrosion performance, etc., which can effectively improve the protection effect of the slope protection net.
[0039] like Figure 2As shown, the connection method between the braiding yarn fiber bundle on the braiding yarn wheel arranged on the braiding yarn frame 41 and the first guide disk 42, the second guide disk 45, the first wire disk 43, the second wire disk 44 and the third wire disk 46 is as follows: take a single braiding yarn fiber bundle a as an example for explanation. The braided yarn fiber bundle a first passes through the first guide hole 421 on the first guide disk 42, is connected to the first guide assembly 422, and after being guided by the first guide assembly 422, passes through one of the second guide holes 431 arranged adjacent to the second guide hole 431 arranged corresponding to the first guide hole 421 on the first wire disk 43, for example, can pass through the second guide hole 431 arranged adjacent to the second guide hole 431 arranged corresponding to the first guide hole 421 and located on the left side of the second guide hole 431 arranged corresponding to the first guide hole 421; after passing through the second guide hole 431, the braided yarn fiber bundle then passes through one of the third guide holes 441 arranged adjacent to the third guide hole 441 arranged corresponding to the second guide hole 431 on the second wire disk 44, at this time, the third guide hole 441 through which the braided yarn fiber bundle passes is the same as the third guide hole 441 arranged adjacent to the third guide hole 441 arranged corresponding to the second guide hole 431. The third guide hole 441 corresponding to the second guide hole 431 is adjacent to the third guide hole 441, and is located on the left side of the third guide hole 441 corresponding to the second guide hole 431; after passing through the third guide hole 441, the woven yarn fiber bundle passes through one of the fourth guide holes adjacent to the fourth guide hole corresponding to the third guide hole 441 on the second guide wire drum, and is connected to the second guide assembly 451 corresponding to the fourth guide hole. At this time, the fourth guide hole through which the woven yarn fiber bundle passes is adjacent to the fourth guide hole corresponding to the third guide hole 441, and is located on the left side of the fourth guide hole corresponding to the third guide hole 441; after being guided by the second guide assembly 451, it passes through the fifth guide hole 461 corresponding to the fourth guide hole and is connected to the twisting guide module 8. It can be understood that after the braided yarn fiber bundle passes through the first guide disk 42, the first wire disk 43, the second wire disk 44 and the second guide disk 45 in sequence, the first guide hole 421 and the fourth guide hole through which the braided yarn fiber bundle passes are projected onto the first guide disk 42, and the first guide hole 421 and the second guide hole 431 are located on a connecting line of the same diameter of the first guide disk 42.
[0040] The six braided yarn fiber bundles are evenly divided into two groups, that is, each group of braided yarn fiber bundles is three, for example, the first guide disk 42, the first wire disk 43, the second wire disk 44, the second guide disk 45 and the third wire disk 46 are numbered 1-6 in sequence, the braided yarn fiber bundles corresponding to the braided yarn wheels numbered 1-3 are the first group, and the braided yarn fiber bundles corresponding to the braided yarn wheels numbered 4-6 are the second group; when the driving module 5 drives the braided yarn module 4 to rotate, when the first group of braided yarn fiber bundles are dipped in the second dipping module 6, the second group of braided yarn fiber bundles are dipped in the third dipping module 7, and when the second group of braided yarn fiber bundles are dipped in the second dipping module 6, the first group of braided yarn fiber bundles are dipped in the third dipping module 7. That is, each braided yarn fiber bundle is dipped in the second dipping module 6 and the third dipping module 7 respectively, which ensures that the braided yarn fiber bundles are dipped when entering the twisting guide module 8 on the one hand, and on the other hand, each braided yarn fiber bundle can be fully dipped.
[0041] The weaving principle of the weaving device of this embodiment is as follows: the twisting guide module 8 is used to drive the core yarn fiber bundle, the weaving yarn fiber bundle and the woven fiber weaving rope along the Figure 1 The core yarn fiber bundle moves to the right side, and the braided yarn fiber bundle also converges on the twisting guide module 8. Since the driving module 5 drives the braiding yarn module 4 to rotate, the 6 braided yarn fiber bundles are driven to be wound around the outside of the core yarn fiber bundle, and the 6 braided yarn fiber bundles are wound around the edges. At the same time, the twisting guide module 8 drives the core yarn fiber bundle and the braided fiber braided rope to move to the right, thereby achieving uninterrupted braiding of the braided rope. The twisting guide module 8 may include a pulling component and a braiding rope guide hole for pulling the fiber braided rope and the core yarn fiber bundle to move. The braided yarn fiber bundle and the core yarn fiber bundle converge on the braiding rope guide hole or outside to achieve the braided yarn fiber bundle being wound around the core yarn fiber bundle, and the pulling component is used to pull the fiber braided rope to move. In other implementations, the twisting guide module 8 may also be other structures, which are not limited in this embodiment, as long as the core yarn fiber bundle and the core yarn fiber bundle, the braided yarn fiber bundle and the braided fiber braided rope can be moved to the right.
[0042] In this embodiment, a core yarn frame 2 and a first dipping module 3 are arranged on a base 1, and the first dipping module 3 is used to perform dipping treatment on the core yarn fiber bundle. A first guide disk 42, a second guide disk 45, a second dipping module 6 and a third dipping module 7 are arranged on the braiding yarn module 4, and a first guide component 422 is arranged on the first guide disk 42 and a second guide component 451 is arranged on the second guide disk 45. Through the guiding effect of the first guide component 422 on the braiding yarn fiber bundle, the second dipping module 6 can perform dipping treatment on the braiding yarn fiber bundle, and through the guiding effect of the second guide component 451 on the braiding yarn fiber bundle, the third dipping module 7 can perform dipping treatment on the braiding yarn fiber bundle, and before the fiber braiding rope is formed, the dipping process can ensure that the reinforcing agent or thermosetting resin is filled into the connection between the braiding yarn fiber bundle and the core yarn fiber bundle or between the fiber filaments of the braiding yarn fiber bundle and the core yarn fiber bundle itself, so as to enhance the mechanical properties of the fiber braided rope. In addition, by providing the first wire drum 43 and the second wire drum 44, it is ensured that the braided yarn fiber bundle will not be entangled between the first guide drum 42 and the second guide drum 45, so that the fiber braided rope can be smoothly woven.
