Building outer wall structure and construction method thereof

By adopting the design of a shared keel bracket in the exterior wall structure of the building, the problems of high cost and low economic benefits of exterior walls in the existing technology are solved, and the structural compactness and economic benefits are improved, while shortening the construction cycle.

CN119754462APending Publication Date: 2025-04-04CHINA CONSTR SCI & IND CORP LTD
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Patent Information

Application Number
CN202510093755.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

In the prior art, the construction exterior walls have high cost, low economic benefits, unstable construction quality, and long construction period.

Method used

The keel bracket, metal insulation layer and perforated aluminum plate are used in sequence from the inside out. The metal insulation layer and perforated aluminum plate are used to convert the components to share a set of keel brackets, reducing the cost of the exterior wall and improving economic benefits.

Benefits of technology

The compactness of the structure is achieved, the cost of exterior walls is reduced, economic benefits is improved, the construction cycle is shortened, and the utilization rate of building space is improved.

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Abstract

The invention relates to the technical field of building construction, and discloses a building outer wall structure and a construction method.The building outer wall structure comprises a keel support, a metal heat preservation layer, a perforated aluminum plate and a conversion assembly which are sequentially arranged from inside to outside, the conversion assembly is perpendicular to the keel support, and one end of the conversion assembly is fixedly connected with the keel support; the conversion assembly penetrates through the metal heat preservation layer, and the other end of the conversion assembly is fixedly connected with the perforated aluminum plate. The metal thermal insulation layer is fixed to the keel support, the conversion assembly penetrates through the metal thermal insulation layer, one end of the conversion assembly is fixedly connected with the keel support, and the other end of the conversion assembly is used for being connected with the perforated aluminum plate, so that the metal thermal insulation layer and the perforated aluminum plate share one keel support, structural compactness is guaranteed, meanwhile, the manufacturing cost of an outer wall is reduced, and economic benefits are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction, and in particular to a building exterior wall structure and a construction method thereof. Background Art

[0002] In the current context of land intensification and high-end manufacturing, traditional industrial plants can no longer meet the diverse architectural needs of modern cities. In order to effectively meet this challenge, "industrial buildings" projects have gradually become an emerging trend. However, the height differences of such buildings are large, and the exterior wall design is complex, which puts higher technical requirements on architectural design.

[0003] In the prior art, in order to meet the energy-saving and insulation needs of large spaces and complex exterior walls of "industrial buildings", a building wall form of aerated blocks (or ALC) combined with perforated aluminum curtain walls or a structural form of metal insulation integrated panels combined with inner double keels is often used. The building wall form of aerated blocks (or ALC) combined with perforated aluminum curtain walls has a low degree of assembly, unstable construction quality, and a long construction period. In the structural form of metal insulation integrated panels combined with inner double keels, an additional keel is required for the outer perforated aluminum plate decorative layer. The setting of double keels leads to a significant increase in construction costs, low economic benefits, and a reduction in the utilization rate of building space. Summary of the invention

[0004] In view of this, the present invention provides a building exterior wall structure and a construction method thereof to solve the problems of high exterior wall construction cost and low economic benefit in the prior art.

[0005] In order to solve the above technical problems, the technical solution of the present invention is as follows:

[0006] In a first aspect, the present invention provides a building exterior wall structure, comprising: a keel bracket, a metal insulation layer and a perforated aluminum plate arranged in sequence from the inside to the outside, and a conversion component, wherein the conversion component is perpendicular to the keel bracket and one end is fixedly connected to the keel bracket, the conversion component is penetrated through the metal insulation layer, and the other end is fixedly connected to the perforated aluminum plate.

[0007] It has the following advantages: the metal insulation layer is fixed on the keel bracket, the conversion component is passed through the metal insulation layer, one end is fixedly connected to the keel bracket, and the other end is used to connect the perforated aluminum plate, so that the metal insulation layer and the perforated aluminum plate share a set of keel brackets, thereby ensuring the compactness of the structure, while reducing the cost of the exterior wall and improving economic benefits.

[0008] In the first aspect of the embodiment of the present invention, the keel bracket includes a plurality of first keel members and a plurality of second keel members connected to each other, the length direction of the first keel members is arranged along the vertical direction, and the plurality of first keel members are arranged at intervals along the horizontal direction, the length direction of the second keel members is arranged along the horizontal direction, and the plurality of second keel members are arranged at intervals along the vertical direction, and the second keel members and the first keel members are staggered in a grid distribution.

