A coil automatic dispensing capping device and packaging process

Abstract

The present application belongs to the technical field of production line equipment, and specifically relates to an automatic glue dispensing and capping equipment and packaging process for coils. It includes a material transfer device, a base loading device for transferring a base to the material transfer device, a magnetic core loading device for transferring a magnetic core to the material transfer device and placing it in the base, a top cover loading device for transferring an upper cover to the material transfer device and covering the base to form a product to be sorted, an automatic material picking and sorting device for sorting the product to be sorted, and a control electrical box for driving the material transfer device, the base loading device, the magnetic core loading device, the upper cover loading device and the automatic material picking and sorting device to cooperate. The present application reduces the reliance on manual operation, reduces product defects caused by human factors, and solves the technical problems faced by traditional manual glue dispensing and capping, such as low efficiency, unstable quality, and high cost.

Description

[Technical field] The present application belongs to the technical field of production line equipment, and specifically relates to a coil automatic dispensing and capping equipment and packaging process. [Background technology] In the field of modern electronic manufacturing, the assembly and packaging of capacitors and resistors are crucial links in the production process. Traditionally, the dispensing and capping process of the coils mainly rely on manual operation. However, the production efficiency of the traditional manual operation method is relatively low, and it is difficult to meet the needs of large-scale production. In terms of quality control, manual operation is easily affected by personal skill level and working status, and it is difficult to ensure the consistency of product quality. There may be leakage points, wrong points, uneven glue amount, etc., which will affect the performance of the product. In addition, the manual operation method requires operators to repeat a single action for a long time, which is easy to cause fatigue and it is easy to flow defective products into the market as finished products, which undoubtedly reduces the market competitiveness of enterprises. [Summary of the invention] In order to solve the problems of low efficiency, unstable quality and high cost of traditional manual dispensing and capping in the prior art, the present application provides a coil automatic dispensing and capping equipment and packaging process.

[0004] This application is implemented through the following technical solutions: A coil automatic dispensing and capping device, comprising a material transfer device, a base loading device for transferring a base to the material transfer device, a magnetic core loading device for transferring a magnetic core to the material transfer device and placing it in the base, an upper cover loading device for transferring an upper cover to the material transfer device and covering the base to form a product to be sorted, an automatic material picking and sorting device for sorting the product to be sorted, and a control electrical box for driving the material transfer device, the base loading device, the magnetic core loading device, the upper cover loading device and the automatic material picking and sorting device to cooperate with each other.

[0005] A coil automatic glue dispensing and capping device as described above, the base loading device includes a base loading vibration plate for base feeding, a first guide belt connected to the loading port of the base loading vibration plate, a base driving component for driving the base to move along the first guide belt toward the material transfer device, a base glue dispensing component sequentially arranged along the first guide belt for applying glue to the inner wall of the base, a base detection component for detecting whether the base is qualified for glue coating, and a base picking component for transferring the base from the first guide belt to the material transfer device.

[0006] In the coil automatic dispensing and capping device as described above, the base detection component includes a first detection camera, a first light source holder arranged below the first detection camera, a first cylinder arranged between the first detection camera and the base material picking component and located on one side of the first guide belt, and a first collecting plate located on the other side of the first guide belt, and a push block is provided at the output end of the first cylinder.

[0007] As described above, a coil automatic dispensing and capping device, the magnetic core loading device includes a conveyor belt assembly for feeding magnetic cores, a guide assembly arranged on the conveyor belt assembly, a blanking assembly and an equal-position platform arranged at the end of the conveyor belt assembly, and a magnetic core pressing assembly for pressing the magnetic core into the base, the blanking assembly includes a blanking cylinder and a baffle connected to the output end of the blanking cylinder, the baffle cooperates with the equal-position platform to keep the magnetic core above the material transfer device or drop it onto the material transfer device, and the magnetic core pressing assembly includes a pressing cylinder and a pressing part connected to the output end of the pressing cylinder.

[0008] The automatic glue dispensing and capping equipment for coils as described above, the upper cover feeding device includes an upper cover feeding vibration plate for feeding the upper cover, a second guide belt connected to the feeding port of the upper cover feeding vibration plate, an upper cover driving component for driving the upper cover to move along the second guide belt toward the material transfer device, an upper cover glue dispensing component for applying glue to the inner wall of the upper cover arranged in sequence along the second guide belt, an upper cover detection component for detecting whether the glue coating of the upper cover is qualified, an upper cover picking component for transferring the upper cover from the second guide belt to the material transfer device, and a pressing component for pressing the upper cover located on the material transfer device to the base.

[0009] In the coil automatic dispensing capping device as described above, the upper cover detection component includes a second detection camera, a second light source seat arranged below the second detection camera, a second cylinder arranged between the second detection camera and the upper cover material picking component and located on one side of the second guide belt, and a second collecting tray located on the other side of the second guide belt, and a push seat is provided at the output end of the second cylinder.

[0010] The automatic glue dispensing and capping equipment for coils as described above, the automatic material picking and sorting device includes a third guide belt, a fourth guide belt connected to the third guide belt, a first sorting component arranged at the head end of the third guide belt and used to sort out residual products, a detection seat arranged at the end of the third guide belt, a plurality of second sorting components arranged on the fourth guide belt and used to sort out products of different specifications, a magnetic core detection component arranged above the material transfer device and located between the magnetic core feeding device and the upper cover feeding device, and a sorting and picking component used to transfer the products to be sorted on the material transfer device to the head end of the third guide belt, and the magnetic core detection component is used to detect whether the magnetic core falls into the base normally.

