A lace detection device
By designing the fixture structure and driving structure of the lace lace detection device, automatic clamping and slow pulling of lace lace samples are achieved, and the sample fracture problem caused by manual clamping and rapid tension in the prior art is solved, and the accuracy of the test data is improved.
Patent Information
- Application Number
- CN202411926514.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-04-04
AI Technical Summary
In the prior art, the tensile performance detection of lace lace requires staff to manually clamp the sample, which has high labor intensity and too fast tension, resulting in sample breakage and affecting the accuracy of the test data.
A lace lace detection device is designed, using a clamp structure and a driving structure. The clamp structure clamps the sample through the tooth plate to prevent slipping; the driving structure uses asynchronous motor and mechanical transmission to control the rotation of the thread sleeve and drive the thread column to slowly move upward, realizing the automatic clamping and slow pulling of the sample by the clamp structure.
Automatic clamping and slow pulling of lace lace samples is achieved, which reduces the labor intensity of staff, avoids sudden breakage of samples, and improves the accuracy of tensile test data.
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Figure CN119757031A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lace detection, in particular to a lace detection device. Background Art
[0002] Lace inspection includes appearance inspection, physical property inspection and chemical property inspection. Appearance inspection refers to the inspection of patterns, designs, colors and sizes on lace to ensure the integrity, clarity, symmetry, color uniformity, color fastness and size accuracy of lace. Physical property inspection refers to the tensile strength, tear strength and elastic recovery of lace. Chemical property inspection refers to the fiber composition inspection and harmful substance inspection of lace. The appearance inspection of lace is usually carried out by workers' naked eye inspection. The tensile, tear and elastic recovery in the physical property inspection can be tested by tensile testing machine and tear strength tester respectively. The fiber composition inspection in the chemical property inspection of lace is carried out by combustion method or chemical dissolution method. The harmful substance detection is carried out by formaldehyde detector, heavy metal detector and azo dye detector.
[0003] In the current existing technology, the tensile performance test of lace is carried out by using a tensile testing machine, which requires workers to cut the lace samples into standard samples of a certain length and width, place the two ends of the lace samples in the clamps respectively, and then manually adjust the clamps to clamp the lace samples, which makes the labor intensity of the workers higher. In addition, due to the material of the lace itself, the upward pulling force acts too quickly during the tensile test, causing the lace samples to break, thereby affecting the accuracy of the test data. Therefore, a lace detection device is proposed to solve the above problems. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a lace detection device, which has the advantages of easy automatic clamping and slow action, and solves the problem that the tensile performance test of lace is carried out by using a tensile testing machine, which requires staff to cut the lace sample into standard specimens of a certain length and width, and place the two ends of the lace sample in the clamps respectively, and then manually adjust the clamps to clamp the lace sample, which makes the labor intensity of the staff greater. In addition, due to the material of the lace itself, the upward pulling force acts too quickly during the tensile test, causing the lace sample to break, thereby affecting the accuracy of the test data.
[0005] To achieve the above object, the present invention provides the following technical solutions: a lace detection device, comprising a tensile testing machine, a detection frame and a data display platform are arranged on the top of the tensile testing machine, and a lifting structure, a clamp structure and a driving structure are arranged on the detection frame;
[0006] The lifting structure includes a tension detection plate fixedly installed on the bottom wall of the detection frame, a threaded sleeve is rotatably installed on the top of the detection frame, a supporting component for supporting the rotation of the threaded sleeve is installed on the top of the detection frame, the internal thread of the threaded sleeve is connected to a threaded column with one end passing through and extending into the detection frame, an anti-slip component is fixedly installed on the top of the threaded column, a guide component for limiting the moving trajectory of the threaded column is arranged inside the detection frame, and mounting plates for connecting the clamp structure are fixedly installed on the top of the tension detection plate and the bottom of the threaded column.
[0007] Furthermore, the clamp structure includes two clamp frames fixedly installed on opposite sides of two mounting plates, and the two clamp frames are respectively slidably installed with two clamps for fixing lace samples, and the two clamp frames are provided with a propulsion component for controlling the movement of the clamps.
[0008] Furthermore, the driving structure includes an asynchronous motor fixedly mounted on the top of the detection frame, a transmission component for driving the threaded sleeve to rotate is provided on one side of the asynchronous motor, and a clamp for fixing the asynchronous motor is fixedly mounted on the top of the detection frame.
[0009] Furthermore, the detection frame is fixedly installed on the top of the tensile testing machine, and the data display platform is fixedly installed on the top of the tensile testing machine and is located on the right side of the detection frame.
