A three-dimensional laser aging test system
By designing a multi-layer cargo space three-dimensional laser aging test system, combined with optimized pipeline layout and automatic loading and unloading robot, the problems of low space utilization and low testing efficiency of the laser aging test system in the existing technology are solved, and efficient space utilization and automated testing are achieved.
Patent Information
- Application Number
- CN202510054097.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-04-04
AI Technical Summary
The existing laser aging test system has a small number of lasers per unit area, low space utilization, and requires manual handling, resulting in low testing efficiency.
Design a three-dimensional laser aging test system, including shelves of multi-layer cargo spaces, coolant pipeline components in hollowed-out areas, and automatic loading and unloading robots, optimize pipeline layout, reduce unnecessary bending and extension, achieve efficient space utilization, and cancel manual handling.
The number of lasers that are accommodated per unit area is improved, space utilization and testing efficiency is improved, manufacturing costs are reduced, and operator safety is ensured.
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Figure CN119756786A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser testing, and in particular to a laser aging stereo testing system. Background Art
[0002] Laser aging test evaluates the performance stability and reliability of lasers by simulating long-term use conditions. The laser aging test method includes continuously supplying power to the laser to operate under specific conditions and monitoring the changes in its optoelectronic parameters over time.
[0003] During the laser aging test, the laser is usually placed on the aging position on the shelf. The aging target is used to absorb the laser beam emitted by the laser and convert it into heat. The laser also needs to be connected to cooling water and cables to meet its aging test requirements.
[0004] In the process of realizing the present invention, the inventors found that there are at least the following problems in the prior art: the existing laser aging shelves can accommodate a small number of lasers per unit area, the space utilization rate is low, the lasers need to be moved manually, and the aging test efficiency is also low. Summary of the invention
[0005] The present invention aims to solve one of the technical problems in the related art at least to a certain extent.
[0006] Therefore, the object of the present invention is to provide a laser aging stereoscopic testing system with reasonable design, high space utilization and high aging test efficiency.
[0007] To achieve the above object, the present invention proposes a laser aging stereo test system, comprising:
[0008] A shelf, wherein the shelf has multiple layers of cargo spaces for accommodating lasers, and the shelf is provided with a vertical hollow area;
[0009] An aging target, located in the cargo space;
[0010] A first pipeline assembly, disposed in the hollow area, for providing cooling liquid to the aging target;
[0011] A second pipeline assembly, disposed on the front side of the shelf, adjacent to the first pipeline assembly, and used to provide cooling liquid for the laser;
[0012] The loading and unloading robot is configured to move in the rear area of the shelf, and is used to place the laser to be tested for aging on the cargo position, and to move and transport the laser that has completed the aging test to a designated location.
[0013] According to the laser aging three-dimensional testing system of the present invention, the number of lasers accommodated per unit area can be increased by arranging multi-layer cargo spaces on the shelves; the present invention arranges the first pipeline assembly in the hollow area and places the second pipeline assembly adjacent to the first pipeline assembly, thereby optimizing the overall pipeline layout design, reducing unnecessary bending and extension of the pipeline, achieving efficient space utilization in a limited space, reducing the demand for additional supporting structures, and reducing manufacturing costs; the present invention arranges the loading and unloading robots in the rear area of the shelf and moves them to realize automatic loading and unloading of the laser, eliminates manual handling, greatly improves testing efficiency, and allows operators to work in the front area of the shelf to achieve human-machine separation and ensure personnel safety.
[0014] According to one embodiment of the present invention, it further includes a frame and a distribution box, wherein the frame is arranged on the front side of the shelf, the distribution box is installed on the front side of the frame, and the second pipeline assembly is arranged in the frame.
[0015] According to an embodiment of the present invention, the left and right ends of the frame are flush with the two ends of the hollow area in the X direction, and the left and right ends of the distribution box are flush with the two ends of the frame in the X direction.