[0011] A coil automatic glue dispensing packaging process comprises the following steps: The base loading device transfers the bases one by one to the material transfer device; The material transfer device rotates to drive the base to move to the core loading device station; The magnetic core loading device transfers the magnetic core to a base located on the material transfer device; The material transfer device rotates to drive the base with the magnetic core to be transferred to the upper cover loading device station; The upper cover loading device transfers the upper cover to the material transfer device and engages with the base equipped with the magnetic core to form a product to be sorted; The material transfer device rotates to drive the products to be sorted to the automatic material picking and sorting device station; The automatic material picking and sorting device sorts the products to be sorted into residual products and products of various specifications.

[0012] In the above-mentioned automatic dispensing packaging process for coils, the step of transferring the bases one by one to the material transfer device by the base loading device comprises: The base driving assembly drives the base to move along the first guide belt in sequence; The base glue dispensing component applies glue to the inner wall of the base located on the first guide belt; The base detection component detects the base that has passed the base dispensing component. If the glue coating is qualified, the base material taking component transfers the corresponding base to the material transfer device; if the glue coating is unqualified, the first cylinder drives the push block to push the corresponding base into the first collection tray; The step of transferring the magnetic cores to the base on the material transfer device by the magnetic core feeding device comprises: The flow guide component guides the magnetic cores on the conveyor belt component to the equal-position platform in turn; The drop cylinder drives the baffle to move away from the equal position platform so that the magnetic core falls onto the base located at the material transfer device; The pressing cylinder drives the pressing part to press down to press the magnetic core into the base; The step of transferring the upper cover to the material transfer device by the upper cover feeding device comprises: The upper cover driving assembly drives the upper cover to move along the second guide belt in sequence; The upper cover glue dispensing component applies glue to the inner wall of the upper cover located on the second guide belt; The upper cover detection component detects the upper cover that has passed the upper cover glue dispensing component. If the glue coating is qualified, the upper cover material taking component will transfer the corresponding upper cover to the material transfer device; if the glue coating is unqualified, the second cylinder drives the push seat to push the corresponding upper cover into the second collection tray.

[0013] In the above-mentioned automatic glue dispensing packaging process for coils, the steps of the automatic material picking and sorting device sorting the products to be sorted into residual products and products of various specifications include: The magnetic core detection component detects the base passing through the magnetic core feeding device; If the detection magnetic core is pressed into place, the sorting and picking component will transfer the corresponding product to be sorted to the third guide belt and drive the corresponding product to be sorted to the detection seat; If the magnetic core is not pressed into place, the upper cover feeding device will stop feeding the upper cover to the corresponding base, and after the sorting and picking component transfers the corresponding product to be sorted to the third guide belt, the first sorting component will sort out the corresponding base as a residual product; The detection seat detects the impedance of the products to be sorted and divides the products to be sorted into products corresponding to a plurality of different impedance ranges, and then sorts out the products of different specifications to the corresponding areas for centralized collection through the second sorting component.

[0014] Compared with the prior art, this application has the following advantages: The present application discloses an automatic glue dispensing and capping equipment and packaging process for coils, which effectively improves the production efficiency of the glue dispensing and capping of coils and the consistency of product quality by introducing an automated material transfer device, a base loading device, a core loading device, an upper cover loading device and an automatic material picking and sorting device, and cooperates with a control electrical box to achieve collaborative operation, while reducing dependence on manual operation, and reducing product defects caused by human factors, such as leaks, wrong points, uneven glue amounts, etc., and forms an automated production line for each step, solving the technical problems of low efficiency, unstable quality, and high cost faced by traditional manual glue dispensing and capping.

Brief Description of the Drawings

[0016] Figure 1 is a top view in an embodiment of the present application; Figure 2 It is a three-dimensional solid in the embodiment of this application Figure 1 ; Figure 3 It is a three-dimensional solid in the embodiment of this application Figure 2 ; Figure 4 is a three-dimensional stereogram of the base loading device in the embodiment of the present application; Figure 5 yes Figure 4 The main view; Figure 6 is a three-dimensional stereogram of a magnetic core feeding device in an embodiment of the present application; Figure 7 yes Figure 6 A top view of Figure 8 is a three-dimensional stereogram of the upper cover feeding device in the embodiment of the present application; Fig. 9 yes Figure 8 The main view; Fig.10 It is a three-dimensional stereogram of the automatic material picking and sorting device in the embodiment of the present application; Fig.11 It is an exploded schematic diagram of the upper cover of the base; Fig.12 This is the coil automatic dispensing packaging process of this application Figure 1 ; Fig.13 This is the coil automatic dispensing packaging process of this application Figure 2 ; Fig.14 This is the coil automatic dispensing packaging process of this application Figure 3 ; Fig.15 This is the coil automatic dispensing packaging process of this application Figure 4 ; Fig.16 This is the coil automatic dispensing packaging process of this application Figure 5 . [Specific implementation method] In order to make the technical problems, technical solutions and beneficial effects solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0018] See also Figures 1 to 16A coil automatic dispensing and capping device includes a material transfer device 1, a base loading device 2 for transferring a base to the material transfer device 1, a magnetic core loading device 3 for transferring a magnetic core to the material transfer device 1 and placing it in the base, an upper cover loading device 4 for transferring an upper cover to the material transfer device 1 and covering the base to form a product to be sorted, an automatic material picking and sorting device 5 for sorting the product to be sorted, and a control electrical box 6 for driving the material transfer device 1, the base loading device 2, the magnetic core loading device 3, the upper cover loading device 4 and the automatic material picking and sorting device 5 to cooperate with each other.