[0010] Furthermore, the supporting component includes a circular groove and a bearing, the circular groove is opened at the top of the detection frame, the bearing is fixedly installed inside the circular groove, and one end of the threaded sleeve passes through the bearing and is fixedly connected to the inner wall of the bearing.
[0011] Furthermore, the guide component includes a guide rod and two guide frames, the two guide frames are fixedly installed on the inner top wall of the detection frame, the guide rod is fixedly connected to the threaded column and the two ends of the guide rod respectively penetrate and extend into the interior of the two guide frames, and the outer surfaces of the guide rod are respectively slidably connected to the inner walls of the two guide frames.
[0012] Furthermore, the four clamping plates each include a connecting rod and a tooth plate, the connecting rod is fixedly connected to one end of the connecting rod, one end of the connecting rod penetrates and extends to the outside of the clamp frame, and the clamp frame is slidably connected to the outer surface of the connecting rod.
[0013] Furthermore, the two propulsion components each include two electric push rods, the two electric push rods are fixedly mounted on the fixture frame, and the telescopic ends of the two electric push rods are respectively fixedly connected to the two tooth plates.
[0014] Furthermore, the transmission component includes two bevel gears, the outer surfaces of the two bevel gears are meshed with each other, and the two bevel gears are fixedly mounted on the output shaft of the asynchronous motor and the outer surface of the threaded sleeve respectively.
[0015] Furthermore, the anti-slip component includes an anti-slip plate and a pressure sensor. The anti-slip plate is fixedly installed on the top of the threaded column, and the pressure sensor is fixedly installed on the bottom of the anti-slip plate and is electrically connected to the asynchronous motor.
[0016] Compared with the prior art, the present invention provides a lace detection device, which has the following beneficial effects:
[0017] 1. The lace detection device is provided with a clamp structure, which realizes the use of the tooth plates in the clamping plate to clamp the lace sample. Since the tooth plates are engaged with each other, the clamped lace sample is prevented from slipping during the tensile test. In addition, the two clamping plates can be controlled to automatically move to the opposite side by a propulsion component, thereby realizing automatic clamping of the lace sample and reducing the labor intensity of the staff.
[0018] 2. The lace detection device, by providing a driving structure and a lifting structure, realizes the use of an asynchronous motor as a driving source and controls the rotation of the threaded sleeve through mechanical transmission, thereby controlling the threaded column connected to the internal thread of the threaded sleeve to move upward slowly, and then the clamp structure clamps the lace sample and pulls it upward slowly, ensuring that the force increases slowly, avoiding sudden breakage of the lace sample, and making the data of the tensile test accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure proposed by the present invention;
[0020] Figure 2 The structure of the present invention is shown in FIG. Figure 1 A in the enlarged view;
[0021] Figure 3 The structure of the present invention is shown in FIG. Figure 1 The enlarged view of point B in the figure;
[0022] Figure 4 It is a three-dimensional schematic diagram of the structural clamp frame, clamping plate and propulsion component proposed by the present invention.
[0023] In the figure: 1. Tensile testing machine; 2. Detection frame; 3. Data display machine; 41. Tensile detection plate; 42. Threaded sleeve; 43. Support component; 44. Threaded column; 45. Anti-slip component; 46. Guide component; 47. Mounting plate; 48. Clamp frame; 49. Clamp; 50. Propulsion component; 51. Asynchronous motor; 52. Transmission component. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-4 A lace detection device includes a tensile testing machine 1. A detection frame 2 and a data display platform 3 are arranged on the top of the tensile testing machine 1. A lifting structure, a clamp structure and a driving structure are arranged on the detection frame 2. The detection frame 2 is fixedly installed on the top of the tensile testing machine 1. The data display platform 3 is fixedly installed on the top of the tensile testing machine 1 and is located on the right side of the detection frame 2.
[0026] In this embodiment, the lifting structure includes a tension detection plate 41 fixedly installed on the inner bottom wall of the detection frame 2, a threaded sleeve 42 is rotatably installed on the top of the detection frame 2, and a support component 43 for supporting the rotation of the threaded sleeve 42 is installed on the top of the detection frame 2. The support component 43 includes a circular groove and a bearing. The circular groove is opened at the top of the detection frame 2, and the bearing is fixedly installed inside the circular groove. One end of the threaded sleeve 42 passes through the bearing and is fixedly connected to the inner circumferential wall of the bearing, so as to facilitate the use of the bearing to support the rotation of the threaded sleeve 42. The internal thread of the threaded sleeve 42 is connected to a threaded column 44 with one end passing through and extending to the inside of the detection frame 2. An anti-slip component 45 is fixedly installed on the top of the threaded column 44. A guide component 46 for limiting the moving trajectory of the threaded column 44 is provided inside the detection frame 2. A mounting plate 47 for connecting a fixture structure is fixedly installed on the top of the tension detection plate 41 and the bottom of the threaded column 44.