[0016] According to an embodiment of the present invention, the hollow area is arranged at the center of the shelf, the aging target is adjacent to the second pipeline assembly, and the aging targets are symmetrically arranged along two sides of the hollow area.
[0017] According to one embodiment of the present invention, a flow meter is further included, and the flow meter is connected to the second pipe assembly and is used to monitor the coolant flow of the laser during the aging process.
[0018] According to one embodiment of the present invention, it further comprises a plurality of liquid receiving pans and a balance pipe, wherein the liquid receiving pans are arranged at the bottom of the shelf, and the liquid receiving pans are connected by the balance pipe.
[0019] According to one embodiment of the present invention, the shelf includes a plurality of columns, a leveling component and a shelf. The shelf is detachably connected to the columns. The space between the shelves of two adjacent layers forms the cargo space. The leveling component is arranged at the bottom of the columns. The leveling component is used to level the shelf.
[0020] According to one embodiment of the present invention, the leveling assembly includes an upper plate, a bottom plate and an adjusting bolt, the adjusting bolt is hinged to the bottom plate, the adjusting bolt is threadedly connected to the upper plate, and the upper plate is connected to the bottom surface of the column.
[0021] According to one embodiment of the present invention, it also includes a first cooling pipeline and a second cooling pipeline. The first cooling pipeline and the second cooling pipeline are connected between the two aging targets located in the same cargo space, and the first cooling pipeline and the second cooling pipeline are cross-arranged.
[0022] According to one embodiment of the present invention, it also includes a control module and a three-color warning light, which are arranged on the top of the shelf, and the control module is used to monitor the operating status of the laser, the flow meter and the three-color warning light.
[0023] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. Among them:
[0025] Figure 1 It is a structural schematic diagram of a laser aging stereo testing system involved in one embodiment of the present invention.
[0026] Figure 2 yes Figure 1 A local enlarged schematic diagram of point A in the middle.
[0027] Figure 3 It is a schematic structural diagram from another angle of a three-dimensional testing system for laser aging according to an embodiment of the present invention.
[0028] Figure 4 yes Figure 3 A local enlarged schematic diagram of point B in the middle.
[0029] Figure 5 It is a schematic diagram of a laser aging stereo test system with lasers placed therein according to an embodiment of the present invention.
[0030] Figure 6 It is a schematic diagram of the arrangement of a three-dimensional laser aging test system in a working area according to an embodiment of the present invention.
[0031] Description of reference numerals:
[0032] 10-shelf, 11-column, 12-leveling assembly, 13-shelf, 20-first pipeline assembly, 30-second pipeline assembly, 40-aging target, 41-first cooling pipeline, 42-second cooling pipeline, 50-distribution box, 60-liquid receiving tray, 61-balance pipe, 70-frame, 80-control module, 90-flow meter, 91-valve, 100-laser aging three-dimensional test system, 101-hollow area, 121-upper plate, 122-bottom plate, 123-adjusting bolt, 200-laser, 300-first area, 400-second area. DETAILED DESCRIPTION
[0033] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and are not to be construed as limitations of the present invention. On the contrary, embodiments of the present invention include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.
[0034] Reference below Figures 1 to 6 , describing a laser aging stereo testing system 100 according to an embodiment of the present invention.
[0035] Combination Figures 1 to 6 As shown, a laser aging stereo testing system 100 according to an embodiment of the present invention includes a shelf 10, an aging target 40, a first pipeline assembly 20, a second pipeline assembly 30 and a loading and unloading robot (not shown in the figure).
[0036] The shelf 10 has multiple layers of cargo spaces for accommodating the lasers 200, and the shelf 10 is provided with a vertical hollow area 101. The aging target 40 is provided in the cargo space. The first pipeline assembly 20 is provided in the hollow area 101, and is used to provide coolant for the aging target 40. The second pipeline assembly 30 is provided on the front side of the shelf 10, adjacent to the first pipeline assembly 20, and is used to provide coolant for the laser 200. The loading and unloading robot is configured to move in the rear area of the shelf 10, and is used to place the laser 200 to be tested for aging on the cargo space, and to move and transport the laser 200 that has completed the aging test to a designated location.
