Lamp housing and manufacturing process thereof

By using thermal insulation plastic and thermally conductive metal materials in the LED lamp housing, combined with the design of the heat conduction cover and heat dissipation pipe, the problem of reduced heat dissipation efficiency after sealing is solved, efficient heat dissipation and good sealing performance are achieved, and the service life of LED lamp beads is extended.

CN119755564APending Publication Date: 2025-04-04ZHEJIANG BOWEI ELECTRONIC TECHNOLOGY CO LTD

Patent Information

Application Number
CN202411691349.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

After the existing LED lamp housing is sealed and connected, the heat dissipation efficiency is reduced, and the accumulation of heat affects the service life of the LED lamp beads and the light source efficiency.

Method used

The base and shell are made of thermally insulated plastic, and a heat conduction cover and heat dissipation tube are installed inside the shell to form an insulation cavity and a heat insulation buffer layer. The heat dissipation efficiency is improved through thermally conductive metal materials and hollow heat dissipation tube design.

Benefits of technology

It achieves good sealing performance and efficient heat dissipation effect of the lamp housing, extends the service life of LED lamp beads, improves the light source efficiency, and enhances the waterproof and dustproof performance of the shell.

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Abstract

The present invention discloses a lamp housing and a manufacturing process thereof. The technical solution thereof includes a base and an outer shell for mounting a light-emitting element. The outer shell is clamped and sealed with the base through a connecting structure. The base and the outer shell are both made of heat-insulating plastic. The base has a U-shaped cross section and is provided with a mounting frame inside to form a heat-insulating cavity. The heat-conducting cover is made of heat-conducting metal, wraps the light-emitting element and is sealed with the base. A heat-insulating buffer layer is formed between the heat-conducting cover and the inner wall of the base. The heat-conducting cover includes a plurality of hollow heat-dissipating pipes. Heat-dissipating holes are provided on the periphery of the heat-dissipating pipes, and a one-way seal is provided to control the direction of airflow. A venturi tube is provided in the heat-dissipating pipe to further accelerate the air flow. Sealing heads are clamped at both ends of the base. The sealing heads are provided with mounting holes and a breathable membrane to ensure smooth airflow. The connecting structure realizes the sealing of the housing through the cooperation of a clamping groove and a clamping joint, thereby enhancing the protection and heat dissipation effect of the lamp.
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Description

Technical Field

[0001] The present invention relates to the technical field of lighting, and in particular to a lamp housing and a manufacturing process thereof. Background Art

[0002] LED lamps have the advantages of high efficiency and energy saving. At the same time, they also have the advantages of long service life and no radiation. They are used in thousands of households. The LED lamp housing is an important part of the LED lamp and plays a role in protecting the lamp body. The existing lamp housing is generally formed by assembling and fixing multiple plate structures together, generally made of plastic or metal. For example, patent No. (202122343971.4) discloses a lamp and its shell structure. In order to improve the dustproof effect of the lamp shell, a connecting structure is used to seal the shell and the base. However, during the use of LED lamps, a large amount of heat will be generated. Although the sealed shell prevents the entry of external dust and impurities, it also restricts air circulation and reduces the heat dissipation efficiency, causing heat to accumulate inside the shell, thereby affecting the service life of the LED lamp beads and the light source efficiency. Summary of the invention

[0003] The present invention provides a lamp housing and a manufacturing process thereof, which ensures that the lamp housing has good sealing performance and good heat dissipation effect.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a lamp housing, including a base and an outer shell for mounting a light-emitting element, the outer shell and the shell are clamped and sealed by a connecting structure, the base and the outer shell are both made of heat-insulating plastic, the base cross-section is a U-shaped structure, a mounting frame for mounting the light-emitting element is arranged inside, a heat-insulating cavity is formed between the mounting frame and the inner wall of the base, a heat-conducting cover is arranged in the heat-insulating cavity, the heat-conducting cover is wrapped around one side of the light-emitting element and the two ends are sealed and abutted against the base, the heat-conducting cover is made of heat-conducting metal and a heat-insulating buffer layer is formed between the inner wall of the base.

