Gas-liquid dual-purpose pressing equipment for brake hose assembly
The dual-use pressure testing device for brake hose assemblies addresses inefficiencies by integrating gas and liquid testing, improving efficiency and reducing downtime through integrated media switching.
Patent Information
- Application Number
- CN202421688452.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-17
AI Technical Summary
Existing pressure equipment can only be tested separately for pneumatic or hydraulics, and the equipment needs to be replaced for different media, resulting in wasted time for disassembly and replacement, reducing the detection efficiency of the brake hose assembly.
A gas-liquid pressure device for brake hose assembly is designed. Through the combination of a booster mechanism and an electric valve, the switching and blocking of gas and liquid can be achieved, and the pressure test of gas and liquid is directly carried out on the same equipment to avoid equipment replacement.
It improves the working efficiency of the equipment and the testing efficiency of the brake hose assembly, and reduces the labor intensity and liquid loss of workers.
Smart Images

Figure CN223107143U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressure testing equipment, in particular to a pneumatic-hydraulic dual-purpose pressure testing equipment for a brake hose assembly. Background Technique
[0002] With the development of automotive industry parts, as one of the automotive brake parts, the brake hose assembly needs to be pressure tested before leaving the factory, and mostly air pressure or hydraulic pressure is used for detection during the test.
[0003] Most of the existing pressure testing equipment can only conduct separate tests of air pressure or hydraulic pressure. When different media pressure tests are required for the brake hose assembly, other equipment needs to be replaced to detect the brake hose assembly. However, time is wasted during the disassembly and replacement of the brake hose assembly, reducing work efficiency and affecting the pressure testing efficiency of the brake hose assembly. Content of the Utility Model
[0004] (I) Technical Problems to be Solved
[0005] Aiming at the deficiencies of the prior art, the utility model provides a pneumatic-hydraulic dual-purpose pressure testing equipment for a brake hose assembly, which solves the problem that when different media pressure tests are required for the brake hose assembly, other equipment needs to be replaced to detect the brake hose assembly, and time is wasted during the disassembly and replacement of the brake hose assembly, reducing work efficiency and affecting the pressure testing efficiency of the brake hose assembly.
[0006] (II) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solutions: A pneumatic-hydraulic dual-purpose pressure testing equipment for a brake hose assembly, including a workbench, a work box is fixedly installed on the upper surface of the workbench, a movable door is arranged on the surface of the work box, an installation groove is opened inside the workbench, and a controller is fixedly installed on the front surface of the workbench.
[0008] A pressurizing mechanism, the pressurizing mechanism is arranged inside the installation groove, and the pressurizing mechanism includes a liquid storage tank, and the liquid storage tank is fixedly installed on the right side of the lower inner wall of the installation groove.
[0009] Preferably, the pressurizing mechanism further includes a liquid booster pump, a first connecting pipe and a second connecting pipe. The liquid booster pump is fixedly installed on the left side of the lower inner wall of the installation groove. The first connecting pipe is fixedly installed on the input end of the liquid booster pump. One end of the first connecting pipe away from the liquid booster pump penetrates into the inside of the liquid storage tank. The second connecting pipe is fixedly installed on the output end of the liquid booster pump. The liquid booster pump is electrically connected to the controller.
[0010] Preferably, the pressurizing mechanism further includes an air pump, an intake pipe, a third connecting pipe, and a pressure increasing valve. The air pump is fixedly installed at the rear side of the lower inner wall of the installation groove. The intake pipe is fixedly installed on the input end of the air pump. One end of the intake pipe away from the air pump penetrates through the right surface of the workbench. The third connecting pipe is fixedly installed on the output end of the air pump. The input end of the pressure increasing valve is fixedly connected to the third connecting pipe. The air pump is electrically connected to the controller.
[0011] Preferably, the pressurizing mechanism further includes a first electric valve, a second electric valve, and a fifth connecting pipe. Both the first electric valve and the second electric valve are fixedly installed at the left end of the second connecting pipe. The first electric valve and the second electric valve are arranged front and back. The fifth connecting pipe is fixedly installed on the output end of the pressure increasing valve. The first electric valve, the second electric valve, and the fifth connecting pipe are all electrically connected to the controller.
[0012] Preferably, an input pipe is fixedly installed at the left end of the second connecting pipe. The input pipe is located between the first electric valve and the second electric valve. The input pipe is internally communicated with the second connecting pipe. One end of the input pipe away from the second connecting pipe extends to the left surface of the workbench and continues to extend into the interior of the work box. A fixed joint is fixedly installed at the upper end of the input pipe.