[0037] The shelf 10 can provide a placement location for the laser 200 and the aging target 40. The shelf 10 has a multi-layer structure. The number of shelves 10 is set according to actual needs. The shelves 10 can be arranged in a row or in multiple rows. The specific type of shelf 10 can be set according to actual needs, and there is no limitation on this. For example, the shelf 10 adopts a layered shelf and a split structure, and is two independent systems from the factory building, which has high flexibility. The number of layers of the shelf 10 is set according to actual needs. The hollow area 101 runs through the entire shelf 10, and the opening size of the hollow area 101 is adapted to the outer size of the first pipeline assembly 20.
[0038] The specific type of the laser 200 is set according to actual needs, and there is no specific restriction on this. For example, the laser 200 is a fiber laser, which has a chassis and an output armored cable. During the aging test, the chassis needs to be placed in the cargo space, and the output armored cable is connected to the aging target 40. The aging target 40 is also called an aging chamber, which recovers the laser during the aging process of the laser, and evaluates the long-term stability and reliability of the laser by observing the performance changes of the laser. The specific type of the aging target 40 is set according to actual needs, and there is no specific restriction on this. For example, the shape of the aging target 40 is a rectangular parallelepiped, and there should be enough space between the aging target 40 and the laser 200 to facilitate the handling operation of the loading and unloading robot.
[0039] The first pipeline assembly 20 and the second pipeline assembly 30 each include a plurality of main pipelines and branch pipelines, each branch pipeline is provided with a valve 91 to realize independent control of the branch pipeline. The branch pipeline has a liquid inlet main pipeline and a liquid outlet main pipeline, so that the coolant can take away the heat generated by the operation of the laser 200 and the aging target 40. The direction of the first pipeline assembly 20 and the second pipeline assembly 30 is set according to actual needs and is not limited to this. For example, the first pipeline assembly 20 and the second pipeline assembly 30 are arranged vertically to save space.
[0040] Loading and unloading robots can be rail-guided vehicles, shuttle vehicles, stackers, etc. Figure 1 and Figure 6 As shown, the loading and unloading robot is in the rear area of the shelf 10, that is, Figure 6 The tester moves from the second area 400 in the rack 10 to the X direction, places the laser 200 to be tested on the shelf, and moves the laser 200 that has completed the aging test to the designated location. Figure 6 The first area 300 is operated and is responsible for plugging and unplugging electrical cables, output armored cables, cooling pipes, and valve opening and closing.
[0041] According to the laser aging three-dimensional testing system of the embodiment of the present invention, the number of lasers accommodated per unit area can be increased by arranging multi-layer cargo spaces on the shelves; the embodiment of the present invention arranges the first pipeline assembly in the hollow area and places the second pipeline assembly adjacent to the first pipeline assembly, thereby optimizing the overall pipeline layout design, reducing unnecessary bending and extension of the pipeline, achieving efficient space utilization in a limited space, reducing the demand for additional supporting structures, and reducing manufacturing costs; the embodiment of the present invention arranges the loading and unloading robots in the rear area of the shelf for movement, thereby realizing automatic loading and unloading of lasers, eliminating manual handling, greatly improving testing efficiency, and allowing operators to work in the front area of the shelf to achieve human-machine separation and ensure personnel safety.
[0042] In some embodiments, the laser aging stereo test system 100 also includes a frame 70 and a distribution box 50. The frame 70 is arranged on the front side of the shelf 10, and the distribution box 50 is installed on the front side of the frame 70. The frame 70 provides a stable support structure for the distribution box 50, and also protects the second pipeline assembly 30. The second pipeline assembly 30 is arranged in the frame 70, which can make full use of the space, and the frame 70 is also easy to assemble and disassemble. The distribution box 50 provides power for the laser 200. A leakage protection switch is provided in the distribution box to ensure the personal safety of the operator.