[0005] The present invention is further configured such that the heat-conducting cover includes connecting plates fixed on both sides of the mounting frame, a plurality of hollow heat dissipation tubes are arranged between a pair of connecting plates, and the plurality of heat dissipation tubes are interconnected to form a cover body with a U-shaped cross-section; both ends of the heat dissipation tubes are opened to expose to the outside.

[0006] The present invention is further configured such that a plurality of heat dissipation holes perpendicular to the light emitting elements are arranged around the heat dissipation pipe, and a one-way seal is arranged at the heat dissipation hole, and the one-way seal is used to allow the air between the heat conductive cover and the light emitting element to flow into the heat dissipation pipe.

[0007] The present invention is further configured such that a plurality of venturi tubes corresponding to the positions of the heat dissipation holes are arranged in the heat dissipation pipe, the inner diameters of the two ends of the venturi tubes are the same as the inner diameter of the heat dissipation pipe, and gradually decrease toward the middle of the venturi tube, and the heat dissipation holes are connected to the middle position of the venturi tube.

[0008] The present invention is further configured such that both ends of the base are open and clamped with sealing heads, the sealing heads are provided with mounting holes that are plugged with the ends of the heat dissipation pipes, and the mounting holes are provided with air-permeable membranes.

[0009] The present invention is further configured such that the connection structure includes snap-in grooves arranged on both sides of the outer wall of the base and snap-in joints arranged on both sides of the outer shell, the snap-in joints are snap-fitted with the snap-in grooves, and also includes a sealing plate arranged on the inner side of the outer shell, a plug-in groove that is plug-fitted with both sides of the base is formed between the sealing plate and the inner walls on both sides of the outer shell, and a sealing gasket is arranged between the plug-in groove and the base.

[0010] The present invention is further configured such that a sealing block is protruding from one side of the sealing head opposite to the heat-conducting cover and is plugged into and matched with the opening at the end of the heat-conducting cover, and the sealing block abuts against the inner wall of the heat-conducting cover.

[0011] The present invention is further configured such that the sealing head is made of heat-conducting metal.

[0012] A lamp housing manufacturing process, the manufacturing steps are as follows: S1. Material preparation: Polycarbonate is selected as the heat-insulating plastic for preparing the base and the shell, wherein the polycarbonate used to make the shell needs to be a transparent material; aluminum alloy is selected as the heat-conducting metal for preparing the heat-conducting cover; S2. Injection molding: The base and the shell are made by injection molding process. The mold design needs to ensure that the base has a U-shaped cross-section structure, and both ends of the base need to be provided with open card slots for installing the sealing head; and the mold of the shell needs to be designed with a card joint structure for card connection, and a plug-in slot for installing the sealing plate and the heat conductive cover is formed on the inner side; S3. Processing of heat-conducting cover: Aluminum alloy material is selected, and a connecting plate is processed by stamping process. The two ends of the connecting plate are drilled with a drilling machine to form connecting holes for connecting with the mounting frame; then the heat dissipation pipe is processed by extrusion molding process, and a plurality of heat dissipation pipes are welded to each other and welded to a pair of connecting plates by welding process; S4, Venturi tube processing and assembly: Use turning technology to process the Venturi tube, then put it into the heat pipe for assembly and fixation, and then process heat dissipation holes on the heat pipe; S5, forming a sealing head from aluminum alloy by die-casting, and processing a mounting hole on the sealing head; then cutting the breathable membrane into a size suitable for the mounting hole, and fixing it in the mounting hole by bonding; S6, assembling: assembling and fixing the finished parts; S7, Quality inspection: Conduct sealing test and heat dissipation performance test on the assembled lamp housing; S8, Packaging: Clean the qualified products tested in S7 and then pack them with impact-resistant packaging materials.

[0013] The present invention is further configured that the specific steps of S6 are as follows: A. Fix the heat-conducting cover with the venturi tube and the light-emitting element to the mounting frame by means of bolts, and ensure that the heat-conducting cover covers one side of the light-emitting element; B. Insert the sealing head into both ends of the base, and connect the mounting holes on the sealing head with the ends of the heat dissipation pipes on the heat conductive cover; C. Finally, clamp the shell onto the base and clamp the sealing head.