[0019] The present application discloses an automatic glue dispensing and capping equipment and packaging process for coils, which effectively improves the production efficiency of the glue dispensing and capping of coils and the consistency of product quality by introducing an automated material transfer device, a base loading device, a core loading device, an upper cover loading device and an automatic material picking and sorting device, and cooperates with a control electrical box to achieve collaborative operation, while reducing dependence on manual operation, and reducing product defects caused by human factors, such as leaks, wrong points, uneven glue amounts, etc., and forms an automated production line for each step, solving the technical problems of low efficiency, unstable quality, and high cost faced by traditional manual glue dispensing and capping.

[0020] Furthermore, as a preferred implementation mode of the present invention but not a limitation, the material transfer device 1 includes a first stepper motor 11 electrically connected to the control electrical box 6, and a material tray 12 connected to the output end of the first stepper motor 11, and the material tray 12 is provided with a plurality of positioning guide posts 13 arranged along its outer contour.

[0021] In this embodiment, the first stepper motor drives the material tray to rotate, thereby realizing accurate positioning and transfer of the base, magnetic core and upper cover, and improving production efficiency and automation level. The setting of the positioning guide pillars ensures the stable positioning of each component on the material tray, avoids misalignment or falling during the processing, and thus ensures the consistency of product quality. In addition, the design is also highly flexible and scalable, and the number and layout of the positioning guide pillars can be adjusted according to different production requirements to adapt to coil products of different specifications and sizes.

[0022] Further, as a preferred embodiment of the present invention but not limiting, the top of the positioning guide post 13 is conical, which can effectively guide the components into the correct position, reduce friction and resistance during assembly, and thus improve the accuracy and efficiency of positioning.

[0023] Further, as a preferred implementation manner of the present solution but not a limitation, a positioning step 14 is provided on the base, and the upper cover is buckled on the positioning step 14 .

[0024] In this embodiment, the positioning step provides a precise positioning reference for the upper cover, ensuring accurate alignment of the upper cover and the base, avoiding misalignment or skewness, thereby improving the consistency and reliability of assembly. Secondly, the buckling design of the positioning step and the upper cover enhances the stability of the structure, preventing the upper cover from loosening or falling off during subsequent processing or transportation, and ensuring the integrity and durability of the product.

[0025] Furthermore, as a preferred implementation mode of the present scheme but not a limitation, the base loading device 2 includes a base loading vibration plate 21 for feeding the base, a first guide belt 22 connected to the loading port of the base loading vibration plate 21, a base driving component 23 for driving the base to move along the first guide belt 22 toward the material transfer device 1, a base gluing component 24 for applying glue to the inner wall of the base arranged in sequence along the first guide belt 22, a base detection component 25 for detecting whether the base is qualified for gluing, and a base picking component 26 for transferring the base from the first guide belt 22 to the material transfer device 1.

[0026] In this embodiment, by integrating the base feeding vibration plate, the first guide belt, the base driving assembly, the base dispensing assembly, the base detection assembly and the base material taking assembly, a fully automated process from base feeding, conveying, gluing, detection to transfer is realized. This design significantly improves production efficiency, ensures that each base can receive accurate gluing operations and timely detection, avoids inconsistencies and errors in manual operations, and improves product quality and consistency.

[0027] Furthermore, as a preferred implementation of the present solution but not a limitation, the base detection assembly 25 includes a first detection camera 251, a first light source holder 252 disposed below the first detection camera 251, a first cylinder 253 disposed between the first detection camera 251 and the base material picking assembly 26 and located on one side of the first guide belt 22, and a first collecting tray 254 located on the other side of the first guide belt 22, and a push block 255 is provided at the output end of the first cylinder 253.

[0028] In this embodiment, the first detection camera, the first light source seat, the first cylinder and the first collection tray work together to achieve efficient and accurate detection of the base gluing quality. The first detection camera, in conjunction with the first light source seat, can clearly capture the image of the base gluing situation and determine whether the gluing is qualified through image analysis. If unqualified products are detected, the first cylinder drives the push block to push the base into the first collection tray to achieve automatic sorting, thus preventing unqualified products from entering the subsequent process. This design ensures product quality, improves production efficiency, and reduces manual intervention.

[0029] Furthermore, as a preferred embodiment of the present invention but not a limitation, the base driving assembly 23 includes a transverse cylinder 231, a transverse slide rail 232 connected to the output end of the transverse cylinder 231, a longitudinal cylinder 233 connected to the transverse slide rail 232, and a rake tooth member 234 connected to the output end of the longitudinal cylinder 233, and a wire groove 235 is provided on the first guide belt 22 for the rake tooth member 234 to pass through to extend into multiple bases.

[0030] Further, as a preferred implementation manner of the present solution but not a limitation, the rake tooth member 234 is provided with a plurality of moving parts arranged at equal intervals, and each of the moving parts corresponds to each base.

[0031] In this embodiment, the combination of the transverse cylinder, the transverse slide rail, the longitudinal cylinder and the rake teeth member realizes the accurate and efficient driving and positioning of the base on the first guide belt. The transverse cylinder drives the transverse slide rail to move horizontally, and the longitudinal cylinder drives the rake teeth member to move longitudinally on the transverse slide rail. The rake teeth member extends under the base through the wire groove on the first guide belt to provide reliable support and driving force, ensuring that the base moves stably and accurately to the specified position on the first guide belt. This design not only improves production efficiency, but also enhances positioning accuracy, reduces the misalignment and jamming of the base during transportation, thereby improving the reliability and stability of the overall production line.