[0013] Preferably, an output pipe is fixedly installed on the right inner wall of the work box. A same fixed joint is fixedly installed at the left end of the output pipe. The right end of the output pipe extends to the right surface of the work box and continues to extend into the interior of the liquid storage tank. An exhaust valve is fixedly installed at the upper end of the output pipe. The exhaust valve is electrically connected to the controller.
[0014] Preferably, a fourth connecting pipe is fixedly installed at the lower end of the second connecting pipe. The fourth connecting pipe is located between the first electric valve and the second electric valve. The fourth connecting pipe is internally communicated with the second connecting pipe. The rear end of the horizontal pipe of the fourth connecting pipe extends into the interior of the liquid storage tank. A third electric valve is fixedly installed at the upper end of the vertical pipe of the fourth connecting pipe. The third electric valve is electrically connected to the controller.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the present utility model provides a gas-liquid dual-purpose pressure testing device for a brake hose assembly, which has the following beneficial effects:
[0017] 1. For this gas-liquid dual-purpose pressure testing device for a brake hose assembly, by connecting the second connecting pipe with the fifth connecting pipe and using the first electric valve and the second electric valve to block gas or liquid, the brake hose assembly can be respectively subjected to liquid and gas pressure testing, avoiding the time for equipment disassembly when replacing the brake hose assembly, thereby improving the working efficiency of the device and the testing efficiency of the brake hose assembly.
[0018] 2. The gas-liquid dual-purpose pressure testing device for the brake hose assembly can discharge the possible residual liquid inside the input pipeline by closing and opening the fourth connecting pipe through the third electric valve, reducing the loss of liquid during the testing process, extending the time for replacing the liquid once, and reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic top view structure diagram of the overall gas-liquid dual-purpose pressure testing device for the brake hose assembly of the present utility model;
[0020] Figure 2 It is a schematic side view structure diagram of the internal section of the gas-liquid dual-purpose pressure testing device for the brake hose assembly of the present utility model;
[0021] Figure 3 It is a schematic top view structure diagram of the internal section of the gas-liquid dual-purpose pressure testing device for the brake hose assembly of the present utility model;
[0022] Figure 4 It is a schematic side view structure diagram of the internal section of the installation groove of the present utility model;
[0023] Figure 5 is Figure 4 the enlarged structure diagram at position A in
[0024] In the figure: 1. Workbench; 2. Work box; 3. Activity door; 4. Installation groove; 5. Liquid storage tank; 6. Liquid booster pump; 7. First connecting pipe; 8. Second connecting pipe; 9. First electric valve; 10. Air pump; 11. Intake pipe; 12. Third connecting pipe; 13. Second electric valve; 14. Input pipe; 15. Fixed joint; 16. Output pipe; 17. Fourth connecting pipe; 18. Third electric valve; 19. Controller; 20. Booster valve; 21. Fifth connecting pipe; 22. Exhaust valve. SPECIFIC EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1-5 , the present utility model provides a new technical solution: a gas-liquid dual-purpose pressure testing device for a brake hose assembly, including a workbench 1, a work box 2 is fixedly installed on the upper surface of the workbench 1, an activity door 3 is arranged on the surface of the work box 2, an installation groove 4 is opened inside the workbench 1, and a controller 19 is fixedly installed on the front surface of the workbench 1.
[0027] A pressure boosting mechanism is provided inside the installation groove 4. The pressure boosting mechanism includes a liquid storage tank 5 which is fixedly installed on the right side of the lower inner wall of the installation groove 4.
[0028] Furthermore, the pressure boosting mechanism further includes a liquid booster pump 6, a first connecting pipe 7, and a second connecting pipe 8. The liquid booster pump 6 is fixedly installed on the left side of the lower inner wall of the installation groove 4. The first connecting pipe 7 is fixedly installed on the input end of the liquid booster pump 6. One end of the first connecting pipe 7 away from the liquid booster pump 6 penetrates into the inside of the liquid storage tank 5. The second connecting pipe 8 is fixedly installed on the output end of the liquid booster pump 6. The liquid booster pump 6 is electrically connected to the controller 19.
[0029] Furthermore, the pressure boosting mechanism further includes an air pump 10, an air inlet pipe 11, a third connecting pipe 12, and a pressure boosting valve 20. The air pump 10 is fixedly installed on the rear side of the lower inner wall of the installation groove 4. The air inlet pipe 11 is fixedly installed on the input end of the air pump 10. One end of the air inlet pipe 11 away from the air pump 10 penetrates to the right surface of the workbench 1. The third connecting pipe 12 is fixedly installed on the output end of the air pump 10. The input end of the pressure boosting valve 20 is fixedly connected to the third connecting pipe 12. The air pump 10 is electrically connected to the controller 19.
