A plastic barrel air tightness detection device
By designing a plastic barrel airtightness detection device including support components, detection components and rotating components, the coordinated work of the detection inner column and the signal receiving component is solved, and the existing detection methods are inefficient and inaccurate results are achieved, and fast and accurate airtightness detection is achieved.
Patent Information
- Application Number
- CN202411780211.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing plastic barrel airtightness detection method has a long inspection process, requires real-time observation and low detection efficiency, which affects the reliability and accuracy of the detection results.
A plastic barrel airtightness detection device including a support component, a detection component and a rotating component is designed. Through the sealing connection between the detection cover and the plastic barrel, the coordinated work of the detection inner column and the signal receiving member is used to detect the displacement changes of the detection inner column reflect the sealing condition of the plastic barrel.
It significantly improves the detection efficiency, improves the reliability and accuracy of the detection results, and can quickly and accurately judge the airtight performance of the plastic barrel.
Smart Images

Figure CN119756736A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic barrel detection, in particular to an air tightness detection device for a plastic barrel. Background Art
[0002] Plastic barrels, an indispensable container in modern industry, are widely used in almost all fields that require liquid storage and transportation. From drinking water and cooking oil in daily life to chemicals and petroleum products in industrial production, and even medicines and vaccines in the medical field, plastic barrels are indispensable. Their unique characteristics of being unbreakable, rust-proof, light, oil-resistant, and highly corrosion-resistant make plastic barrels shine in the field of dangerous goods packaging and become the first choice of many companies.
[0003] However, the sealing performance of plastic barrels is directly related to product quality, personnel safety and environmental protection. Once the seal is not tight, it will not only cause product leakage and deterioration, but also may cause serious safety accidents and environmental pollution. Therefore, airtightness testing is a key link in the production process of plastic barrels.
[0004] In the process of air tightness testing, the commonly used method is to inject water or gas into the plastic barrel, apply soapy water or other foaming agents on the outside, and observe whether bubbles are generated to determine whether the barrel is leaking. Although these methods can detect the air tightness of plastic barrels, the detection process is long and requires real-time observation. Afterwards, the plastic barrel needs to be cleaned, which is too cumbersome and affects the detection efficiency. Summary of the invention
[0005] In order to overcome some of the problems mentioned in the above background, the present invention provides a plastic barrel air tightness detection device.
[0006] The technical solution adopted by the present invention is as follows: a plastic barrel air tightness detection device, comprising a support assembly, a detection assembly and a rotating assembly, wherein the detection assembly and the rotating assembly are respectively connected to the support assembly, the rotating assembly is arranged at the lower part of the detection assembly, and the rotating assembly is configured to drive the plastic barrel to rotate; The detection assembly is provided with a detection cover, a detection column and a signal receiving member, wherein the detection column is arranged on the upper part of the detection cover, the signal receiving member is arranged on the upper part of the detection column, the detection column is provided with a detection inner column, the signal receiving member is provided with a touch plate, the detection inner column is connected to the touch plate, the touch plate is configured to feedback the air tightness detection result, and the detection cover can be tightly connected to the opening of the plastic barrel; The rotating assembly comprises a rotating disk, and the rotating disk is used for carrying the plastic barrel.
[0007] Furthermore, the support assembly is provided with an upper support member and a lower support member, the upper support member is connected to the detection assembly, and the lower support member is connected to the rotating assembly; The upper support member comprises a support transverse plate, a second through hole and a plurality of support columns, wherein the plurality of support columns are respectively arranged on both sides of the support transverse plate, the support columns are fixedly connected to the lower support member, and the support transverse plate is provided with a second through hole; The lower support member includes a support platform, a first through hole and a support frame, wherein the first through hole is arranged on the support platform, the support frame is arranged at the lower part of the support platform, and the first through hole and the second through hole are arranged correspondingly; The first through hole is provided with a step, and the rotating disk is slidably connected to the first through hole.
[0008] Further, the detection assembly also includes a telescopic column, a fixing frame, an inflation connection pipe, a first connection plate, a second connection plate and a fixing plate, wherein the first connection plate is arranged at the upper part of the supporting horizontal plate, the second connection plate is arranged at the lower part of the supporting horizontal plate, the telescopic column is arranged between the second connection plate and the fixing plate, the fixing plate is fixedly connected to the detection cover, the fixing frame is connected to the signal receiving member, the fixing frame is fixedly connected to the first connection plate, the inflation connection pipe is connected to the detection cover, and the inflation connection pipe is connected to an external inflation pump; A third through hole is provided on the first connecting plate and the second connecting plate, the third through hole is provided corresponding to the second through hole, and the detection column and the inflation connecting tube are connected to the third through hole; A sliding block is provided at the lower part of the fixing plate, and the fixing plate is slidably connected with the detection cover.