[0009] In the first aspect of the embodiment of the present invention, the distance between two adjacent first keel members is 3m.

[0010] In the first aspect of the embodiment of the present invention, the metal insulation layer includes a first metal layer, an insulation layer and a second metal layer arranged in sequence from the inside to the outside, the first metal layer, the insulation layer and the second metal layer are arranged integrally, the first metal layer is fixedly connected to the second keel member by a first fastener, and the first metal layer is abutted against the first keel member.

[0011] In the first aspect of the embodiment of the present invention, the conversion component includes a cantilever corbel, and the cantilever corbels are provided in plurality, and the plurality of cantilever corbels are distributed in an array, and along the vertical direction, the spacing between two adjacent cantilever corbels is 1.25m, and along the horizontal direction, the spacing between two adjacent cantilever corbels is 3m.

[0012] In the first aspect of the embodiment of the present invention, one end of the cantilevered corbel is fixedly connected to the outer side of the first keel member, and the conversion assembly also includes an adapter, which is arranged at the other end of the cantilevered corbel, and the perforated aluminum plate is fixedly connected to the cantilevered corbel through the adapter.

[0013] In the first aspect embodiment of the present invention, the adapter is a galvanized square tube, one side of the galvanized square tube is fixedly connected to the side of the other end of the cantilevered corbel by a second fastener, and the other side of the galvanized square tube is fixedly connected to the perforated aluminum plate by a third fastener.

[0014] In an embodiment of the first aspect of the present invention, a gasket is provided between the galvanized square tube and the perforated aluminum plate.

[0015] In the first aspect of the present invention, there is a spacing space between the inner side of the perforated aluminum plate and the second metal plate.

[0016] In a second aspect, the present invention further provides a construction method for a building exterior wall structure, comprising the following steps:

[0017] On the main structure, embedded parts are installed every 3m in the horizontal direction;

[0018] Assembling the keel bracket, hoisting the keel bracket, and welding and installing the first keel component and the embedded component accordingly;

[0019] According to the module of the perforated aluminum plate, the conversion assembly is installed on the first keel member;

[0020] Install a metal insulation layer, and fix the metal insulation layer to the keel bracket, wherein a vertical joint is provided between two adjacent metal insulation layers, and the conversion assembly is provided through the vertical joint to extend through the metal insulation layer;

[0021] Install the perforated aluminum plate and fix the perforated aluminum plate on the conversion assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 A plan view of a keel support according to an embodiment of the first aspect of the present invention;

[0024] Figure 2 A partial cross-sectional view of a building exterior wall structure according to an embodiment of the first aspect of the present invention.

[0025] Description of reference numerals:

[0026] 1. Keel bracket; 12. Second keel member; 11. First keel member; 2. Metal insulation layer; 3. Perforated aluminum plate; 4. Conversion assembly; 41. Cantilever corbel; 42. Adapter. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0031] Reference Figure 1 and Figure 2 As shown, in the first aspect of the present invention, a building exterior wall structure is provided, comprising: a keel bracket 1, a metal insulation layer 2 and a perforated aluminum plate 3 arranged in sequence from the inside to the outside, and a conversion component 4, wherein the conversion component 4 is perpendicular to the keel bracket 1 and one end is fixedly connected to the keel bracket 1, the conversion component 4 is penetrated through the metal insulation layer 2, and the other end is fixedly connected to the perforated aluminum plate 3.

[0032] Specifically, the metal insulation layer 2 is fixed on the keel bracket 1, and the conversion component 4 is penetrated by the metal insulation layer 2, one end of which is fixedly connected to the keel bracket 1, and the other end is used to connect to the perforated aluminum plate 3, so that the metal insulation layer 2 and the perforated aluminum plate 3 share a set of keel brackets 1, thereby ensuring the compactness of the structure, while reducing the cost of the exterior wall and improving economic benefits.

[0033] It is understandable that the keel bracket 1 and the metal insulation layer 2 are both prefabricated finished parts, thereby improving the degree of assembly, shortening the construction period, and reducing the construction cost.

[0034] In the first aspect of the embodiment of the present invention, the keel bracket 1 includes a plurality of first keel members 11 and a plurality of second keel members 12 connected to each other, the length direction of the first keel member 11 is arranged along the vertical direction, and the plurality of first keel members 11 are arranged at intervals along the horizontal direction, the length direction of the second keel member 12 is arranged along the horizontal direction, and the plurality of second keel members 12 are arranged at intervals along the vertical direction, and the second keel members 12 and the first keel members 11 are staggered in a grid distribution.

