Detection method and device for rotary table and medium

Abstract

The invention provides a rotary table detection method and device and a medium. The rotary table detection method comprises the following steps: enabling a rotary table to be detected to be in a power-on state; detecting the rotating table to be detected, and sending out a qualified signal under the condition that the result of the detection operation is no abnormal state; when the result of the detection operation is that an abnormal state exists, an alarm signal is sent out; wherein the detection operation comprises the steps of obtaining a radial clearance of a motor bearing of the rotating table to be detected, and determining whether the result of the detection operation is in an abnormal state or not according to the size of the radial clearance; and / or, acquiring the operation sound condition of the motor of the rotating table to be detected, and determining whether the result of the detection operation is in an abnormal state or not according to the operation sound condition of the motor. By means of the technical scheme, the technical problem that in the prior art, abnormal sound is prone to occurring in actual work of a rotary table can be solved.

Description

Technical Field

[0001] The present invention relates to the technical field of detection methods for rotary worktables, and in particular to a detection method, device and medium for a rotary worktable. Background Art

[0002] At present, rotary tables, as indispensable key equipment in modern industrial production, are widely used in horizontal machining centers, CNC machine tools, automated production lines and other occasions to carry and position workpieces and achieve precise rotation and positioning movements.

[0003] However, due to the high frequency of use, the rotary table often produces abnormal noises during production or operation. It is difficult to directly diagnose and solve the problem during the actual operation process. In addition, when problems arise during actual use and maintenance is required, the disassembly and assembly of various mechanical components may easily cause the rotary table to be scrapped, resulting in greater losses. Summary of the invention

[0004] The main purpose of the present invention is to provide a detection method, device and medium for a rotary table, so as to solve the technical problem in the prior art that the rotary table is prone to abnormal noise during actual work.

[0005] In order to achieve the above object, according to one aspect of the present invention, a detection method of a rotary table is provided, comprising:

[0006] Make sure the rotary table to be tested is powered on;

[0007] Perform inspection operation on the rotary table to be inspected, and send out a qualified signal if the result of the inspection operation is that there is no abnormality; send out an alarm signal if the result of the inspection operation is that there is an abnormality;

[0008] Among them, the detection operation includes: obtaining the radial clearance of the motor bearing of the rotary worktable to be detected, and determining whether the result of the detection operation is an abnormal state or no abnormal state according to the size of the radial clearance; and / or, obtaining the operating sound of the motor of the rotary worktable to be detected, and determining whether the result of the detection operation is an abnormal state or no abnormal state according to the operating sound of the motor.

[0009] Further, the radial clearance of the motor bearing of the rotary table to be detected is obtained, and the result of the detection operation is determined to be an abnormal state or a non-abnormal state according to the size of the radial clearance, including: determining the result of the detection operation to be an abnormal state or a non-abnormal state through a clearance judgment process; the clearance judgment process includes:

[0010] Obtain the radial clearance δ of the motor bearing, δ=(Dd) / 2, to obtain a clearance detection value; wherein D is the inner diameter of the outer ring of the motor bearing, and d is the outer diameter of the inner ring of the motor bearing;

[0011] When the gap detection value is not within the preset gap range, the result of the detection operation is determined to be an abnormal state; when the gap detection value is within the preset gap range, the result of the detection operation is determined to be a normal state.

[0012] Further, the operating sound of the motor of the rotary table to be detected is obtained, and the result of the detection operation is determined to be an abnormal state or a non-abnormal state according to the operating sound of the motor, including: determining the result of the detection operation to be an abnormal state or a non-abnormal state through a sound detection process; the sound detection process includes:

[0013] Obtaining the running noise value of the motor; comparing the running noise value with the preset noise value; when the running noise value is greater than the preset noise value, determining that the result of the detection operation is an abnormal state; when the running noise value is less than or equal to the preset noise value, re-entering the sound detection process;

[0014] Repeat the sound detection process n times. When the operating noise value of each of the n sound detection processes is less than or equal to the preset noise value, it is determined that the result of the detection operation is in a normal state; when the operating noise value of any one of the n sound detection processes is greater than the preset noise value, it is determined that the result of the detection operation is in an abnormal state.

[0015] Further, the operating sound of the motor of the rotary table to be detected is obtained, and the result of the detection operation is determined to be an abnormal state or a non-abnormal state according to the operating sound of the motor, including: determining the result of the detection operation to be an abnormal state or a non-abnormal state through a sound detection process; the sound detection process includes:

[0016] Obtain the running sound waveform of the motor; compare the running sound waveform with the running standard waveform; if the running sound waveform does not match the running standard waveform, determine that the result of the detection operation is an abnormal state; if the running sound waveform matches the running standard waveform, re-enter the sound detection process;

[0017] Repeat the sound detection process n times. When the operating sound waveform of each of the n sound detection processes is consistent with the operating standard waveform, the result of the detection operation is determined to be a normal state; when the operating sound waveform of any one of the n sound detection processes is inconsistent with the operating standard waveform, the result of the detection operation is determined to be an abnormal state.