[0014] In summary, the beneficial effects of the present invention are: Compared with the prior art, the present application adopts a heat-conducting cover and a heat-dissipating pipe made of a high-thermal-conductivity metal material, which can quickly and effectively conduct the heat generated by the light-emitting element to the outside, prevent the heat from accumulating inside the lamp, and enhance the heat dissipation efficiency; in particular, the hollow structure of the heat-dissipating pipe is designed to communicate with the outside, and the venturi tube arranged inside accelerates the flow of air by reducing the middle pipe diameter, further improving the air flow and the heat emission efficiency. Secondly, the heat-insulating cavity and the heat-insulating buffer layer formed between the inner wall of the base and the heat-conducting cover can effectively prevent the heat from being transferred from the light-emitting element to the shell, thereby preventing the shell temperature from being too high and ensuring the safety and comfort of use. The lamp housing also ensures the waterproof and dustproof performance of the shell through a one-way seal and a multi-layer sealing structure, including a sealing gasket, a sealing block, and a sealing head between the base and the shell, so that it can maintain efficient operation even in harsh environments. At the same time, the base and the shell adopt a structure of a card slot and a card joint, which realizes quick and easy assembly without the need for additional fasteners, improves production efficiency, and reduces manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural diagram of the first embodiment.

[0016] Figure 2 It is an overall structural diagram of the first embodiment.

[0017] Figure 3 It is an exploded view of the first embodiment.

[0018] Figure 4 It is a partial cross-sectional structural diagram of the thermal shield.

[0019] Figure 5 It is a half-section view of the first embodiment.

[0020] Figure 6 It is a partial schematic diagram of the shell.

[0021] Figure 7 This is an enlarged view of point A.

[0022] Figure numerals: 1. substrate; 2. housing; 3. light-emitting element; 4. mounting frame; 5. heat-insulating cavity; 6. heat-conducting cover; 61. connecting plate; 62. heat dissipation pipe; 621. heat dissipation hole; 622. one-way seal; 63. cover body; 7. heat-insulating buffer layer; 8. venturi tube; 9. sealing head; 10. mounting hole; 11. breathable membrane; 12. snap-in groove; 13. snap joint; 14. sealing plate; 15. plug-in groove; 16. sealing block. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of the present invention. Example

[0024] like Figure 1-7 As shown, this embodiment discloses a lamp housing, including a base 1 and an outer shell 2 for mounting a light-emitting element 3, the outer shell 2 and the housing are clamped and sealed by a connecting structure, the base 1 and the outer shell 2 are both made of heat-insulating plastic, the base 1 has a U-shaped cross-section, and a mounting frame 4 for mounting the light-emitting element 3 is arranged inside, a heat-insulating cavity 5 is formed between the mounting frame 4 and the inner wall of the base 1, a heat-conducting cover 6 is arranged in the heat-insulating cavity 5, the heat-conducting cover 6 is wrapped around one side of the light-emitting element 3 and the two ends are sealed and abutted against the base 1, the heat-conducting cover 6 is made of heat-conducting metal and a heat-insulating buffer layer 7 is formed between the inner wall of the base 1.

[0025] like Figure 3 As shown, the lamp housing includes a base 1 and a shell 2 for mounting a light-emitting element 3. The base 1 and the shell 2 are both made of heat-insulating plastic, and the cross-section of the base 1 is a U-shaped structure, and a mounting frame 4 for mounting the light-emitting element 3 is arranged inside the base 1. A heat-insulating cavity 5 is formed between the mounting frame 4 and the inner wall of the base 1, and the heat-insulating cavity 5 is used to prevent the heat of the light-emitting element 3 from being directly conducted to the outside of the base 1, thereby preventing the user from being burned when touching the lamp housing.

[0026] A heat-conducting cover 6 is provided in the heat-insulating cavity 5. The heat-conducting cover 6 is wrapped around one side of the light-emitting element 3, and its two ends are sealed and abutted against the substrate 1, so that a sealed cavity that wraps the heat-generating part of the light-emitting element 3 can be formed in the heat-insulating cavity 5. The sealed cavity can play a role of sealing and protecting the light-emitting element 3, thereby preventing dust and water vapor from the outside from affecting the service life of the light-emitting element 3. The heat-conducting cover 6 is made of heat-conducting metal, and the heat-conducting cover 6 can guide the heat to the outside, and can achieve heat dissipation of the light-emitting element 3; thereby improving the heat dissipation efficiency of the light-emitting element 3. A heat-insulating buffer layer 7 is formed between the heat-conducting cover 6 and the inner wall of the substrate 1. The heat-insulating buffer layer 7 contains air, which can slow down the conduction of heat, thereby further improving the heat insulation performance of the shell.