[0043] In one embodiment, see Figure 3 The driving module 5 includes a driving motor 51, a mounting bracket 52, a first rotating shaft 53, a first pulley 54, a second pulley 55 and a belt 56; the driving motor 51 and the mounting bracket 52 are arranged on the base 1, the first rotating shaft 53 is rotatably connected to the mounting bracket 52, one end of the first rotating shaft 53 is connected to the first pulley 54, and the other end is connected to the braiding frame 41, and the first pulley 54 is connected to the driving motor 51; the center of the first rotating shaft 53 is provided with a second through hole 531 for the core yarn fiber bundle to pass through, and the core yarn fiber bundle passes through the second through hole 531 and the first through hole and is connected to the twisting guide module 8. Specifically, the first rotating shaft 53 can be rotatably connected to the mounting bracket 52, and the first pulley 54 and the braiding frame 41 are fixedly mounted on the first rotating shaft 53; the second pulley 55 can be coaxially arranged on the driving shaft of the driving motor 51, and the driving motor 51 drives the second pulley 55 to rotate, thereby driving the first rotating shaft 53 to rotate, and driving the braiding frame 41 to rotate. Since the first guide disk 42, the second guide disk 45, the first wire disk 43, the second wire disk 44 and the third wire disk 46 are directly or indirectly connected to the weaving yarn frame 41 through the support column 47, the rotation of the drive motor 51 can drive the weaving yarn frame 41, the first guide disk 42, the second guide disk 45, the first wire disk 43, the second wire disk 44 and the third wire disk 46 to rotate together as a whole.
[0044] See also Figure 4-6The driving module 5 further comprises a first stopper 57 and at least three second stoppers 58. The first stopper 57 is connected to the braiding yarn frame 41. The first stopper 57 is an annular structure. The first stopper 57 is provided with a first protrusion 571 and a second protrusion 572. A first stopper gap 573 is formed between the first protrusion 571 and the second protrusion 572. The second stopper 58 is connected to the mounting bracket 52. The second stopper 58 is provided with a third protrusion 581 and a fourth protrusion 582. A second stopper gap 583 is formed between the third protrusion 581 and the fourth protrusion 582. The first stopper gap 573 is used to accommodate the fourth protrusion 582. The second stopper gap 583 is used to accommodate the first protrusion 571. The first stopper 57 is an annular structure, which can be a cylindrical structure with an avoidance hole for avoiding the first rotating shaft 53. The first protrusion 571 and the second protrusion 572 can be annularly arranged on the outer surface of the first stopper 57. The first stopper 57 and the braiding yarn frame 41 can be formed as one piece or separately, and then mounted together by a fixing structure such as bolts, which is not limited in this embodiment. The number of the second stopper 58 can be set to three, and the three second stoppers 58 are arranged on the mounting bracket 52 in a triangular shape. It can also be four or more than four, forming a polygonal structure or arranged on the mounting bracket 52 in an annular shape. This is not limited in this embodiment. The second stopper 58 can be a cylindrical structure, and the third protrusion 581 and the fourth protrusion 582 can be arranged in an annular shape on the outer surface of the second stopper 58. In one embodiment, the groove depth of the first limiting gap 573 is equal to the groove depth of the second limiting gap 583, and the groove width of the first limiting gap 573 is equal to the groove width of the second limiting gap 583, that is, the interval between the first protrusion 571 and the second protrusion 572 is equal to the interval between the third protrusion 581 and the fourth protrusion 582, and the height of the first protrusion 571 and the second protrusion 572 protruding from the first limiting member 57 is equal to the height of the third protrusion 581 and the fourth protrusion 582 protruding from the second limiting member 58. The first protrusion 571 penetrates into the second limiting gap 583 and abuts against the bottom of the groove of the second limiting gap 583, as well as the side wall of the first protrusion 571 and the side wall of the second limiting gap 583; similarly, the fourth protrusion 582 penetrates into the first limiting gap 573 and abuts against the bottom of the groove of the first limiting gap 573, as well as the side wall of the fourth protrusion 582 and the side wall of the first limiting gap 573, which can prevent the weaving yarn frame 41 from moving up and down and left and right relative to the horizontal plane, that is, the weaving yarn frame 41 can only rotate relative to the mounting bracket 52 and cannot move, thereby avoiding the weaving yarn frame 41 from moving up and down and left and right relative to the horizontal plane when the twisting guide module 8 pulls the weaving yarn fiber bundle during subsequent weaving.
[0045] In this embodiment, at least three second limiting members 58 are provided on the mounting bracket 52 and a first limiting member 57 is provided on the weaving yarn frame 41. The weaving yarn frame 41 is limited by a first protrusion 571, a second protrusion 572 provided on the first limiting member 57, a first limiting gap 573 formed between the first protrusion 571 and the second protrusion 572, and a third protrusion 581 and a fourth protrusion 582 provided on the second limiting member 58, and a second limiting gap 583 formed between the third protrusion 581 and the third protrusion 581. On the one hand, it is ensured that the central axis of the weaving yarn frame 41 will not tilt relative to the horizontal plane, and that the rotational power of the driving member can be effectively transmitted to the weaving yarn frame 41, thereby ensuring the stability of the operation of the weaving machine. On the other hand, the cooperation between the first protrusion 571 and the second limiting gap 583 and the cooperation between the fourth protrusion 582 and the first limiting gap 573 can also prevent the weaving yarn frame 41 from moving up and down and left and right relative to the horizontal plane.