[0027] Among them, the guide component 46 includes a guide rod and two guide frames, the two guide frames are fixedly installed on the inner top wall of the detection frame 2, the guide rod is fixedly connected to the threaded column 44, and the two ends of the guide rod respectively penetrate and extend into the interior of the two guide frames, and the outer surfaces of the guide rod are respectively slidably connected to the inner walls of the two guide frames to limit the directional trajectory of the threaded column 44 moving up and down.
[0028] By adopting the above technical solution, it is possible to control the rotation of the threaded sleeve 42 by using the driving structure, so that the threaded column 44 connected to the internal thread of the threaded sleeve 42 moves upward, and the moving threaded column 44 drives the top clamp structure and one end of the lace sample to move upward synchronously, thereby applying a slow pulling force to the lace sample, and the pulling force detection board 41 displays the pulling force accuracy data in real time on the data display machine 3.
[0029] In this embodiment, the clamp structure includes two clamp frames 48 fixedly mounted on opposite sides of two mounting plates 47, and the two clamp frames 48 are respectively slidably mounted with two clamps 49 for fixing the lace samples, and the four clamps 49 include a connecting rod and a tooth plate, the connecting rod is fixedly connected to one end of the connecting rod, one end of the connecting rod passes through and extends to the outside of the clamp frame 48, and the clamp frame 48 is slidably connected to the outer surface of the connecting rod, and the two tooth plates inside the clamp frame 48 are meshed with each other, so as to firmly fix and clamp the lace samples, and the two clamp frames 48 are provided with a propulsion component 50 for controlling the movement of the clamp 49.
[0030] In addition, the two propulsion components 50 each include two electric push rods, which are fixedly mounted on the clamp frame 48. The telescopic ends of the two electric push rods are respectively fixedly connected to the two tooth plates, so that the movement of the clamp 49 can be automatically controlled by the telescopic movement of the electric push rods, thereby automatically clamping and fixing one end of the lace sample.
[0031] By adopting the above technical solution, one end of the lace sample is placed between the opposite sides of the two clamps 49, and then the two electric push rods in the propulsion component 50 are started, and the two clamps 49 are moved to the opposite side by extending the two electric push rods, so that the lace sample is firmly clamped and fixed by the tooth plates in the two clamps 49, and then the other end of the lace sample is fixed in the same way.
[0032] In this embodiment, the driving structure includes an asynchronous motor 51 fixedly mounted on the top of the detection frame 2. A transmission component 52 for driving the threaded sleeve 42 to rotate is provided on one side of the asynchronous motor 51. The transmission component 52 includes two bevel gears, and the outer surfaces of the two bevel gears are meshed with each other. The two bevel gears are respectively fixedly mounted on the output shaft of the asynchronous motor 51 and the outer surface of the threaded sleeve 42, so as to facilitate the rotation of the output shaft and utilize the two meshing bevel gears to drive the threaded sleeve 42 to rotate. A clamp for fixing the asynchronous motor 51 is fixedly mounted on the top of the detection frame 2.
[0033] It should be noted that the anti-slip component 45 includes an anti-slip plate and a pressure sensor. The anti-slip plate is fixedly installed on the top of the threaded column 44, and the pressure sensor is fixedly installed on the bottom of the anti-slip plate. The pressure sensor is electrically connected to the asynchronous motor 51, so that when the threaded column 44 moves downward, the pressure sensor is triggered in time and the asynchronous motor 51 is shut down.
[0034] By adopting the above technical solution, the asynchronous motor 51 on the top of the detection frame 2 is started, so that the asynchronous motor 51 drives the output shaft to rotate, and the output shaft rotates using the threaded sleeve 42 of the two meshing bevel gears in the transmission component 52.
[0035] The beneficial effects of the above embodiments are:
[0036] When using the lace detection device, one end of the lace sample is placed between the opposite sides of the two clamps 49, and then the two electric push rods in the propulsion component 50 are started, and the two electric push rods are extended to drive the two clamps 49 to move to the opposite side, so that the lace sample is firmly clamped and fixed by the tooth plates in the two clamps 49, and then the other end of the lace sample is fixed in the same way.