[0027] The heat-conducting cover 6 includes connecting plates 61 fixed on both sides of the mounting frame 4. A plurality of hollow heat dissipation tubes 62 are arranged between a pair of connecting plates 61. The plurality of heat dissipation tubes 62 are interconnected to form a cover body 63 with a U-shaped cross-section. Both ends of the heat dissipation tubes 62 are open to the outside.

[0028] like Figure 4 As shown, the heat-conducting cover 6 specifically includes connecting plates 61 fixed on both sides of the mounting frame 4, and a plurality of hollow heat-dissipating pipes 62 are arranged between the connecting plates 61. The heat-dissipating pipes 62 are connected to each other by welding to form a cover body 63 structure with a U-shaped cross-section, which is used to be close to the light-emitting element 3 to facilitate the heat conduction of the light-emitting element 3. The openings at both ends of the heat-dissipating pipe 62 are directly exposed to the outside, so that the outside air can flow in the heat-dissipating pipe 62, thereby accelerating the heat exchange to improve the heat dissipation efficiency.

[0029] like Figure 7 As shown, a plurality of heat dissipation holes 621 of the vertical light-emitting elements 3 are also arranged on the surrounding side of the heat dissipation pipe 62, and one-way seals 622 are installed on these heat dissipation holes 621. The function of the seal is to make the hot air in the heat-conducting cover 6 flow only toward the heat dissipation pipe 62, thereby preventing external dust and impurities from entering the insulation cavity 5, thereby enhancing the sealing effect; at the same time, the heat dissipation holes 621 of the vertical heat dissipation pipe 62 can accelerate the air flow rate at the heat dissipation holes 621 when the air in the heat dissipation pipe 62 flows, thereby accelerating the hot air in the heat-conducting cover 6 to flow into the heat dissipation pipe 62 and be discharged outward, further improving the heat dissipation efficiency.

[0030] A plurality of venturi tubes 8 corresponding to the positions of the heat dissipation holes 621 are arranged in the heat dissipation pipe 62. The inner diameters of both ends of the venturi tube 8 are the same as the inner diameter of the heat dissipation pipe 62 and gradually decrease toward the middle of the venturi tube 8. The heat dissipation holes 621 are connected to the middle position of the venturi tube 8.

[0031] The inner diameters of the two ends of the venturi tube 8 are the same as the inner diameter of the heat pipe 62, while the middle part gradually decreases, forming an acceleration effect on the circulating air. The middle part of the venturi tube 8 is connected to the heat dissipation hole 621, and the flow rate of the airflow in the heat pipe 62 can be increased by the venturi effect, thereby improving the heat dissipation efficiency.

[0032] like Figure 5 As shown, both ends of the base 1 are open and are clamped with sealing heads 9. The sealing heads 9 are provided with mounting holes 10 that are plugged with the ends of the heat dissipation pipes 62. A breathable membrane 11 is provided at the mounting holes 10.

[0033] The sealing head 9 is designed with a mounting hole 10 which is plugged into the end of the heat dissipation tube 62 . A breathable membrane 11 is arranged inside the mounting hole 10 . The breathable membrane 11 can ensure the normal flow of air in the heat dissipation tube 62 , while preventing water vapor and dust from entering the heat dissipation tube 62 and affecting the normal heat dissipation of the heat dissipation tube 62 .

[0034] like Figure 6 As shown, the connection structure between the shell 2 and the base 1 includes a snap-in groove 12 arranged on both sides of the outer wall of the base 1 and a snap-in joint 13 arranged on both sides of the shell 2, the snap-in joint 13 is snap-fitted with the snap-in groove 12, and also includes a sealing plate 14 arranged on the inner side of the shell 2, and a plug-in groove 15 that is plug-fitted with both sides of the base 1 is formed between the sealing plate 14 and the inner walls on both sides of the shell 2, and a sealing gasket is arranged between the plug-in groove 15 and the base 1; a sealing block 16 that is plug-fitted with the opening at the end of the heat-conducting cover 6 is protruded from one side of the sealing head 9 relative to the heat-conducting cover 6, and the sealing block 16 abuts against the inner wall of the heat-conducting cover 6.