[0018] Further, after determining that the result of the detection operation is an abnormal state, the detection method of the rotary table also includes:

[0019] Acquire the internal structure image of the motor to obtain the actual image of the motor;

[0020] The actual image of the motor is compared with the standard image of the motor, and the location of the structural abnormality of the motor is determined based on the comparison result; wherein the standard image of the motor refers to the internal structure image corresponding to the motor in a normal state.

[0021] Furthermore, the rotary table to be inspected is inspected, including:

[0022] Obtaining the voltage of the motor of the rotary table to be tested;

[0023] When the motor voltage is greater than or equal to the preset motor voltage value, the rotary table to be inspected is inspected;

[0024] When the voltage of the motor is lower than the preset motor voltage value, an alarm signal is issued.

[0025] Furthermore, the detection operation also includes:

[0026] Obtaining the operating status of the encoder of the rotary table to be detected, wherein the operating status of the encoder includes the resolution, accuracy and response time of the encoder;

[0027] Determine whether the operation of the encoder meets the preset qualified operation conditions;

[0028] When the operation of the encoder meets the preset qualified operation condition, the result of the detection operation is determined to be a normal state; when the operation of the encoder does not meet the preset qualified operation condition, the result of the detection operation is determined to be an abnormal state;

[0029] Among them, the operation of the encoder meets the preset qualified operation conditions, including: the resolution of the encoder is within the preset qualified resolution range, the accuracy of the encoder is within the preset qualified accuracy range, and the response time of the encoder is within the preset qualified response time range.

[0030] Further, the radial clearance of the motor bearing of the rotary table to be detected is obtained, and the result of the detection operation is determined to be an abnormal state or no abnormal state according to the size of the radial clearance as the first detection step; the running sound of the motor of the rotary table to be detected is obtained, and the result of the detection operation is determined to be an abnormal state or no abnormal state according to the running sound of the motor as the second detection step; the running condition of the encoder is obtained, and the result of the detection operation is determined to be an abnormal state or no abnormal state according to whether the running condition of the encoder meets the preset qualified running condition as the third detection step; the detection operation of the rotary table to be detected includes:

[0031] Set the detection interval duration;

[0032] After completing the first detection step, the second detection step is performed after an interval detection time;

[0033] After the second detection step is completed, the third detection step is performed after a detection interval.

[0034] According to another aspect of the present invention, a detection device for a rotary table is provided, which is used to perform the detection method for the rotary table provided above. The detection device for the rotary table includes:

[0035] A power connection unit, used to power on the rotary table to be inspected;

[0036] The detection unit is used to perform a detection operation on the rotary worktable to be detected, and send out a qualified signal when the result of the detection operation is that there is no abnormal state; and send out an alarm signal when the result of the detection operation is that there is an abnormal state; wherein the detection operation includes: obtaining the radial clearance of the motor bearing of the rotary worktable to be detected, and determining whether the result of the detection operation is an abnormal state or no abnormal state according to the size of the radial clearance; and / or, obtaining the running sound of the motor of the rotary worktable to be detected, and determining whether the result of the detection operation is an abnormal state or no abnormal state according to the running sound of the motor.

[0037] According to another aspect of the present invention, a non-volatile storage medium is provided, the non-volatile storage medium including a stored program, wherein when the program is running, the device where the non-volatile storage medium is located is controlled to execute the rotary table detection method provided above.

[0038] By applying the technical solution of the present invention, it is possible to promptly detect abnormal radial clearance of motor bearings and abnormal operating sounds of motors, which is crucial for predicting and preventing equipment failures. Through regular or continuous detection, maintenance or replacement of parts can be carried out in advance before serious problems occur in the equipment, avoiding production interruptions and high maintenance costs caused by sudden failures, thereby improving the reliability and stability of the equipment. By detecting and warning of equipment abnormalities in advance, sudden failures during high-load or high-speed operation can be avoided, reducing the safety risks faced by operators and improving the overall safety of the production environment. Therefore, the technical solution of the present invention can solve the technical problem in the prior art that the rotary table is prone to abnormal noises during actual work. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0040] Figure 1 A schematic diagram showing the steps of a rotary table detection method provided according to the first embodiment of the present invention is shown;

[0041] Figure 2 A partial logic schematic diagram of a rotary table detection method provided according to Embodiment 1 of the present invention is shown;

[0042] Figure 3 It shows a front view of a detection device for a rotary table provided according to a second embodiment of the present invention;

[0043] Figure 4 A partial structural schematic diagram of a rotary table detection device provided according to the second embodiment of the present invention is shown.