[0030] Furthermore, the pressure boosting mechanism further includes a first electric valve 9, a second electric valve 13, and a fifth connecting pipe 21. Both the first electric valve 9 and the second electric valve 13 are fixedly installed at the left end of the second connecting pipe 8. The first electric valve 9 and the second electric valve 13 are arranged front and back. The fifth connecting pipe 21 is fixedly installed on the output end of the pressure boosting valve 20. The first electric valve 9, the second electric valve 13, and the fifth connecting pipe 21 are all electrically connected to the controller 19.
[0031] Furthermore, an input pipe 14 is fixedly installed at the left end of the second connecting pipe 8. The input pipe 14 is located between the first electric valve 9 and the second electric valve 13. The input pipe 14 is in communication with the inside of the second connecting pipe 8. One end of the input pipe 14 away from the second connecting pipe 8 extends to the left surface of the workbench 1 and continues to extend into the inside of the work box 2. A fixed joint 15 is fixedly installed at the upper end of the input pipe 14.
[0032] Furthermore, an output pipe 16 is fixedly installed on the right inner wall of the work box 2. A same fixed joint 15 is fixedly installed at the left end of the output pipe 16. The right end of the output pipe 16 extends to the right surface of the work box 2 and continues to extend into the inside of the liquid storage tank 5. An exhaust valve 22 is fixedly installed at the upper end of the output pipe 16. The exhaust valve 22 is electrically connected to the controller 19.
[0033] Further, it is connected to the fifth connecting pipe 21 through the second connecting pipe 8, and the first electric valve 9 and the second electric valve 13 are used to block gas or liquid, so as to conduct pressure tests on the brake hose assembly for liquid and gas respectively, avoiding the time required for equipment disassembly during the replacement of the brake hose assembly, thereby improving the working efficiency of the equipment and the test efficiency of the brake hose assembly test.
[0034] Further, a fourth connecting pipe 17 is fixedly installed at the lower end of the second connecting pipe 8. The fourth connecting pipe 17 is located between the first electric valve 9 and the second electric valve 13. The fourth connecting pipe 17 is internally communicated with the second connecting pipe 8. The rear end of the horizontal pipe of the fourth connecting pipe 17 extends into the interior of the liquid storage tank 5. A third electric valve 18 is fixedly installed at the upper end of the vertical pipe of the fourth connecting pipe 17. The third electric valve 18 is electrically connected to the controller 19.
[0035] Further, by closing and opening the fourth connecting pipe 17 through the third electric valve 18, the liquid that may remain in the input pipe 14 can be discharged, reducing the loss of liquid during the test, prolonging the time for replacing the liquid once, and reducing the labor intensity of workers.
[0036] Working principle: When using this device to conduct pressure tests on brake hose assemblies with different media, the two joints of the brake hose assembly can be respectively connected to the two fixed joints 15 to install the brake hose assembly onto this equipment. Then, close the working box 2. The internal situation can be observed through the observation window on the working box 2. First, conduct a liquid test. First, close the second electric valve 13, air pump 10, third electric valve 18, pressure booster valve 20, and exhaust valve 22 through the controller 19. Then, start the liquid booster pump 6. The liquid booster pump 6 pumps out the liquid inside the liquid storage tank 5 through the first connecting pipe 7 and pressurizes it until the liquid reaches a certain pressure. Then, it is sent into the interior of the second connecting pipe 8. When the liquid reaches the second electric valve 13 and the third electric valve 18, it is blocked and cannot enter the corresponding pipelines, and can only enter the interior of the input pipeline 14. It enters the interior of the installed brake hose assembly through the input pipeline 14 and is blocked inside the brake hose assembly by the exhaust valve 22, gradually filling the interior of the brake hose assembly. In this way, a liquid pressure test is conducted on the brake hose assembly. After testing for a certain period of time, observe whether there are any leaks or deformations in the brake hose assembly. After the test is completed, close the liquid booster pump 6, and then start the exhaust valve 22 to discharge the liquid inside the brake hose assembly and make it re-enter the interior of the liquid storage tank 5 through the output pipeline 16. For the liquid that may remain inside the input pipeline 14, the third electric valve 18 can be opened to make it enter the interior of the fourth connecting pipe 17 and re-enter the interior of the liquid storage tank 5. Then, conduct a gas test. Close the first electric valve 9, third electric valve 18, and exhaust valve 22, and start the air pump 10 and pressure booster valve 20. The air pump 10 extracts air through the intake pipeline 11 and then sends the air into the interior of the pressure booster valve 20 through the third connecting pipe 12. The pressure booster valve 20 compresses and boosts the air and then sends it into the interior of the fifth connecting pipe 21. Open the second electric valve 13. Blocked by the first electric valve 9 and the third electric valve 18, it enters the interior of the input pipeline 14 and then continues to enter the interior of the brake hose assembly and is blocked inside the brake hose assembly by the exhaust valve 22 to conduct a gas pressure test on the brake hose assembly. Similarly, after testing for a certain period of time, observe whether there are any leaks or deformations in the brake hose assembly. After completion, open the exhaust valve 22 to discharge the air inside the brake hose assembly.