[0035] The card connector 13 is tightly matched with the card slot 12 to achieve a stable connection of the shell. A sealing plate 14 is also provided on the inner side of the shell 2. A plug-in slot 15 for plugging in the base 1 is formed between the sealing plate 14 and the inner wall of the shell 2, and a sealing gasket is provided between the base 1 and the plug-in slot 15 to improve the sealing of the shell. In addition, a sealing block 16 is protruding from the side of the sealing head 9 relative to the heat-conducting cover 6. The sealing block 16 is plugged and matched with the end of the heat-conducting cover 6 to ensure the sealing effect between the heat-conducting cover 6 and the sealing head 9. At the same time, the sealing head 9 is made of heat-conducting metal. By abutting against the heat dissipation pipe 62, the heat can be transferred to the sealing head 9 at both ends of the base 1, thereby improving the heat dissipation efficiency. In addition, the sealing blocks 16 located at both ends of the base 1 are difficult to be touched by the user during use, thereby avoiding scalding the user. Example

[0036] A lamp housing manufacturing process, the manufacturing steps are as follows: S1. Material preparation: polycarbonate is selected as the heat-insulating plastic for preparing the substrate 1 and the shell 2, wherein the polycarbonate used to make the shell 2 needs to be a transparent material; aluminum alloy is selected as the heat-conducting metal for preparing the heat-conducting cover 6; Polycarbonate, as the heat-insulating plastic of the base 1 and the shell 2, has excellent heat-insulating properties and mechanical strength, and can effectively isolate heat conduction, preventing heat from being conducted from the inside to the outer shell, thereby ensuring that the external temperature of the lamp is low and will not cause damage to the external environment or users. In addition, the use of transparent materials in polycarbonate for the shell 2 can maximize the light transmittance and ensure the light quality of the lamp when providing lighting.

[0037] Aluminum alloy is used as a heat-conducting metal material to make the heat-conducting cover 6 and the sealing head 9. It has good thermal conductivity and can quickly conduct the heat generated by the light-emitting element 3 to the heat dissipation pipe 62 to avoid heat accumulation around the light-emitting element 3, thereby improving the heat dissipation efficiency and extending the service life of the light-emitting element 3.

[0038] S2, injection molding: the base 1 and the shell 2 are manufactured by injection molding process, wherein the mold design needs to ensure that the base 1 has a U-shaped cross-sectional structure, and both ends of the base 1 need to be provided with open card slots for installing the sealing head 9; and the mold of the shell 2 needs to be designed with a card joint 13 structure for card connection, and a plug-in slot 15 for installing the sealing plate 14 and the heat-conducting cover 6 is formed on the inner side; The base 1 and the housing 2 are manufactured by injection molding, which can efficiently and accurately produce parts with complex shapes and precise dimensions, ensuring the structural stability of the base 1 and the housing 2. The U-shaped cross-sectional structure of the base 1 not only enhances the strength of the base 1, but also provides sufficient space for the internal installation of the light-emitting element 3 and the heat-conducting cover 6. The card connector 13 structure of the housing 2 is precisely matched with the open card slot of the base 1, ensuring that the assembled housing is tightly matched and the sealing performance of the lamp housing is guaranteed.

[0039] S3, processing of the heat-conducting cover 6: Aluminum alloy material is selected, and a connecting plate 61 is processed by a stamping process. The two ends of the connecting plate 61 are drilled with a drilling machine to form connecting holes for connecting with the mounting frame 4; then, a heat dissipation pipe 62 is processed by an extrusion molding process, and a plurality of heat dissipation pipes 62 are welded to each other and welded to a pair of connecting plates 61 by a welding process; The connection plate 61 is manufactured by a stamping process, which can ensure the accuracy and durability of the connection plate 61 and facilitate the fixation between the heat-conducting cover 6 and the mounting frame 4. The selection of aluminum alloy material further improves the thermal conductivity of the heat-conducting cover 6.

[0040] The extrusion molding process is used to manufacture the heat dissipation tube 62. While ensuring the strength of the material, it is possible to manufacture a tubular structure that is hollow inside and has a large heat dissipation surface area, thereby achieving higher heat dissipation efficiency.