[0009] Furthermore, the detection column also includes a detection outer tube and a blocking plate, the detection outer tube is fixedly connected to the detection cover, the blocking plate is arranged in the detection outer tube, the blocking plate is slidably connected to the inner wall of the detection outer tube, and one end of the detection inner column is fixedly connected to the blocking plate.
[0010] Furthermore, the signal receiving component also includes an adjusting rod, the bottom of the adjusting rod is fixedly connected to the touch panel, the adjusting rod is connected to the fixing frame, and the adjusting rod is configured to adjust the height of the touch panel.
[0011] Furthermore, the rotating assembly is further provided with a first motor, a fixing plate and a limiting plate, the first motor is connected to the supporting frame, the rotating disk is in transmission connection with the first motor, and the fixing plate is arranged on the upper part of the rotating disk; A limiting groove is also provided on the upper part of the rotating disk, and the limiting plate is connected to the limiting groove.
[0012] Furthermore, a detection thread and a sealing gasket are provided in the detection cover, and the detection thread is configured to be connected to the threaded opening of the plastic barrel.
[0013] Compared with the prior art, the present invention has the following beneficial effects: The clever matching design of the detection cover and the plastic barrel not only achieves the sealing of the plastic barrel, but also can effectively detect the integrity of its connection port, thereby significantly improving the detection efficiency; in addition, through the coordinated work of the detection inner column and the signal receiving element, the displacement change of the inner column can be detected, intuitively and accurately reflecting the sealing condition of the plastic barrel, further improving the reliability and accuracy of the detection results. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 Schematic diagram of a plastic barrel air tightness detection device according to an embodiment of the present invention; Figure 2 It is a front view schematic diagram of a plastic barrel air tightness detection device according to an embodiment of the present invention; Figure 3 A schematic diagram of a support assembly according to an embodiment of the present invention; Figure 4 A schematic diagram of a detection component according to an embodiment of the present invention; Figure 5 A schematic top view of a detection assembly according to an embodiment of the present invention; Figure 6 for Figure 5 AA section diagram along the middle; Figure 7 Schematic diagram of a rotating assembly according to an embodiment of the present invention.
[0015] In the figure: 100, support assembly; 110, support platform; 120, first through hole; 130, support cross plate; 140, second through hole; 150, support column; 160, support frame; 200, detection assembly; 210, detection cover; 211, detection thread; 212, sealing gasket; 220, detection column; 221, detection outer tube; 222, blocking plate; 223, detection inner column; 230, telescopic column; 240, signal receiving element; 241, touch plate; 242, adjustment rod; 250, fixing frame; 260, inflation connecting pipe; 270, first connecting plate; 271, third through hole; 280, second connecting plate; 290, fixing plate; 300, plastic barrel; 400, rotating assembly; 410, first motor; 420, rotating disk; 430, enclosure; 440, limit plate; 450, limit groove. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0017] In the description of the present invention, it should be understood that terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inside” and “outside” indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0018] like Figure 1 , Figure 2 and Figure 4 As shown, in some embodiments, a plastic barrel air tightness detection device includes a support assembly 100, a detection assembly 200 and a rotating assembly 400. Through the cooperation of these three components, the air tightness detection of the plastic barrel 300 is completed. Among them, the support assembly 100, as the basis of the entire detection device, plays an important role in stability and load bearing. The detection assembly 200 and the rotating assembly 400 are both connected to the support assembly 100, and the rotating assembly 400 is set at the lower part of the detection assembly 200, and the plastic barrel 300 is carried and driven to rotate by the rotating assembly 400.
[0019] In particular, the detection assembly 200 is provided with a detection cover 210, a detection column 220 and a signal receiving member 240. First, the detection cover 210 is used to connect with the threaded port of the plastic barrel 300, seal the plastic barrel 300, ensure that the gas does not leak during the detection process, and ensure the accuracy of the detection. Secondly, the detection column 220 is arranged on the upper part of the detection cover 210 and is connected to the detection cover 210, and a detection inner column 223 is arranged in the detection column 220. When the air pressure in the plastic barrel 300 changes, the length of the detection inner column 223 will change with the change of air pressure. Furthermore, the signal receiving member 240 is arranged on the upper part of the detection column 220, and a touch plate 241 is specially provided in the signal receiving member 240, and the touch plate 241 contacts the top of the detection inner column 223. When the detection inner column 223 is displaced due to the change of air pressure, the touch plate 241 can instantly capture this change and convert it into an electrical signal for output.