[0035] In the first embodiment of the present invention, the distance between two adjacent first keel members 11 is 3m.

[0036] Specifically, the second keel members 12 and the first keel members 11 are staggered and arranged in a grid distribution, thereby ensuring the structural connection strength.

[0037] In the first aspect of the embodiment of the present invention, the metal insulation layer 2 includes a first metal layer, an insulation layer and a second metal layer arranged in sequence from the inside to the outside, the first metal layer, the insulation layer and the second metal layer are arranged integrally, the first metal layer is fixedly connected to the second keel member 12 by a first fastener, and the first metal layer is abutted against the first keel member 11.

[0038] Specifically, the metal insulation layer 2 is an integrated prefabricated structure. The arrangement of the first metal layer and the second metal layer ensures the structural strength. The insulation layer is an insulating rock wool material. The three-layer arrangement improves the insulation performance and effectively insulates. In addition, the first metal layer and the second metal layer are located on both sides of the insulation layer to improve the stability of the connection. The first metal layer is fixedly connected to the second keel member 12 by a first fastener.

[0039] It can be understood that the metal insulation layer 2 is provided with multiple pieces, and a vertical joint is formed between two adjacent metal insulation layers 2. The conversion component 4 is arranged in the vertical joint to be located between the two metal insulation layers 2, thereby avoiding damage to the metal insulation layer 2 and affecting the insulation performance. In addition, the vertical joint setting can effectively achieve waterproof and water-stopping performance. After installing the metal insulation layer 2, waterproof parts can be installed between the vertical joints. The waterproof part is a rubber strip, and the rubber strip has good elasticity. The size of the waterproof glue can be larger than the size of the vertical joint, thereby ensuring that the rubber strip is in a compressed state in the vertical joint to achieve sealing of the circumference of the vertical joint.

[0040] It is understandable that in order to ensure waterproof performance, waterproof glue can be applied on the outer periphery of the vertical joint, and there is a horizontal joint between the two metal insulation layers 2 along the vertical direction. The horizontal joint adopts a finished splicing node to improve the water-stopping effect.

[0041] In the first aspect of the embodiment of the present invention, the conversion component 4 includes a cantilevered corbel 41, and the cantilevered corbel 41 is provided in plurality, and the plurality of cantilevered corbels 41 are distributed in an array. Along the vertical direction, the spacing between two adjacent cantilevered corbels 41 is 1.25m, and along the horizontal direction, the spacing between two adjacent cantilevered corbels 41 is 3m.

[0042] In the first aspect embodiment of the present invention, one end of the cantilevered corbel 41 is fixedly connected to the outer side of the first keel member 11, and the conversion assembly 4 also includes an adapter 42, which is arranged at the other end of the cantilevered corbel 41, and the perforated aluminum plate 3 is fixedly connected to the cantilevered corbel 41 through the adapter 42.

[0043] In the first aspect of the embodiment of the present invention, the adapter 42 is a galvanized square tube, one side of the galvanized square tube is fixedly connected to the side of the other end of the cantilevered corbel 41 through a second fastener, and the other side of the galvanized square tube is fixedly connected to the perforated aluminum plate 3 through a third fastener.

[0044] Specifically, by setting the conversion component 4, the metal insulation layer 2 and the perforated aluminum plate 3 share a set of keel brackets 1, which reduces the use of the keel brackets 1 while ensuring the connection strength, reduces the cost, and ensures lightweight.

[0045] In the first embodiment of the present invention, a gasket is provided between the galvanized square tube and the perforated aluminum plate 3. Specifically, the provision of the gasket can ensure the stability of the connection, while avoiding damage caused by wear and tear, and effectively reducing costs.

[0046] In the first embodiment of the present invention, there is a spacing space between the inner side of the perforated aluminum plate 3 and the second metal plate.

[0047] Specifically, a spacing space is provided between the perforated aluminum plate 3 and the metal insulation layer 2, and the provision of the spacing space can effectively improve the thermal insulation performance.