[0046] In one embodiment, see Figure 4-6 , the second limit member 58 is rotatably connected to the mounting bracket 52. When the driving member drives the knitting yarn frame 41 to rotate, the rotation of the knitting yarn frame 41 drives the first limit member 57 to rotate. Since the second limit member 58 and the mounting bracket 52 are rotatably connected, the rotation of the first limit member 57 can drive the first limit member 57 to rotate, thereby reducing the friction between the first limit member 57 and the second limit member 58, and avoiding greater wear of the first limit member 57 and the second limit member 58. Specifically, the second limit member 58 and the mounting bracket 52 can be connected through a third rotating shaft 59. Specifically, a bearing is sleeved on the third rotating shaft 59, and the third rotating shaft 59 is connected to the second limit member 58 through the bearing.
[0047] In one embodiment, please refer to Figures 4-7, the drive module 5 also includes a plurality of adapter plates 60, a plurality of limit pins 61 and a plurality of fixing members 62; the third rotating shaft 59, the adapter plate 60, the limit pin 61 and the second limit member 58 are arranged one by one; the number of fixing members 62 is twice the number of second limit members 58; two fixing members 62 are arranged corresponding to one second limit member 58; the mounting bracket 52 is provided with a plurality of first waist-shaped holes for the third rotating shaft 59 to pass through and a plurality of second waist-shaped holes for the fixing members 62 to pass through; the third rotating shaft 59 is provided with a third through hole for the limit pin 61 to pass through Hole 591, the adapter plate 60 is provided with a fourth through hole 601 for the limiting pin 61 to pass through, a fifth through hole 602 for the third rotating shaft 59 to pass through, and a sixth through hole 603 for the fixing member 62 to pass through; one end of the third rotating shaft 59 is rotatably connected to the second limiting member 58, and the other end is connected to the adapter plate 60 through the first waist-shaped hole and the fifth through hole 602; the limiting pin 61 passes through the fourth through hole 601 and the third through hole 591 to fix the third rotating shaft 59 on the adapter plate 60; the fixing member 62 passes through the sixth through hole 603 and the second waist-shaped hole to fix the adapter plate 60 on the mounting bracket 52. The adapter plate 60 may be a rectangular plate-shaped structure, the fifth through hole 602 is arranged at the center of the adapter plate 60, the second through hole 531 is arranged on one side of the adapter plate 60 and is connected to the third through hole 591; two sixth through holes 603 are arranged, symmetrically arranged on the adapter plate 60 with the fifth through hole 602 of the adapter plate 60 as the center. The third through hole 591 is arranged on the side of the third rotating shaft 59 and passes through the third rotating shaft 59. The fixing member 62 can be a bolt and nut structure. When in use, first pass the third rotating shaft 59 through the first waist-shaped hole, then pass the third rotating shaft 59 through the adapter plate 60, and align the third through hole 591 of the third rotating shaft 59 with the fourth through hole 601 of the adapter plate 60, and insert the limit pin 61 to fix the adapter plate 60 and the third rotating shaft 59 in connection, finally align the sixth through hole 603 of the adapter plate 60 with the second waist-shaped hole, and then pass the screw of the bolt through the sixth through hole 603 and the second waist-shaped hole in turn, and finally use the nut to fix the adapter plate 60 on the mounting bracket 52 to fix the third rotating shaft 59 on the mounting bracket. In this embodiment, the third rotating shaft 59 is fixed on the mounting bracket 52 by setting a first waist-shaped hole, a second waist-shaped hole, a limit pin 61, an adapter plate 60 and a fixing member 62. The position of the second limit member 58 can be adjusted by using the setting of the first waist-shaped hole and the second waist-shaped hole to ensure that the second limit member 58 can abut against the first limit member 57.
[0048] In one embodiment, see Figure 1 , 14, 15, the weaving yarn frame 41 includes a plurality of reversing components 411 for guiding the weaving yarn fiber bundle; the reversing components 411 are arranged one by one corresponding to the weaving yarn wheels; the reversing components 411 include: two oppositely arranged first mounting columns 4111 and a reversing member 4112; the two first mounting columns 4111 are arranged at intervals on the weaving yarn frame 41, and the two ends of the reversing member 4112 are respectively connected to one end of the two first mounting columns 4111 away from the weaving yarn frame 41; one end of the reversing member 4112 is connected to one end of one of the first mounting columns 4111 away from the weaving yarn frame 41, and the other end is connected to another end of the other first mounting column 4111 away from the weaving yarn frame 41; a guide groove 41121 for guiding the weaving yarn fiber bundle is provided on the outer surface of the reversing member 4112. In this embodiment, a plurality of weaving yarn wheels with weaving yarn fiber bundles are arranged on the weaving yarn frame 41 in a circular manner with the center of the weaving yarn frame 41 as the center of the circle; the central axis of each weaving yarn wheel is arranged parallel to the central axis of the weaving yarn frame 41, so when the weaving yarn fiber bundle is removed from the weaving yarn wheel, it is arranged vertically relative to the central axis of the weaving yarn frame 41, and after being reversed by the reversing member 4112 provided in this embodiment, the weaving yarn fiber bundle can be made to be arranged parallel to the central axis of the weaving yarn frame 41, so as to facilitate the subsequent weaving equipment to weave the fiber braided rope. In addition, the two first mounting posts 4111 and the reversing member 4112 form a group of weaving yarn fiber bundle reversing components 411, and each weaving yarn wheel corresponds to a group of weaving yarn fiber bundle reversing components 411, thereby ensuring that each weaving yarn fiber bundle can be reversed by the weaving yarn fiber bundle reversing component 411, so as to be arranged parallel to the central axis of the weaving yarn frame 41. In addition, a guide groove 41121 is provided on the outer side surface of the switching member 4112 to limit the braided yarn fiber bundle and prevent the braided yarn fiber bundle from contacting other structures such as the first mounting column 4111 and causing damage to the braided yarn fiber bundle.