[0020] In order to tighten the plastic barrel 300 to be inspected and the inspection cover 210 together, a rotating disk 420 is involved in the rotating assembly 400. The plastic barrel 300 is placed on the rotating disk 420, and the rotating disk 420 is driven to rotate by the first motor 410, so that the plastic barrel 300 and the inspection cover 210 are tightened.
[0021] Specifically, the plastic barrel 300 to be inspected is placed on the rotating disk 420, and then the inspection cover 210 slowly descends from the top and tightly fits on the plastic barrel 300. At this time, the first motor 410 is started, driving the rotating disk 420 to rotate, and then driving the plastic barrel 300 to rotate, ensuring that the plastic barrel 300 and the inspection cover 210 are firmly threaded. After the connection is tight, a certain amount of air is injected into the plastic barrel 300 through the inflation connection pipe 260 at the top of the inspection cover 210, and its volume is slightly larger than the rated capacity of the plastic barrel 300. In this process, the gas pressure inside the plastic barrel 300 gradually increases, pushing the detection inner column 223 up until its top is in close contact with the touch plate 241.
[0022] It is particularly important that in order to accurately evaluate the sealing performance of the plastic barrel 300, the gas state in the barrel needs to be kept stable for a period of time. During this period, two situations may occur: first, if the plastic barrel 300 is well sealed, the volume of the gas in the barrel remains unchanged, and the top of the detection inner column 223 continues to contact the touch plate 241; second, if there is a leak in the plastic barrel 300, the volume of the gas in the barrel decreases, causing the detection inner column 223 to drop and the top to separate from the touch plate 241. At this time, the signal receiving component 240 will capture this change in time and transmit the relevant information so as to record and count the detection data of the plastic barrel 300.
[0023] It is worth noting that the detection cover 210 used in this embodiment is designed to match the plastic barrel 300, which not only achieves the sealing of the plastic barrel 300, but also effectively detects the integrity of its threaded connection port, thereby significantly improving the detection efficiency. In addition, the coordinated work of the detection inner column 223 and the signal receiving element 240 can intuitively and accurately reflect the sealing condition of the plastic barrel 300 by detecting the displacement change of the inner column 223, further improving the reliability and accuracy of the detection results.
[0024] like Figure 3 As shown, in some embodiments, the support assembly 100 is used as the basis of the entire device, and is provided with an upper support member and a lower support member. Among them, the detection assembly 200 is installed on the upper support member and is arranged on the upper part of the plastic barrel 300. The lower support member is connected to the rotating assembly 400, so that it stably carries the plastic barrel 300, ensuring the stability of the plastic barrel 300 during the detection process.
[0025] Specifically, the upper support member includes a support cross plate 130, a second through hole 140 and a plurality of support columns 150. The support cross plate 130, as an important component of the upper support member, has a flat surface to ensure that the detection assembly 200 can fit tightly after installation. In particular, a plurality of support columns 150 are installed on both sides of the support cross plate 130, so that the support cross plate 130 can be stably installed on the support platform 110, and a space is left between the support platform 110 to facilitate the installation of the plastic barrel 300. The detection column 220 and the signal receiving component 240 are respectively arranged on the upper and lower surfaces of the support cross plate 130. In order to achieve the connection between the detection column 220 and the signal receiving component 240, a second through hole 140 is specially arranged on the support cross plate 130.
[0026] The lower support member, as the base of the entire support assembly 100, includes a support platform 110, a first through hole 120 and a support frame 160. The support platform 110 plays a connecting role, and the first through hole 120 is set on the support platform 110. The first through hole 120 corresponds to the position of the second through hole 140, and the first through hole 120 is designed in the form of a step. The rotating disk 420 is installed in the first through hole 120, and the two are slidably connected, so that the rotating disk 420 can rotate smoothly, realizing the continuous and stable rotation of the plastic barrel 300 during the detection process.
[0027] like Figure 4 , Figure 5 and Figure 6 As shown, the detection assembly 200 also includes a first telescopic column 230, a fixing frame 250, an inflatable connecting pipe 260, a first connecting plate 270, a second connecting plate 280 and a fixing plate 290, which work together with the detection inner column 223 and the touch plate 241 to complete the detection operation of the plastic barrel 300. Among them, the first connecting plate 270 is arranged on the upper part of the supporting horizontal plate 130, and plays the role of fixing the signal receiving member 240. Specifically, the fixing plate 290 is installed on the upper part of the first connecting plate 270, and the fixing frame 250 serves as a carrier of the signal receiving member 240, and its stability directly affects the accuracy of the detection result.