[0048] In a second aspect, the present invention further provides a construction method for a building exterior wall structure, comprising the following steps:

[0049] On the main structure, embedded parts are installed every 3m in the horizontal direction;

[0050] Assembling the keel bracket 1, hoisting the keel bracket 1 to weld and install the first keel member 11 and the embedded member correspondingly;

[0051] According to the module of the perforated aluminum plate 3, the conversion assembly 4 is installed on the first keel member 11;

[0052] Install the metal insulation layer 2, and fix the metal insulation layer 2 to the keel bracket 1, a vertical joint is provided between two adjacent metal insulation layers 2, and the conversion component 4 is penetrated through the vertical joint to extend through the metal insulation layer 2;

[0053] The perforated aluminum plate 3 is installed and fixed on the conversion assembly 4 .

[0054] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.

Claims

1. A building exterior wall structure, characterized in that: include: A keel bracket (1), a metal insulation layer (2) and a perforated aluminum plate (3) are arranged in sequence from the inside to the outside, and a conversion component (4), wherein the conversion component (4) is perpendicular to the keel bracket (1) and one end is fixedly connected to the keel bracket (1), and the conversion component (4) penetrates the metal insulation layer (2) and the other end is fixedly connected to the perforated aluminum plate (3).

2. The building exterior wall structure according to claim 1, characterized in that: The keel bracket (1) comprises a plurality of first keel members (11) and a plurality of second keel members (12) connected to each other, wherein the length direction of the first keel member (11) is arranged along the vertical direction, and the plurality of first keel members (11) are arranged at intervals in the horizontal direction, the length direction of the second keel member (12) is arranged along the horizontal direction, and the plurality of second keel members (12) are arranged at intervals in the vertical direction, and the second keel members (12) and the first keel members (11) are staggered and distributed in a grid.

3. The building exterior wall structure according to claim 2, characterized in that: The distance between two adjacent first keel members (11) is 3m.

4. The building exterior wall structure according to claim 2, characterized in that: The metal thermal insulation layer (2) comprises a first metal layer, a thermal insulation layer and a second metal layer which are arranged in sequence from the inside to the outside; the first metal layer, the thermal insulation layer and the second metal layer are arranged integrally; the first metal layer is fixedly connected to the second keel member (12) via a first fastener; and the first metal layer abuts against the first keel member (11).

5. The building exterior wall structure according to claim 2, characterized in that: The conversion assembly (4) comprises a cantilever corbel (41), wherein a plurality of cantilever corbels (41) are provided and the plurality of cantilever corbels (41) are distributed in an array, and along the vertical direction, the distance between two adjacent cantilever corbels (41) is 1.25 m, and along the horizontal direction, the distance between two adjacent cantilever corbels (41) is 3 m.

6. The building exterior wall structure according to claim 5, characterized in that: One end of the cantilevered corbel (41) is fixedly connected to the outer side of the first keel member (11), and the conversion assembly (4) further comprises an adapter (42), wherein the adapter (42) is arranged at the other end of the cantilevered corbel (41), and the perforated aluminum plate (3) is fixedly connected to the cantilevered corbel (41) via the adapter (42).

7. The building exterior wall structure according to claim 6, characterized in that: The adapter (42) is a galvanized square tube, one side of which is fixedly connected to the side of the other end of the cantilevered corbel (41) via a second fastener, and the other side of which is fixedly connected to the perforated aluminum plate (3) via a third fastener.

8. The building exterior wall structure according to claim 7, characterized in that: A gasket is provided between the galvanized square tube and the perforated aluminum plate (3).

9. The building exterior wall structure according to claim 4, characterized in that: There is a spacing space between the inner side of the perforated aluminum plate (3) and the second metal plate.

10. A construction method for a building exterior wall structure, characterized in that: The following steps are involved: On the main structure, embedded parts are installed every 3m in the horizontal direction; Assembling the keel bracket (1), hoisting the keel bracket (1) to weld and install the first keel component (11) and the embedded component accordingly; According to the module of the perforated aluminum plate (3), the conversion assembly (4) is installed on the first keel member (11); Installing a metal insulation layer (2), fixing the metal insulation layer (2) to the keel bracket (1), providing a vertical joint between two adjacent metal insulation layers (2), and the conversion assembly (4) passing through the vertical joint to extend through the metal insulation layer (2); The perforated aluminum plate (3) is installed and fixed on the conversion assembly (4).

Citation Information

Patent Citations

  • Aluminum gusset plate curtain wall system

    CN211313006U

  • Aluminum plate curtain wall

    CN212104732U

  • Continuous combined type perforated wave aluminum veneer curtain wall system

    CN214614843U

  • Basalt fiber fireproof curtain wall plate

    CN215802525U