[0049] In one implementation, the commutator 4112 may be a wheel-shaped structure, which is rotatably mounted between the two first mounting posts 4111, thereby reducing the friction between the woven yarn fiber bundle and the commutator 4112, and correspondingly, the guide groove 41121 is a groove structure arranged on the commutator wheel. In this embodiment, the commutator 4112 is a cylindrical structure provided with a guide groove 41121, which is fixedly connected to the two first mounting posts 4111; the guide groove 41121 includes an outlet section and an inlet section, and the cross-section of the outlet section projected perpendicular to the extension direction of the commutator 4112 is concave; the two side walls of the outlet section are spirally arranged on the commutator 4112; and the groove depth of the guide groove 41121 gradually decreases from the connection between the inlet section and the outlet section, along the two side walls of the outlet section spirally winding in the spiral direction of the commutator 4112. Since the axial and radial positions of the braiding yarn fiber bundle relative to the braiding upper wheel change when it is wound on the braiding yarn wheel, the braiding yarn fiber bundle is guided to the lead-out section through the setting of the introduction section to ensure that the braiding yarn fiber bundle is in the same position after being reversed by the reversing member 4112 and entering the first lead disk, thereby avoiding the braiding yarn fiber bundle from not maintaining an ideal connection with the first lead disk or other structures, thereby causing damage to the braiding yarn fiber bundle.
[0050] In one embodiment, see Fig. 9 , 10 The first dipping module 3 includes a first mounting seat 31, a first dipping tank 32, a first core yarn fiber bundle guide assembly 33 and a second core yarn fiber bundle guide assembly 34; the first mounting seat 31 is arranged on the base 1, and the first dipping tank 32 is arranged on the top of the first mounting seat 31; the first glass fiber guide assembly and the second glass fiber guide assembly are arranged in the first dipping tank 32; the first glass fiber guide assembly is used to guide the core yarn fiber bundle on the core yarn wheel into the first dipping tank 32, and the second glass fiber guide assembly is used to guide the core yarn fiber bundle in the first dipping tank 32 out of the first dipping tank 32 and connect with the twisting guide module 8.
[0051] The first core yarn fiber bundle guide assembly 33 and the second core yarn fiber bundle guide assembly 34 can be set to the same structure, for example, both include two second rotating shafts 35 and two first guide wheels 36; the two first guide wheels 36 are respectively arranged on one of the second rotating shafts 35, and the two ends of the second rotating shaft 35 are respectively arranged on one side surface on the opposite side of the first dipping tank 32; the two second rotating shafts 35 are arranged at intervals. Or the first glass fiber guide assembly and the second glass fiber guide assembly are set to different structures, that is, the first glass fiber guide assembly includes the above-mentioned two second rotating shafts 35 and two first guide wheels 36, and the second glass fiber guide assembly is other structural forms; or the second glass fiber guide assembly includes the above-mentioned two second rotating shafts 35 and two first guide wheels 36, and the first glass fiber guide assembly is other structural forms; this embodiment does not limit this. The two first guide wheels 36 can be rotatably connected to the corresponding second rotating shafts 35 respectively, or the first guide wheels 36 and the corresponding second rotating shafts 35 can be fixedly connected, and the second rotating shaft 35 is rotatably connected to the first glue dipping tank 32. By rotatably connecting the first guide wheel 36 to the corresponding second rotating shaft 35 or rotatably connecting the second rotating shaft 35 to the first glue dipping tank 32, the friction between the core yarn fiber bundle and the first guide wheel 36 is reduced, thereby preventing the core yarn fiber bundle from being worn due to friction. When the first core yarn fiber bundle guiding assembly 33 and the second core yarn fiber bundle guiding assembly 34 are in use, the core yarn fiber bundle first contacts with the first guide wheel 36 of the first core yarn fiber bundle guiding assembly 33 near the opening of the first glue dipping tank 32, then passes through the gap between the two first guide wheels 36, and then contacts with the first guide wheel 36 away from the first glue dipping tank 32, so that the core yarn fiber bundle is in the first glue dipping tank 32, and then contacts with the first guide wheel 36 of the second glass fiber guiding assembly far from the opening of the first glue dipping tank 32, and then passes through the gap between the two first guide wheels 36, and then contacts with the first guide wheel 36 near the first glue dipping tank 32, thereby achieving the goal of guiding the core yarn fiber bundle out of the first glue dipping tank 32 by using the second glass fiber guiding assembly.
[0052] A first heating component 37 for heating the glue is also provided in the first glue dipping tank 32; the first heating component 37 includes a first heating element 371, a first detection element 372 and a first temperature protection switch 373; the first heating element 371 and the first detection element 372 are arranged in the first glue dipping tank 32; the first temperature protection switch 373 is arranged such that the first temperature protection switch 373 and the first heating element 371 and the first detection element 372 are electrically connected, and the first detection element 372 is used to detect the temperature in the first glue dipping tank 32. When the temperature reaches a preset value, the first temperature protection switch 373 disconnects the electrical connection of the first heating element 371 to suspend heating the glue in the first glue dipping tank 32. The first heating element 371 and the first detection element 372 are arranged in the first glue dipping tank 32; the first temperature protection switch 373 is arranged outside the first glue dipping tank 32, and the first temperature protection switch 373 is electrically connected to the first heating element 371 and the first detection element 372. The first detection element 372 is used to detect the temperature in the first glue dipping tank 32. When the temperature reaches a preset value, the first temperature protection switch 373 disconnects the electrical connection of the first heating element 371 to suspend heating the glue in the first glue dipping tank 32. The first heating element 371 can be a heating wire or other heating element capable of heating the glue, and the first detection element 372 can be a temperature sensor, which is arranged in the first glue dipping tank 32 and is used to detect the temperature in the first glue dipping tank 32 in real time and feed back to the control module. When the control module recognizes that the temperature detected by the first detection element 372 exceeds the preset value, the first temperature protection switch 373 is used to disconnect the electrical connection of the first heating element 371, thereby ensuring that the temperature of the glue in the first glue dipping tank 32 can be within the preset range. It is understandable that the control module may be a signal processing module such as a CPU, a single chip microcomputer, etc., and this embodiment does not limit this.