[0044] The above drawings include the following reference numerals:

[0045] 10. Operation platform;

[0046] 20. Installation table;

[0047] 30. Rotary table to be inspected;

[0048] 40. Radio frequency transmitter;

[0049] 50. Recorder;

[0050] 60. Detector;

[0051] 70. Amplifier;

[0052] 80. Scanning transmitter;

[0053] 90. Scanning coil;

[0054] 100. receiving coil;

[0055] 110. Radio frequency coil. DETAILED DESCRIPTION

[0056] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0057] like Figure 1 and Figure 2As shown, a first embodiment of the present invention provides a detection method for a rotary worktable, and the detection method for a rotary worktable includes: making the rotary worktable 30 to be detected be in a power-on state; performing a detection operation on the rotary worktable 30 to be detected, and when the result of the detection operation is that there is no abnormality, issuing a qualified signal; when the result of the detection operation is that there is an abnormality, issuing an alarm signal; wherein the detection operation includes: obtaining the radial clearance of the motor bearing of the rotary worktable 30 to be detected, and determining whether the result of the detection operation is an abnormal state or a non-abnormal state according to the size of the radial clearance; and / or, obtaining the running sound of the motor of the rotary worktable 30 to be detected, and determining whether the result of the detection operation is an abnormal state or a non-abnormal state according to the running sound of the motor.

[0058] By using the detection method of the rotary table provided in the first embodiment of the present invention, it is possible to timely detect abnormal radial clearance of the motor bearing and abnormal operating sound of the motor, which is crucial for predicting and preventing equipment failures. Through regular or continuous detection, maintenance or replacement of parts can be carried out in advance before serious problems occur in the equipment, avoiding production interruptions and high maintenance costs caused by sudden failures, thereby improving the reliability and stability of the equipment. By detecting and warning of equipment abnormalities in advance, sudden failures during high-load or high-speed operation can be avoided, reducing the safety risks faced by operators and improving the overall safety of the production environment. Therefore, the detection method of the rotary table provided in this embodiment can solve the technical problem in the prior art that the rotary table is prone to abnormal noise during actual work.

[0059] It should be noted that, when the alarm signal is issued, the staff will inspect the rotary table 30 to be inspected, and re-perform the inspection operation after the inspection. When the qualified signal is issued, the rotary table 30 to be inspected will be used for actual production work. When the inspection operation generates multiple inspection results, the qualified signal will be issued only when the multiple inspection results are all in a normal state.

[0060] Specifically, the radial clearance of the motor bearing of the rotary table 30 to be detected is obtained, and the method for determining whether the result of the detection operation is in an abnormal state or in a non-abnormal state according to the size of the radial clearance includes: determining whether the result of the detection operation is in an abnormal state or in a non-abnormal state through a clearance judgment process; the clearance judgment process includes: obtaining the radial clearance δ of the motor bearing, δ=(Dd) / 2, to obtain a clearance detection value; wherein D is the inner diameter of the outer ring of the motor bearing, and d is the outer diameter of the inner ring of the motor bearing; when the clearance detection value is not within the preset clearance range, determining that the result of the detection operation is in an abnormal state; when the clearance detection value is within the preset clearance range, determining that the result of the detection operation is in a non-abnormal state. With such a setting, the accurate measurement of the radial clearance can help the operator or maintenance personnel quickly locate problems such as improper bearing installation, so as to take corrective measures at an early stage, avoid further mechanical damage, and improve the stability and life of the equipment. By setting the preset range of the radial clearance, the judgment of the bearing state is transformed from qualitative to quantitative, and a standardized fault detection process is realized. This not only reduces misdiagnosis or missed diagnosis caused by differences in human judgment, but also improves the repeatability and reliability of the detection results.

[0061] It should be noted that the preset clearance range is the range of the radial clearance of the motor bearing of the rotary table in normal working condition, and "the rotary table in normal working condition" means that the rotary table will not make abnormal noise during operation.

[0062] It should be noted that the inner diameter of the outer ring of the motor bearing refers to the maximum inner diameter of the outer ring, and the outer diameter of the inner ring of the motor bearing refers to the maximum outer diameter of the inner ring.