[0032] Furthermore, as a preferred implementation of the present scheme but not a limitation, the base dispensing assembly 24 includes a dispensing longitudinal guide rail 241, a dispensing slider 242 slidably arranged on the dispensing longitudinal guide rail 241, a dispensing lifting cylinder 243 arranged on the dispensing longitudinal guide rail 241 and connected to the dispensing slider 242, a second stepper motor 244 connected to the dispensing slider 242, a rotary dispensing valve 245 connected to the output end of the second stepper motor 244, and a positioning cylinder 246 for keeping the base under the rotary dispensing valve 245, the output end of the positioning cylinder 246 is provided with a positioning card 247 that cooperates with the base.

[0033] In this embodiment, efficient and uniform glue coating on the inner wall of the base is achieved through the precise coordination of the glue dispensing longitudinal guide rail, the glue dispensing slider, the glue dispensing lifting cylinder, the second stepper motor, the rotary glue dispensing valve and the positioning cylinder. The glue dispensing slider slides on the glue dispensing longitudinal guide rail, and cooperates with the vertical movement of the glue dispensing lifting cylinder to enable the rotary glue dispensing valve to accurately locate the glue coating position of the base. The second stepper motor drives the rotary glue dispensing valve to rotate to ensure that the glue evenly covers the inner wall of the base. The positioning cylinder drives the positioning clamp to firmly fix the base under the rotary glue dispensing valve to prevent the base from shifting during the glue coating process. This design not only improves the quality and efficiency of glue dispensing, but also enhances the stability and reliability of operation, reduces human errors, and improves product quality.

[0034] Furthermore, as a preferred implementation mode of the present invention but not a limitation, the base material picking assembly 26 includes a material picking transverse guide rail 261, a material picking slider 262 slidingly arranged on the material picking transverse guide rail 261, a transverse cylinder 2610 driving the material picking slider 262 to slide along the material picking transverse guide rail 261, a material picking lifting cylinder 263 arranged on the material picking slider 262, a clamping cylinder 264 connected to the output end of the material picking lifting cylinder 263, and a clamping member 265 connected to the output end of the clamping cylinder 264.

[0035] In this embodiment, the base is accurately and reliably grasped and transferred through the coordinated work of the material picking transverse guide rail, the material picking slide, the material picking lifting cylinder, the clamping cylinder and the clamping member. The material picking slide slides on the material picking transverse guide rail, and cooperates with the vertical movement of the material picking lifting cylinder to enable the clamping member to accurately locate the base. The clamping cylinder drives the clamping member to clamp the base to ensure that the base will not loosen or fall during the transfer process. This design not only improves the efficiency and accuracy of material picking, but also enhances the stability and reliability of operation, reduces human intervention, and improves production efficiency and product quality.

[0036] Furthermore, as a preferred embodiment of the present scheme but not a limitation, the magnetic core loading device 3 includes a conveyor belt assembly 31 for feeding magnetic cores, a guide assembly 32 arranged on the conveyor belt assembly 31, a blanking assembly 33 and an equal-position platform 34 arranged at the end of the conveyor belt assembly 31, and a magnetic core pressing assembly 35 for pressing the magnetic core into the base, the blanking assembly 33 includes a blanking cylinder 331 and a baffle 332 connected to the output end of the blanking cylinder 331, the baffle 332 cooperates with the equal-position platform 34 to keep the magnetic core above the material transfer device 1 or drop it onto the material transfer device 1, and the magnetic core pressing assembly 35 includes a pressing cylinder 351 and a pressing part 352 connected to the output end of the pressing cylinder 351.

[0037] In this embodiment, the functions of automatic feeding, precise positioning, blanking and pressing of the magnetic core are realized. The conveyor belt assembly transports the magnetic cores to the guide assembly in an orderly manner, and the guide assembly guides the magnetic cores to accurately enter the equal-position platform to avoid excessive accumulation, squeezing and crushing of the magnetic cores. The blanking cylinder in the blanking assembly drives the baffle to control the stay or fall of the magnetic core on the equal-position platform to ensure that the magnetic core falls accurately into the base located in the positioning column. The pressing cylinder in the pressing core assembly drives the pressing part to firmly press the magnetic core into the base to complete the assembly of the magnetic core. This design not only improves the efficiency and accuracy of the magnetic core feeding, but also enhances the bonding strength between the magnetic core and the base, ensures the consistency and reliability of product quality, and reduces the errors and labor intensity of manual operation.

[0038] Furthermore, as a preferred embodiment of the present solution but not a limitation, the conveyor belt assembly 31 includes a first conveyor belt 311 , a second conveyor belt 312 , and a transition plate 313 disposed between the first conveyor belt 311 and the second conveyor belt 312 .

[0039] In this embodiment, the conveyor belt assembly realizes the shunt conveying of the magnetic cores through the design of the first conveyor belt, the second conveyor belt and the transition plate, avoids accumulation, extrusion and deformation, reduces the wear and damage of the magnetic cores, and ensures the smooth progress of subsequent processing steps. The first conveyor belt and the second conveyor belt can be made of different materials or surface treated to meet the conveying requirements of different types of magnetic cores; the conveyor belt assembly can also integrate sensors or counters to realize real-time monitoring and control of the number and position of the magnetic cores, thereby further improving the accuracy of conveying and production efficiency.