[0053] In one embodiment, see Fig. 9 The first dipping module 3 further includes a cover plate 38, which is used to cover the first dipping tank 32; the cover plate 38 is provided with two seventh through holes 381 for the core yarn fiber bundle to pass through, the first core yarn fiber bundle guide component 33 guides the glass fiber into the first dipping tank 32 through one of the seventh through holes 381, and the second core yarn fiber bundle guide component 34 guides the core yarn fiber bundle in the first dipping tank 32 out of the first dipping tank 32 through the other seventh through hole 381 to connect with the twisting guide module 8. Specifically, the two seventh through holes 381 for the core yarn fiber bundle to pass through can be respectively arranged on one of the two opposite side walls of the cover plate 38 along the extending direction of the glass fiber, so that the first core yarn fiber bundle guide component 33 guides the core yarn fiber bundle into the first dipping tank 32, and the second core yarn fiber bundle guide component 34 guides the core yarn fiber bundle out of the first dipping tank 32. The cover plate 38 is provided to prevent the glue in the first glue dipping tank 32 from exchanging heat with the external environment, which causes the temperature of the glue to drop, thereby increasing the energy consumption of the first heating component 37 .
[0054] In one embodiment, see Figure 11-13 The second dipping module 6 and the third dipping module 7 include a second mounting seat 71, a second dipping tank 72, a glue storage tank 73, a glue guiding assembly 74 and two glue inlets 75; the second mounting seat 71 is arranged on the base 1, the second dipping tank 72 is arranged on the top of the second mounting seat 71, the cross-section of the second dipping tank 72 parallel to the length direction of the second mounting seat 71 is U-shaped, and the cross-section parallel to the width direction of the second mounting seat 71 is rectangular; one of the glue inlets 75 is arranged on the first side wall of the second dipping tank 72 parallel to the width direction of the second mounting seat 71; the other glue inlet 75 is arranged on the second side wall of the second dipping tank 72 parallel to the width direction of the second mounting seat 71; the glue storage tank 73 is arranged on the second mounting seat 71 and is connected to the second dipping tank 72; one end of the glue guiding assembly 74 is connected to the two glue inlets 75, and the other end is connected to the glue storage tank 73, for transferring the glue in the glue storage tank 73 to the second dipping tank 72. The glue storage tank 73 can be set as a rectangular groove, which is used to store glue so that the braided yarn fiber bundle can be impregnated when the braiding system is braiding the fiber rope. It can be understood that the cross-section of the second dipping glue tank 72 parallel to the length direction of the second mounting seat 71 is U-shaped, so that when the glue enters the second dipping glue tank 72 through the glue inlet 75, it can rely on gravity to flow to the bottom of the second dipping glue tank 72, and then flow into the glue storage tank 73.
[0055] The glue inlet 75 includes a plurality of glue inlet holes 751 tilted relative to the horizontal plane and a glue inlet channel 752 for connecting the glue inlet holes 751, and the glue inlet channel 752 is also connected to the glue guide assembly 74; the glue inlet holes 751 are tilted relative to the horizontal plane to prevent the glue from flowing not close to the bottom of the dipping tank due to excessive pressure of the glue entering the glue inlet channel 752, and at the same time, it can also effectively prevent the glue from being sprayed outside the dipping tank. Specifically, the glue inlet hole 751 can be tilted upward relative to the horizontal plane, or it can be tilted downward relative to the horizontal plane. When tilted upward, the coverage area of the glue in the dipping tank can be increased to facilitate the infiltration of the braided yarn fiber bundle. When tilted downward, it can prevent the glue from flowing into the dipping tank and prevent the glue from accumulating in the dipping channel.
[0056] The glue guide assembly 74 includes a first pipe 741, a second pipe 742, a third pipe 743 and a pump 744; the pump 744 is arranged on the outer wall of the second mounting seat 71; one end of the first pipe 741 is connected to the glue storage tank 73, and the other end is connected to the pump 744; one end of the second pipe 742 is connected to the pump 744, and the other end is connected to one of the glue feeding channels 752; one end of the third pipe 743 is connected to the pump 744, and the other end is connected to another glue feeding channel 752. The pump 744 can be a suction pump 744, which is used to extract glue from the glue storage tank 73. The liquid inlet of the pump 744 is connected to the first pipe 741, and the liquid outlet of the pump 744 can be connected to the second pipe 742 and the third pipe 743 through a three-way pipe, so as to divide the glue into two parts, thereby ensuring that the glue amount on both sides of the dipping tank is consistent.
[0057] A second heating component 76 for heating the glue in the glue tank 73 is provided in the glue tank 73; the second heating component 76 includes a second heating element 761, a second detection element 762 and a second temperature protection switch 763; the second heating element 761 and the second detection element 762 are provided in the glue tank 73; the second temperature protection switch 763 can be provided inside or outside the glue tank 73, the second temperature protection switch 763 is electrically connected to the second heating element 761 and the second detection element 762, the second detection element 762 is used to detect the temperature in the glue tank 73, when the temperature reaches a preset value, the second temperature protection switch 763 disconnects the electrical connection of the second heating element 761 to suspend heating the glue in the glue tank 73. The second heating element 761 may be a heating wire or other heating element capable of heating the glue, and the second detection element 762 may be a temperature sensor, which is disposed in the glue storage tank 73 and used to detect the temperature in the glue storage tank 73 in real time and feed it back to the control module. When the control module recognizes that the temperature detected by the second detection element 762 exceeds a preset value, the second temperature protection switch 763 is used to disconnect the electrical connection of the second heating element 761, thereby ensuring that the glue temperature in the glue storage tank 73 can be within a preset range. It is understandable that the control module may be a signal processing module such as a CPU or a single-chip microcomputer, and this embodiment does not limit this.