[0063] Specifically, the method of obtaining the running sound of the motor of the rotary table 30 to be detected and determining whether the result of the detection operation is an abnormal state or a non-abnormal state according to the running sound of the motor includes: determining the result of the detection operation as an abnormal state or a non-abnormal state through a sound detection process; the sound detection process includes: obtaining the running noise value of the motor; comparing the running noise value with the preset noise value; when the running noise value is greater than the preset noise value, determining that the result of the detection operation is an abnormal state; when the running noise value is less than or equal to the preset noise value, re-entering the sound detection process. With such a setting, by real-time monitoring of the motor running noise value, wear, imbalance or other potential problems inside the motor can be discovered in time. Since abnormal sound is a common early sign of equipment failure, this method can effectively warn, avoid the equipment from continuing to operate under unknown failures, and reduce sudden downtime and maintenance costs. When the running noise value is less than or equal to the preset noise value, the detection process will be restarted, realizing continuous monitoring and self-verification of the motor state, and ensuring the stability of the equipment during long-term operation.

[0064] It should be noted that the preset noise value is the operating noise value of the motor of the rotary table in normal working state. The operating noise value of the motor refers to the current operating noise value of the motor or the maximum operating noise value of the motor within a preset time period.

[0065] Specifically, the method of obtaining the operating sound of the motor of the rotary worktable 30 to be detected and determining whether the result of the detection operation is an abnormal state or no abnormal state according to the operating sound of the motor includes: determining the result of the detection operation as an abnormal state or no abnormal state through a sound detection process; the sound detection process includes: obtaining the operating sound waveform of the motor; comparing the operating sound waveform with the operating standard waveform; when the operating sound waveform does not conform to the operating standard waveform, determining that the result of the detection operation is an abnormal state; when the operating sound waveform conforms to the operating standard waveform, re-entering the sound detection process. With such a setting, by comparing the motor operating sound waveform with the standard waveform, it is possible to accurately identify abnormal sounds in the operation of the motor, including subtle frequency changes or waveform distortions in the noise. This method can more accurately identify early signs of wear or failure of the motor.

[0066] It should be noted that the standard operating waveform is the operating sound waveform of the motor of the rotary table in a normal working state. The operating sound waveform of the motor refers to the operating sound waveform of the motor within a preset time period.

[0067] Specifically, the method of obtaining the operating sound condition of the motor of the rotary worktable 30 to be detected and determining whether the result of the detection operation is an abnormal state or a non-abnormal state according to the operating sound condition of the motor also includes: repeating the sound detection process n times, and when the operating noise value of each of the n sound detection processes is less than or equal to the preset noise value, determining that the result of the detection operation is a non-abnormal state; when the operating noise value of any one of the n sound detection processes is greater than the preset noise value, determining that the result of the detection operation is an abnormal state. In this way, repeating the sound detection process n times and making a comprehensive judgment based on the n results can improve the accuracy and reliability of fault judgment. This method reduces the accidental errors that may be caused by a single detection and ensures the robustness of equipment status assessment.

[0068] Specifically, the method of obtaining the operating sound condition of the motor of the rotary worktable 30 to be detected and determining whether the result of the detection operation is an abnormal state or a non-abnormal state according to the operating sound condition of the motor also includes: repeating the sound detection process n times, and when the operating sound waveform of each of the n sound detection processes is consistent with the operating standard waveform, determining that the result of the detection operation is a non-abnormal state; when the operating sound waveform of any one of the n sound detection processes does not conform to the operating standard waveform, determining that the result of the detection operation is an abnormal state. In this way, repeating the sound detection process n times and making a comprehensive judgment based on the n results can improve the accuracy and reliability of fault judgment. This method reduces the accidental errors that may be caused by a single detection and ensures the robustness of equipment status assessment.

[0069] Specifically, n≥3.

[0070] In this embodiment, after determining that the result of the detection operation is an abnormal state, the detection method of the rotary table also includes: acquiring an internal structure image of the motor to obtain an actual image of the motor; comparing the actual image of the motor with the standard image of the motor, and determining the position of the structural abnormality of the motor according to the comparison result; wherein the standard image of the motor refers to the internal structure image corresponding to the motor in a normal state. With such a setting, by acquiring the internal structure image of the motor and comparing it with the standard image, structural abnormalities inside the motor, such as wear, cracks, or component misalignment, can be accurately identified, thereby accurately locating the fault and reducing the troubleshooting time. Visualizing the internal structure of the motor helps maintenance personnel to intuitively understand the motor status, avoids misdiagnosis that may be caused by relying on experience or indirect signal judgment, and improves the accuracy of diagnosis.