[0043] The left and right ends of the frame 70 are flush with the ends of the hollow area 101 in the X direction, and the left and right ends of the distribution box 50 are flush with the ends of the frame 70 in the X direction, which can fully utilize the space. There are multiple distribution boxes 50, which are arranged in multiple layers in the vertical direction.
[0044] In some embodiments, in combination Figure 1 and Figure 5 As shown, the hollow area 101 is set at the center of the shelf 10, the aging target 40 is adjacent to the second pipeline assembly 30, and the aging target 40 is symmetrically arranged along the two sides of the hollow area 101. In other words, each layer of the cargo space can accommodate 2 aging targets and 2 lasers, thereby improving space utilization.
[0045] The laser aging stereo test system further includes a flow meter 90, which is connected to the second pipeline assembly 30 and is used to monitor the coolant flow of the laser 200 during the aging process. The specific type of the flow meter 90 is set according to actual needs. For example, the flow meter 90 can be a volumetric type or a pressure differential type.
[0046] like Figure 3As shown, in some embodiments, the laser aging stereo test system 100 also includes a plurality of liquid receiving trays 60 and a balance pipe 61. The liquid receiving tray 60 is arranged at the bottom of the shelf 10, and each liquid receiving tray 60 is connected by a balance pipe 61. The liquid receiving tray 60 is used to receive the coolant leakage during the plugging and unplugging of the laser coolant pipeline. The coolant can maintain the same liquid level in each liquid receiving tray 60 to avoid overflow. The balance pipe 61 can be made of either a flexible material (such as rubber) or a rigid material (such as metal). At the same time, a pipe is provided at the bottom of at least one liquid receiving tray 60, which is connected to the drainage floor drain of the factory building, so that the leaked coolant can be discharged outside the factory building. In order to ensure a good coolant collection effect, the front side of the liquid receiving tray 60 protrudes toward the front side of the shelf 10 and is flush with the front side of the frame.
[0047] like Figure 1 As shown, the shelf 10 includes a plurality of columns 11, a leveling assembly 12 and a shelf 13. The shelf 13 is detachably connected to the column 11. The space between the shelves 13 of two adjacent layers forms a cargo space. The leveling assembly 12 is arranged at the bottom of the column 11. The leveling assembly 12 is used to level the shelf 10. The leveling assembly 12 includes an upper plate 121, a bottom plate 122 and an adjusting bolt 123. The adjusting bolt 123 is hinged to the bottom plate 122. The adjusting bolt 123 is threadedly connected to the upper plate 121. The upper plate 121 is connected to the bottom surface of the column 11. The spacing between the shelves 13 of two adjacent layers is reserved according to the thickness of the laser chassis, the thickness of the tooling fixture, and the safe spacing of the gripper of the loading and unloading robot. For example, the spacing between the shelves 13 of two adjacent layers is controlled at 300 mm to make full use of the vertical space. The horizontal space of the shelf 13 needs to reserve a safe distance to accommodate the laser.
[0048] The laser aging stereo test system also includes a first cooling pipeline 41 and a second cooling pipeline 42. The first cooling pipeline 41 and the second cooling pipeline 42 are connected between two aging targets 40 located in the same cargo space. The first cooling pipeline 41 and the second cooling pipeline 42 are cross-arranged, thereby reducing space waste caused by the bending of the cooling pipelines.
[0049] In addition, if Figure 5 As shown, the laser aging stereo test system also includes a control module 80 and a three-color warning light, which are arranged on the top of the shelf 10. The control module 80 is communicatively coupled with the laser 200, the flow meter 90 and the three-color warning light, respectively, and the control module 80 is used to monitor the operating status of the laser 200, the flow meter 90 and the three-color warning light. When the operating parameters of the laser 200 or the flow meter 90 are abnormal, the three-color indicator light can switch colors to show whether the current operating status is abnormal.
[0050] It should be noted that, in the description of the present invention, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.