[0058] The second heating assembly 76 may also include a heat-insulating member sleeved outside the first pipe 741, the second pipe 742 and the third pipe 743 to keep the glue in the pipes warm. The heat-insulating member may be foam, which is wrapped around the outer side walls of the first pipe 741, the second pipe 742 and the third pipe 743 to keep the glue in the pipes warm and prevent the glue from being cooled down during the pipe transportation process.
[0059] In one embodiment, see Fig.14 , 15The first guide assembly 422 includes two second mounting posts 4221, two second guide wheels 4222, two fourth rotating shafts 4223 and a guide member 4224. One end of the two second mounting posts 4221 is connected to the first guide disk 42, and the other end is connected to the guide member 4224. The two second guide wheels 4222 are respectively arranged on one of the fourth rotating shafts 4223, one end of the fourth rotating shaft 4223 is connected to one of the second mounting posts 4221, and the other end is connected to the other second mounting post 4221. The guide member 4224 is provided with a sixth guide hole 42241 for the braided yarn fiber bundle to pass through, and the central axis of the sixth guide hole 42241 is arranged non-parallel to the central axis of the first guide hole 421. Specifically, the two second guide wheels 4222 are arranged on the second mounting posts 4221 at intervals, and the outer periphery of the second guide wheels 4222 is provided with a guide groove, which is used to guide and limit the braided yarn fiber bundle. When in use, the two second guide wheels 4222 are partially located in the first dipping tank 32 of the second dipping module 6, the second guide wheel 4222 close to the first guide hole 421 is used to guide the braided yarn fiber bundle to the first dipping tank 32, and the second guide wheel 4222 far from the first guide hole 421 is used to guide the braided yarn fiber bundle out of the second dipping tank 72. The braided yarn fiber bundle forms a straight extension section between the two second guide wheels 4222 to ensure that the braided yarn fiber bundle can be wetted all around.
[0060] The guide member 4224 may be a guide block having a sixth guide hole 42241, the central axis of the sixth guide hole 42241 being tilted relative to the central axis of the first guide hole 421, and one end of the second guide hole 431 being opened toward the guide groove of the second guide wheel 4222 away from the first guide hole 421, so as to ensure that the braided yarn fiber bundle can be in the guide groove. In addition, since the second guide hole 431 of the braided yarn fiber bundle is staggered relative to the first guide hole 421 of the first guide disk 42 when entering the first wire reel 43, the central axis of the sixth guide hole 42241 is tilted relative to the central axis of the first guide hole 421, and also plays a role in guiding the braided yarn fiber bundle, avoiding damage to the braided yarn fiber bundle caused by passing through the staggered sixth guide hole 42241 and the second guide hole 431.
[0061] In this embodiment, the first guide assembly 422 and the second guide assembly 451 have the same structure, and both include the second mounting column 4221, two second guide wheels 4222, two fourth rotating shafts 4223 and a guide member 4224 as described above. Of course, the second guide assembly 451 can also be configured differently from the first guide assembly 422, and this embodiment is not limited thereto, as long as the braided yarn fiber bundle can be guided into the third dipping module 7 for dipping treatment.
[0062] In one embodiment, see Fig.14 , 15 The braiding device also includes a support module 9 for supporting the first guide disk 42 and the second guide disk 45. The support module 9 is arranged on the base 1 and abuts against the outer side of the guide disk. When the braiding machine braids the braided rope, the guide disk is usually used to guide the braiding yarn fiber bundle to the twisting guide module 8. At the same time, the guide disk is connected to the braiding frame 41 through the support column 47, that is, when the driving motor 51 drives the first rotating shaft 53 to rotate, the first rotating shaft 53 drives the braiding frame 41 and the guide disk to rotate as a whole. Since there is a certain interval between the guide disk and the braiding frame 41, if the guide disk is suspended, it will cause the braiding machine to run unsteadily, causing the central axis of the braiding frame 41 to be inclined with the horizontal plane. Therefore, this embodiment introduces a support module 9 for supporting the guide disk, which is used to support the guide disk and prevent the guide disk from being suspended.
[0063] Specifically, the support module 9 includes a guide seat 91 and a guide plate guide groove 92; the guide seat 91 is arranged on the base 1, and the guide plate guide groove 92 is arranged on the top of the guide seat 91, and is used to abut against the outer side surface of the guide plate. The groove bottom and side wall of the guide plate guide groove 92 can abut against the side wall of the guide plate to support the guide plate. In order to reduce the friction between the guide plate guide groove 92 and the guide plate, in this embodiment, a plurality of rolling elements 93 for abutting against the outer side surface of the guide plate are arranged in the guide plate guide groove 92 to reduce the contact area between the guide plate guide groove 92 and the guide plate. The rolling element 93 may be a metal ball structure, which is arranged on the bottom of the guide groove 92 of the guide plate or on the side wall of the guide groove 92 of the guide plate. Specifically, a receiving groove 94 for receiving the rolling element 93 may be arranged on the side wall and the bottom of the guide groove 92 of the guide plate, and a closing member 95 for closing the receiving groove 94 may be arranged on the guide seat 91. During installation, the rolling element 93 is first placed in the receiving groove 94, and then the receiving groove 94 is closed by the closing member 95 to prevent the rolling element 93 from rolling out of the receiving groove 94. The closing member 95 may be a plate-like structure, which is used to close one end of the receiving groove 94. In an optional embodiment, the receiving groove 94 may be arranged only on the bottom of the guide groove 92 of the guide plate to receive the rolling element 93, or only on the side wall of the guide groove 92 of the guide plate to receive the rolling element 93. Of course, the receiving groove 94 may also be arranged on both the bottom and the side wall to receive the rolling element 93, and this embodiment is not limited to this. It is understandable that when the rolling element 93 is placed in the receiving groove 94, part of the structure of the rolling element 93 protrudes from the receiving groove 94, that is, part of the structure is located in the guide groove 92 of the guide plate, thereby achieving abutment between the rolling element 93 and the side wall of the guide plate.