[0037] Then, the asynchronous motor 51 on the top of the detection frame 2 is started, so that the asynchronous motor 51 drives the output shaft to rotate, so that the output shaft rotates the threaded sleeve 42 with two meshing bevel gears in the transmission component 52, so that the threaded column 44 connected to the threaded sleeve 42 moves upward, so that the moving threaded column 44 drives the top clamp structure and one end of the lace sample to move upward synchronously, thereby applying a slow pulling force to the lace sample, and the tension detection board 41 displays the tension accuracy data in real time on the data display machine 3.
[0038] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lace testing device, comprising a tensile testing machine (1), characterized in that: The top of the tensile testing machine (1) is provided with a detection frame (2) and a data display platform (3); the detection frame (2) is provided with a lifting structure, a clamp structure and a driving structure; The lifting structure comprises a tension detection plate (41) fixedly mounted on the inner bottom wall of the detection frame (2); a threaded sleeve (42) is rotatably mounted on the top of the detection frame (2); a supporting component (43) for supporting the rotation of the threaded sleeve (42) is mounted on the top of the detection frame (2); the internal thread of the threaded sleeve (42) is connected to a threaded column (44) having one end passing through and extending into the interior of the detection frame (2); an anti-slip component (45) is fixedly mounted on the top of the threaded column (44); a guide component (46) for limiting the moving trajectory of the threaded column (44) is arranged inside the detection frame (2); and a mounting plate (47) for connecting a clamp structure is fixedly mounted on the top of the tension detection plate (41) and the bottom of the threaded column (44).
2. A lace detection device according to claim 1, characterized in that: The clamp structure comprises two clamp frames (48) respectively fixedly mounted on opposite sides of two mounting plates (47); two clamp plates (49) for fixing lace samples are respectively slidably mounted on the two clamp frames (48); and a propulsion component (50) for controlling the movement of the clamp plates (49) is disposed on the two clamp frames (48).
3. A lace detection device according to claim 1, characterized in that: The driving structure comprises an asynchronous motor (51) fixedly mounted on the top of the detection frame (2); a transmission component (52) for driving the threaded sleeve (42) to rotate is provided on one side of the asynchronous motor (51); and a clamp for fixing the asynchronous motor (51) is fixedly mounted on the top of the detection frame (2).
4. A lace detection device according to claim 1, characterized in that: The detection frame (2) is fixedly mounted on the top of the tensile testing machine (1), and the data display platform (3) is fixedly mounted on the top of the tensile testing machine (1) and is located on the right side of the detection frame (2).
5. A lace detection device according to claim 1, characterized in that: The supporting component (43) includes a circular groove and a bearing. The circular groove is opened at the top of the detection frame (2). The bearing is fixedly installed inside the circular groove. One end of the threaded sleeve (42) passes through the bearing and is fixedly connected to the inner wall of the bearing.
6. A lace detection device according to claim 1, characterized in that: The guide component (46) includes a guide rod and two guide frames, the two guide frames are fixedly mounted on the inner top wall of the detection frame (2), the guide rod is fixedly connected to the threaded column (44) and the two ends of the guide rod respectively penetrate and extend into the interior of the two guide frames, and the outer surface of the guide rod is slidably connected to the inner walls of the two guide frames.
7. A lace detection device according to claim 2, characterized in that: The four clamping plates (49) each include a connecting rod and a toothed plate, wherein the connecting rod is fixedly connected to one end of the connecting rod, and one end of the connecting rod penetrates and extends to the outside of the clamp frame (48), and the clamp frame (48) is slidably connected to the outer surface of the connecting rod.
8. A lace detection device according to claim 7, characterized in that: The two propulsion components (50) each include two electric push rods, the two electric push rods are fixedly mounted on the fixture frame (48), and the telescopic ends of the two electric push rods are respectively fixedly connected to the two toothed plates.
9. A lace detection device according to claim 3, characterized in that: The transmission component (52) includes two bevel gears, the outer surfaces of the two bevel gears are meshed with each other, and the two bevel gears are respectively fixedly mounted on the output shaft of the asynchronous motor (51) and the outer surface of the threaded sleeve (42).
10. A lace detection device according to claim 3, characterized in that: The anti-slip component (45) comprises an anti-slip plate and a pressure sensor. The anti-slip plate is fixedly mounted on the top of the threaded column (44). The pressure sensor is fixedly mounted on the bottom of the anti-slip plate and is electrically connected to the asynchronous motor (51).