[0071] It should be noted that the actual image of the motor is the internal structure image of the motor of the rotary worktable 30 to be inspected in the current state, and the standard image of the motor is the internal structure image of the motor of the rotary worktable that can work normally in the current state. The current state can be an operating state in which the drive part of the motor is in a driving state or a non-operating state in which the drive part of the motor is in a stationary state.

[0072] Specifically, the method for performing a detection operation on the rotary table 30 to be detected includes: obtaining the voltage of the motor of the rotary table 30 to be detected; when the voltage of the motor is greater than or equal to the preset motor voltage value, performing a detection operation on the rotary table 30 to be detected; when the voltage of the motor is less than the preset motor voltage value, issuing an alarm signal. With such a structural setting, by detecting whether the motor voltage reaches the preset value, it is ensured that the detection can be performed at a safe voltage, avoiding detection abnormalities caused by insufficient voltage, thereby ensuring the stability and safety of the equipment.

[0073] Specifically, the detection operation also includes: obtaining the operating condition of the encoder of the rotary table 30 to be detected, wherein the operating condition of the encoder includes the resolution, accuracy and response time of the encoder; judging whether the operating condition of the encoder meets the preset qualified operating condition; when the operating condition of the encoder meets the preset qualified operating condition, determining that the result of the detection operation is a non-abnormal state; when the operating condition of the encoder does not meet the preset qualified operating condition, determining that the result of the detection operation is an abnormal state; wherein the operating condition of the encoder meets the preset qualified operating condition, including: the resolution of the encoder is within the preset qualified resolution range, the accuracy of the encoder is within the preset qualified accuracy range, and the response time of the encoder is within the preset qualified response time range. With such a setting, the encoder is a key component for realizing high-precision rotation of the rotary table. By detecting its resolution, accuracy and response time, it can be ensured that the equipment obtains accurate position information during operation, thereby improving the processing accuracy. Ensuring that the operation of the encoder meets the preset standard reduces equipment abnormalities caused by encoder failure, improves the operating reliability of the equipment, and ensures the continuity and quality consistency of the production process.

[0074] In this embodiment, the radial clearance of the motor bearing of the rotary table 30 to be detected is obtained, and the result of the detection operation is determined to be an abnormal state or no abnormal state according to the size of the radial clearance as the first detection step; the operating sound of the motor of the rotary table 30 to be detected is obtained, and the result of the detection operation is determined to be an abnormal state or no abnormal state according to the operating sound of the motor as the second detection step; the operating condition of the encoder is obtained, and the result of the detection operation is determined to be an abnormal state or no abnormal state according to whether the operating condition of the encoder meets the preset qualified operating condition as the third detection step. The method for performing a detection operation on the rotary table 30 to be detected includes: setting the detection interval duration; after completing the first detection step, performing the second detection step after the interval detection interval duration; after completing the second detection step, performing the third detection step after the interval detection interval duration. With such a setting, by setting the detection interval duration, multiple detection steps are carried out in an orderly manner, forming a systematic troubleshooting process, and ensuring a comprehensive inspection of the rotary table. Based on the test results, the maintenance plan can be adjusted intelligently, and the inspection and maintenance of equipment can be arranged reasonably to avoid excessive or insufficient maintenance and optimize the maintenance cost.

[0075] like Figure 2 As shown, Figure 2The method of obtaining the running sound of the motor of the rotary table 30 to be detected in the detection method of the rotary table in this scheme, and determining whether the result of the detection operation is abnormal or not according to the running sound of the motor, is illustrated in FIG. The control chip initialization is the first step of the detection, which is mainly to initialize the control chip to ensure that it is ready for subsequent detection operations. The chip reads the collected data. The chip is a low-power, high-speed processor that can process 12 channels of data at the same time and has a memory storage function. Initialization may include steps such as setting the working mode, calibrating the sensor, and clearing historical data. Starting the timing T1 refers to setting a timer, which is used to control the time interval in the detection process, that is, the detection interval duration, to ensure the continuity of the detection operation. Transmitting ultrasonic waves is one of the key steps in the detection process. The structural state of the motor of the rotary table is detected by transmitting ultrasonic waves, such as detecting the vibration of the motor bearing or other components. Ultrasonic detection technology can provide non-contact internal structure information, which is very effective for early detection of potential mechanical failures. Receiving data refers to receiving the reflected ultrasonic signal after transmitting the ultrasonic wave, and judging whether there is an abnormality inside the motor of the rotary table through data analysis. This step may involve signal processing, filtering and analysis to accurately obtain data reflecting the status of the workbench. Judging whether the "wave sound is returned" is used to detect whether the reflected wave is successfully received. If the ultrasonic signal is not received (no), it returns to the "receive data" step and continues to wait for the signal to return; if the signal is successfully returned (yes), the process continues to the next step. When the set timing time is over, it means that this round of detection operation has been completed, and enter the next step for data processing and result judgment. The completion of data reading indicates that all necessary data has been collected and is ready to enter the result analysis and judgment stage. After the detection operation is completed, a corresponding signal is issued according to the test result, such as a qualified signal or an alarm signal.