[0064] In addition, in this embodiment, the first guide plate 42 and the second guide plate 45 are respectively provided with a corresponding support module 9, that is, each support module 9 supports one of the guide plates to facilitate the installation of the support module 9 and prevent the support module 9 from interfering with the second dipping module 6 and other structures.
[0065] Another aspect of the present invention provides a braiding system for braiding a fiber braided rope, comprising a braiding device for braiding a fiber braided rope as described above. The braiding system may also include a cutting device for cutting the fiber braided rope, so that after the braided rope is braided, it can be cut to a length that is convenient for use.
[0066] To summarize, the present invention arranges a core yarn frame 2 and a first dipping module 3 on a base 1, the first dipping module 3 is used to perform dipping treatment on the core yarn fiber bundle, and arranges a first guide disk 42, a second guide disk 45, a second dipping module 6 and a third dipping module 7 on the braiding yarn module 4, and arranges a first guide component 422 on the first guide disk 42 and a second guide component 451 on the second guide disk 45. Through the guiding effect of the first guide component 422 on the braiding yarn fiber bundle, the second dipping module 6 can perform dipping treatment on the braiding yarn fiber bundle, and through the guiding effect of the second guide component 451 on the braiding yarn fiber bundle, the third dipping module 7 can perform dipping treatment on the braiding yarn fiber bundle, and before the fiber braiding rope is formed, the dipping process can ensure that the reinforcing agent or thermosetting resin is filled into the connection between the braiding yarn fiber bundle and the core yarn fiber bundle or between the fiber filaments of the braiding yarn fiber bundle and the core yarn fiber bundle itself, so as to enhance the mechanical properties of the fiber braided rope. In addition, by providing the first wire coil 43 and the second wire coil 44, it is ensured that the braided yarn fiber bundle will not be entangled between the first guide coil 42 and the second guide coil 45, so that the fiber braided rope can be smoothly braided. Therefore, the present invention effectively overcomes various disadvantages in the prior art and has high industrial utilization value.
[0067] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. A braiding device for braiding fiber braided ropes, characterized in that: The braiding device comprises: a base, a core yarn rack, a first dipping module, a braiding yarn module, a driving module, a second dipping module, a third dipping module and a twisting guide module; the core yarn rack, the braiding yarn module, the driving module, the first dipping module, the second dipping module and the twisting guide module are arranged on the base; the core yarn rack is provided with a core yarn wheel on which a core yarn fiber bundle is wound; the first dipping module is used for performing a dipping treatment on the core yarn fiber bundle; The driving module is used to drive the braiding yarn module to rotate; the braiding yarn module includes a braiding yarn frame, a first guide disk, a first wire disk, a second wire disk, a second guide disk and a third wire disk which are arranged in sequence and coaxially; the braiding yarn frame and the first guide disk, the first guide disk and the first wire disk, the first wire disk and the second wire disk, the second wire disk and the second guide disk, and the second guide disk and the third wire disk are connected by a plurality of support columns which are arranged at intervals; a first through hole for avoiding the core yarn fiber bundle is arranged at the center of the braiding yarn frame, the first guide disk, the first wire disk, the second wire disk, the second guide disk and the third wire disk; the core yarn fiber bundle passes through the first through hole and is connected to the twisting guide module; The braiding yarn rack is provided with a plurality of braiding yarn wheels wound with braiding yarn fiber bundles at intervals; the first guide disk is provided with a plurality of first guide holes and a plurality of first guide assemblies; the plurality of first guide holes and the plurality of first guide assemblies are respectively arranged on the first guide disk in annular intervals with the center of the first guide disk as the center of the circle, and the first guide holes and the first guide assemblies are arranged in a one-to-one correspondence; the first guide holes and the braiding yarn wheels are arranged in a one-to-one correspondence; the first wire disk is provided with a plurality of second guide holes, and the plurality of second guide holes are arranged on the first wire disk in annular intervals with the center of the first wire disk as the center of the circle, and the second guide holes are arranged in a one-to-one correspondence with the first guide assemblies; the second wire disk is provided with a plurality of third guide holes, and the plurality of third guide holes are arranged on the first wire disk in annular intervals with the center of the second wire disk as the center of the circle , the third guide hole is arranged in one-to-one correspondence with the second guide hole; the second guide disk is provided with a plurality of fourth guide holes and a plurality of second guide assemblies, and the plurality of fourth guide holes and the plurality of second guide assemblies are respectively arranged on the second guide disk in annular intervals with the center of the second guide disk as the center of the circle; the fourth guide hole and the second guide assembly are arranged in one-to-one correspondence; the fourth guide hole and the third guide hole are arranged in one-to-one correspondence; the third wire disk is provided with a plurality of fifth guide holes, and the plurality of fifth guide holes are arranged on the third wire disk in annular intervals with the center of the third wire disk as the center of the circle, and the fifth guide holes are arranged in one-to-one correspondence with the second guide assemblies; each braided yarn fiber bundle passes through the first guide hole, the second guide hole, the third guide hole, the fourth guide hole and the fifth guide hole in sequence and is connected to the twisting guide module; The first guide plate uses the first guide component to place the braided yarn fiber bundle into the second impregnation module for impregnation treatment; the second guide plate uses the second guide component to place the braided yarn fiber bundle into the third impregnation module for impregnation treatment; the braided yarn fiber bundles are divided into two groups, and when the second impregnation module impregnates one group of braided yarn fiber bundles, the third impregnation module impregnates the other group of braided yarn fiber bundles.