[0040] Furthermore, as a preferred embodiment of the present invention but not a limitation, the guide assembly 32 includes a guide member 321 which is arranged above the second conveyor belt 312 and inclined toward the conveying direction of the second conveyor belt 312, and a driving wheel 322 and a driven wheel 323 are respectively provided at both ends of the guide member 321, a reduction motor 324 connected to the driving wheel 322, and a belt 325 arranged around the driving wheel 322 and the driven wheel 323.

[0041] In this embodiment, the synergistic effect of the driving wheel, the driven wheel, the reduction motor and the belt is utilized to achieve accurate guidance and positioning of the magnetic core. The guide piece is tilted so that the magnetic core naturally slides to the predetermined position of the second conveyor belt during the conveying process, thereby avoiding the random rolling and deviation of the magnetic core on the conveyor belt. The driving wheel and the driven wheel support the belt, and the reduction motor drives the driving wheel so that the belt moves synchronously with the second conveyor belt, thereby ensuring the stability and continuity of the magnetic core during the flow diversion process. This not only improves the positioning accuracy of the magnetic core on the conveyor belt, but also enhances the smoothness of the conveying process, reduces the wear and damage of the magnetic core, and ensures the accuracy and efficiency of subsequent processing steps.

[0042] Furthermore, as a preferred implementation mode of the present scheme but not a limitation, the upper cover feeding device 4 includes an upper cover feeding vibration plate 41 for feeding the upper cover, a second guide belt 42 connected to the feeding port of the upper cover feeding vibration plate 41, an upper cover driving component 43 for driving the upper cover to move along the second guide belt 42 toward the material transfer device 1, an upper cover glue dispensing component 44 for applying glue to the inner wall of the upper cover arranged in sequence along the second guide belt 42, an upper cover detection component 45 for detecting whether the glue coating of the upper cover is qualified, an upper cover picking component 46 for transferring the upper cover from the second guide belt 42 to the material transfer device 1, and a clamping component 47 for pressing the upper cover located on the material transfer device 1 to the base.

[0043] In this embodiment, the production efficiency is significantly improved, ensuring that each upper cover can receive accurate gluing operation and timely detection, avoiding inconsistencies and errors in manual operation, and improving product quality and consistency. The upper cover feeding vibration plate feeds the upper cover, the second guide belt transports the upper cover to each station, the upper cover driving assembly accurately controls the movement of the upper cover, the upper cover gluing assembly evenly applies glue to the inner wall of the upper cover, the upper cover detection assembly detects the quality of the gluing, the upper cover material collection assembly transfers the qualified upper cover to the material transfer device, and the pressing assembly firmly presses the upper cover and the base. This series of automated operations not only improves production efficiency, but also enhances the reliability and durability of the product.

[0044] Furthermore, as a preferred embodiment of the present invention but not a limitation, the upper cover detection assembly 45 includes a second detection camera 451, a second light source seat 452 arranged below the second detection camera 451, a second cylinder 453 arranged between the second detection camera 451 and the upper cover material picking assembly 46 and located on one side of the second guide belt 42, and a second collection tray 454 located on the other side of the second guide belt 42, and a push seat 455 is provided at the output end of the second cylinder 453.

[0045] In this embodiment, efficient and accurate detection of the gluing quality of the upper cover is achieved. The second detection camera cooperates with the second light source seat to clearly capture the image of the gluing condition of the upper cover, and judges whether the gluing is qualified through image analysis. If unqualified products are detected, the second cylinder drives the push seat to push the upper cover into the second collection tray to achieve automatic sorting, avoiding unqualified products from entering the subsequent process. This design ensures product quality, improves production efficiency, and reduces manual intervention.

[0046] Furthermore, as a preferred implementation mode of the present invention but not a limitation, the upper cover material taking assembly 46 includes an upper cover flip base 461, a driving motor 462 arranged on the upper cover flip base 461, a flip cylinder 463 connected to the output end of the driving motor 462, and a flip clamp 464 connected to the output end of the flip cylinder 463 and used to buckle the upper cover on the base located at the material transfer device 1.

[0047] In this embodiment, the automatic material taking and accurate buckling functions of the upper cover are realized. The upper cover flip base provides a stable installation platform for the driving motor. The driving motor drives the flip clamp to rotate through the flip cylinder, transfers the upper cover from the second guide belt to the upper part of the base on the material transfer device, and accurately buckles it on the base. Not only is the efficiency of the upper cover taking and buckling improved, but also the accuracy and reliability of the operation are enhanced, human errors are reduced, and product quality is improved.

[0048] Furthermore, as a preferred implementation of the present scheme but not a limitation, the clamping assembly 47 includes a clamping base 471, a clamping cylinder 472 arranged on the clamping base 471, and a clamping member 473 connected to the output end of the clamping cylinder 472 and cooperating with the positioning guide column 13 to clamp the base and the upper cover located on the material transfer device 1.

[0049] In this embodiment, the upper base and upper cover of the material transfer device are firmly pressed by the synergistic effect of the pressing base, the pressing cylinder and the pressing piece. The pressing base provides solid support for the pressing cylinder, and the pressing cylinder drives the pressing piece to move downward, and cooperates with the positioning guide column to firmly press the upper cover on the base before the adhesive in the upper cover and the base solidifies, ensuring that the two are tightly combined. This not only improves the tightness and reliability of product assembly, but also enhances the automation level of the production process, reduces the uncertainty of manual operation, and improves product quality and production efficiency.