[0076] like Figure 3 and Figure 4As shown, the second embodiment of the present invention provides a detection device for a rotary table, and the detection device for the rotary table is used to execute the detection method for the rotary table provided in the first embodiment, and the detection device for the rotary table includes a power connection unit and a detection unit. The power connection unit is used to make the rotary table 30 to be detected in a power-on state. The detection unit is used to perform a detection operation on the rotary table 30 to be detected, and send out a qualified signal when the result of the detection operation is that there is no abnormal state; and send out an alarm signal when the result of the detection operation is that there is an abnormal state; wherein the detection operation includes: obtaining the radial clearance of the motor bearing of the rotary table 30 to be detected, and determining whether the result of the detection operation is an abnormal state or a non-abnormal state according to the size of the radial clearance; and / or, obtaining the running sound of the motor of the rotary table 30 to be detected, and determining whether the result of the detection operation is an abnormal state or a non-abnormal state according to the running sound of the motor.

[0077] The detection device for the rotary table provided in the second embodiment of the present invention can promptly detect abnormal radial clearance of the motor bearing and abnormal sound during motor operation, which is crucial for predicting and preventing equipment failures. Through regular or continuous detection, maintenance or replacement of parts can be carried out in advance before serious problems occur in the equipment, avoiding production interruptions and high maintenance costs caused by sudden failures, thereby improving the reliability and stability of the equipment. By detecting and warning of equipment abnormalities in advance, sudden failures during high-load or high-speed operation can be avoided, reducing the safety risks faced by operators and improving the overall safety of the production environment. Therefore, the detection device for the rotary table provided in this embodiment can solve the technical problem in the prior art that the rotary table is prone to abnormal noise during actual work.

[0078] Specifically, the detection device of the rotary table includes an electronic detector, which is used to obtain the operating condition of the encoder, and determines whether the result of the detection operation is an abnormal state or a non-abnormal state according to whether the operating condition of the encoder meets the preset qualified operating condition. The detection device of the rotary table also includes an electronic device collector, which is used to obtain the operating sound condition of the motor of the rotary table 30 to be detected, and determines whether the result of the detection operation is an abnormal state or a non-abnormal state according to the operating sound condition of the motor.

[0079] like Figure 3As shown, the detection device of the rotary table includes an operating platform 10 and a mounting platform 20, wherein the mounting platform 20 is used to carry the rotary table 30 to be detected, and the operating platform 10 is located on one side of the mounting platform 20. The operating platform 10 provides an intuitive user interface through which the operator can start, control and stop the detection process. In addition, the operating platform 10 may be equipped with a display screen and an input device (such as a keyboard or a touch screen) for displaying the detection results, prompting information and receiving operation instructions, so that the detection process is more friendly and convenient for the operator. The operating platform 10 can summarize data from different detection devices (such as a recorder 50, a detector 60, etc.), and process and analyze the collected sound, image and signal data through the built-in analysis software, so as to draw a comprehensive conclusion about the health status of the rotary table. In this way, the operator can obtain comprehensive detection results on the operating platform 10 without having to view the data of each device separately. The operating platform 10 can display the detection data and the status of the rotary table in real time. Once the system detects an abnormality (such as the radial clearance of the motor bearing exceeds the preset range, the motor operation sound is abnormal, or the encoder data is inaccurate, etc.), the operating platform 10 will immediately issue an alarm to remind the operator to take corresponding measures. The operating platform 10 also has remote operation and monitoring functions, allowing operators to start and monitor the detection process in a control room far away from the rotary table 30 to be inspected, reducing the risk of operators being exposed to dangerous environments. At the same time, the remote monitoring capability allows the detection status of multiple devices to be centrally managed and analyzed, improving the efficiency of production management.