2. A braiding device for braiding fiber braided rope according to claim 1, characterized in that: The driving module includes a driving motor, a mounting bracket, a first rotating shaft, a first pulley, a second pulley and a belt; The driving motor and the mounting bracket are arranged on the base, the first rotating shaft is rotatably connected to the mounting bracket, one end of the first rotating shaft is connected to the first belt pulley, and the other end is connected to the braiding yarn frame, and the second belt pulley is connected to the driving motor; the belt sleeve is arranged on the first belt pulley and the second belt pulley; A second through hole for the core yarn fiber bundle to pass through is arranged at the center of the first rotating shaft, and the core yarn fiber bundle passes through the second through hole and the first through hole to be connected with the twisting guide module.
3. A braiding device for braiding fiber braided rope according to claim 2, characterized in that: The driving module further includes a first limiting member and at least three second limiting members, wherein the first limiting member is connected to the braiding yarn frame, the first limiting member is an annular structure, a first protrusion and a second protrusion are annularly arranged on the first limiting member, and a first limiting gap is formed between the first protrusion and the second protrusion; The second limiting member is connected to the mounting bracket, and a third protrusion and a fourth protrusion are arranged on the second limiting member, and a second limiting gap is formed between the third protrusion and the fourth protrusion; the first limiting gap is used to accommodate the fourth protrusion; and the second limiting gap is used to accommodate the first protrusion.
4. A braiding device for braiding fiber braided rope according to claim 1, characterized in that: The braiding yarn rack includes a plurality of reversing components for guiding the braiding yarn fiber bundles; the reversing components are arranged in a one-to-one correspondence with the braiding yarn wheels; The reversing assembly includes two oppositely arranged first mounting posts and a reversing member; two oppositely arranged first mounting posts and the reversing member; two first mounting posts are arranged on the weaving yarn frame at intervals, one end of the reversing member is connected to an end of one of the first mounting posts away from the weaving yarn frame, and the other end is connected to an end of another first mounting post away from the weaving yarn frame; the central axis of the reversing member is arranged perpendicular to the central axis of the weaving yarn frame; a guide groove for guiding the weaving yarn fiber bundle is arranged on the outer side surface of the reversing member.
5. A braiding device for braiding fiber braided rope according to claim 1, characterized in that: The first dipping module comprises a first mounting seat, a first dipping tank, a first core yarn fiber bundle guiding assembly and a second core yarn fiber bundle guiding assembly; The first mounting seat is arranged on the base, and the first dipping tank is arranged on the top of the first mounting seat; the first core yarn fiber bundle guiding assembly and the second core yarn fiber bundle guiding assembly are arranged in the first dipping tank, and the first core yarn fiber bundle guiding assembly is used to guide the core yarn fiber bundle into the first dipping tank for dipping; the second core yarn fiber bundle guiding assembly is used to guide the core yarn fiber bundle after dipping to the outside of the first dipping tank; The first core yarn fiber bundle guiding assembly and / or the second core yarn fiber bundle guiding assembly include two second rotating shafts and two first guide wheels; the two first guide wheels are respectively arranged on one of the second rotating shafts, and the two ends of the second rotating shaft are respectively arranged on one of the side surfaces on the opposite sides of the first dipping tank.
6. A braiding device for braiding fiber braided rope according to claim 1, characterized in that: The second dipping glue module and the third dipping glue module include a second dipping glue tank, a glue storage tank, a second mounting seat, two glue inlets and a glue guide assembly; The second mounting seat is arranged on the base, the second mounting seat is arranged on the base, the second glue dipping tank is arranged on the top of the second mounting seat, the cross-section of the second glue dipping tank parallel to the length direction of the second mounting seat is U-shaped, and the cross-section of the second glue dipping tank parallel to the width direction of the second mounting seat is rectangular; one of the glue inlets is arranged on the first side wall of the second glue dipping tank parallel to the width direction of the second mounting seat; the other glue inlet is arranged on the second side wall of the second glue dipping tank parallel to the width direction of the second mounting seat; the glue storage tank is arranged on the second mounting seat and is connected to the second glue dipping tank; one end of the glue guide assembly is connected to the two glue inlets, and the other end is connected to the glue storage tank, which is used to transfer the glue in the glue storage tank to the second glue dipping tank.
7. A braiding device for braiding fiber braided ropes according to claim 6, characterized in that: The glue guide assembly includes a first pipe, a second pipe, a third pipe and a pump; one end of the first pipe is connected to the second glue dipping tank B, and the other end is connected to the pump; one end of the second pipe is connected to the pump, and the other end is connected to one of the glue inlets; one end of the third pipe is connected to the pump, and the other end is connected to another of the glue inlets; And / or, a second heating component for heating the glue is arranged in the glue storage tank.
8. A braiding device for braiding fiber braided ropes according to claim 6, characterized in that: The first guide assembly includes two second mounting posts arranged at intervals, two second guide wheels, two fourth rotating shafts and a guide member; one end of the two second mounting posts is connected to the first guide disk, and the other end is connected to the guide member; the two second guide wheels are respectively arranged on one of the fourth rotating shafts, one end of the fourth rotating shaft is connected to one of the second mounting posts, and the other end is connected to the other second mounting post; the guide member is provided with a sixth guide hole for the braided yarn fiber bundle to pass through, and the central axis of the sixth guide hole is arranged non-parallel to the central axis of the first guide hole.
9. A braiding device for braiding fiber braided ropes according to claim 6, characterized in that: The braiding device further comprises a supporting module for supporting the first guide disc and the second guide disc; The support module includes a guide seat and a guide plate guide groove; the guide seat is arranged on the base, and the guide plate guide groove is arranged on one end of the guide seat away from the base; and a plurality of rolling elements abutting against the side surface of the guide plate are arranged in the guide plate guide groove.
10. A braiding system for braiding a fiber braided rope, characterized in that: It comprises a braiding device for braiding fiber braided rope as described in any one of claims 1-9.
Citation Information
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