[0051] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0053] In the description of the present invention, the directions or positional relationships indicated by the terms "left", "right", "front", "rear", etc. are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0054] Any process or method description in a flowchart or otherwise described herein may be understood to represent a module, segment or portion of code that includes one or more executable instructions for implementing the steps of a specific logical function or process, and the scope of the preferred embodiments of the present invention includes alternative implementations in which functions may not be performed in the order shown or discussed, including performing functions in a substantially simultaneous manner or in the reverse order depending on the functions involved, which should be understood by those skilled in the art to which the embodiments of the present invention belong.
[0055] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0056] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A three-dimensional laser aging test system, characterized in that: include: A shelf (10), the shelf (10) having multiple layers of cargo spaces for accommodating lasers (200), the shelf (10) being provided with a vertical hollow area (101); An aging target (40) is arranged in the cargo space; A first pipeline assembly (20), arranged in the hollow area (101), and used for providing cooling liquid for the aging target (40); A second pipeline assembly (30), arranged on the front side of the shelf (10), adjacent to the first pipeline assembly (20), and used for providing cooling liquid for the laser (200); The loading and unloading robot is configured to move in the rear area of the shelf (10) and is used to place the laser (200) to be tested for aging on the cargo position, and to move and transport the laser (200) that has completed the aging test to a designated location.
2. The laser aging stereo test system according to claim 1, characterized in that: It also includes a frame (70) and a distribution box (50), wherein the frame (70) is arranged on the front side of the shelf (10), the distribution box (50) is installed on the front side of the frame (70), and the second pipeline assembly (30) is arranged in the frame (70).
3. The laser aging stereo test system according to claim 2, characterized in that: The left and right ends of the frame (70) are flush with the two ends of the hollow area (101) in the X direction, and the left and right ends of the distribution box (50) are flush with the two ends of the frame (70) in the X direction.
4. The laser aging stereo test system according to claim 1, characterized in that: The hollow area (101) is arranged at the center of the shelf (10), the aging target (40) is adjacent to the second pipeline assembly (30), and the aging target (40) is symmetrically arranged along two sides of the hollow area (101).
5. The laser aging stereo test system according to claim 1, characterized in that: It also includes a flow meter (90), which is in communication with the second pipeline assembly (30) and is used to monitor the flow rate of the coolant of the laser (200) during the aging process.
6. The laser aging stereo test system according to claim 1, characterized in that: It also comprises a plurality of liquid receiving trays (60) and a balance pipe (61), wherein the liquid receiving trays (60) are arranged at the bottom of the shelf (10), and each of the liquid receiving trays (60) is connected via the balance pipe (61).
7. The laser aging stereo test system according to claim 1, characterized in that: The shelf (10) comprises a plurality of columns (11), a leveling assembly (12) and a shelf (13); the shelf (13) is detachably connected to the column (11); the space between two adjacent layers of the shelf (13) forms the cargo space; the leveling assembly (12) is arranged at the bottom of the column (11); and the leveling assembly (12) is used to level the shelf (10).
8. The laser aging stereo testing system according to claim 7, characterized in that: The leveling assembly (12) comprises an upper plate (121), a bottom plate (122) and an adjusting bolt (123); the adjusting bolt (123) is hinged to the bottom plate (122); the adjusting bolt (123) is threadedly connected to the upper plate (121); and the upper plate (121) is connected to the bottom surface of the column (11).
9. The laser aging stereo testing system according to claim 4, characterized in that: It also comprises a first cooling pipeline (41) and a second cooling pipeline (42), wherein the first cooling pipeline (41) and the second cooling pipeline (42) are connected between two aging targets (40) located in the same cargo space, and the first cooling pipeline (41) and the second cooling pipeline (42) are arranged crosswise.
10. The laser aging stereo test system according to claim 5, characterized in that: It also includes a control module (80) and a three-color warning light, wherein the control module (80) and the three-color warning light are arranged on the top of the shelf (10), and the control module (80) is used to monitor the operating status of the laser (200), the flow meter (90) and the three-color warning light.