[0041] The welding process connects a plurality of heat dissipation pipes 62 and the connection plate 61, thereby ensuring the structural stability of the heat dissipation system and the continuity of the heat conduction effect.

[0042] S4, processing and assembly of the Venturi tube 8: the Venturi tube 8 is processed by a turning process, and then put into the heat dissipation tube 62 for assembly and fixation, and then heat dissipation holes 621 are processed on the heat dissipation tube 62; The turning process is used to process the venturi tube 8, which ensures the shape accuracy of the venturi tube 8, so that it can effectively guide and accelerate the airflow. Through the venturi effect, the reduced middle design accelerates the airflow, enhances the gas convection speed in the heat dissipation pipe 62, and improves the heat dissipation efficiency.

[0043] The design of the heat dissipation hole 621 is combined with the venturi tube 8, so that the hot air can be quickly discharged through the heat dissipation hole 621 without being retained in the pipe, thereby avoiding heat accumulation.

[0044] S5, forming a sealing head 9 from aluminum alloy by die-casting, and processing a mounting hole 10 on the sealing head 9; then cutting the breathable membrane 11 into a size matching the mounting hole 10, and fixing it in the mounting hole 10 by bonding; The sealing head 9 is manufactured by die-casting process, which ensures that the sealing head 9 has a precise structure and high strength, and ensures the sealing fit between the base body 1 and the heat dissipation pipe 62 .

[0045] The breathable membrane 11 is fixed in the mounting hole 10 by bonding, which ensures the air pressure balance inside and outside the lamp housing, and prevents external dust or moisture from entering the housing, thereby improving the overall protection performance of the lamp. S6, assembling: assembling and fixing the finished parts; A. Fix the heat-conducting cover 6 with the venturi tube 8 and the light-emitting element 3 to the mounting frame 4 by means of bolts, and ensure that the heat-conducting cover 6 covers one side of the light-emitting element 3; B. Insert the sealing head 9 at both ends of the base 1, and connect the mounting hole 10 on the sealing head 9 with the end of the heat dissipation pipe 62 on the heat conductive cover 6; C. Finally, the housing 2 is clamped on the base 1 and the sealing head 9 is clamped and fixed.

[0046] S7, Quality inspection: Conduct sealing test and heat dissipation performance test on the assembled lamp housing; S8, Packaging: Clean the qualified products tested in S7 and then pack them with impact-resistant packaging materials.

[0047] Cleaning the lamp housing after passing the test can remove dust and impurities generated during the production and testing process, ensuring that the product remains clean when delivered to customers.

[0048] Using impact-resistant packaging materials for packaging can protect the lamp housing from external impact during transportation and avoid damage.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the design concept of the present invention should be included in the protection scope of the present invention.

Claims

1. A lamp housing, comprising a base (1) for mounting a light-emitting element (3) and a housing (2), wherein the housing (2) and the housing are clamped and sealed via a connecting structure, and characterized in that: The base (1) and the housing (2) are both made of heat-insulating plastics; the base (1) has a U-shaped cross-section, and is provided with a mounting frame (4) for mounting the light-emitting element (3) therein; a heat-insulating cavity (5) is formed between the mounting frame (4) and the inner wall of the base (1); a heat-conducting cover (6) is provided in the heat-insulating cavity (5), which is wrapped around one side of the light-emitting element (3) and has both ends sealed against the base (1); the heat-conducting cover (6) is made of heat-conducting metal and forms a heat-insulating buffer layer (7) between the heat-conducting cover and the inner wall of the base (1).

2. A lamp housing according to claim 1, characterized in that: The heat-conducting cover (6) comprises connecting plates (61) fixed on both sides of the mounting frame (4); a plurality of hollow heat dissipation tubes (62) are arranged between a pair of connecting plates (61); the plurality of heat dissipation tubes (62) are connected to each other to form a cover body (63) with a U-shaped cross-section; both ends of the heat dissipation tubes (62) are open to the outside.

3. A lamp housing according to claim 2, characterized in that: A plurality of heat dissipation holes (621) for the vertical light-emitting elements (3) are arranged on the periphery of the heat dissipation pipe (62), and a one-way sealing member (622) is arranged at the heat dissipation hole (621). The one-way sealing member (622) is used to allow air between the heat-conducting cover (6) and the light-emitting element (3) to flow into the heat dissipation pipe (62).