[0080] like Figure 4As shown, the detection device of the rotary table also includes a radio frequency transmitter 40, a recorder 50, a detector 60, an amplifier 70, a scanning transmitter 80, a scanning coil 90, a receiving coil 100, and a radio frequency coil 110. The radio frequency transmitter 40 is used to transmit radio frequency signals, which will penetrate the key components such as the motor and encoder of the rotary table to detect the internal structure and operating status. The design of the radio frequency transmitter 40 allows the detection process to be carried out under non-invasive conditions, reducing the impact on normal production, while improving the detection efficiency and safety. The radio frequency coil 110 is a key component connecting the radio frequency transmitter 40 and the detector 60, responsible for transmitting radio frequency signals to ensure the continuity and quality of the signal. The radio frequency signal emitted by the radio frequency transmitter 40 can be detected by the detector 60. The detector 60 can analyze the reflection of the signal, which is convenient for subsequent identification of possible abnormalities in the motor or encoder, such as component displacement, wear or cracks. The output end of the scanning transmitter 80 is connected to the input end of the scanning coil 90. The use of the scanning coil 90 improves the signal receiving efficiency and ensures the integrity and accuracy of the detection data. The receiving coil 100 is used to receive signals reflected from the inside of the motor. These signals contain important information about the structure and state of the motor, and the receiving coil 100 ensures that the signals can be accurately captured for subsequent analysis. The recorder 50 is used to record the detection results of the detector 60, including the reflection of the radio frequency signal and the image data of the internal structure of the motor. The detection signal obtained by the recorder 50 is amplified by the amplifier 70 for better identification and analysis.

[0081] Specifically, the working principle of the detection device of the rotary table includes: using different voltages to power on the rotary table 30 to be detected, and the different voltages include 220V, 24V, and 3.3V; after powering on, the system is tested, the module is initialized, and after the rotary table is powered on, the motor stator, rotor, and encoder are powered on and ready to work. The control system starts to detect whether these three electrical components are normal. If there is voltage returned, there is no abnormal prompt. When preparing to check the turntable workbench, the electronic equipment collector scans the equipment, records the noise waveform, and repeatedly scans and records the waveform for comparison. When abnormal noise is detected, the ultrasonic detection function is used to obtain the image of the internal structure of the motor to analyze the abnormal position and issue an alarm. Check the accuracy of the encoder and the workbench, start initialization, read the chip data, check whether the encoding is normal, read the grating data, and check the accuracy of the workbench.

[0082] Embodiment 3 of the present invention provides a non-volatile storage medium, the non-volatile storage medium includes a stored program, wherein when the program is running, the device where the non-volatile storage medium is located is controlled to execute the rotary table detection method provided in embodiment 1.

[0083] From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects: it realizes early testing of the turntable, and there is no need to wait until all assembly is completed before testing. If there is an abnormality, an alarm sound and prompt will be issued in the system, which is convenient for timely discovery of problems with the turntable, and the accuracy and service life of the turntable are greatly improved; it can be compatible with a variety of machine tool turntables, automatically detect the workbench, and play an effective prevention and control role.

[0084] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0085] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the application. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to actual proportional relationships. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0086] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0087] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0088] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.

[0089] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A method for detecting a rotary table, characterized in that: include: Make sure the rotary table to be inspected is powered on; Performing a detection operation on the rotary worktable to be detected, and issuing a qualified signal if the result of the detection operation is that there is no abnormality; issuing an alarm signal if the result of the detection operation is that there is an abnormality; Wherein, the detection operation includes: obtaining the radial clearance of the motor bearing of the rotary worktable to be detected, and determining whether the result of the detection operation is an abnormal state or no abnormal state according to the size of the radial clearance; and / or, obtaining the operating sound of the motor of the rotary worktable to be detected, and determining whether the result of the detection operation is an abnormal state or no abnormal state according to the operating sound of the motor.

2. The detection method of the rotary table according to claim 1, characterized in that: The step of obtaining the radial clearance of the motor bearing of the rotary table to be detected and determining whether the result of the detection operation is in an abnormal state or in a non-abnormal state according to the size of the radial clearance comprises: determining whether the result of the detection operation is in an abnormal state or in a non-abnormal state through a clearance judgment process; the clearance judgment process comprises: Obtaining the radial clearance δ of the motor bearing, δ=(Dd) / 2, to obtain a clearance detection value; wherein D is the inner diameter of the outer ring of the motor bearing, and d is the outer diameter of the inner ring of the motor bearing; When the gap detection value is not within the preset gap range, the result of the detection operation is determined to be an abnormal state; when the gap detection value is within the preset gap range, the result of the detection operation is determined to be a normal state.

3. The detection method of the rotary table according to claim 1, characterized in that: The step of obtaining the operating sound of the motor of the rotary table to be detected and determining whether the result of the detection operation is an abnormal state or a normal state according to the operating sound of the motor comprises: determining whether the result of the detection operation is an abnormal state or a normal state through a sound detection process; the sound detection process comprises: Acquire the running noise value of the motor; compare the running noise value with a preset noise value; if the running noise value is greater than the preset noise value, determine that the result of the detection operation is an abnormal state; if the running noise value is less than or equal to the preset noise value, re-enter the sound detection process; The sound detection process is repeated n times. When the operating noise value of each of the n sound detection processes is less than or equal to the preset noise value, it is determined that the result of the detection operation is a normal state; when the operating noise value of any one of the n sound detection processes is greater than the preset noise value, it is determined that the result of the detection operation is an abnormal state.