[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pneumatic and hydraulic dual-purpose pressure testing device for a brake hose assembly, comprising a workbench (1), wherein a work box (2) is fixedly installed on the upper surface of the workbench (1), and a movable door (3) is arranged on the surface of the work box (2), characterized in that: An installation groove (4) is formed inside the workbench (1), and a controller (19) is fixedly installed on the front surface of the workbench (1). A pressurizing mechanism is arranged inside the installation groove (4). The pressurizing mechanism includes a liquid storage tank (5), and the liquid storage tank (5) is fixedly installed on the right side of the lower inner wall of the installation groove (4).
2. The air-liquid dual-purpose pressure testing device for a brake hose assembly according to claim 1, characterized in that: The pressurizing mechanism further includes a liquid booster pump (6), a first connecting pipe (7), and a second connecting pipe (8). The liquid booster pump (6) is fixedly installed on the left side of the lower inner wall of the installation groove (4). The first connecting pipe (7) is fixedly installed on the input end of the liquid booster pump (6). One end of the first connecting pipe (7) far away from the liquid booster pump (6) penetrates into the inside of the liquid storage tank (5). The second connecting pipe (8) is fixedly installed on the output end of the liquid booster pump (6). The liquid booster pump (6) is electrically connected to the controller (19).
3. A pneumatic and hydraulic dual-purpose pressure testing device for a brake hose assembly according to claim 2, characterized in that: The pressurizing mechanism further includes an air pump (10), an intake pipe (11), a third connecting pipe (12), and a pressure boosting valve (20). The air pump (10) is fixedly installed on the rear side of the lower inner wall of the installation groove (4). The intake pipe (11) is fixedly installed on the input end of the air pump (10). One end of the intake pipe (11) far away from the air pump (10) penetrates to the right surface of the workbench (1). The third connecting pipe (12) is fixedly installed on the output end of the air pump (10). The input end of the pressure boosting valve (20) is fixedly connected to the third connecting pipe (12). The air pump (10) is electrically connected to the controller (19).
4. A pneumatic and hydraulic dual-purpose pressure testing device for a brake hose assembly according to claim 3, characterized in that: The pressurizing mechanism further includes a first electric valve (9), a second electric valve (13), and a fifth connecting pipe (21). Both the first electric valve (9) and the second electric valve (13) are fixedly installed at the left end of the second connecting pipe (8). The first electric valve (9) and the second electric valve (13) are arranged front and back. The fifth connecting pipe (21) is fixedly installed on the output end of the pressure boosting valve (20). The first electric valve (9), the second electric valve (13), and the fifth connecting pipe (21) are all electrically connected to the controller (19).
5. A pneumatic and hydraulic dual-purpose pressure testing device for a brake hose assembly according to claim 4, characterized in that: The left end of the second connecting pipe (8) is fixedly installed with an input pipe (14). The input pipe (14) is located between the first electric valve (9) and the second electric valve (13). The input pipe (14) is communicated with the inside of the second connecting pipe (8). One end of the input pipe (14) far away from the second connecting pipe (8) extends to the left surface of the workbench (1) and continues to extend into the inside of the work box (2). A fixed joint (15) is fixedly installed at the upper end of the input pipe (14).
6. A pneumatic and hydraulic dual-purpose pressure testing device for a brake hose assembly according to claim 1, characterized in that: An output pipe (16) is fixedly installed on the right inner wall of the work box (2). The left end of the output pipe (16) is fixedly installed with the same fixed joint (15). The right end of the output pipe (16) extends to the right surface of the work box (2) and continues to extend into the inside of the liquid storage tank (5). An exhaust valve (22) is fixedly installed at the upper end of the output pipe (16). The exhaust valve (22) is electrically connected to the controller (19).
7. A pneumatic and hydraulic dual-purpose pressure testing device for a brake hose assembly according to claim 2, characterized in that: A fourth connecting pipe (17) is fixedly installed at the lower end of the second connecting pipe (8). The fourth connecting pipe (17) is located between the first electric valve (9) and the second electric valve (13). The fourth connecting pipe (17) is internally communicated with the second connecting pipe (8). The rear end of the horizontal pipe of the fourth connecting pipe (17) extends into the interior of the liquid storage tank (5). A third electric valve (18) is fixedly installed at the upper end of the vertical pipe of the fourth connecting pipe (17). The third electric valve (18) is electrically connected to the controller (19).