[0028] Corresponding to the first connecting plate 270 is a second connecting plate 280 disposed at the lower portion of the supporting horizontal plate 130, which plays the role of supporting the detection cover 210. The second connecting plate 280 is connected to the fixing plate 290 through the first telescopic column 230, and is connected to the detection cover 210 at the lower portion of the fixing plate 290, and the first telescopic column 230 moves downward to buckle the detection cover 210 at the opening of the plastic barrel 300. In particular, while the rotating assembly 400 rotates, the first telescopic column 230 continues to move downward slowly, so that the detection cover 210 and the plastic barrel 300 can be completely tightened.
[0029] The inflation connecting tube 260 serves as an important channel connecting the detection cover 210 with the external inflation pump. One end of the inflation connecting tube 260 is connected to the detection cover 210, and the other end is connected to the external inflation pump. By controlling the switch and air pressure of the inflation pump, precise control of the internal air pressure of the detection component 200 can be achieved.
[0030] A third through hole 271 is provided on the first connecting plate 270 and the second connecting plate 280 . The third through hole 271 is provided corresponding to the second through hole 140 . The detection column 220 and the inflation connecting tube 260 pass through the third through hole 271 .
[0031] Furthermore, in some embodiments, the detection column 220 further includes a detection outer tube 221 and a plugging plate 222. The detection outer tube 221 is welded and fixed to the detection cover 210, and the inner diameter of the detection outer tube 221 is connected to the detection cover 210 to achieve gas circulation between the plastic barrel 300 and the detection column 220. The plugging plate 222 is arranged in the detection outer tube 221 and forms a sliding connection with the inner wall of the detection outer tube 221.
[0032] In particular, the bottom of the detection inner column 223 is firmly connected to the plugging plate 222 . This design ingeniously ensures that during the detection process, the detection inner column 223 can closely follow the movement of the plugging plate 222 , thereby achieving accurate feedback on the internal gas pressure of the plastic barrel 300 .
[0033] Furthermore, in some embodiments, the signal receiving component 240 also includes an adjusting rod 242, the bottom of the adjusting rod 242 is fixedly connected to the touch panel 241, and the adjusting rod 242 is threadedly connected to the fixed frame 250. By rotating the adjusting rod 242, the length of the lower end of the adjusting rod 242 extending out of the fixed frame 250 is adjusted, thereby adjusting the height of the touch panel 241.
[0034] like Figure 7 As shown, in some embodiments, the rotating assembly 400 is further provided with a first motor 410, a surrounding plate 430 and a limit plate 440. Among them, the first motor 410 is closely connected to the support frame 160 to form a stable transmission foundation. Through the forward and reverse rotation of the first motor 410, the fastening and loosening operations between the detection cover 210 and the plastic barrel 300 are flexibly realized. In addition, the rotating disk 420 is connected to the first motor 410 through transmission to ensure the smooth operation.
[0035] The enclosure 430 is designed to be semi-circular, and its inner surface fits against the outer wall of the plastic barrel 300. It is installed on the upper part of the rotating disk 420 and works in conjunction with the limit plate 440 to effectively and firmly restrict the plastic barrel 300 above the rotating disk 420, thereby playing its function of fixing the plastic barrel 300 and ensuring that the plastic barrel 300 does not rotate with the rotating disk 420 during the rotation process.
[0036] In particular, a limiting groove 450 is further provided on the upper portion of the rotating disk 420, and the limiting plate 440 is inserted into the limiting groove 450. The design of the limiting groove 450 allows the limiting plate 440 to be quickly installed. In order to achieve the stability of the limiting plate 440, a support foot is specially installed on the limiting plate 440 to prevent the position of the limiting plate 440 from shaking.
[0037] like Figure 4 , Figure 5 and Figure 6 As shown, in some embodiments, to achieve sealing between the detection cover 210 and the plastic barrel 300, the detection cover 210 is connected with a detection thread 211 matching the threaded opening of the plastic barrel 300, and a sealing gasket 212 is carefully designed inside the detection cover 210. This design is intended to more effectively seal the plastic barrel 300.