[0050] Furthermore, as a preferred embodiment of the present scheme but not a limitation, the automatic material picking and sorting device 5 includes a third guide belt 51, a fourth guide belt 52 connected to the third guide belt 51, a first sorting component 53 arranged at the head end of the third guide belt 51 and used to sort out residual products, a detection seat 54 arranged at the end of the third guide belt 51, a plurality of second sorting components 55 arranged on the fourth guide belt 52 and used to sort out products of different specifications, a magnetic core detection component 56 arranged above the material transfer device 1 and located between the magnetic core loading device 3 and the upper cover loading device 4, and a sorting and picking component 57 used to transfer the products to be sorted on the material transfer device 1 to the head end of the third guide belt 51, and the magnetic core detection component 56 is used to detect whether the magnetic core falls into the base normally.

[0051] In this embodiment, a fully automated process of automatic transfer, detection, sorting and collection of products to be sorted is realized. This design significantly improves production efficiency, ensures product quality, and optimizes the management of the production process. The core detection component detects in real time whether the core falls into the base normally during the product assembly process to ensure that only qualified products enter the subsequent sorting process. The sorting and picking component transfers the products to be sorted to the third guide belt, the first sorting component sorts out the residual products at the head end of the third guide belt, the detection seat performs a comprehensive inspection of the products at the end of the third guide belt, and transports products of different specifications through the fourth guide belt to the corresponding second sorting component for sorting and collection. This series of automated operations not only improves production efficiency, but also enhances product quality control and traceability of the production process, reduces errors and labor intensity of manual operations, and improves the overall level of intelligent production.

[0052] Furthermore, as a preferred embodiment of the present invention but not a limitation, the first sorting component 53 includes a waste collection box 531 located on one side of the third guide belt 51, a first paddle 532 provided above the third guide belt 51, and a first sorting cylinder 533 for driving the first paddle 532 to move the waste to the waste collection box 531.

[0053] In this embodiment, the waste collection box, the first paddle and the first sorting cylinder work together to achieve automatic sorting and collection of the waste on the third guide belt. The first sorting cylinder drives the first paddle to move the detected waste from the third guide belt into the waste collection box, ensuring that the waste will not enter the subsequent normal production process, thereby improving product quality and production efficiency. This design not only reduces the labor intensity and error of manual sorting, but also enhances the automation level and traceability of the production process.

[0054] Furthermore, as a preferred embodiment of the present invention but not a limitation, the second sorting component 55 includes a plurality of specification collection boxes 551 located on both sides of the fourth guide belt 52, a plurality of second paddles 552 provided above the fourth guide belt 52 and corresponding to each of the specification collection boxes 551, and a plurality of second sorting cylinders 553 for driving the second paddles 552 to shift different specification products to the corresponding specification collection boxes 551.

[0055] In this embodiment, by setting a plurality of specification collection boxes on both sides of the fourth guide belt, and installing a second paddle and a second sorting cylinder above the fourth guide belt corresponding to each specification collection box, the automatic sorting and collection of products of different specifications is realized. The second sorting cylinder drives the second paddle to transfer the products of different specifications detected by the detection seat from the fourth guide belt into the corresponding specification collection box, ensuring that various products can be accurately classified and enter the subsequent specific processing flow. This not only improves the production efficiency and the accuracy of product classification, but also enhances the automation level and manageability of the production process.

[0056] Furthermore, as a preferred implementation mode of the present scheme but not a limitation, the detection seat 54 includes a transverse detection cylinder 541, a longitudinal detection cylinder 542 connected to the output end of the transverse detection cylinder 541, a transfer member 545 connected to the output end of the longitudinal detection cylinder 542 and used to transfer the product to be sorted from the detection position 543 to the detection position 544 and from the detection position 544 to the fourth guide belt 52, a copper strip test needle 546 located below the detection position 544, and a telescopic cylinder 547 for driving the copper strip test needle 546 to extend into or out of the product to be sorted.

[0057] In this embodiment, automatic detection and classification of the products to be sorted are achieved through the precise coordination of the transverse detection cylinder, the longitudinal detection cylinder, the transfer part, the copper strip test needle and the telescopic cylinder. The transverse detection cylinder and the longitudinal detection cylinder jointly drive the transfer part to accurately move the products to be sorted from the to-be-detected position to the detection position for detection. After the detection is completed, the products are transferred to the fourth guide belt for subsequent sorting. The copper strip test needle is below the detection position and is driven by the telescopic cylinder to extend into the product for electrical detection to determine whether the product meets the specifications. This design not only improves the efficiency and accuracy of detection, but also enhances the automation level of the production process and product quality control.

[0058] A coil automatic glue dispensing packaging process comprises the following steps: The base loading device 2 transfers the bases one by one to the material transfer device 1; The material transfer device 1 rotates to drive the base to move to the position of the magnetic core loading device 3; The magnetic core loading device 3 transfers the magnetic core to a base located on the material transfer device 1; The material transfer device 1 rotates to drive the base with the magnetic core to be transferred to the station of the upper cover loading device 4; The upper cover loading device 4 transfers the upper cover to the material transfer device 1 and engages with the base equipped with the magnetic core to form a product to be sorted; The material transfer device 1 rotates to drive the products to be sorted to the station of the automatic material picking and sorting device 5; The automatic material picking and sorting device 5 sorts the products to be sorted into residual products and products of various specifications.