4. The detection method of the rotary table according to claim 1, characterized in that: The step of obtaining the operating sound of the motor of the rotary table to be detected and determining whether the result of the detection operation is an abnormal state or a normal state according to the operating sound of the motor comprises: determining whether the result of the detection operation is an abnormal state or a normal state through a sound detection process; the sound detection process comprises: Acquire the operating sound waveform of the motor; compare the operating sound waveform with the operating standard waveform; if the operating sound waveform does not match the operating standard waveform, determine that the result of the detection operation is an abnormal state; if the operating sound waveform matches the operating standard waveform, re-enter the sound detection process; The sound detection process is repeated n times. When the operating sound waveform of each of the n sound detection processes is consistent with the operating standard waveform, the result of the detection operation is determined to be a normal state; when the operating sound waveform of any one of the n sound detection processes is inconsistent with the operating standard waveform, the result of the detection operation is determined to be an abnormal state.

5. The detection method of the rotary table according to claim 3, characterized in that: After determining that the result of the detection operation is an abnormal state, the detection method of the rotary table further includes: Acquire the internal structure image of the motor to obtain the actual image of the motor; The actual image of the motor is compared with the standard image of the motor, and the location of the structural abnormality of the motor is determined according to the comparison result; wherein the standard image of the motor refers to the internal structure image corresponding to the motor in the normal state.

6. The detection method of a rotary table according to any one of claims 1 to 5, characterized in that: The detecting operation on the rotary table to be detected includes: Obtaining the voltage of the motor of the rotary table to be detected; When the voltage of the motor is greater than or equal to a preset motor voltage value, performing a detection operation on the rotary table to be detected; When the voltage of the motor is less than the preset motor voltage value, an alarm signal is issued.

7. The detection method of a rotary table according to any one of claims 1 to 5, characterized in that: The detection operation also includes: Acquire the operating condition of the encoder of the rotary table to be detected, wherein the operating condition of the encoder includes the resolution, accuracy and response time of the encoder; Determining whether the operation condition of the encoder meets the preset qualified operation condition; When the operation of the encoder meets the preset qualified operation condition, the result of the detection operation is determined to be a normal state; when the operation of the encoder does not meet the preset qualified operation condition, the result of the detection operation is determined to be an abnormal state; Among them, the operation condition of the encoder meets the preset qualified operation condition, including: the resolution of the encoder is within the preset qualified resolution range, the accuracy of the encoder is within the preset qualified accuracy range, and the response time of the encoder is within the preset qualified response time range.

8. The detection method of the rotary table according to claim 7, characterized in that: The first detection step is to obtain the radial clearance of the motor bearing of the rotary table to be detected, and determine whether the result of the detection operation is in an abnormal state or not according to the size of the radial clearance; the second detection step is to obtain the operating sound of the motor of the rotary table to be detected, and determine whether the result of the detection operation is in an abnormal state or not according to the operating sound of the motor; the third detection step is to obtain the operating condition of the encoder, and determine whether the result of the detection operation is in an abnormal state or not according to the judgment of whether the operating condition of the encoder meets the preset qualified operating condition; the detection operation on the rotary table to be detected includes: Set the detection interval time; After completing the first detection step, performing the second detection step after an interval of the detection interval; After completing the second detection step, the third detection step is performed after an interval of the detection interval.

9. A detection device for a rotary table, characterized in that: The detection method for the rotary table according to any one of claims 1 to 8 is used, wherein the detection device for the rotary table comprises: A power connection unit, used to power on the rotary table to be inspected; A detection unit is used to perform a detection operation on the rotary worktable to be detected, and to send a qualified signal when the result of the detection operation is that there is no abnormality; and to send an alarm signal when the result of the detection operation is that there is an abnormality; wherein the detection operation includes: obtaining the radial clearance of the motor bearing of the rotary worktable to be detected, and determining whether the result of the detection operation is an abnormal state or no abnormal state according to the size of the radial clearance; and / or obtaining the operating sound of the motor of the rotary worktable to be detected, and determining whether the result of the detection operation is an abnormal state or no abnormal state according to the operating sound of the motor.

10. A non-volatile storage medium, characterized in that: The non-volatile storage medium includes a stored program, wherein when the program is executed, the device where the non-volatile storage medium is located is controlled to execute the rotary table detection method according to any one of claims 1 to 8.

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