[0038] In actual operation, when the detection cover 210 is tightly connected to the threaded opening of the plastic barrel 300, the sealing gasket 212 will be compressed and fill the small gap between the two to form a sealing barrier. At this time, by injecting a certain volume of gas into the plastic barrel 300 and observing the detection component 200 to see whether the gas in the plastic barrel 300 can remain leak-free within a specified time, it is possible to accurately determine whether the airtightness of the plastic barrel 300 meets the standard.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0041] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A plastic barrel air tightness detection device, characterized in that: The invention comprises a supporting assembly (100), a detecting assembly (200) and a rotating assembly (400), wherein the detecting assembly (200) and the rotating assembly (400) are respectively connected to the supporting assembly (100), the rotating assembly (400) is arranged at the bottom of the detecting assembly (200), and the rotating assembly (400) is configured to drive the plastic barrel (300) to rotate; The detection assembly (200) is provided with a detection cover (210), a detection column (220) and a signal receiving element (240); the detection column (220) is arranged on the upper part of the detection cover (210); the signal receiving element (240) is arranged on the upper part of the detection column (220); the detection column (220) is provided with a detection inner column (223); the signal receiving element (240) is provided with a touch panel (241); the detection inner column (223) is connected to the touch panel (241); the touch panel (241) is configured to feed back an airtightness detection result; the detection cover (210) and the opening of the plastic barrel (300) can be connected in a sealed manner; The rotating assembly (400) comprises a rotating disk (420), and the rotating disk (420) is used to carry the plastic barrel (300).
2. The air tightness detection device for plastic barrels according to claim 1, characterized in that: The support assembly (100) is provided with an upper support member and a lower support member, the upper support member is connected to the detection assembly (200), and the lower support member is connected to the rotating assembly (400); The upper support member comprises a support transverse plate (130), a second through hole (140) and a plurality of support columns (150); the plurality of support columns (150) are respectively arranged on both sides of the support transverse plate (130); the support columns (150) are fixedly connected to the lower support member; and the support transverse plate (130) is provided with a second through hole (140); The lower support member comprises a support platform (110), a first through hole (120) and a support frame (160), wherein the first through hole (120) is arranged on the support platform (110), the support frame (160) is arranged at the bottom of the support platform (110), and the first through hole (120) and the second through hole (140) are arranged correspondingly; The first through hole (120) is provided with a step, and the rotating disk (420) is slidably connected to the first through hole (120).
3. The air tightness detection device for plastic barrels according to claim 1, characterized in that: The detection assembly (200) further comprises a telescopic column (230), a fixing frame (250), an inflation connection pipe (260), a first connection plate (270), a second connection plate (280) and a fixing plate (290), wherein the first connection plate (270) is arranged at the upper part of the supporting transverse plate (130), the second connection plate (280) is arranged at the lower part of the supporting transverse plate (130), the telescopic column (230) is arranged between the second connection plate (280) and the fixing plate (290), the fixing plate (290) is fixedly connected to the detection cover (210), the fixing frame (250) is connected to the signal receiving component (240), the fixing frame (250) is fixedly connected to the first connection plate (270), the inflation connection pipe (260) is connected to the detection cover (210), and the inflation connection pipe (260) is connected to an external inflation pump; The first connecting plate (270) and the second connecting plate (280) are provided with a third through hole (271), the third through hole (271) being arranged corresponding to the second through hole (140), and the detection column (220) and the inflation connecting tube (260) are connected to the third through hole (271).
4. The air tightness detection device for plastic barrels according to claim 1, characterized in that: The detection column (220) further comprises a detection outer tube (221) and a blocking plate (222); the detection outer tube (221) is fixedly connected to the detection cover (210); the blocking plate (222) is arranged inside the detection outer tube (221); the blocking plate (222) is slidably connected to the inner wall of the detection outer tube (221); and one end of the detection inner column (223) is fixedly connected to the blocking plate (222).
5. The air tightness detection device for plastic barrels according to claim 1, characterized in that: The signal receiving component (240) further comprises an adjusting rod (242), the bottom of which is fixedly connected to the touch panel (241), the adjusting rod (242) being connected to a fixing frame (250), and the adjusting rod (242) being configured to adjust the height of the touch panel (241).
6. The air tightness detection device for plastic barrels according to claim 1, characterized in that: The rotating assembly (400) is further provided with a first motor (410), a surrounding plate (430) and a limiting plate (440); the first motor (410) is connected to the support frame (160); the rotating disk (420) is in transmission connection with the first motor (410); and the surrounding plate (430) is arranged on the upper part of the rotating disk (420); A limiting groove (450) is also provided on the upper portion of the rotating disk (420), and the limiting plate (440) is connected to the limiting groove (450).
7. The air tightness detection device for a plastic barrel according to claim 1, characterized in that: The detection cover (210) is provided with a detection thread (211) and a sealing gasket (212), and the detection thread (211) is configured to be connected to a threaded opening of a plastic barrel (300).
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