4. A lamp housing according to claim 3, characterized in that: A plurality of venturi tubes (8) corresponding to the positions of the radiating holes (621) are arranged in the radiating pipe (62); the inner diameters at both ends of the venturi tube (8) are the same as the inner diameter of the radiating pipe (62) and gradually decrease towards the middle of the venturi tube (8); and the radiating holes (621) are connected to the middle of the venturi tube (8).

5. A lamp housing according to any one of claims 1 to 4, characterized in that: Both ends of the base body (1) are open and are clamped with sealing heads (9); the sealing heads (9) are provided with mounting holes (10) that are plugged into and matched with the ends of the heat dissipation pipes (62); and a breathable membrane (11) is provided at the mounting holes (10).

6. The lamp housing according to claim 5, characterized in that: The connection structure comprises a snap-in groove (12) arranged on both sides of the outer wall of the base (1) and a snap-in joint (13) arranged on both sides of the outer shell (2), the snap-in joint (13) being snap-fitted with the snap-in groove (12), and further comprises a sealing plate (14) arranged on the inner side of the outer shell (2), a plug-in groove (15) being plug-fitted with both sides of the base (1) being formed between the sealing plate (14) and the inner walls on both sides of the outer shell (2), and a sealing gasket being arranged between the plug-in groove (15) and the base (1).

7. The lamp housing according to claim 6, characterized in that: A sealing block (16) is protruding from one side of the sealing head (9) opposite to the heat-conducting cover (6) and is plugged into an opening at the end of the heat-conducting cover (6), and the sealing block (16) abuts against the inner wall of the heat-conducting cover (6).

8. The lamp housing according to claim 7, characterized in that: The sealing head (9) is made of heat-conducting metal.

9. A process for manufacturing a lamp housing, used for manufacturing the lamp housing as claimed in any one of claims 1 to 8, characterized in that: The production steps are as follows: S1. Material preparation: Polycarbonate is selected as the heat-insulating plastic for preparing the base and the shell, wherein the polycarbonate used to make the shell needs to be a transparent material; aluminum alloy is selected as the heat-conducting metal for preparing the heat-conducting cover; S2. Injection molding: The base and the shell are made by injection molding process. The mold design needs to ensure that the base has a U-shaped cross-section structure, and both ends of the base need to be provided with open card slots for installing the sealing head; and the mold of the shell needs to be designed with a card joint structure for card connection, and a plug-in slot for installing the sealing plate and the heat conductive cover is formed on the inner side; S3. Processing of heat-conducting cover: Aluminum alloy material is selected, and a connecting plate is processed by stamping process. The two ends of the connecting plate are drilled with a drilling machine to form connecting holes for connecting with the mounting frame; then the heat dissipation pipe is processed by extrusion molding process, and a plurality of heat dissipation pipes are welded to each other and welded to a pair of connecting plates by welding process; S4, Venturi tube processing and assembly: Use turning technology to process the Venturi tube, then put it into the heat pipe for assembly and fixation, and then process heat dissipation holes on the heat pipe; S5, forming a sealing head from aluminum alloy by die-casting, and processing a mounting hole on the sealing head; then cutting the breathable membrane into a size suitable for the mounting hole, and fixing it in the mounting hole by bonding; S6, assembling: assembling and fixing the finished parts; S7, Quality inspection: Conduct sealing test and heat dissipation performance test on the assembled lamp housing; S8, Packaging: Clean the qualified products tested in S7 and then pack them with impact-resistant packaging materials.

10. A lamp housing manufacturing process according to claim 9, characterized in that: The specific steps of S6 are as follows: A. Fix the heat-conducting cover with the venturi tube and the light-emitting element to the mounting frame by means of bolts, and ensure that the heat-conducting cover covers one side of the light-emitting element; B. Insert the sealing head into both ends of the base, and connect the mounting holes on the sealing head with the ends of the heat dissipation pipes on the heat conductive cover; C. Finally, clamp the shell onto the base and clamp the sealing head.

Citation Information

Patent Citations

  • Lamp and shell structure thereof

    CN216010735U

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