[0059] Further, as a preferred implementation mode of the present invention but not limiting, the step of transferring the bases one by one to the material transfer device 1 by the base loading device 2 includes: The base driving assembly 23 drives the base to move along the first guide belt 22 in sequence; The base glue dispensing component 24 applies glue to the inner wall of the base located on the first guide belt 22; The base detection component 25 detects the base that has passed the base glue dispensing component 24. If the glue coating is qualified, the base material taking component 26 transfers the corresponding base to the material transfer device 1; if the glue coating is unqualified, the first cylinder 253 drives the push block 255 to push the corresponding base into the first collection tray 254. The steps of transferring the magnetic cores to the base on the material transfer device 1 by the magnetic core loading device 3 include: The flow guide assembly 32 guides the magnetic cores on the conveyor belt assembly 31 to the equal-position platform 34 in sequence; The material dropping cylinder 331 drives the baffle to move away from the equal position platform 34 so that the magnetic core falls onto the base located at the material transfer device 1; The pressing cylinder 351 drives the pressing member 352 to press down to press the magnetic core into the base; The steps of transferring the upper cover to the material transfer device 1 by the upper cover feeding device 4 include: The upper cover driving assembly 43 drives the upper cover to move along the second guide belt 42 in sequence; The upper cover glue dispensing component 44 applies glue to the inner wall of the upper cover located on the second guide belt 42; The upper cover detection component 45 detects the upper cover that has passed the upper cover glue dispensing component 44. If the glue coating is found to be qualified, the upper cover material taking component 46 transfers the corresponding upper cover to the material transfer device 1; if the glue coating is found to be unqualified, the second cylinder 453 drives the push seat 455 to push the corresponding upper cover into the second collection tray 454.

[0060] Further, as a preferred implementation mode of the present solution but not limiting, the steps of the automatic material picking and sorting device 5 sorting the products to be sorted into residual products and products of various specifications include: The magnetic core detection component 56 detects the base passing through the magnetic core feeding device 3; If the detection magnetic core is pressed into place, the sorting and picking component 57 transfers the corresponding product to be sorted to the third guide belt 51 and drives the corresponding product to be sorted to the detection seat 54; If the magnetic core is not pressed into place, the upper cover feeding device 4 stops feeding the corresponding base, and after the sorting and picking component 57 transfers the corresponding product to be sorted to the third guide belt 51, the first sorting component 53 sorts out the corresponding base as a waste product; The detection seat 54 detects the impedance of the products to be sorted and divides the products to be sorted into products corresponding to a plurality of different impedance ranges, and then sorts out the products of different specifications to the corresponding areas for centralized collection through the second sorting component 55.

[0061] The working principle of this embodiment is as follows: The present application discloses an automatic glue dispensing and capping equipment and packaging process for coils, which effectively improves the production efficiency of the glue dispensing and capping of coils and the consistency of product quality by introducing an automated material transfer device, a base loading device, a core loading device, an upper cover loading device and an automatic material picking and sorting device, and cooperates with a control electrical box to achieve collaborative operation, while reducing dependence on manual operation, and reducing product defects caused by human factors, such as leaks, wrong points, uneven glue amounts, etc., and forms an automated production line for each step, solving the technical problems of low efficiency, unstable quality, and high cost faced by traditional manual glue dispensing and capping.

[0062] The above are implementation methods provided in combination with specific contents, and it is not intended that the specific implementation of this application is limited to these descriptions. Any method structure similar to the present application, or a number of technical deductions or replacements based on the concept of the present application, should be considered as the protection scope of this application.

Claims

1. A coil automatic dispensing capping device, characterized in that: The invention comprises a material transfer device (1), a base loading device (2) for transferring a base to the material transfer device (1), a magnetic core loading device (3) for transferring a magnetic core to the material transfer device (1) and placing the magnetic core in the base, a cover loading device (4) for transferring a top cover to the material transfer device (1) and covering the top cover on the base to form a product to be sorted, an automatic material picking and sorting device (5) for sorting the product to be sorted, and a control box (6) for driving the material transfer device (1), the base loading device (2), the magnetic core loading device (3), the top cover loading device (4) and the automatic material picking and sorting device (5) to cooperate with each other.

2. The automatic glue dispensing and capping equipment for coils according to claim 1 is characterized in that: The base loading device (2) comprises a base loading vibration plate (21) for feeding the base, a first guide belt (22) connected to a loading port of the base loading vibration plate (21), a base driving component (23) for driving the base to move along the first guide belt (22) toward the material transfer device (1), a base glue dispensing component (24) arranged in sequence along the first guide belt (22) for applying glue to the inner wall of the base, a base detection component (25) for detecting whether the base is properly glued, and a base picking component (26) for transferring the base from the first guide belt (22) to the material transfer device (1).

3. The automatic glue dispensing and capping equipment for coils according to claim 2, characterized in that: The base detection assembly (25) comprises a first detection camera (251), a first light source seat (252) arranged below the first detection camera (251), a first cylinder (253) arranged between the first detection camera (251) and the base material taking assembly (26) and located on one side of the first guide belt (22), and a first collecting plate (254) located on the other side of the first guide belt (22), and a push block (255) is provided at the output end of the first cylinder (253).

4. The automatic glue dispensing and capping equipment for coils according to claim 1, characterized in that: The magnetic core feeding device (3) comprises a conveyor belt assembly (31) for feeding magnetic cores, a guide assembly (32) arranged on the conveyor belt assembly (31), a blanking assembly (33) and an equalization platform (34) arranged at the end of the conveyor belt assembly (31), and a magnetic core pressing assembly (35) for pressing the magnetic core into a base, the blanking assembly (33) comprising a blanking cylinder (331) and a baffle (332) connected to the output end of the blanking cylinder (331), the baffle (332) cooperating with the equalization platform (34) to keep the magnetic core above the material transfer device (1) or drop it onto the material transfer device (1), and the magnetic core pressing assembly (35) comprising a pressing cylinder (351) and a pressing member (352) connected to the output end of the pressing cylinder (351).

5. The automatic glue dispensing and capping equipment for coils according to claim 1, characterized in that: The upper cover feeding device (4) comprises an upper cover feeding vibration plate (41) for feeding the upper cover, a second guide belt (42) connected to the feeding port of the upper cover feeding vibration plate (41), an upper cover driving component (43) for driving the upper cover to move along the second guide belt (42) towards the material transfer device (1), an upper cover glue dispensing component (44) arranged in sequence along the second guide belt (42) for applying glue to the inner wall of the upper cover, an upper cover detection component (45) for detecting whether the glue coating on the upper cover is qualified, an upper cover picking component (46) for transferring the upper cover from the second guide belt (42) to the material transfer device (1), and a pressing component (47) for pressing the upper cover located on the material transfer device (1) and the base.

6. The automatic glue dispensing and capping equipment for coils according to claim 5, characterized in that: The upper cover detection assembly (45) comprises a second detection camera (451), a second light source seat (452) arranged below the second detection camera (451), a second cylinder (453) arranged between the second detection camera (451) and the upper cover material taking assembly (46) and located on one side of the second guide belt (42), and a second collection tray (454) located on the other side of the second guide belt (42), and a push seat (455) is provided at the output end of the second cylinder (453).

7. The automatic glue dispensing and capping equipment for coils according to claim 1, characterized in that: The automatic material picking and sorting device (5) comprises a third guide belt (51), a fourth guide belt (52) connected to the third guide belt (51), a first sorting component (53) arranged at the head end of the third guide belt (51) and used to sort out residual products, a detection seat (54) arranged at the end of the third guide belt (51), a plurality of second sorting components (55) arranged on the fourth guide belt (52) and used to sort out products of different specifications, a magnetic core detection component (56) arranged above the material transfer device (1) and between the magnetic core loading device (3) and the upper cover loading device (4), and a sorting and picking component (57) used to transfer the products to be sorted on the material transfer device (1) to the head end of the third guide belt (51), wherein the magnetic core detection component (56) is used to detect whether the magnetic core falls into the base normally.

8. A coil automatic glue dispensing packaging process, characterized in that: The following steps are involved: The base loading device (2) transfers the bases one by one to the material transfer device (1); The material transfer device (1) rotates to drive the base to be transferred to the working position of the magnetic core loading device (3); The magnetic core loading device (3) transfers the magnetic core to a base located on the material transfer device (1); The material transfer device (1) rotates to drive the base equipped with the magnetic core to be transferred to the working position of the upper cover loading device (4); The upper cover loading device (4) transfers the upper cover to the material transfer device (1) and engages with the base provided with the magnetic core to form a product to be sorted; The material transfer device (1) rotates to drive the products to be sorted to be transferred to the workstation of the automatic material picking and sorting device (5); The automatic material picking and sorting device (5) sorts the products to be sorted into residual products and products of various specifications.

9. The automatic glue dispensing packaging process for coils according to claim 8, characterized in that: The step of the base loading device (2) transferring the bases one by one to the material transfer device (1) comprises: The base driving assembly (23) drives the base to move along the first guide belt (22) in sequence; The base glue dispensing component (24) applies glue to the inner wall of the base located on the first guide belt (22); The base detection component (25) detects the base that has passed the base glue dispensing component (24); if the glue coating is found to be qualified, the base material taking component (26) transfers the corresponding base to the material transfer device (1); if the glue coating is found to be unqualified, the first cylinder (253) drives the pushing block (255) to push the corresponding base into the first collection tray (254); The step of the magnetic core loading device (3) transferring the magnetic core to a base located on the material transfer device (1) comprises: The flow guide component (32) guides the magnetic cores located on the conveyor belt component (31) to the equal-position platform (34) in sequence; The material dropping cylinder (331) drives the baffle to move in a direction away from the equal position platform (34) so ​​that the magnetic core falls onto a base located at the material transfer device (1); The pressing cylinder (351) drives the pressing member (352) to press downward to press the magnetic core into the base; The step of the upper cover loading device (4) transferring the upper cover to the material transfer device (1) comprises: The upper cover driving assembly (43) drives the upper cover to move along the second guide belt (42) in sequence; The upper cover glue dispensing component (44) applies glue to the inner wall of the upper cover located on the second guide belt (42); The upper cover detection component (45) detects the upper cover that has passed the upper cover glue dispensing component (44); if the glue coating is found to be qualified, the upper cover material taking component (46) transfers the corresponding upper cover to the material transfer device (1); if the glue coating is found to be unqualified, the second cylinder (453) drives the push seat (455) to push the corresponding upper cover into the second collection tray (454).

10. The automatic glue dispensing packaging process for coils according to claim 8, characterized in that: The steps of the automatic material picking and sorting device (5) sorting the products to be sorted into residual products and products of various specifications include: The magnetic core detection component (56) detects the base passing through the magnetic core feeding device (3); If the detection magnetic core is pressed into place, the sorting and picking component (57) transfers the corresponding product to be sorted to the third guide belt (51) and drives the corresponding product to be sorted to the detection seat (54); If the magnetic core is not pressed into place when detected, the upper cover feeding device (4) stops feeding the upper cover to the corresponding base, and after the sorting and picking component (57) transfers the corresponding product to be sorted to the third guide belt (51), the first sorting component (53) sorts out the corresponding base as a residual product; The detection seat (54) detects the impedance of the products to be sorted and divides them into products to be sorted corresponding to a plurality of different impedance ranges, and then sorts out the products of different specifications to the corresponding areas for centralized collection through the second sorting component (55).

Images